CipherLab 85002 User Manual

FCC Regulations:

zThis device complies with part 15 of the FCC Rules. Operation is subject to the
following two conditions: (1) This device may not cause harmful interference, and (2)
this device must accept any interference received, including interference that may
cause undesired operation.

zThis device has been tested and found to comply with the limits for a Class B digital
device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide
reasonable protection against harmful interference in a residential installation. This
equipment generates, uses and can radiated radio frequency energy and, if not
installed and used in accordance with the instructions, may cause harmful
interference to radio communications. However, there is no guarantee that
interference will not occur in a particular installation If this equipment does cause
harmful interference to radio or television reception, which can be determined by
turning the equipment off and on, the user is encouraged to try to correct the
interference by one or more of the following measures:

-Reorient or relocate the receiving antenna.

-Increase the separation between the equipment and receiver.

-Connect the equipment into an outlet on a circuit different from that to which the
receiver is connected.

-Consult the dealer or an experienced radio/TV technician for help.
Changes or modifications not expressly approved by the party responsible for
compliance could void the user‘s authority to operate the equipment.

CAUTION :

1. For AC power adapter
Pluggable equipment, the socket-outlet shall be installed near the equipment and

shall be easily accessible. Indicate power adaptor should be complied with L.P.S
test.

2. For Battery Pack
RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT TYPE.

DISPOSE OF USED BATTERIES ACCORDING TO THE INSTRUCTIONS
( Battery disposal For green※ -environment issue it's important that batteries should
be recycled in a proper way.)

低功率電波輻射性電機管理辦法
第十二條 經型式認證合格之低功率射頻電機，非經許可，公司、商號或使用者不得擅自

變更頻率、加大功率或變更原設計之特性及功能。

第十四條 低功率射頻電機之使用不得影響飛航安全及干擾合法通信；經發現有干擾現象

時，應立即停用，並改善至吳干擾時方得繼續使用。
前項合法通信，指依電信法規定作業之無線電通信。

低功率射頻電機需忍受合法通信或工業、科學及醫療用電波輻射性電機設備之

干擾。

3

Reference Manual

8500

Version 0.72

Printed on 25 July, 2007

Compliance with Standards

This equipment has been tested and found in compliance with the following technical standards:

Information Technology Equipment

 Low Voltage Directive (LVD) - EN 60950-1
 Electromagnetic Compatibility (EMC) - EN 55022, EN 55024

- EN 61000-3-2, EN 61000-3 -3

Radio & Telecommunications Terminal Equipment

 Technical Characteristics (2.4 GHz) - EN 300 328, EN 300 330
 Electromagnetic Compatibility (EMC) - EN 301 489

II

Care & Maintenance

This section is specifically prepared for those who are in charge of taking care of the terminal, such as a
terminal operator or maintenance engineer.

Here are some tips on how to take care and maintain the terminal.

Taking care of the terminal

 Always keep electric equipments, such as the terminal, away from any flammable sources.
 Always make sure there is stable power supply for the terminal or its peripherals to operate properly.
 This terminal is intended for industrial use. Although the terminal is rated IP 64, it may do damage to the

terminal when being exposed to extreme temperatures or soaked wet.

 When the body of the terminal gets dirty, use a clean and wet cloth to wipe off the dust. DO NOT use/mix

any bleach or cleaner. Always keep the LCD dry.

 For a liquid crystal display (LCD) or touch screen, DO NOT use any pointed or sharp object to move

against the surface. Use a clean, non-abrasive, lint-free cloth to wipe dust off the screen.

Maintaining the terminal

 If you want to put away the terminal for a period of time, download the collected data to a host first, and

then take out the battery pack. Store the terminal and battery pack separately.

 When the terminal resumes its work, the main and backup batteries will take a certain time to b ecome

fully charged.

 If you shall find the terminal malfunctioning, refer to the Troubleshooting section for self help first.
 If the problem persists, write down the specific scenario and consult your local sales representative.
 Under no circumstances, internal components are self-serviceable.

Caution: Risk of explosion if battery is replaced by an incorrect type. Dispose of used batteries

according to the instructions.

