Chrysler K6860899 User Manual

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K6860899 – WI-FI ROUTER
Click on the desired vehicle to take you directly to the vehicle specific instructions.
RAM – REGULAR CAB RAM – QUAD/CREW CAB
300/CHARGER/CHALLENGER CALIBER COMPASS DAKOTA GRAND CHEROKEE JOURNEY MINIVAN NITRO/LIBERTY PATRIOT PT CRUISER SEBRING SEDAN/AVENGER SPRINTER WRANGLER
Oct 16, 2009 K6860899 Rev. 1
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WIFIROUTER,REGULARCAB
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INDEX
DODGERAMREGULARCAB
PROCEDURESTEPS:
NOTE:Usingatestlight,verifythecigarettelighteroutletbeingusedisignitionswitched.Powermustnotbe suppliedwiththeignitionintheOFFposition.
1.Disconnectandisolatethebatterynegativecable.
2.UsingatrimstickC4755orequivalent,disengagethe retainingtabsandremovethelowerbezelpanel(1).
3.Removethetwolowerscrewssecuringthecupholder totheIP .
4.Foldthecupholderdownandlowerthecupholder(2) closeoutpanelbydepressingthetabatthetopofthe panel.
5.Removethetwoscrewsfrombehindthecloseoutand removethecupholder.
6.UsingtrimstickC4755orequivalent,disengagethe retainingtabsanddisconnectthepoweroutletelectri calconnectors.
7.RemovethelowerIPsurroundfromthevehicle.
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8.Opentheglovebox(1).
9.Releasethetwogloveboxstops(2)andlowerthe gloveboxdownwardpastthestops.
10.Disengagethegloveboxhingesfromtheinstrument panelandremovetheglovebox.
Oct16,2009K6860899Rev .1
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11.UsingatrimstickC4755orequivalent,disengagethe retainingtabsofthecowltrimpanel(1)fromthere tainerclips(2)inthedoorsill(3).
12.Pullthecowltrimpanelrearwardandremoveitfrom thevehicle.
13.Removethethreebolts(1)thatsecuretherearstor agecompartment(2)tothefloorpanel(3)andremove thestoragecompartmentfromtherearcabtrimpanel (4).
Oct16,2009K6860899Rev .1
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14.Removethecap(1)andthenthebolt(2)thatsecures theseatbelt(3)tothetopoftheBpillar(4)andposi tiontheseatbeltoutoftheway.
15.UsingatrimstickC4755orequivalent,disengagethe retainingtabsthatsecuretheupperBpillartrimpanel (5)totheBpillarandremovethetrimpanel.
16.Removethebolt(2)thatsecurestheseatbelt(1)to thebottomoftheBpillar(4)andpositiontheseatbelt outoftheway.
17.UsingatrimstickC4755orequivalent,disengagethe retainingtabsthatsecurethelowerBpillartrimpanel (3)totheBpillar.
18.RemovetheseatbeltfromthelowerBpillartrimpanel throughtheslotprovidedandremovethetrimpanel.
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19.Removetheutilityhooks(3)fromtherearcabtrim panel(1)andremovethetrimpanel.
Oct16,2009K6860899Rev .1
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20.InstalltheWiFiroutercradle(2)totherearcabtrim panel(1)withtheprovidedmaterials.
21.Makeasmallcutintherearcabtrimpanelandroute theWiFirouterconnectorthrough
22.Placetherearcabtrimpanelintopositioninthevehi cle.
23.ConnectthewireharnesstotheWiFirouterconnec tor.
24.Routethewireharnessdownthebackoftherear paneltothedoorsill.
25.Firmlyseattherearpanelandinstalltheutilityhooks totherearpanel.
26.Continuetoroutethewireharnessalongthepassen gerside,underthegloveboxopeningandbehindthe centerstackandcuttotheproperlength.
27.Locatethecigarettelighteroutletwiringharness.
28.Cuteachwireandremove13mm(0.5in.)ofinsula tionfromeachwirethatneedstobesoldered/spliced.
29.Placeapieceofsuppliedadhesivelinedheatshrink tubingononesideofeachcutwire.Insurethetubing willbelongenoughtocoverandsealtheentiresol deredarea.
CAUTION:Donotuseacidcoresolder.
30.SolderthesuppliedfusedpigtailtoWiFipowerhar nesspowerwire(RD/LG).
31.Placethestrandsofthepowersidewiresoverlapping eachotherinsideofthespliceclip(1).
Oct16,2009K6860899Rev .1
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32.Usingcrimpingtool(1),Mopar®p/n05019912AAor equivalent,crimpthespliceclipandwirestogether.
33.Repeattheprevioustwostepsforthegroundside wires.
CAUTION:Donotuseacidcoresolder.
34.Solder(3)theconnection(2)togetherusingrosincore solder(1).
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35.Centertheheatshrinktubing(2)overthesolderjoint andheatusingaheatgun.Heatthejointuntilthetub ingistightlysealedandsealant(1)comesoutofboth endsofthetubing.
Oct16,2009K6860899Rev .1
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36.PlacethelowerBpillartrimpanel(3)intopositionand engagetheretainingtabsthatsecurethetrimpanelto theBpillar(4).
37.Routetheseatbeltthroughtheslotprovidedinthe Bpillartrimpanel.
38.Installthebolt(2)thatsecurestheseatbelt(1)tothe bottomoftheBpillar(4).
39.PlacetheupperBpillartrimpanel(5)intopositionand engagetheretainingtabsthatsecurethetrimpanelto theBpillar(4).
40.Installthebolt(2)thatsecurestheseatbelt(3)tothe topoftheBpillar(4)andInstallthecap(1).
41.Installthestoragecompartment(2)totherearcaband installthethreefasteners(1)thatsecuretherearstor agecompartmenttothefloorpanel(3).
Oct16,2009K6860899Rev .1
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42.Placethecowltrimpanel(1)intopositionandengage theretainingtabstothedoorsill(3).
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43.Engagetheglovebox(1)hingestotheinstrument panel.
44.Pressthetwogloveboxstops(2)andraisetheglove boxupward.
45.Closetheglovebox.
Oct16,2009K6860899Rev .1
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46.Connectthepoweroutletconnectorsandinstallthe lowerIPsurroundtothevehicle.
47.Placethecupholderintopositionandinstallthetwo screwsbehindthecloseout.
48.Foldthecupholderupandinstallthetwolowerscrews securingthecupholdertotheIP .
49.Installthelowerbezelpanel(1)ensuringtheretaining tabsengage.
50.InstalltheWiFiRouter(2)intothemountedWiFi Routercradle(1).
51.Connectthebatterynegativecable.
Oct16,2009K6860899Rev .1
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WIFIROUTER
PRINT THIS VEHICLE
INDEX
DODGERAM,QUAD/CREWCAB
PROCEDURESTEPS:
NOTE:Usingatestlight,verifythecigarettelighteroutletbeingusedisignitionswitched.Powermustnotbe presentwiththeignitionintheOFFposition.
1.Disconnectandisolatethenegativebatterycable.
2.Opentheglovebox(1).
3.Releasethetwogloveboxstops(2)andlowerthe gloveboxdownwardpastthestops.
4.Disengagethegloveboxhingesfromtheinstrument panelandremovetheglovebox.
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5.UsingatrimstickC4755orequivalent,disengagethe retainingtabsofthecowltrimpanel(1)fromthere tainerclips(2)inthedoorsill(3).
6.Pullthecowltrimpanelrearwardandremoveitfrom thevehicle.
Oct16,2009K6860899Rev .1
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7.Removethecap(1)andthenthebolt(2)thatsecures theseatbelt(3)tothetopoftheCpillar(4)andposi tiontheseatbeltoutoftheway.
8.UsingatrimstickC4755orequivalent,disengagethe retainingtabsthatsecuretheupperCpillartrimpanel (5)totheCpillarandremovethetrimpanel.
9.Removethebolt(3)thatsecurestheseatbelt(2)to thebottomoftheCpillar(4)andpositiontheseatbelt outoftheway.
10.UsingatrimstickC4755orequivalent,disengagethe retainingtabsthatsecurethelowerCpillartrimpanel (1)totheCpillar.
11.RemovetheseatbeltfromthelowerCpillartrimpanel throughtheslotprovidedandremovethetrimpanel.
12.UsingatrimstickC4755orequivalent,disengagethe retainingtabsofthesilltrimpanel(1)fromtheretainer clipsinthereardoorsill(2)andremovethetrimpanel.
Oct16,2009K6860899Rev .1
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13.InstallandsecuretheWiFiroutercradle(1)tothe floor(3)withtheprovidedmaterial.
