CipherLab 5000, 5100 Hardware Manual
CipherLab
5000/5100
Hardware Manual
Version 1.02
Sep. 13, 06
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Statements
STATEMENTS
Copyright
© Syntech Information Co., Ltd. 2004 All rights reserved.
This document, as well as any software included, may not be reproduced, stored in
retrieval system or transmitted, in any form or by any means, without prior written
consent of the copyright owners.
Trademark
The logo is a registered trademark of Syntech Information Co., Ltd.
Disclaimer of Liability
Efforts have been made to ensure the accuracy of the information presented in this
document. In the interest of improving internal design, operational function, and/or
reliability, Syntech reserves the right to make changes to the products described in this
document without prior notice. Syntech does not assume any liability that may occur
due to the use or application of the product(s) or circuit layout(s) described herein.
Statements
Statements:
FCC Regulations & Technical Standards
FCC Regulations
This equipment has been tested and found to comply with the limits for a Class B digital
device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide
reasonable protection against harmful interference in a residential installation. This
equipment generates, uses and can radiate radio frequency energy and, if not installed
and used in accordance with the instructions, may cause harmful interference to radio
communications. However, there is no guarantee that interference will not occur in a
particular installation. If this equipment does cause harmful interference to radio or
television reception, which can be determined by turning the equipment off and on, the
user is encouraged to try to correct the interference by one or more of the following
measures:
z
Reorient or relocate the receiving antenna.
z
Increase the separation between the equipment and receiver.
z
Connect the equipment into an outlet on a circuit different from that to which the
receiver is connected.
z
Consult the dealer or an experienced radio/TV technician for help.
Technical Standards
This equipment has been tested and found in compliance with the following technical
standards:
z
Low Voltage Directive (LVD) – EN 60950
z
Electromagnetic Compatibility (EMC) – EN 55022, EN 55024, EN 61000
Table of Contents
CONTENTS
REVISION HISTORY...................................................................................... I
PREFACE..................................................................................................III
CARE & MAINTENANCE ..............................................................................1
GETTING READY ........................................................................................ 2
1. INTRODUCING 5000/5100.......................................................................3
1.1 Product Highlights ............................................................................................. 3
1.2 Nomenclature...................................................................................................... 4
1.2.1 Inside Enclosures........................................................................................5
1.2.2 Dimensions..................................................................................................6
1.3 Features .............................................................................................................. 7
1.3.1 Power.......................................................................................................... 7
1.3.2 CPU...........................................................................................................10
1.3.3 Memory & Calendar .................................................................................. 10
1.3.4 Keyboard...................................................................................................12
1.3.5 LCD........................................................................................................... 13
1.3.6 Status LEDs ..............................................................................................14
1.3.7 Buzzer....................................................................................................... 14
1.3.8 Readers.....................................................................................................14
1.3.9 Digital Inputs..............................................................................................15
1.3.10 Digital Outputs.........................................................................................16
1.3.11 RS-232.................................................................................................... 17
1.3.12 RS-485.................................................................................................... 18
1.3.13 Ethernet...................................................................................................20
1.3.14 Programming Support .............................................................................21
1.4 Unpacking the package.................................................................................... 22
1.5 Options.............................................................................................................. 22
Tables of Contents
Contents:
Section 2 ~4.3
2. INSTALLING 5000/5100........................................................................23
2.1 Setting up the terminal..................................................................................... 23
2.2 Wiring................................................................................................................ 28
2.2.1 Pin Assignments........................................................................................29
2.2.2 RS-232...................................................................................................... 31
2.2.3 RS-485...................................................................................................... 32
2.2.4 Digital Inputs/Outputs................................................................................34
3. SYSTEM ARCHITECTURE.......................................................................35
3.1 Operation .......................................................................................................... 36
3.2 Download.......................................................................................................... 37
3.3 Management ..................................................................................................... 38
4. CONFIGURING 5000/5100 ....................................................................39
4.1 Identifying current menu ................................................................................. 39
4.2 Selecting from menus....................................................................................... 40
4.3 System Menu.....................................................................................................42
4.3.1 Information ................................................................................................43
4.3.2 Settings .....................................................................................................44
4.3.3 Tests..........................................................................................................48
4.3.4 Memory .....................................................................................................50
4.3.5 Power........................................................................................................ 51
4.3.6 Load Program............................................................................................52
4.3.7 NET Menu.................................................................................................53
Table of Contents
Contents:
Section 4.4 ~
4.4 Program Manager ............................................................................................ 59
4.4.1 Download ..................................................................................................60
4.4.2 Activate......................................................................................................63
4.4.3 Version...................................................................................................... 64
4.5 Kernel Menu..................................................................................................... 65
4.5.1 Information ................................................................................................66
4.5.2 Load Program............................................................................................67
4.5.3 Kernel Update ...........................................................................................68
4.5.4 Test & Calibrate.........................................................................................68