III

Getting Started

Below illustrates how to have the terminal ready to work. This scenario makes use of a cradle, which may be
replaced by a gang charger and other interface to PC.

Figure 1: Have 8500 ready

IV

i

Contents

FCC Regulations I

Compliance with Standards II

Care & Maintenance III

Getting Started IV

Preface 1

Typographical Conventions ..........................................................................................................................2

Revision History...........................................................................................................................................2

CHAPTER 1: Introducing 8500 3

1.1 Product Highlights..................................................................................................................................3

1.2 Nomenclature..........................................................................................................................................4

1.2.1 8500..........................................................................................................................................4

1.2.2 Accessories & Peripherals........................................................................................................5

1.2.3 Dimensions...............................................................................................................................6

1.3 Features...................................................................................................................................................7

1.3.1 Power........................................................................................................................................7

1.3.2 CPU..........................................................................................................................................8

1.3.3 Memory & Calendar.................................................................................................................8

1.3.4 Keypad......................................................................................................................................9

1.3.5 LCD........................................................................................................................................12

1.3.6 Status LED..............................................................................................................................13

1.3.7 Buzzer.....................................................................................................................................13

1.3.8 Vibrator ..................................................................................................................................13

1.3.9 Readers...................................................................................................................................14

1.3.10 Wireless Support...................................................................................................................15

1.3.11 Resistance.............................................................................................................................19

1.3.12 Terminal Emulation..............................................................................................................19

1.3.13 Programming Support...........................................................................................................20

ii Contents

1.4 Unpacking the package .........................................................................................................................20

1.5 Options..................................................................................................................................................20

CHAPTER 2: Installing 8500 21

2.1 Battery Pack..........................................................................................................................................22

2.2 Hand Strap............................................................................................................................................23

2.3 Pistol Grip.............................................................................................................................................24

2.4 Cradle, serial or modem........................................................................................................................25

2.4.1 Cradle Options........................................................................................................................27

2.4.2 Status Indicators .....................................................................................................................28

2.4.3 DIP Switch..............................................................................................................................29

2.5 Charging ...............................................................................................................................................30

2.5.1 Cradle .....................................................................................................................................30

2.5.2 Gang Charger..........................................................................................................................30

2.6 Communications...................................................................................................................................30

2.6.1 Wired......................................................................................................................................31

2.6.2 Wireless..................................................................................................................................32

CHAPTER 3: Software Architecture 33

3.1 Program Module...................................................................................................................................34

3.2 System & Kernel Modules....................................................................................................................35

CHAPTER 4: Configuring 8500 36

4.1 System Menu........................................................................................................................................37

4.1.1 Information .............................................................................................................................38

4.1.2 Settings...................................................................................................................................39

4.1.3 Tests........................................................................................................................................44

4.1.4 Memory..................................................................................................................................46

4.1.5 Power......................................................................................................................................47

4.1.6 Load Program.........................................................................................................................48

4.1.7 Bluetooth Menu......................................................................................................................49

4.1.8 IEEE 802.11b/g Menu............................................................................................................61

4.2 Program Manager.................................................................................................................................69

4.2.1 Download ...............................................................................................................................70

4.2.2 Activate ..................................................................................................................................72

4.2.3 Upload....................................................................................................................................73

4.3 Kernel Menu.........................................................................................................................................74

4.3.1 Kernel Information.................................................................................................................75

4.3.2 Load Program.........................................................................................................................76

4.3.3 Kernel Update.........................................................................................................................76

4.3.4 Test & Calibrate .....................................................................................................................77

4.3.5 Bluetooth Menu......................................................................................................................78

Contents iii

CHAPTER 5: Managing 8500 79

5.1 For proprietary applications..................................................................................................................79

5.2 For custom applications........................................................................................................................79

Specifications 80

iv

Table of Figures

Figure 1: Have 8500 ready.......................................................................................................IV

Figure 2: Nomenclature (front & back).....................................................................................4

Figure 3: Nomenclature of accessories.......................................................................................5

Figure 4: Dimensions...................................................................................................................6

Figure 5: 24-key layout..............................................................................................................10

Figure 6: 44-key layout..............................................................................................................11