14.RoutetheWiFipowerharnessfromtherouteralong thesillsecuringwherenecessary.
FULLCENTERCONSOLE
15.Removetherubbermat(1).
16.UsingatrimstickC4755orequivalent,disengagethe retainingtabsoftheshifterbezelring(2).
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Oct16,2009K6860899Rev .1
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17.Removethetwocenterconsoleretainers(1).
18.UsingatrimstickC4755orequivalent,disengagethe retainingtabsandremovethecenterconsoletrim(2).
19.Disconnectthepoweroutlet(1).
20.RoutetheWiFipowerharnessbehindtheglovebox anduptothekeyonpoweroutletandcuttolength.
Oct16,2009K6860899Rev .1
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WITHOUTFULLCENTERCONSOLE
21.UsingatrimstickC4755orequivalent,disengagethe retainingtabsandremovethelowerbezelpanel(1).
22.Removethetwolowerscrewssecuringthecupholder totheIP .
23.Foldthecupholderdownandlowerthecupholder(2) closeoutpanelbydepressingthetabatthetopofthe panel.
24.Removethetwoscrewsfrombehindthecloseoutand removethecupholder.
25.UsingtrimstickC4755orequivalent,disengagethe poweroutletretainingtabsanddisconnectthepower outletelectricalconnectors.
26.RemovethelowerIPsurroundfromthevehicle.
27.RoutetheWiFipowerharnessbehindtheglovebox anduptothekeyonpoweroutletandcuttolength.
ALL
28.Locatethecigarettelighteroutletwiringharness.
29.Cuteachwireandremove13mm(0.5in.)ofinsulation fromeachwirethatneedstobesoldered/spliced.
30.Placeapieceofsuppliedadhesivelinedheatshrink tubingononesideofeachcutwire.Insurethetubing willbelongenoughtocoverandsealtheentiresol deredarea.
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CAUTION:Donotuseacidcoresolder.
31.SolderthesuppliedfusedpigtailtoWiFipowerhar nesspowerwire.
32.Placethestrandsofthepowersidewires(RD/LG) overlappingeachotherinsideofthespliceclip(1).
Oct16,2009K6860899Rev .1
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33.Usingcrimpingtool(1),Mopar®p/n05019912AAor equivalent,crimpthespliceclipandwirestogether.
34.Repeattheprevioustwostepsforthegroundside wires.
35.Solder(3)theconnection(2)togetherusingrosincore solder(1).
36.Centertheheatshrinktubing(2)overthesolderjoint andheatusingaheatgun.Heatthejointuntilthetub ingistightlysealedandsealant(1)comesoutofboth endsofthetubing.
FULLCENTERCONSOLE
Oct16,2009K6860899Rev .1
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37.Installthecenterconsoletrim(2).
38.Installthetworetainers(1).
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39.Installtherubbermat(1).
40.Installtheshifterbezelring(2).
Oct16,2009K6860899Rev .1
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WITHOUTFULLCENTERCONSOLE
41.InstallthelowerIPsurroundtothevehicle.
42.Connectthepoweroutletelectricalconnectorsandin stallthepoweroutlettrimpanel.
43.Closethecloseoutpanelbydepressingthetabatthe topofthepanel.
44.Installthetwoscrewsbehindthecloseoutandinstall thecupholder(2).
45.Installthetwolowerscrewssecuringthecupholderto theIP .
46.Installthelowerbezelpanel(1).
ALL
47.Positionthecowltrimpanel(1)ontothedoorsill(3).
48.Pushthecowltrimpanelforwardandthenengagethe retainingtabsthatsecurethesilltrimpaneltotherear doorsill.
Oct16,2009K6860899Rev .1
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49.Routetheseatbelt(2)throughtheslotinthelower Cpillartrimpanel(1)andpositionthetrimpanelto theCpillar(4).
50.EngagetheretainingtabsthatsecurethelowerCpil lartrimpaneltotheCpillar.
51.Installthebolt(3)thatsecurestheseatbelttothebot tomoftheCpillar.Tightentheboltto40N∙m(30ft. lbs.).
52.PositiontheupperCpillartrimpanel(5)totheCpillar (4).
53.EngagetheretainingtabsthatsecuretheupperCpil lartrimpaneltotheCpillar.
54.Installthebolt(2)thatsecurestheseatbelt(3)tothe topoftheCpillar.Tightentheboltto40N∙m(30ft. lbs.).
55.Installthecap(1)ontotheseatbelt.
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56.InstalltheWiFiRouter(2)intothemountedWiFi Routercradle(1).
57.Connectthenegativebatterycable.
Oct16,2009K6860899Rev .1
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PROCEDURESTEPS:
NOTE:Charger/300shown,Challengersimilar.
ALLVEHICLES
1.Removethesparetirecover.
2.Disconnectandisolatethenegativebatterycable.
1
WIFIROUTER
300/CHARGER/CHALLENGER
3.RemovethePowerDistributionCenter(PDC)cover .
4.RemovethePDCbypressingthereleasingtabs(1) andpullingthePDCstraightup.
Feb12,2010K6860899Rev .2
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5.RemovethebackcoverofthePDC(2).
6.Measuretheappropriatelengthofwiresothatthewire harnesswillreachthewifirouterfromthePDC.
Feb12,2010K6860899Rev .2
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7.LocatetheF981(RD/BR)circuitgoingtofuse18.Refertothewireschematic.
Feb12,2010K6860899Rev .2
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8.SplicetherouterpowerwiretotheF981(RD/BR)cir cuitusingthedirectionsbelow.
9.Cuteachwireandremove13mm(0.5in.)ofinsula tionfromeachwirethatneedstobesoldered/spliced.
10.Placeapieceofsuppliedadhesivelinedheatshrink tubingononesideofeachcutwire.Insurethetubing willbelongenoughtocoverandsealtheentiresol deredarea.
CAUTION:Donotuseacidcoresolder.
11.SolderthesuppliedfusedpigtailtoWiFipowerhar nesspowerwire.
12.Placethestrandsofthepowersidewiresoverlapping eachotherinsideofthespliceclip(1).
13.Usingcrimpingtool(1),Mopar®p/n05019912AAor equivalent,crimpthespliceclipandwirestogether.
Feb12,2010K6860899Rev .2
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14.Solder(3)theconnection(2)togetherusingrosincore solder(1).
15.Centertheheatshrinktubing(2)overthesolderjoint andheatusingaheatgun.Heatthejointuntilthetub ingistightlysealedandsealant(1)comesoutofboth endsofthetubing.
16.CrimpthesuppliedringterminaltotheWiFiRouter groundwireatthePDC.
17.SoldertheringterminaltotheWiFiRouterground wire.
18.AttachtheWiFiRoutergroundwiretothenegative batteryterminalstud.
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19.InstallthePDCbackcover,beingcarefulnottopinch anywiresbetweenthePDCandthePDCcover.
20.InstallthePDC,aligntheclipsonthePDCwiththe tabsonthemountingbracket.
21.InstallthePDCtopcover.
22.Connectthenegativebatterycable.
Feb12,2010K6860899Rev .2
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23.Installthesparetirecover.
CHALLENGER
1.SecuretheWiFiRoutercradle(1)withthesupplied fastenersonthebackofthepassengerrearseat(2).
2.Measure108mm(4.25in.)fromthebottomofthe seatback(6)tothebottomoftheWiFiRoutercradle.
3.Measure76.2mm(3in.)(5)fromtheleftedge(zipper) (3)totheleftsideoftheWiFiRoutercradle.
Feb12,2010K6860899Rev .2
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300/CHARGER
1.SecuretheWiFiRouterbracket(1)withthesupplied fastenersonthebackofthesecondrowseats(2).
2.Measure133mm(5.25in.)(4)fromthebottomofthe uppersupportbracetothetopoftheWiFiRoutercra dle.
3.Measure152mm(6in.)(3)fromtherightedgeofthe WiFiRoutercradle(1)oftheseatbacksupport.
ALLVEHICLES
NOTE:Challengershown,300/Chargersimilar.
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1.InstalltheWiFiRouter(2)intothemountedWiFi Routercradle(1).
2.Routeandsecurethetwistedpairwireharnessfrom thePDCtotheWiFiRouteralongthepassengerside trunk.
3.Connectthetwistedpairwireharnesstotherouter.
4.Verifysystemoperation.
Feb12,2010K6860899Rev .2
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WIFIROUTER
PRINT THIS VEHICLE
INDEX
DODGECALIBER
PROCEDURESTEPS:
NOTE:Usingatestlight,ensurethepoweroutletbeingusedisignitionswitched.Powermustnotbepresent withtheignitionintheOFFposition.