5. MANAGING 5000/5100.........................................................................69
5.1 For proprietary applications ............................................................................ 70
5.2 For custom applications................................................................................... 70
SPECIFICATIONS ......................................................................................71
TROUBLESHOOTING ................................................................................. 73
APPENDIX I – MOUNTING TEMPLATE ......................................................... 75
List of Tables
Contents:
Tables
Table 1: Power consumption................................................................................8
Table 2: Memory explained................................................................................10
Table 3: Keypad explained.................................................................................12
Table 4: Display formats.....................................................................................13
Table 5: Types of readers ..................................................................................14
Table 6: Decide resistance value....................................................................... 15
Table 7: Optional accessories............................................................................22
Table 8: Stages of installation............................................................................ 23
Table 9: Types of interfaces...............................................................................28
Table 10: Pin Assignment of JP2.......................................................................29
Table 11: Pin Assignment of JP3.......................................................................30
Table 12: D/I groups...........................................................................................34
Table 13: D/O groups.........................................................................................34
Table 14: Purposes of software modules/menus ...............................................36
Table 15: Application programs..........................................................................37
Table 16: Management programs ......................................................................38
Table 17: Function keys used in selecting from menus......................................40
Table 18: Default system settings...................................................................... 44
Table 19: Downloading interfaces......................................................................52
Table 20: Listing of multiple programs and font .................................................60
Table 21: Downloading spare programs ............................................................61
Table 22: Downloading active program or font...................................................62
Table 23: Device code explained....................................................................... 66
List of Figures
Contents:
Figures
Figure 1: References for setting up system..........................................................2
Figure 2: Nomenclature of terminal......................................................................4
Figure 3: Components inside terminal..................................................................5
Figure 4: Physical dimensions..............................................................................6
Figure 5: Installing battery pack ...........................................................................9
Figure 6: Installing memory card........................................................................11
Figure 7: Keypad layout .....................................................................................12
Figure 8: D/I sample circuit.................................................................................15
Figure 9: An example of RS-232 connection......................................................17
Figure 10: RS-485 topology ...............................................................................18
Figure 11: An example of RS-485 connection....................................................19
Figure 12: An example for Ethernet networking.................................................20
Figure 13: Installing Ethernet card .....................................................................21
Figure 14: Drilling holes & assembling cables....................................................24
Figure 15: Mounting to wall................................................................................ 25
Figure 16: Wiring & connecting.......................................................................... 26
Figure 17: Assembling enclosures..................................................................... 27
Figure 18: Terminal blocks.................................................................................28
Figure 19: RS-232 wiring....................................................................................31
Figure 20: Terminator’s switch........................................................................... 32
Figure 21: RS-485 wiring....................................................................................33
Figure 22: System Architecture..........................................................................35
Figure 23: Function keys as menu indicators.....................................................41
Figure 24: System Menu ....................................................................................42
Figure 25: Program Manager menu ...................................................................59
Figure 26: Kernel Menu......................................................................................65
Figure 27: Remote management........................................................................ 69
Figure 28: Mounting template.............................................................................75
List of Screens
Contents:
Sample Screens
Screen 1: Status lights as menu indicators........................................................ 39
Screen 2: System Menu> 1. Information............................................................43
Screen 3: System Menu> 2. Settings.................................................................44
Screen 4: System Menu> 2. Settings> 1. Clock.................................................44
Screen 5: System Menu> 2. Settings> 2. Backlight Period................................45
Screen 6: System Menu> 2. Settings> 3. CPU Speed.......................................45
Screen 7: System Menu> 2. Settings> 4. Key Click...........................................46
Screen 8: System Menu> 2. Settings> 5. System Password.............................46
Screen 9: System Menu> 2. Settings> 6. Font................................................... 47
Screen 10: System Menu> 3. Tests...................................................................48
Screen 11: System Menu> 4. Memory...............................................................50
Screen 12: System Menu> 5. Power..................................................................51
Screen 13: System Menu> 6. Load Program..................................................... 52
Screen 14: System Menu> 7. Net Menu ............................................................53
Screen 15: System Menu> 7. Net Menu> 1. Information ...................................53
Screen 16: System Menu> 7. Net Menu> 2. IP Setting...................................... 55
Screen 17: System Menu> 7. Net Menu> 3. Echo Tests ...................................56
Screen 18: System Menu> 7. Net Menu> 3. Echo Tests: Client Mode..............57
Screen 19: System Menu> 7. Net Menu> 4. Download via TCP/IP...................58
Screen 20: Program Manager> 1. Download.....................................................60
Screen 21: Program Manager> 2. Activate........................................................ 63
I
REVISION HISTORY
Version Release Date Notes
1.00 Dec. 2004 Initial release
1.01 Jan. 12, 2005 Revised as per the following:
1. Styles updated
(Sec. 3.2 & 4.3.6) 2. Font file - downloading interface: RS-232 only
(Sec. 5) 3. Update Figure 27 “Remote Management”
1.02 May 16, 2005 Revised as per the following:
1. Update “Page Heading 1” style (centered)
(Sec. 2.2.2) 2. Correct RS-232 pinouts figure on page 31
(Sec. 3 & 4.4) 3. Add program name 51pm.shx on page 35, 59 for
Program Manager
II
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III
PREFACE
The 5000/5100 stationary batch terminals are intended for versatile data collection
applications with its large and expandable database capacity, and allow programmable
solutions to meet varying needs of customers. Various operational parameters can be
configured, such as backlight control, buzzer control, graphic screen and output
format.