Figure 7: Coverage of wireless technologies............................................................................15

Figure 8: Installing battery pack..............................................................................................23

Figure 9: Installing hand strap.................................................................................................24

Figure 10: Installing pistol grip ................................................................................................25

Figure 11: Setting up cradle......................................................................................................26

Figure 12: Cradle LEDs ............................................................................................................28

Figure 13: Cradle - DIP switch.................................................................................................29

Figure 14: Flow chart of cradle communications....................................................................31

Figure 15: Software Architecture.............................................................................................33

Figure 16: Downloading through Program Manager.............................................................71

Figure 17: Downloading in Kernel mode.................................................................................86

Figure 18: Downloading in Program Manager mode .............................................................86

1

Preface

The 8500 Industrial Portable Data Terminal is a robust, versatile, high performance
terminal. It is specifically designed for all-day, everyday use as well as for data-intensive
applications in harsh environments.

This line of product comes with built-in Bluetooth wireless technology and allows for
optional 802.11b/g modules, enabling all the time, anywhere applications and seamless real
time sharing of performance. The terminal is bundled with powerful and rich features to
ensure success in timely processing of information, even in rigorous industrial
environments, and thus, makes an ideal choice for a wireless solu tion in either increasing
business flexibility or answering the demanding needs of heavy-duty terminals. Being
programmable, this handy terminal can run custom applications or terminal emulation
applications.

This manual serves to guide you through how to install, configure, and operate the terminal.
The Care & Maintenance section is specifically prepared for those who are in charge of
taking care of the terminal.

We recommend you to keep one copy of the manual at hand for quick reference or
maintenance purposes. To avoid any improper disposal or operation, please read the manual
thoroughly before use.

Thank you for choosing the CipherLab products!

In This Chapter

Typographical Conventions............................................... 2

Revision History................................................................ 2

2 Industrial 8500 Reference Manual

Typographical Conventions

Before you start using this manual, it is important to understand the terms and typographical
conventions used in the documentation.

The following kinds of formatting in the text identify special information.

Formatting convention Type of Information

Triangular Bullet (¾) Highlight features or subjects that stand out from the

text.

Special Bold

Emphasis Use to emphasize the importance of a point or for

CAPITALS Names of keys on the keypad, e. g. SHIFT, CTRL, or

KEY+KEY Key combinations for which the user must press and

Items you must select, such as menu options,
command buttons, or items in a list.

variable expressions such as parameters.

ALT.

hold down one key and then press another, for
example, CTRL+P, or ALT+F4.

Revision History

Version Release Date Notes

0.72 September 2, 2005 Draft for internal reference

3

C HAPTER 1

Introducing 8500

This chapter mainly explains the hardware parts and features of the 8500 terminal.

In This Chapter

1.1 Product Highlights............................................... ........ 3

1.2 Nomenclature........................................... .... .... ....... .... .4

1.3 Features................................................ ........................7

1.4 Unpacking the package................................................ 20

1.5 Options...................................... ........ .... ....... .... ....... .... .20

1.1 Product Highlights

 Ergonomic design - ruggedized yet streamlined, with hand strap for secure hold.
 Built tough to survive harsh environments - splash, dust & drop resistant.
 Upgradeable memory - optional memory card provides up to 8 MB for data and

program storage.

 Dual mode support - One scan engine (integrated barcode scanner/imager) plus one

RFID reader.

 Total wireless solution - connectivity includes IrDA, Bluetooth, 802.11b/g.
 Large graphic monochrome LCD touch screen supports double-byte characters, user

fonts, and bitmap graphics. The touch screen featuring signature capture is activated
with its stylus or a finger. Software programmable.

 Programmable feedback includes buzzer, status light and vibrator.
 Quick link to any backend database through VT100/200 and IBM 5250 emulation.
 Proprietary programming tool - Windows-based application generator (AG) for easy

customization of preloaded AG application.

 Programming support includes BASIC & C compilers.