1.Disconnectandisolatethenegativebatterycable.
2.Removethereartonneaucover,ifequipped.
3.Removethecargofloor.
4.RemovetheleftcargonetDring,ifequipped.
5.Removetheliftgateopeningscuffplate(1).
1
6.Removetheseatcushionmountingbolts(2).
7.Liftthefrontofthecushion(3)upandremovethe cushionfromundertheseatback.
8.Removethebeltbucklebolt(2)andthebuckle(1).
9.Removethefloorbracketorreclinerbolts(4).
Oct16,2009K6860899Rev .1
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2
10.Foldtheseatsforward.
11.Removethenut(5)andbolts(6)andremovethe40% seatback(4).
12.UsingspecialtoolC4755,pryoffthelowerBpillar trim.
13.Removefromvehicle.
14.UsingtrimstickC4755,pryupthescuffplate.
15.Removethescuffplatefromvehicle.
16.Removetheleftsidelowercowltrimpanel.
Oct16,2009K6860899Rev .1
Page 28
17.Pulluponthefrontcornerofthequartertrimandre leasetheclip.
18.Releasetheremainingclipsandremovetheleftquar terpaneltrimfromvehicle.
19.Removethelowersteeringcolumncover.
3
20.Pulluponshifterknob(1)andremove.
21.UsingtrimstickC4755orequivalent,pryuponbezel (2)andremovefromshifterpod(3).
Oct16,2009K6860899Rev .1
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4
22.Removethetwoscrews(1).
23.Pullonsideofhousing(1)andunsnaphousingtabs.
24.Disconnectconsolehousingwireconnector(2)andin strumentpanelconnector(3).
25.Removefromvehicle.
26.MounttheWiFirouterbracket(1)totheleftquarter trimpanel(2)withtheprovidedmaterials.
27.Cutasmallopeninginthequartertrimpanelandroute theWiFirouterconnectthroughtheopening.
28.Placethequartertrimpanelintoposition,butdonot engagetheclipretainersatthistime.
29.ConnecttheharnesstotheWiFirouterconnectand routethecableforwardthroughthevehiclewhiletap ingtothebodyelectricalharness.
Oct16,2009K6860899Rev .1
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30.Installthequartertrimpaneltothevehicle,ensuring theclipretainersengage.
31.Routetheantennacablealongtheleftsideofthevehi cle,acrossthelowerinstrumentpanelbraceandover totheshifterhousingatthecigarettelighterconnector, securingalongthewayandcuttotheproperlength.
32.Locatethecigarettelighteroutletwiringharness.
33.Cuteachwireandremove13mm(0.5in.)ofinsula tionfromeachwirethatneedstobesoldered/spliced.
34.Placeapieceofsuppliedadhesivelinedheatshrink tubingononesideofeachcutwire.Insurethetubing willbelongenoughtocoverandsealtheentiresol deredarea.
5
35.Placethestrandsofthepowersidewiresoverlapping eachotherinsideofthespliceclip(1).
Oct16,2009K6860899Rev .1
Page 31
6
36.Usingcrimpingtool(1),Mopar®p/n05019912AAor equivalent,crimpthespliceclipandwirestogether.
37.Repeattheprevioustwostepsforthegroundside wires.
38.Solder(3)theconnection(2)togetherusingrosincore solder(1).
39.Centertheheatshrinktubing(2)overthesolderjoint andheatusingaheatgun.Heatthejointuntilthetub ingistightlysealedandsealant(1)comesoutofboth endsofthetubing.
Oct16,2009K6860899Rev .1
Page 32
40.Connectcenterconsolehousingwireconnector(2) withinstrumentpanelconnector(3).
41.Placeconsolehousing(1)overshifterleverensuring consoletabsseatproperly .
42.Installthetwoscrews(1).
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43.Insertbezel(2)locatortoshifterpod(3).
44.Applyhandpressureuntilclipsareseated.
45.Snapshifterknob(1)ontoshiftershaft.
46.Pulluponknob(1)toverifyseatedcorrectly.
Oct16,2009K6860899Rev .1
Page 33
8
47.Installthelowersteeringcolumncover.
48.Placescuffplate(1)ontodoorsill(2).
49.Alignscuffplatetabswithdoorscuffholes.
50.Handpressscuffplateensuringtabsareproperly seated.
51.Installtheleftsidelowercowltrimpanel.
52.InsertlowertabsonBpillarlowertrim(1)ontosill panel.
53.Handtaponcliplocationsensuringclipsareproperly seated.
Oct16,2009K6860899Rev .1
Page 34
54.Installthe40%seatsection(4)overthestudandseat bracketandinstalltheseatbracketbolts(6).
55.Tightentheseatbracketbolts(6)to46N∙m(34ft. lbs.).
56.Installthenut(5).
57.Tightenthenuts(5and3)to80N∙m(60ft.lbs.).
58.Positiontheseatbacks(3)upandlatch.
59.Installthebeltbuckles(1)andinstallthebolt(2).
60.Tightenthebuckleboltto66N∙m(49ft.lbs.)
61.Installthebolts(4)andtightento80N∙m(59ft.lbs.)
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62.Placetheseatcushionintothevehicleandtuckthe rearofthecushion(1)upundertheseatbeltbuckles andrearseatback.
63.Lowerthefrontofthecushion(3)downandinstallthe bolts(2).
64.Tightentheboltsto80N∙m(60ft.lbs.).
Oct16,2009K6860899Rev .1
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10
65.Locatetrimclipsandalignmetalclipstoliftgateinner.
66.T aponpanelateachtrimcliplocation(2)untilproperly seated.
67.InstalltheleftcargonetDring,ifequipped.
68.Installthecargofloor.
69.Installthereartonneaucover,ifequipped.
70.InstalltheWiFirouter(1)intotherouterbracket(2).
71.Connectthebatterynegativecable.
72.Verifysystemoperation.
Oct16,2009K6860899Rev .1
Page 36
WIFIROUTER
PRINT THIS VEHICLE
INDEX
JEEPCOMPASS
PROCEDURESTEPS:
NOTE:Usingatestlight,ensurethecigarettelighteroutletbeingusedisignitionswitched.Powermustnotbe presentwiththeignitionintheOFFposition.
1.Disconnectandisolatethebatterynegativecable.
2.Pulluponshifterknob(3)andremove.
3.UsingtrimstickC4755orequivalent,separatethe bezel(4)fromthetrimring(5),ifequipped.
4.Removethescrews(2)andusingtrimstickC4755or equivalent,separatethetrimring(5)fromtheshifter console(6).
1
5.Lookinsideandnotepositionoftheretainingbosses.
6.Usingspecialtool9857PowerOutletRemover(4),in sertthetoolforcingbosses(1)outofbase.
7.Pulloutthebase(3)throughmountingringbygently rockingpliers.
8.Disconnecttheelectricalconnector.
Oct16,2009K6860899Rev .1
Page 37
2
9.InstalltheWiFirouterbracket(1)underthepassen gerseatwiththeprovidedmaterials.
10.ConnectthewireharnesstotheWiFirouterbracket harness.
11.RoutetheWiFipowerharnessunderthecentercon soletotheshifterhousingandcuttheharnesstothe properlength.Ensuretheharnessistuckedunderthe centerconsoletominimizevisiblewire.
12.Locatethecigarettelighteroutletwiringharness.
13.Cuteachwireandremove13mm(0.5in.)ofinsula tionfromeachwirethatneedstobesoldered/spliced.
14.Placeapieceofsuppliedadhesivelinedheatshrink tubingononesideofeachcutwire.Insurethetubing willbelongenoughtocoverandsealtheentiresol deredarea.
CAUTION:Donotuseacidcoresolder.
15.SolderthesuppliedfusedpigtailtoWiFipowerhar nesspowerwire.
16.Placethestrandsofthepowersidewiresoverlapping eachotherinsideofthespliceclip(1).
Oct16,2009K6860899Rev .1
Page 38
17.Usingcrimpingtool(1),Mopar®p/n05019912AAor equivalent,crimpthespliceclipandwirestogether.
18.Repeattheprevioustwostepsforthegroundside wires.
19.Solder(3)theconnection(2)togetherusingrosincore solder(1).
3
20.Centertheheatshrinktubing(2)overthesolderjoint andheatusingaheatgun.Heatthejointuntilthetub ingistightlysealedandsealant(1)comesoutofboth endsofthetubing.
Oct16,2009K6860899Rev .1
Page 39
4
21.Connecttheelectricalconnectortothecigarette lighteroutletandfirmlyseattheoutlettotheshifter housing.
22.Installthetrimring(5)ontotheshifterconsole(6)and seatfully.
23.Installthescrews(2).