Integrated with a proximity reader and backlit keypad, the 5000 terminal simply
satisfies general needs regarding large data collection. Based on the 5000 terminal,
the 5100 terminal comes with a backlit LCD for displaying information. Alternatively,
both models can make use of a battery pack for achieving a non-interruptible operation
during power outage. Without such power backup, the terminals will not function during
a power fail, but all transaction and configuration data stored in memory will be
maintained by the 3V lithium button cell for at least one week.
The 5000/5100 terminals can be easily added to your legacy networks. Multiple
networking options include RS-232, RS-485 and 10/100Base-T Ethernet. Moreover,
detachable terminal blocks make it easy and flexible to connect with other external
devices, such as a reader, door switch, siren, door sensor, electronic lock, etc.
This manual serves to guide you through how to install, configure, and operate the
5000/5100 terminals. The Care & Maintenance section is specifically prepared for
those who are in charge of taking care of the terminals.
We recommend you to keep one copy of the manual at hand for quick reference or
maintenance purposes. To avoid any improper disposal or operation, please read the
manual thoroughly before use.
Thank you for choosing the CipherLAB products!
IV
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1
CARE & MAINTENANCE
This is specifically prepared for those who are in charge of taking care of the terminals,
such as a terminal operator or maintenance engineer.
Here are some tips on how to take care and maintain the terminals.
Taking care of the terminal
z
Always keep electric equipments like the terminals away from any flammable
sources.
z
Always make sure there is stable power supply for the terminal to operate
properly.
z
This terminal is intended for indoor use. It may do damage to the terminals when
being exposed to extreme temperatures or soaked wet.
z
When the body of the terminal gets dirty, use a clean and wet cloth to wipe off the
dust. DO NOT use/mix any bleach or cleaner. Always keep the LCD dry.
z
For a liquid crystal display (LCD), DO NOT use any pointed or sharp objects to
move against the surface.
Maintaining the terminal
z
If you want to put away the terminal for a period of time, download the collected
data to a host first, and then take out the battery pack. Store the terminal and
battery pack separately.
z
When the terminal resumes its work, the rechargeable main and backup batteries
will take a certain time to become fully charged.
z
If you shall find the terminal malfunctioning, refer to the Troubleshooting section
for self help first.
z
If the problem persists, please write down the specific scenario and consult your
local sales representative.
z
In no circumstances, users are allowed to repair components.
2
GETTING READY
If you are using the terminal for the first time, the illustration below gives outline of the
system and section references.
Access to the configuration menus needs to disconnect the external and internal
power connection of the terminal first. Therefore, we suggest that you do all the
configuration and downloading jobs before setting up the system on site.
Figure 1: References for setting up system
3
1. INTRODUCING 5000/5100
This section mainly explains the hardware construction and features of the 5000/5100
terminals. The 5100 terminal looks similar to the 5000 terminal except for the screen.
1.1 Product Highlights
z
2, 4 or 8 MB for expandable data memory, powered by backup cell
z
Graphic LCD supports double-byte languages
z
Battery operated when AC power is interrupted (if the battery pack is installed)
z
Tamper switch to activate the buzzer during removal of enclosures
z
4 Digital Input & 4 Digital Output for monitoring/controlling external devices
z
Programmable signals to accommodate custom applications
z
Programming support: OCX, BASIC and C
z
OCX component supports TCP/IP, RS-232 and Modem communications
4
Introducing 5000/5100:
Nomenclature
1.2 Nomenclature
The pictures below show the major components:
Figure 2: Nomenclature of terminal
5
Introducing 5000/5100:
Nomenclature
1.2.1 Inside Enclosures
Figure 3: Components inside terminal
6
Introducing 5000/5100:
Nomenclature
1.2.2 Dimensions
These drawings provide 3-sided views with dimensions, which are helpful in choosing
a suitable location for installation.