4 Industrial CPT-8500 Reference Manual

1.2 Nomenclature

1.2.1 8500

Figure 2: Nomenclature (front & back)

Chapter 1 Introducing 8500 5

1.2.2 Accessories & Peripherals

Figure 3: Nomenclature of accessories

6 Industrial CPT-8500 Reference Manual

1.2.3 Dimensions

Figure 4: Dimensions

Chapter 1 Introducing 8500 7

1.3 Features

1.3.1 Power

¾ Main Battery

The 8500 is powered by a rechargeable 3.7 V/4000 mAh Li-ion battery pack, and it takes
approximately four hours to fully charge it. During normal operation, the terminal can work
for up to 500 hours.

For power saving purpose, always turn off the backlight wh ile working in a well-lit area.
When the backlight is on for extended periods of time, the main battery will become low
sooner than expected.

The smart battery icon on the LCD screen shows the status of power consumption. There
are two ways to monitor a low battery charge or discharged battery from the screen.

 Examine the level of the 4-bar battery icon
 Monitor voltage level (see 4.1.5 Power

)

¾ Backup Battery

In addition, one 3.0 V/7 mAh rech argeable Lithium button cell on the main board retains
data in SRAM and maintains the running of the real-time clock and calendar. It takes at least
twenty-four hours to fully charge the backup battery.

For a fully charged backup battery, it can last for at least one week. However, it is not
necessary to fully charge the backup battery for the terminal to work.

 Monitor voltage level (see 4.1.5 Power

)

¾ Initial Charging

The main battery must be fully charged before using the terminal for the first time. Because
the internal backup battery is constantly charged from the main battery, the initial charging
requires installing the battery pack to the terminal and then seating the terminal in the cradle
for charging. This will have main/backup batteries charged at the same time.

Note: For initial charging, we recommend that you install the main battery to the terminal

and seat the terminal in the cradle to charge the main/backup batteries at the same
time. It requires approximately 4 hours fully charging the main battery.

8 Industrial CPT-8500 Reference Manual

¾ Caution of Low Battery Charge

The battery pack is the only power source for the terminal to work. It also charges the
backup battery on the main board so that the data stored in SRAM can be retained properly.
Therefore, when the main battery charge goes low, replace the battery pack with a charged
one or charge it as soon as possible. Always save data before it is too late.

Warning! Data loss may occur with SRAM during low battery condition. Always

save data before running out of power or keep a fresh battery for
replacement.

1.3.2 CPU

A 32-bit low power CMOS CPU is utilized.

1.3.3 Memory & Calendar

The 8500 is a real-time data collection model, that is, the collected data will be sent back to
a host computer immediately during normal operation.

An optional memory card upgrades memory to 4 or 8 megabytes. With upgradeable
memory, the terminal can further accommodate one or more application programs.

Note: When in use, the memory card will override the internal SRAM.

Program Memory

9 2 megabytes flash memory for core, OS, application programs, fonts, etc.

Data Memory

9 2 megabytes SRAM with contents backup by a 7 mAh rechargeable Lithium button cell.

Calendar

9 A calendar chip is equipped for accurate time/date logging.
9 Non-stop operation is also provided through the same Li button cell for SRAM contents backup.

Chapter 1 Introducing 8500 9

¾ Caution of Data Loss

When the main battery is removed or drained, the backup b attery on the main board is to
retain the contents of SRAM and maintain the running of the calendar for at least one week,
on condition that the backup battery has already been fully charged.

If the terminal is to be put away for a couple of days, you should be aware that data loss
occurs when both the main and backup batteries discharge completely. Therefore, it is
necessary to save data in a host computer before putting away the terminal.

Note: Being fully charged, the backup battery can last at least 1 week.

1.3.4 Keypad

The terminal is equipped with a keypad of either 24 keys or 44 keys, which has
programmable LED backlight, for system setup, user entry and so on.

Silicon rubber has been chosen for their durability and prompt feedback. The key click can
be configured through the System Menu.

Note: Functionality of keys is application-dependent.

¾ Screen Icons

The following icons appear on the screen when a certain mode is activated, that is, holding
down the specific key is unnecessary. Simply press another key o r red-coded function key
([F1] ~ [F12]) to produce a result.