24.Installthebezel(4)ontothetrimring(5)andseatfully.
25.Installtheshiftknob(3)ontotheshifter(1)andseat fully.
26.InstalltheWiFirouter(1)totheWiFibracket(2).
27.Connectthebatterynegativecable.
28.Verifysystemoperation.
Oct16,2009K6860899Rev .1
Page 40
WIFIROUTER
PRINT THIS VEHICLE
INDEX
DAKOTA
PROCEDURESTEPS:
1.Disconnectandisolatethenegativebatterycable.
WARNING:Toavoidpersonalinjuryordeath,whenhandlingaseatbelttensionerretractor ,exercisepropercare tokeepfingersoutfromundertheretractorcoverandawayfromtheseatbeltwebbingwhereitexitsfromthe retractorcover.Failuretofollowtheseinstructionsmayresultinpossibleseriousorfatalinjury.
WARNING:T oavoidseriousorfatalinjuryonvehiclesequippedwithairbags,disabletheSupplementalRestraint System(SRS)beforeattemptinganysteeringwheel,steeringcolumn,airbag,seatbelttensioner,impactsensor, orinstrumentpanelcomponentdiagnosisorservice.Disconnectandisolatethebatterynegative(ground)ca ble,thenwaittwominutesforthesystemcapacitortodischargebeforeperformingfurtherdiagnosisorservice. ThisistheonlysurewaytodisabletheSRS.Failuretotaketheproperprecautionscouldresultinaccidental airbagdeployment.
CLUBCAB
2.Removethetwoplasticpushpinretainers(2)thatse curetheouterfrontseatbeltretractorcover(1)tothe outerfrontseatbeltretractor(3).
3.Raisetheretractorcoverupwardtodisengagethetwo locatorpinsontheinsidetopoftheinboardretractor coverfromthelocatorholesinthetopoftheretractor.
1
4.Spreadthebottomoftheinboard(1)andoutboard(3) retractorcoverhalvesapartanddisengagethesnaps locatedatthetopofthecoverhalvesandremovethe coverhalves.
Oct16,2009K6860899Rev .1
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2
5.Toaccessthereardoorsillscuffplateforremoval,use atrimstickC4755orequivalenttodisengageenough oftheretainingtabs(2)thatsecurethedoorsillscuff plateendofthecowltrimpaneltotheretainingclips inthefrontdoorsill.
6.UsingatrimstickC4755orequivalent,disengagethe retainingtabs(2)thatsecurethereardoorsillscuff plate(1)totheretainingclipsinthereardoorsilland removethescuffplate.
7.UsingatrimstickC4755orequivalent,disengagethe retainingtabs(2)thatsecurethereardoorsillscuff plate(1)totheretainingclipsinthereardoorsilland removethescuffplate.
8.SecuretheWiFiroutertothefloorbetweentherear seatswiththeprovidedmaterials.
9.ConnecttheWiFiharnesstotheWiFirouter.
10.RoutetheWiFiharnessbehindthereardriversside seatriser.
11.RouteandsecuretheWiFiharnessdownthedrivers side.
Oct16,2009K6860899Rev .1
Page 42
QUADCAB
12.UsingatrimstickC4755orequivalent,disengagethe retainingtabsthatsecurethedoorsillscuffplate(1) endofthecowltrimpaneltotheretainingclips(2)in thefrontdoorsill(3).
13.Pullthedoorsillscuffplateendofthecowltrimpanel upwardtodisengagetheretainingtabsthatsecurethe trimpaneltothecowlandremovethetrimpanel.
14.Raisethedriver'ssiderearseat(2).
3
15.SecuretheWiFirouterbracket(1)tothefloorbelow therearseatback(2)withtheprovidedmaterials.
16.ConnecttheWiFiharness(3)totheWiFirouter(1).
17.RoutetheWiFiharness(3)behindthereardrivers sideseatriser .
Oct16,2009K6860899Rev .1
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4
ALL
18.RouteandsecuretheWiFiharnessalongscuffplates totheinstrumentpanel.
19.UsingatrimstickC4755orequivalent,separatethe endcapretainingclipsandremovetheendcap.
20.Pulltheparkbrakereleasehandle(1)out,releasethe clip(2)anddisconnectthereleaserod(3).
21.Removethetwoscrews(3).
22.UsingatrimstickC4755orequivalent,separate theupperretainingclips(1)andremovetheopening cover(2).
Oct16,2009K6860899Rev .1
Page 44
23.Removethetwoscrews(3).
24.UsingatrimstickC4755orequivalent,separatethe fourretainingclips(1)andremovethebezel(2).
25.Disconnecttheelectricalconnectorsandremovethe bezel.
26.RouteandsecuretheWiFiharnessacrossthe steeringcolumnopeningtothecenterstackandcut tolength.
5
27.Locatethecigarettelighteroutletwiringharness.
28.Cuteachwireandremove13mm(0.5in.)ofinsula tionfromeachwirethatneedstobesoldered/spliced.
29.Placeapieceofsuppliedadhesivelinedheatshrink tubingononesideofeachcutwire.Insurethetubing willbelongenoughtocoverandsealtheentiresol deredarea.
CAUTION:Donotuseacidcoresolder.
30.SolderthesuppliedfusedpigtailtoWiFipowerhar nesspowerwire.
Oct16,2009K6860899Rev .1
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6
31.Placethestrandsofthepowersidewiresoverlapping eachotherinsideofthespliceclip(1).
32.Usingcrimpingtool(1),Mopar®p/n05019912AAor equivalent,crimpthespliceclipandwirestogether.
33.Repeattheprevioustwostepsforthegroundside wires.
34.Solder(3)theconnection(2)togetherusingrosincore solder(1).
Oct16,2009K6860899Rev .1
Page 46
Centertheheatshrinktubing(2)overthesolderjointand heatusingaheatgun.Heatthejointuntilthetubingis tightlysealedandsealant(1)comesoutofbothendsof thetubing.
35.Connecttheelectricalconnectors.
7
36.Installthecenterbezel(2)andseatthefourretaining clips(1)fully .
37.Installthescrews(3).
Oct16,2009K6860899Rev .1
Page 47
8
38.Positionthecolumncoveragainstthereinforcement androutethebrakereleaserodthroughtheholein cover.
39.Seattheupperretainingclips(1)fullyandinstallthe bottomandsidescrews(3).
40.Connectthereleaserod(3)tothereleasehandle(1) andsecuretheattachmentclip(2)fully.
41.Positiontheendcapandseattheretainingclipsfully .
Oct16,2009K6860899Rev .1
Page 48
CLUBCAB
42.Positionthecowltrimpanel(1)inthevehiclewiththe doorsillscuffplateend(2)ofthetrimpanelangled upward.Seattheupperouterendofthetrimpanel underneaththedashpanelandengagetheretaining tabsthatsecurethetrimpaneltothecowl.
43.Aligntheretainingtabsonthedoorsillscuffplateend ofthetrimpanelwiththeretainingclipsinthefront doorsillandengagetheretainingtabsthatsecurethe trimpaneltothedoorsill.
44.Aligntheretainingtabs(2)onthereardoorsillscuff plate(1)withtheretainingclipsinthereardoorsilland engagetheretainingtabsthatsecurethescuffplate tothedoorsill.
9
45.Positiontheinboard(1)andoutboard(3)outerseat beltretractorcoverhalvesaroundtheseatbelt(2)with thetopofeachhalfangledtowardtheotheranden gagethesnapsthatsecurethetwohalvestogether. Then,closethecoveraroundtheseatbelt.
Oct16,2009K6860899Rev .1
Page 49
10
46.Usinghandpressure,pushtheretractorcover(1) downwardovertheretractor(3)farenoughtoengage thetwolocatorpinsinthetopoftheinboardcover halfwiththelocatorholesinthetopoftheretractor.
47.Installthetwoplasticpushpinretainers(2)thatse curetheretractorcovertotheretractor.
QUADCAB
48.Positionthecowltrimpanelinthevehiclewiththedoor sillscuffplateend(1)ofthetrimpanelangledupward. Seattheupperouterendofthetrimpanelunderneath thedashpanelandengagetheretainingtabsthatse curethetrimpaneltothecowl.
49.Aligntheretainingtabsonthedoorsillscuffplateend ofthetrimpanelwiththeretainingclips(2)inthefront doorsill(3)andengagetheretainingtabsthatsecure thetrimpaneltothedoorsill.
Oct16,2009K6860899Rev .1
Page 50
50.Aligntheretainingtabs(2)onthereardoorsillscuff plate(1)withtheretainingclipsinthereardoorsilland engagetheretainingtabsthatsecurethescuffplate tothedoorsill.