Figure 4: Physical dimensions
7
Introducing 5000/5100:
Features
1.3 Features
1.3.1 Power
Line Power & Main Battery
A 12 V/ 1000 mA wall adaptor is used to power the 5000/5100 terminals. Furthermore,
an optional 7.4 V/ 2000 mAh Li-ion battery pack provides more than six extra hours of
uninterrupted operations when the line power is down. Such power switching
mechanism is actuated by a power switch, which seamlessly switches between the
line power and the battery pack without any user’s intervention.
When the line power is resumed and the battery pack has been used up, an on-board
battery charging controller fully charges the battery pack within twenty hours. This
controller chip helps to assure fast and safe charge by monitoring/controlling the
battery voltage, temperature, charging current and so on. It also includes a
mechanism to provide protection from over charging.
When a power outage occurs, the main battery is to maintain operation for more than six
hours.
Backup Battery
In addition, one 3.0 V/7 mAh rechargeable Lithium button cell on the main board
retains data in SRAM and maintains the running of the real-time clock and calendar. It
takes at least twenty-four hours to fully charge the backup battery.
For a fully charged backup battery, it can last for at least one week.
8
Introducing 5000/5100:
Features
Power Consumption Status
The System Menu provides information on power consumption.
z
Monitor voltage level: Line / Main / Backup
>> Also see Section 4.3.5 Power
For the 5100 terminal, the smart battery icon will replace the plug icon on the screen
when it is battery-operated. Here is another way to tell a low or discharged main
battery from the screen.
z
Examine the levels of the smart battery icon
Utilizing the low voltage/power technology, the terminal draws very little power. The
power consumption is estimated in different conditions as follows:
EM reader –
backlight off:
backlight on:
backlight on, charging:
55
125
240
mA @ +12V
mA @ +12V
mA @ +12V
Mifare reader –
backlight off:
backlight on:
backlight on, charging:
75
155
275
mA @ +12V
mA @ +12V
mA @ +12V
Table 1: Power consumption
It can be easily seen that there are still some rooms for the adaptor’s supply capability.
However, it is strongly recommended to use other supplies to power heavy loads such
as door locks, alarms and so on. Also, if possible, keep these heavy loads electrically
isolated from the terminal. Electronic equipments such as the terminal tend to be
upset by surges from surrounding “noisy” devices.
9
Introducing 5000/5100:
Features
Installing Battery Pack
If there is any need to replace the battery pack, follow the instructions described
below.
1. Seat the battery pack into the battery compartment at the lower enclosure.
2. Connect the battery wires to the receptacle on the charger.
To access the configuration menus, disconnect the battery wires and external lin e power.
Figure 5: Installing battery pack
10
Introducing 5000/5100:
Features
1.3.2 CPU
A 16-bit low power CMOS CPU is utilized. With little current consumed, yet, this CPU
can run under 22.1184MHz and provide more than 6 MIPS of computation powers.
1.3.3 Memory & Calendar
In the event of a power failure with no battery pack installed, the 7 mAh button cell on
the main board is to keep contents of the SRAM and run the calendar for at least 1
week.
An optional memory card upgrades memory to 2, 4, or 8 Mbytes SRAM with its own
contents backup button cell. The DIP switch on the card must be set ON for the cell to
work.
Program memory:
-
2 Mbytes flash memory for core, OS, application software, fonts, etc.
Data memory:
-
256 Kbytes SRAM with contents backup by a 7 mAh rechargeable Li button cell.
Calendar:
-
A calendar chip is also equipped for accurate time/date logging.
-
Non-stop operation is also provided through the same Li button cell for SRAM
contents backup.
Table 2: Memory explained
11
Introducing 5000/5100:
Features
Installing Memory Card
1. Align pinholes at the back of the card to the pins on the main PCB.
2. Press down the card flatly. Be careful not to bend or distort any pins.
3. Then apply the screw to screw down to the pole.
Figure 6: Installing memory card
12
Introducing 5000/5100:
Features
1.3.4 Keyboard
A 21-key keypad is for system setup, user entry and so on.
Figure 7: Keypad layout
Silicon rubber has been chosen for their durability and prompt feedback. The key click
can be configured through the System Menu.
>> Also see Section 4.3.2 Settings
These keys can be categorized into two groups:
Function keys (F1~F6):
-
User-definable, each comes with a GREEN LED underneath.
-
Can be used to show the current system status such as working shifts, etc.
-
Also, in combination with the graphic LCD, user-friendly graphic selection menu
can be implemented.
Alphanumeric keys:
-
The alphanumeric keypad layout is similar to phone keypad, and also with GREEN
LED backlight. Default input mode is numeric.
-
Capital letters mode: press the Alpha key once and A
appears on the screen.
-
Small letters mode: press the Alpha key twice and a
appears on the screen.
Table 3: Keypad explained
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