24-key

 A / a:


:

44-key

 :

:




:

Press [Alpha] to enter the alphabetic mode, capital or small letters.
Press [FN] to enter the function mode (user definable).

Press [Shift] to enter the special function mode (user definable).
Press [RED] to enter the function mode (user definable).
Press [Alt] to enter the special function mode (user definable).

10 Industrial 8500 Reference Manual

24-key layout

The layout of the 24-key keypad is similar to that of a telephone, which consists of an
alphanumeric keypad, numbers and assorted characters.

This keypad is set to numeric mode by default. For alph a mode, simply press [ALPHA] to
toggle between alpha and numeric modes.

Figure 5: 24-key layout

Chapter 1 Introducing 8500 11

44-key layout

The layout of the 44-key keypad includes numeric, alphabetic, assorted characters, function
and modifier keys.

Figure 6: 44-key layout

For the 44-key keypad, these keys can be categorized into the following groups by color:

Blue Area:

9 Two [Enter] keys: user-friendly and convenient for either right-handed or left-handed operator to

perform general function of a [Enter] key.

9 It can be used together with [RED] modifier key: [Enter] + [RED] = alternately turn ON/OFF the

backlight of LCD and keypad.

12 Industrial CPT-8500 Reference Manual

Black Area:

9 Power key
9 Numeric keys
9 Modifier keys: [Shift] or [Alt] that modifies its next key. The functionality depends on software

application.

9 Others like [Backspace], [ESC], [Space], [Tab], [Insert], [Delete], [ - ], [ . ]

Yellow Area:

9 [Scan] button
9 Navigation keys for moving the cursor up, down, left, right.
9 Alphabetic keys
9 Others like punctuation keys for comma & semi-colon, dollar & colon.

Red Area:

9 [RED] modifier key: the solid red key next to the Power key
9 [RED] followed by one red-coded key: The [RED] modifier key modifies (activates) the second k ey.

Its functionality is determined by the red-coded key, which is specified by red letters under the
navigation keys or on top of alpha keys and some punctuation keys.

1.3.5 LCD

The terminal comes with a 3” FSTN graphic LCD, 160 by 160 pixels resolutions, which can
be configured to display text or graphics, such as specific font and company logo, to meet
varying application needs.

English Font:

Small fonts (6×8 pixels)
Large fonts (8×16 pixels)

Chinese Font:

(16×16 pixels) 8 by 4 lines

Other language fonts, company logo…

Programmable

21 by 8 lines
16 by 4 lines

Chapter 1 Introducing 8500 13

¾ Backlight Setting

The LED backlight of screen and keypad helps ease reading under dim environments. It can
be alternately toggled ON and OFF by simultaneously pressing the following keys:

 24-key:
 44-key:

¾ Touch Screen & Signature Capture

This LCD is also a touch screen, which enables the use of a stylus for handwriting. It also
features signature capture that can save signature as confirmation of receipt when delivering
goods to door.

The screen can be calibrated by tool provided in the System Menu.

Warning! DO NOT use any pointed or sharp objects to move against the surface of

1.3.6 Status LED

The dual-color LED on top of the [Scan] button is to provide information on status of
scanning. It is programmable for diagnostics and application dependant.

 Red LED - Error
 Green LED - Good Read

[Enter] + [FN]
[Enter] + [RED]

the screen.

1.3.7 Buzzer

The buzzer, a low power transducer type, can be programmed for status feedback. Its pitch
and duration are software programmable.

1.3.8 Vibrator

Like a modern mobile phone, the terminal is integrated with a vibrator. It is software
programmable and especially useful when working in a noisy environment.

14 Industrial 8500 Reference Manual

1.3.9 Readers

A wide variety of readers is available for delivering flexibility to meet different
requirements.

Note: All specifications are subject to change without prior notice.

Long Range Imager

Resolution: 0.125 mm ~ 1.00 mm
Depth of field: 2 ~ 20 cm
Width of field: 45 mm ~ 124 mm
Scan rate: 100 scans/sec
Ambient Light Rejection: 1200 lux (Direct Sun-light)

Laser Scanner

Light source: Visible laser diode operating at 670 ± 15 nm

2500 lux (Fluorescent Light)

Depth of field: 5 ~ 95 cm, depends on barcode resolution
Scan angle: 42° nominal
Scan rate: 36 ± 3 scans/sec
Minimum print contrast: 20% absolute dark/light reflectance at 670 nm

RFID Reader

13.56 MHz, Philips Mifare: From contact to 6 cm

¾ Dual Mode Support

The terminal allows one integrated scan engine, plus the RFID reader.