51.Lowerthedriver'ssiderearseat.
ALL
52.InstalltheWiFirouter(1)intotherouterbracket(2).
53.Connectthenegativebatterycable.
54.Verifysystemoperation.
11
Oct16,2009K6860899Rev .1
Page 51
WIFIROUTER
PRINT THIS VEHICLE
INDEX
GRANDCHEROKEE
PROCEDURESTEPS:
NOTE:Usingatestlight,verifythecigarettelighteroutletbeingusedisignitionswitched.Powermustnotbe presentwiththeignitionintheOFFposition.
1.Disconnectthenegativebatterycable.
2.UsingtrimstickC4755orequivalent,disengagethe retainingtabsthatsecuretheupperCpillartrimpanel totheretainingclipsintheCpillarandpositionthe panelandtheseatbeltoutoftheway.
3.Removethefrontandrearpassengerdoorsillscuff plate.UsingtrimstickC4755orequivalent,disen gagetheretainingtabsthatsecurethedoorsillscuff platetotheretainingclipsinthedoorsillandremove thescuffplate.
1
4.Removetheliftgatescuffplate.Usingtrimstick C4755orequivalent,disengagetheretainingtabs thatsecuretheliftgatescuffplatetotheliftgatedoor sillandremovethescuffplate.
Oct16,2009K6860899Rev .1
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2
5.Removetheupperliftgatetrimpanel.Usingtrim stickC4755orequivalent,disengagetheretaining tabsthatsecuretheupperliftgatetrimpaneltothe retainingclipsintheliftgateopeningandremovethe trimpanel.
6.RemovetheDpillartrimpanel.Usingtrimstick C4755orequivalent,disengagetheretainingtabs thatsecuretheDpillartrimpaneltotheretaining clipsintheDpillarandremovethetrimpanel.
7.Removethetwonutsthatsecuretheloadfloortothe floorpanelandremovetheloadfloor.
8.UsingtrimstickC4755orequivalent,disengagethe retainingtabsthatsecurethequartertrimpaneltothe quarterpanel.
9.Pullthequartertrimpanelawayfromthequarter panel.
10.Ifequipped,disconnectthepoweroutletwireharness connector.
11.Removethequartertrimpanel.
Oct16,2009K6860899Rev .1
Page 53
12.Removethehushpanelfromunderneaththeinstru mentpanel.
13.Removethenutthatsecuresthecowltrimpaneltothe mountingbracket.
14.Removethecowltrimpanel.
15.Removetheshiftertrim(1)andbezel(2).
3
16.Removethecenterstackbezel(2).
Oct16,2009K6860899Rev .1
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4
NOTE:MakesureenoughwirelengthissuppliedtogointotheloadfloorwheretheWiFirouter(1)willbe located.
17.RouteandsecuretheWiFipowerharnessfromrear quarterpanel,alongthepassengersideandunder neaththedoorsillscuffplate.
18.Routeandsecurethepowerharnessundertheglove boxandbehindthecenterstack.
NOTE:DonotusethepoweroutletwiringfortheWiFi Router.
19.Locatethecigarettelighteroutletwiringharness.
20.Splicethesuppliedfusedpigtail(2)intothecigarette lighterpowerwireandinserieswiththeWiFipower harness.
21.Remove13mm(0.5in.)ofinsulationfromeachwire thatneedstobespliced.
22.Placeapieceofadhesivelinedheatshrinktubingon onesideofthewire.Makesurethetubingwillbelong enoughtocoverandsealtheentirerepairarea.
23.Placethestrandsofwireoverlappingeachotherin sideofthespliceclip(1).
Oct16,2009K6860899Rev .1
Page 55
24.Usingcrimpingtool(1),Moparp/n05019912AAor equivalent,crimpthespliceclipandwirestogether.
CAUTION:Donotuseacidcoresolder.
25.Solder(3)theconnection(2)togetherusingrosincore typesolder(1)only.
5
26.Centertheheatshrinktubing(2)overthejointand heatusingaheatgun.Heatthejointuntilthetubingis tightlysealedandsealant(1)comesoutofbothends ofthetubing.
Oct16,2009K6860899Rev .1
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6
27.InstalltheCenterstackbezel(2).
28.Installtheshiftertrim(2)andbezel(1).
29.Alignthefastenerholeinthecowltrimpanelwiththe studonthemountingbracketandthenseatthetrim panelontothemountingbracket.
30.Installthenutthatsecuresthecowltrimpaneltothe mountingbracket.
31.Installthehushpanel.
Oct16,2009K6860899Rev .1
Page 57
32.Positionthequartertrimpanelinthevehicle.
33.Ifequipped,connectthewireharnessconnectortothe poweroutlet.
34.Positiontheflangeonthequartertrimpanelintothe sealditchandsecurethebottomclipfirstandthenthe middleclip.
35.Alignthetwofastenerholesinthequartertrimpanel withthetwofastenerholesinthequarterpaneland engagetheretainingtabsthatsecurethequartertrim paneltothequarterpanel.
36.Installthetwoscrewsthatsecurethequartertrim paneltothequarterpanel.
37.Positiontheloadfloorinthevehicle.Routethetwisted pairwireharness(2)throughthebottomofthefloor andconnecttheharnesstotheWiFiRouterconnec tor.
38.Installthetwonutsthatsecuretheloadfloortothe floorpanel.
39.Usingthesuppliedselftappingscrews,securethe WiFiRouterbracket(1)totheloadfloor.
7
40.InstalltheDpillartrimpanel.Positionthelocatingtabs onthebottomoftheDpillartrimpanelintotheslots inthetopofthequartertrimpanel.
41.AligntheretainingtabsontheDpillartrimpanelwith theretainingclipsintheDpillarandengagethere tainingtabsthatsecurethetrimpaneltotheDpillar.
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8
42.Installtheupperliftgatetrimpanel.Aligntheretaining tabsontheupperliftgatetrimpanelwiththeretaining clipsintheliftgateopeningandengagetheretaining tabsthatsecurethetrimpaneltotheliftgateopening.
43.Installtheliftgatescuffplate.
44.Positionthelocatingtabsonthebottomoftheupper Cpillartrimpanelintotheslotsinthetopofthequarter trimpanel.
45.AligntheretainingtabsontheupperCpillartrimpanel withtheretainingclipsintheCpillarandengagethe retainingtabsthatsecurethetrimpaneltotheCpillar.
46.Aligntheretainingtabsonthedoorsillscuffplatewith theretainingclipsinthedoorsillandengagethere tainingtabsthatsecurethescuffplatetothedoorsill.
Oct16,2009K6860899Rev .1
Page 59
47.InstalltheWiFirouter(1)intotherouterbracket(2).
48.Connectthenegativebatterycable.
49.Verifysystemoperation.
9
Oct16,2009K6860899Rev .1
Page 60
WIFIROUTER
JOURNEY
PROCEDURESTEPS:
NOTE:Usingatestlight,verifythecigarettelighteroutletbeingusedisignitionswitched.Powermustnotbe presentwiththeignitionintheOFFposition.
1.Disconnectandisolatethenegativebatterycable.
STORAGEBOX–5PASSENGER
1
1.Removethematcoveringthestoragebox.
2.Removetheloadfloorassembly(3).
3.SecuretheWiFirouter(1)tothefloorwiththemate rialsprovidedasshownintheimage.
Feb12,2010K6860631Rev .2
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2
STORAGEBOX–7PASSENGER
1.Openthestoragebinlid.
2.SecuretheWiFirouter(1)tothefloorwiththemate rialsprovided.
ALL
NOTE:Driversideshown,passengersidesimilar
1.PlugtheWiFipowerharnessintotheWiFirouter.
2.RoutetheWiFipowerharnessoverthetopofthe storageboxanddownthepassengersidequarter trimpanel.
3.UsingatrimstickC4755disengagetheclipsholding thepassengersidedoorsillscuffpanelandtothedoor sill.
4.Startingattheforwardendofthedoorsillscuffpanel (1),pullupwardonthesillscuffpanelinordertodis engagetheclipsattachingthesillscuffpaneltothe dooropeningflange.
5.Removethepassengersidedoorsillscuffpanel(1) fromthevehicle.
Feb12,2010K6860631Rev .2
Page 62
6.UsingatrimstickC4755,disengagethepassenger sidecowltrimpanelclipsfromthecorrespondinglo cationsinthesheetmetal.
7.Removethepassengersidecowltrimpanel(1)from thevehicle.
8.Removethepassengersidecloseoutpanelpushpins fasteningthecloseoutpanelstothebottomofthein strumentpanel.
9.Removethecloseoutpanelsfromtheinstrument panel.
10.Positionthesecondrowpassengersideseatflat.
11.RoutetheWiFipowerharnessunderthepassenger sidequartertrimpanel.
12.RoutetheWiFipowerharnessunderthepassenger sidebpillartrimpanel.
13.RoutetheWiFipowerharnesstothepassengerside cowlarea.
3
Feb12,2010K6860631Rev .2
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4
14.Removethepushpinretainersbypressingthecenter inwardtoreleasethenpryingtheretaineroutofthe storagebin.
15.UsingPowerOutletRemover9857(4).Insertthetool withtipsagainstbosses(1).
16.Pulloutthebase(3)throughmountingringbygently rockingpoweroutletremover.
17.Disconnectthebasewires(2).
Feb12,2010K6860631Rev .2
Page 64
18.RoutetheWiFipowerharness(3)underthecarpet tothebackofthestoragebin(2)throughthekeyon poweroutlet(1),slightlypullingbackonthestorage paneltogainaccess.
19.CuttheWiFipowerharnesstolength.
20.Locatethecigarettelighteroutletwiringharness.
21.Cuteachwireandremove13mm(0.5in.)ofinsula tionfromeachwirethatneedstobesoldered/spliced.
22.Placeapieceofsuppliedadhesivelinedheatshrink tubingononesideofeachcutwire.Insurethetubing willbelongenoughtocoverandsealtheentiresol deredarea.
5
CAUTION:Donotuseacidcoresolder.
23.SolderthesuppliedfusedpigtailtoWiFipowerhar nesspowerwire.
24.Placethestrandsofthepowersidewiresoverlapping eachotherinsideofthespliceclip(1).
Feb12,2010K6860631Rev .2
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6
25.Usingcrimpingtool(1),Mopar®p/n05019912AAor equivalent,crimpthespliceclipandwirestogether.
26.Repeattheprevioustwostepsforthegroundside wires.
27.Solder(3)theconnection(2)togetherusingrosincore solder(1).
28.Centertheheatshrinktubing(2)overthesolderjoint andheatusingaheatgun.Heatthejointuntilthetub ingistightlysealedandsealant(1)comesoutofboth endsofthetubing.
Feb12,2010K6860631Rev .2
Page 66
29.Installthepushpinretainers(2)intothelowerbin(1).
30.Connectthewireharnessconnectorstothepower outlet.
31.Installpoweroutlettotheinstrumentpanel.
7
32.Positionthepassengersidecowltrimpanel(1)tove hicle.
33.Handpresspassengersidecowltrimpaneltocorre spondingholesinsheetmetal.
Feb12,2010K6860631Rev .2
Page 67
8
NOTE:Driversideshown,passengersidesimilar
34.Placethepassengersidedoorsilltrimpanelintopo sition.
35.Pushdownwardonthepassengersidesilltrimpanel (1)toengagethetabsandattachingclips(2)tothe doorsill(3).
STORAGEBOX–7PASSENGER
1.Installtheseatbackgaphiderretainerstotherearstoragebox.
Feb12,2010K6860631Rev .2
Page 68
2.InstalltheWiFiRouter(1)intotherouterbracket(2).
STORAGEBOX–5PASSENGER
9
1.Installtheloadfloorassembly(3).
2.Installthematcoveringthestoragebox.
3.Installtherouter(1)intotherouterbracket(2).
Feb12,2010K6860631Rev .2
Page 69
10
ALLVEHICLES
1.Connectthenegativebatterycable.
2.Verifysystemoperation.
Feb12,2010K6860631Rev .2
Page 70
WIFIROUTER
PRINT THIS VEHICLE
INDEX
MINIVAN
PROCEDURESTEPS:
NOTE:Usingatestlight,verifythecigarettelighteroutletbeingusedisignitionswitched.Powermustnotbe presentwiththeignitionintheOFFposition.
1.Movethepassengerseattothefullrearwardposition.
2.Disconnectthenegativebatterycable.
3.Removethesixfasteners(2)onbothsidesofthestor agebin.
4.Carefullydisengagethetwospringclipsfromthetop centerofthebinandpullthestoragebintowardsthe rearofthevehicle.
1
5.RoutetheWiFipowerharness(1)underthecarpet fromthepassengerseattotheinstrumentpanelstor agebin(2).
Oct16,2009K6860899Rev .1
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2
6.SecuretheWiFirouterbracket(1)underthepassen gerseatwiththeprovidedmaterials.
7.Connectthepowerharnessconnector(2)totheWiFi router.
NOTE:DonotusethepoweroutletforthepowersupplytotheWiFirouter.
8.Locatethecigarettelighteroutletwiringharness.
9.Cuteachwireandremove13mm(0.5in.)ofinsula tionfromeachwirethatneedstobesoldered/spliced.
10.Placeapieceofsuppliedadhesivelinedheatshrink tubingononesideofeachcutwire.Insurethetubing willbelongenoughtocoverandsealtheentiresol deredarea.
CAUTION:Donotuseacidcoresolder.
11.SolderthesuppliedfusedpigtailtoWiFipowerhar nesspowerwire.
12.Placethestrandsofthepowersidewiresoverlapping eachotherinsideofthespliceclip(1).
Oct16,2009K6860899Rev .1
Page 72
13.Usingcrimpingtool(1),Mopar®p/n05019912AAor equivalent,crimpthespliceclipandwirestogether.
14.Repeattheprevioustwostepsforthegroundside wires.
15.Solder(3)theconnection(2)togetherusingrosincore solder(1).
3
16.Centertheheatshrinktubing(2)overthesolderjoint andheatusingaheatgun.Heatthejointuntilthetub ingistightlysealedandsealant(1)comesoutofboth endsofthetubing.
Oct16,2009K6860899Rev .1
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4
17.Positionstoragebinintoplaceandconnecttheelec tricalconnectors
18.Seatthestoragebinandengagethespringclipretain ers.
19.Installthesixfasteners(2)onbothsidesofthestor agebin.
20.InstalltheWiFirouter(2)intotherouterbracket(1).
21.Connectthenegativebatterycable.
22.Verifysystemoperation.
Oct16,2009K6860899Rev .1
Page 74
WIFIROUTER
PRINT THIS VEHICLE
INDEX
DODGENITRO,JEEPLIBERTY
PROCEDURESTEPS:
WARNING:Disabletheairbagsystembeforeattemptinganysteeringwheel,steeringcolumn,orinstrument panelcomponentdiagnosisorservice.Disconnectandisolatethenegativebattery(ground)cable.Waittwo minutesfortheairbagsystemcapacitortodischargebeforeperformingfurtherdiagnosisorservice.Thisisthe onlysurewaytodisabletheairbagsystem.Failuretofollowtheseinstructionsmayresultinpossibleserious orfatalinjury.
NOTE:Usingatestlight,verifythecigarettelighteroutletbeingusedisignitionswitched.Powermustnotbe presentwiththeignitionintheOFFposition.
1.Settheparkbrakeandmovethetransmissiongear selectorintothemostrearwardposition.
2.UsingtrimstickC4755orequivalentandstartingat thetopofthecenterbezel,prythebezelawayfromthe instrumentpanelfarenoughtodisengagethesnap clipretainerssecuringittotheinstrumentpanel.
3.Reachbehindthebezeltoaccessanddisconnectall electricalconnections.
4.Removethecenterbezelfromtheinstrumentpanel.
5.Disconnectandisolatethenegativebatterycable.
1
6.Removethefastenersandthepassengersideclose outpanelfromthelowerI/P .
7.Opentheglovebox.
8.Whilesqueezingthestoptabslocatedonthesides, swingthegloveboxdooropen.
9.Withthegloveboxinthefulldownposition,slidethe gloveboxtotheright,offofthehingesandremove.
Oct16,2009K6860899Rev .1
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2
10.Removethepassengersidecowlpanel.
11.Positionthefrontpassengerseatforwardandfold down.
12.UsingtrimstickC4755orequivalent,pryoutthe screwcoverfromthetopofthetrimpanel(2),remove thescrew.
13.RemovethetrimbyslidingupandoutoftheBpillar lowertrim.
14.UsingtrimstickC4755orequivalent,pryuponthe trimpanel(2),releasingtheretainingclipsfromthe body(4).
15.RemovethetrimpanelfromtheBpillar(1).
16.Removethetrimpanelbyslidingthepanelforwardre leasingthepanelfromthescuffclipsinthebody(3).
Oct16,2009K6860899Rev .1
Page 76
17.Folddowntherearseat.
18.Removetheloadfloorpanel(1)fromtheloadfloor(2) andtherearseatbracket(3).