Chapter 1 Introducing 8500 15

1.3.10 Wireless Support

The 8500 terminal supports state-of-the-art wireless technologies so that it is able to
send/receive data in real time in an efficient way.

 WPAN: IrDA, Standard infrared (IR) technology for data exchange, embedded
 WPAN: Bluetooth technology for cable replacement & data exchange, e mbedd ed
 WLAN: IEEE 80.211b for wireless networking, optional module

Generally, the coverage of each technology can be viewed as follows.

Figure 7: Coverage of wireless technologies

16 Industrial CPT-8500 Reference Manual

Standard IrDA Port

The terminal has an integrated IrDA port at the bottom, which can directly establish
connection with an IrDA device for printing or data exchange. Simply have the IrDA port of
the terminal toward the IrDA port of the target device.

 IrDA specifications define communications (transmit/receive data) between two IrDA

enabled devices within a very short range, line-of-sight.

IrDA Specification
Infra red:

Data rate:
Coverage:
Connected devices:
Standard:

Note: All specifications are subject to change without prior notice.

Optical
Up to 115200 bps
From contact to at least 30 cm, line-of-sight
Peer-to-Peer
Version 1.0

Chapter 1 Introducing 8500 17

Bluetooth Class 2

With built-in Bluetooth technology, the terminal can directly communicate with any
Bluetooth enabled device, not necessarily line-of-sight.

 Bluetooth is an industrial standard for Wireless Personal Area Networking (WPAN),

which enables wireless communications within a short range.

 Serial Port Profile (SPP) is for ad-hoc networking, without g oing through any access

point.

 Personal Area Networking Profile (PAN) makes use of Bluetooth Network

Encapsulation Protocol (BNEP) for IP networking over Bluetooth. Access points
required.

 Dial-Up Networking Profile (DUN) makes use of a Bluetooth modem or mobile phone

as a wireless modem.

Bluetooth Specification
Frequency Range:

Modulation:
Profiles:
Maximum Output Power:
Data rate:
Coverage:
Connected devices:

2.4 ~ 2.4835 GHz
FHSS with GFSK
SPP, PAN, DUN

-1.32dBm
721 kbps
50 meters line-of-sight
SPP mode - either Master or Slave
Server-to-Client (access point required)

Standard:

Version 1.2

Note: All specifications are subject to change without prior notice.

18 Industrial 8500 Reference Manual

IEEE 802.11b/g

When the 802.11b/g module is installed, the terminal can easily connect to legacy networks
through access points (APs). Roaming among different networks is possible.

 IEEE 802.11b/g is an industrial standard for Wireless Local Area Networking (WLAN),

which enables wireless communications over a long distance.

 The speed of connection between two wireless devices will vary with range and signal

quality. To maintain a reliable connection, the 802.11b/g system automatically fallback
from 54 Mbps to 11,5.5, 2 or 1 Mbps as range increases or signal quality decreases.

 An 802.11b/g network can operate in the following two modes:

Infrastructure mode - Wireless devices can communicate with each other or can

Ad-hoc mode - Wireless devices or stations can communicate directly to each

802.11b/g Specification
Card type:

Frequency Range:
Modulation:
Protocols:
Maximum Output Power:
Data rate:
Coverage:
Connected devices:

Standard:

communicate with wired networks through APs.

other, without the use of APs.

CF Type I

2.4 ~ 2.4835 GHz
DSSS / OFDM
IP/TCP/UDP

14.59dBm
54,11, 5.5, 2, 1 Mbps auto-fallback
100 meters line-of-sight
Peer-to-Peer (no access point)
Server-to-Client (access point required)
IEEE 802.11b/g, interoperable with Wi-Fi devices

Note: All specifications are subject to change without prior notice.