19.UsingtrimstickC4755orequivalent,pryoutthe screwcoverfromthetopoftheCpillartrimpanel(2), removethescrew.
20.Removethetrimbyslidingupandoutofthequarter trimmolding.
3
21.Pulldownatthecenteroftheheadlinermolding(3), onlyenoughtoallowthetab(2)tobereleasedfrom thequartertrimmolding.
22.Carefullypulldowntoremovetheremainingclips (4)attachingthemoldingtothebody,thenmove themoldingtothelefttoreleasedthetabfromthe quartertrimmolding.
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4
23.Removethescrewsandthecargotiedowns.
24.Removethequartertrimpanel(1),bycarefullypulling atthecliplocations(3).
NOTE:TheloadflooronJeepLibertymustberemovedinordertoroutetheWiFirouterharness.Repeatsteps 11through24onthedriverssidetoremovetheloadfloorassembly.
25.Removetheliftgateopeningscuffplate.
26.Libertyonly ,removethenuts(2)andlifttherearof thefloorpanel(1)upandrearwardtoreleasefromthe bodyhooks(4).
27.Accessthestoragecompartment.
Oct16,2009K6860899Rev .1
Page 78
28.Drilla13mm.(0.5in.)holeinthedriverssidefront lowercornerofthestoragecompartment,forwardto wardtheinstrumentpanel.
29.RoutetheWiFielectricalharnessthroughthehole andconnecttotherouter.
30.Squarelypositiontherouterneartheholeandsecure inplacewiththematerialsprovided.
31.RouteandsecuretheWiFipowerharness(2)from therearquarterpanel,alongthepassengersideand underneaththedoorsillscuffplate.
32.RouteandsecuretheWiFipowerharnessunderthe gloveboxopeningandbehindthecenterstackand cuttheharnesstotheproperlength.
33.Locatethecigarettelighteroutletwiringharness.
34.Cuteachwireandremove13mm(0.5in.)ofinsulation fromeachwirethatneedstobesoldered/spliced.
35.Placeapieceofsuppliedadhesivelinedheatshrink tubingononesideofeachcutwire.Insurethetubing willbelongenoughtocoverandsealtheentiresol deredarea.
5
CAUTION:Donotuseacidcoresolder.
36.SolderthesuppliedfusedpigtailtoWiFipowerhar nesspowerwire.
37.Placethestrandsofthepowersidewiresoverlapping eachotherinsideofthespliceclip(1).
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38.Usingcrimpingtool(1),Mopar®p/n05019912AAor equivalent,crimpthespliceclipandwirestogether.
39.Repeattheprevioustwostepsforthegroundside wires.
40.Solder(3)theconnection(2)togetherusingrosincore solder(1).
41.Centertheheatshrinktubing(2)overthesolderjoint andheatusingaheatgun.Heatthejointuntilthetub ingistightlysealedandsealant(1)comesoutofboth endsofthetubing.
Oct16,2009K6860899Rev .1
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42.Installthequartertrimpanel(1)totheinsideoftheve hicle,carefullyalignandinstallthebottomofthequar tertrimpanelslotsintotheloadfloorfirst.Continueto seattheremainingclipsonthepanel,workingfrom thebottomup.Usehandpressuretoseattheclips (3).
43.Installthecargotiedownsandtightenthescrew.
44.Installtheloadfloorintoitslockedposition.
45.Installthereardoorscuffplate.
46.InstalltheCpillartrim.
47.Installtheloadfloorpanel(1)totheloadfloor(2).In stalltherearseatbracket(3)usinghandpressureto seattheclips.
7
48.InstalltheWiFirouter(1)intotherouterbracket(2).
49.Returntherearseatsintheuprightposition.
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50.AlignandinstalltheBpillartrimpanelclips(3)rear wardandintothequartertrimpanel.
51.Pushthetrimpanel(2)downintothebody(4)using handpressureuntilallclipsareseated.
52.Alignandinstallthetrimpaneltothebodyslots(1)on theBpillar.Snapintoplaceusinghandpressure.
53.FeedtheseatbeltwebbingthroughtheBpillartrim(2). Slidethebeltadjustertothetopposition.
54.InstallthetrimbyslidingdownandintotheBpillar lowertrim.
55.Alignthe4waylocatorandseattheBpillartrimtothe body.
56.Installthescrewandscrewcover.
57.Positiontheseatbacktoitsoriginalposition.
CAUTION:Wheninstallingthecowltrimcovermakesurenottodamagethebodyplugs,aroundthesillarea.If damageoccurstothebodyplugs,replacewithnewplugs.Failuretoreplaceadamagedbodyplugresultsina waterleaktothefloorareaofthevehicle.
Oct16,2009K6860899Rev .1
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58.Alignandinstallthecowltrimcoverbyslidingtherear tabsofthecowltrimcoverundertheBpillartrim.
59.Usinghandpressure,installtheclips(3)intothebody andtheApillar(2).
60.Installthecloseoutpanelandfasteners.
61.Placethegloveboxinpositionandslidetheglovebox tothelefttoengagethehinges.
62.Closetheglovebox.
9
63.Positionthecenterbezelandconnecttheelectrical connectors.
64.Usinghandpressure,seattheretainingclipsstarting withthelowerclipsfirst.
65.Placethetransmissionintoparkandreleasethepark ingbrake.
66.Connectthenegativebatterycable.
67.Verifysystemoperation.
Oct16,2009K6860899Rev .1
Page 83
WIFIROUTER
PRINT THIS VEHICLE
INDEX
JEEPPATRIOT
PROCEDURESTEPS:
NOTE:Usingatestlight,verifythecigarettelighteroutletbeingusedisignitionswitched.Powermustnotbe suppliedwiththeignitionintheOFFposition.
1.Disconnectandisolatethenegativebatterycable.
2.Removethereartonneaucover,ifequipped.
3.Removethecargofloor.
4.RemovetheleftcargonetDring,ifequipped.
5.Removetheliftgateopeningscuffplate(1).
1
6.Removetheseatcushionmountingbolts(2).
7.Liftthefrontofthecushion(3)upandremovethe cushionfromundertheseatback.
8.Removethebeltbucklebolt(2)andthebuckle(1).
9.Removethefloorbracketorreclinerbolts(4).
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2
10.Foldtheseatsforward.
11.Removethenut(5)andbolts(6)andremovethe40% seatback(4).
12.UsingtrimstickC4755orequivalent,pryoffthelower Bpillartrim.
13.Removefromvehicle.
14.UsingtrimstickC4755orequivalent,pryupthescuff plate.
15.Removethescuffplatefromvehicle.
16.Removetheleftsidelowercowltrimpanel.
Oct16,2009K6860899Rev .1
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17.Pulluponthefrontcornerofthequartertrimandre leasetheclip.
18.Releasetheremainingclipsandremovetheleftquar terpaneltrimfromvehicle.
19.Removethelowersteeringcolumncover.
3
20.Pulluponshifterknob(3)andremove.
21.UsingtrimstickC4755orequivalent,separatethe bezel(4)fromthetrimring(5),ifequipped.
22.Removethescrews(2)andusingtrimstickC4755or equivalent,separatethetrimring(5)fromtheshifter console(6).
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4
23.Lookinsideandnotepositionoftheretainingbosses.
24.Usingspecialtool9857PowerOutletRemover(4),in sertthetoolforcingbosses(1)outofbase.
25.Pulloutthebase(3)throughmountingringbygently rockingpliers.
26.Disconnecttheelectricalconnector.
27.Mounttherouterbase(1)asshownwiththeprovided materials.
28.ConnecttheWiFipowerharnesstotherouter.
29.Routethepowerwiresalongtheleftsideofthevehi cle,acrossthelowerinstrumentpanelbraceandover totheshifterhousingatthecigarettelighterconnector, securingalongthewayandcuttotheproperlength.
30.Locatethecigarettelighteroutletwiringharness.
31.Cuteachwireandremove13mm(0.5in.)ofinsula tionfromeachwirethatneedstobesoldered/spliced.
32.Placeapieceofsuppliedadhesivelinedheatshrink tubingononesideofeachcutwire.Insurethetubing willbelongenoughtocoverandsealtheentiresol deredarea.
CAUTION:Donotuseacidcoresolder.
33.SolderthesuppliedfusedpigtailtoWiFipowerhar nesspowerwire.
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34.Placethestrandsofthepowersidewiresoverlapping eachotherinsideofthespliceclip(1).
35.Usingcrimpingtool(1),Mopar®p/n05019912AAor equivalent,crimpthespliceclipandwirestogether.
36.Repeattheprevioustwostepsforthegroundside wires.
5
37.Solder(3)theconnection(2)togetherusingrosincore solder(1).
CAUTION:Donotuseacidcoresolder .
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6
38.Centertheheatshrinktubing(2)overthesolderjoint andheatusingaheatgun.Heatthejointuntilthetub ingistightlysealedandsealant(1)comesoutofboth endsofthetubing.
39.Connecttheelectricalconnectortothecigarette lighteroutletandfirmlyseattheoutlettotheshifter housing.
40.Installthetrimring(5)ontotheshifterconsole(6)and seatfully.
41.Installthescrews(2).
42.Installthebezel(4)ontothetrimring(5)andseatfully.
43.Installtheshiftknob(3)ontotheshifter(1)andseat fully.
44.Installthelowersteeringcolumncover.
Oct16,2009K6860899Rev .1
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45.Placescuffplate(1)ontodoorsill(2).
46.Alignscuffplatetabswithdoorscuffholes.
47.Handpressscuffplateensuringtabsareproperly seated.
48.Installtheleftsidelowercowltrimpanel.
49.InsertlowertabsonBpillarlowertrim(1)ontosill panel.
50.Handtaponcliplocationsensuringclipsareproperly seated.
7
51.Installthe40%seatsection(4)overthestudandseat bracketandinstalltheseatbracketbolts(6).
52.Tightentheseatbracketbolts(6)to46N∙m(34ft. lbs.).
53.Installthenut(5).
54.Tightenthenuts(5and3)to80N∙m(60ft.lbs.).
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55.Positiontheseatbacks(3)upandlatch.
56.Installthebeltbuckles(1)andinstallthebolt(2).
57.Tightenthebuckleboltto66N∙m(49ft.lbs.)
58.Installthebolts(4)andtightento80N∙m(59ft.lbs.)
59.Placetheseatcushionintothevehicleandtuckthe rearofthecushion(1)upundertheseatbeltbuckles andrearseatback.
60.Lowerthefrontofthecushion(3)downandinstallthe bolts(2).
61.Tightentheboltsto80N∙m(60ft.lbs.).
62.Positionthequartertrimtabs(3)intotheappropriate slotsinthebodyandseatthetrim(2)fully .
63.Installthecargohookandretainerifnecessary .
Oct16,2009K6860899Rev .1
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64.Locatetrimclipsandalignmetalclipstoliftgateinner.
65.T aponpanelateachtrimcliplocation(2)untilproperly seated.
66.InstalltheleftcargonetDring,ifequipped.
67.Installtherouter(2)intotherouterbracket(1).
68.Installthecargofloor.
69.Installthereartonneaucover,ifequipped.
70.Connectthebatterynegativecable.
71.Verifysystemoperation.
9
Oct16,2009K6860899Rev .1
Page 92
WIFIROUTER
PRINT THIS VEHICLE
INDEX
PTCRUISER
PROCEDURESTEPS:
NOTE:Usingatestlight,verifythecigarettelighteroutletbeingusedisignitionswitched.Powermustnotbe presentwiththeignitionintheOFFposition.
1.Disconnectandisolatethebatterynegativecable.
2.Removethefourscrewslocatedinsidethestorage bin.
3.Removethetwoscrewslocatedunderthecupholder lining.
4.Disconnecttheelectricalconnectors.
5.Removethecenterconsolefromthevehicle.
1
6.MounttheWiFirouterbracket(1)underthepassen gerseatwiththeprovidedmaterials.
7.RouteandsecuretheWiFirouterharnessunderthe seattrackalongcenterconsoleharnessandcutthe WiFipowerharnesstotheproperlength.
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2
8.Locatethecigarettelighteroutletwiringharness.
9.Cuteachwireandremove13mm(0.5in.)ofinsula tionfromeachwirethatneedstobesoldered/spliced.
10.Placeapieceofsuppliedadhesivelinedheatshrink tubingononesideofeachcutwire.Insurethetubing willbelongenoughtocoverandsealtheentiresol deredarea.
CAUTION:Donotuseacidcoresolder.
11.SolderthesuppliedfusedpigtailtoWiFipowerhar nesspowerwire.
12.Placethestrandsofthepowersidewiresoverlapping eachotherinsideofthespliceclip(1).
13.Usingcrimpingtool(1),Mopar®p/n05019912AAor equivalent,crimpthespliceclipandwirestogether.
14.Repeattheprevioustwostepsforthegroundside wires.
Oct16,2009K6860899Rev .1
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15.Solder(3)theconnection(2)togetherusingrosincore solder(1).
16.Centertheheatshrinktubing(2)overthesolderjoint andheatusingaheatgun.Heatthejointuntilthetub ingistightlysealedandsealant(1)comesoutofboth endsofthetubing.
3
17.Positionthecenterconsoleintothevehicle.
18.Connecttheelectricalconnectors.
19.Installthetwoscrewsinthecupholder.
20.Installthefourscrewsinthestoragebin.
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21.InstalltheWiFirouter(2)intotherouterbracket(1).
22.Connectthebatterynegativecable.
23.Verifysystemoperation.
Oct16,2009K6860899Rev .1
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WIFIROUTER
SEBRINGSEDAN/AVENGER
PROCEDURESTEPS:
NOTE:Usingatestlight,verifythecigarettelighteroutletbeingusedisignitionswitched.Powermustnotbe presentwiththeignitionintheOFFposition.
1.Disconnectandisolatethenegativebatterycable.
AVENGER
1.UsingtrimstickC4755orequivalent,gentlypryupon bin(1)andremoveitfromthecenterconsole.
1
2.Removethemanualorautomaticcenterconsole shifterbezel.
3.UsingtrimstickC4755,removethecenterconsole bezel(1).
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4.Usingatrimstick(specialtool#C4755)orequivalent, gentlypryoutonthecenterbezeltoremove.
5.Positionasidethecenterbezeltoaccessthekeyon poweroutlet.
SEBRINGSEDAN
1.Usingatrimstickspecialtool#C4755orequivalent, gentlypryoutontheedgeoftheconsolebezel(1)and pulloutwardtoremove.
2.Disconnectthekeyonpoweroutlet(2)frombehind consolebezel(1).
3.Positiontheconsolebezel(1)aside.
Feb12,2010K6860899Rev .2
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ALLVEHICLES
1.UsingtrimstickC4755disengageclipsholdingthe passengersidedoorsillscuffpanel(3)and(5)todoor sill.
2.Startingattheforwardendofthedoorsillscuffpanel, pullupwardonthesillscuffpanelinordertodisen gagetheclips(2)attachingthesillscuffpaneltothe dooropeningflange(4).
3.Removethedoorsillscuffpanel(3)and(5)fromve hicle.
NOTE:Driversideshown,passengersimilar.
4.UsingtrimstickC4755,disengagecowltrimpanel (1)clipsfromthecorrespondinglocationsinthesheet metal(2).
5.Removethepassengersidecowltrimpanel(1)from thevehicle.
6.Positiontherearpassengersideseatdown.
3
7.SecuretheWiFiRoutercradle(2)withthesupplied fastenersonthebackofthepassengerrearseat.
8.Measure184.15mm(7.25in.)(3)fromthesplitofthe seatbacktotheleftsideoftheWiFiRouter.
9.Measure76.2mm(3in.)(4)fromthebottomedge (seam)oftheseatbacktotheWiFiRoutercradle.
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10.RoutetheWiFipowerharness(2)downpassenger sidequartertrimpanel(1).
11.TucktheWiFipowerharnessupunderthepassenger sidequartertrimpanel(1).
12.RoutetheWiFipowerharnesstowardsthecowl panel,tuckingupunderthepassengersidebpillar trimpanel.
13.RoutetheWiFipowerharness(1)undercarpettothe frontcenterconsole(2)andcuttolength.
14.Locatethecigarettelighteroutletwiringharness.
15.Cuteachwireandremove13mm(0.5in.)ofinsulation fromeachwirethatneedstobesoldered/spliced.
16.Placeapieceofsuppliedadhesivelinedheatshrink tubingononesideofeachcutwire.Insurethetubing willbelongenoughtocoverandsealtheentiresol deredarea.
CAUTION:Donotuseacidcoresolder.
17.SolderthesuppliedfusedpigtailtoWiFipowerhar nesspowerwire.
Feb12,2010K6860899Rev .2
Page 100
18.Placethestrandsofthepowersidewiresoverlapping eachotherinsideofthespliceclip(1).
19.Usingcrimpingtool(1),Mopar®p/n05019912AAor equivalent,crimpthespliceclipandwirestogether.
20.Repeattheprevioustwostepsforthegroundside wires.
5
21.Solder(3)theconnection(2)togetherusingrosincore solder(1).
Feb12,2010K6860899Rev .2
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