Chicago Electric 90300 User Manual 2

Generators

GENERATOR

9 HP ROBIN® ELECTRIC START

Model 90300

OPERATING INSTRUCTIONS

3491 Mission Oaks Blvd., Camarillo, CA 93011

Visit our Web site at: http://www.harborfreight.com

manual or any artwork contained herein may be reproduced in any shape or form

without the express written consent of Harbor Freight Tools.

For technical questions, please call 1-800-444-3353.

PRODUCT SPECIFICATIONS

Item Description

Electrical Requirements 5400 Watt Surge Power

5 Min. Output @ 4400 Watts / Continuous Running Output 3600 Watts 15 AMPs @ 120V / 15 AMPs @ 240V 60 Hz Output 120V Dual Outlet: 15 AMP, 3 Prong Grounded 120/240V Outlet: 15 Amp, 4 Prong Twistlock Overload Protection: Two 15 AMP Circuit Breakers Battery Type Required: 12V with at least 24Ah capacity (not included) Battery Size Capacity: 8" L x 5-1/4" W x 7-1/2 to 8" Tall

Engine Type 9 HP Robin® /Subaru® EX Series with Electric Start

4 Cycle / 265 CC Displacement Model #EX-27052020

Alternator Two Pole / Single Phase / 60 Hz

Fuel Tank 6.5 Gallon

Estimated Run Time 14.5 Hours (w/ Full Tank @ 1/2 Load)

Overall Dimensions 29-3/4” x 25-1/2” x 20-5/8”

Weight 155 Pounds

IS NOT INTENDED TO POWER SENSITIVE ELECTRONIC EQUIPMENT WITHOUT THE ADDITION OF AN APPROPRIATE LINE CONDITIONER (SOLD SEPARATELY).

THIS GENERATOR

This product requires oil and fuel to be added before starting. Attempting to start the engine without oil void the warranty.

Fill the engine with the following:

1.15 qt. of SAE 15W/40 oil

6.5 Gal. of unleaded gasoline with no oil added

Before starting the engine, refer to the engine owner’s manual for additional engine maintenance information.

WILL ruin the engine and

Call Harbor Freight Tools at 1-800-444-3353 for all technical questions and all inquires regarding GENERATOR AND ENGINE replacement parts.

SAVE THIS MANUAL

You will need this manual for the safety warnings and precautions, operating, inspection, maintenance and cleaning procedures, parts list and assembly diagram. Keep your invoice with this manual. Write the invoice number on the inside of the front cover. Keep this manual and invoice in a safe and dry place for future reference.

UNPACKING

When unpacking, check to make sure all the parts shown on the Parts List on page 18 are included. If any parts are missing or broken, please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible.

REV 12/03; 02/04; 05/04

SKU 90300 For technical questions, please call 1-800-444-3353. PAGE 2

GENERAL SAFETY RULES

WARNING!

READ AND UNDERSTAND ALL INSTRUCTIONS

Failure to follow all instructions listed below may result in

electric shock, fire, and/or serious injury.

SAVE THESE INSTRUCTIONS

WORK AREA

1. Keep your work area clean and well lit. Cluttered benches and dark areas invite

accidents.

2. Do not operate generators in explosive atmospheres, such as in the presence

of flammable liquids, gases, or dust. Generators create sparks which may ignite

the dust or fumes.

3. Keep bystanders, children, and visitors away while operating a generator.

Provide barriers or shields as needed.

ELECTRICAL SAFETY

4. Grounded tools must be plugged into an outlet properly installed and grounded

in accordance with all codes and ordinances. Never remove the grounding

prong or modify the plug in any way. Do not use any adapter plugs. Check

with a qualified electrician if you are in doubt as to whether the outlet is properly

grounded. If the tools should electrically malfunction or break down, grounding

provides a low resistance path to carry electricity away from the user.

5. Double insulated tools are equipped with a polarized plug (one blade is wider

than the other). This plug will fit in a polarized outlet only one way. If the plug

does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a

qualified electrician to install a polarized outlet. Do not change the plug in any

way. Double insulation

cord and grounded power supply system.

6. Avoid body contact with grounded surfaces such as pipes, radiators, ranges,

and refrigerators. There is an increased risk of electric shock if your body is

grounded.

eliminates the need for the three wire grounded power

SKU 90300 For technical questions, please call 1-800-444-3353. PAGE 3

7. Do not expose generators to rain or wet conditions. Water entering a generator

will increase the risk of electric shock.

8. Do not abuse Power Cords. Never use a Power Cord to carry any tool or pull

the Plug from an outlet. Keep Power Cords away from heat, oil, sharp edges,

or moving parts. Replace damaged Power Cords immediately. Damaged Power

Cords increase the risk of electric shock.

9. When operating a power tool outside, use an outdoor extension cord marked

“W-A” or “W”. These extension cords are rated for outdoor use, and reduce the

risk of electric shock.

PERSONAL SAFETY

10. Stay alert. Watch what you are doing, and use common sense when operating

a generator. Do not use a generator while tired or under the influence of

drugs, alcohol, or medication. A moment of inattention while operating generators

may result in serious personal injury.

11. Dress properly. Do not wear loose clothing or jewelry. Contain long hair.

Keep your hair, clothing, and gloves away from moving parts. Loose clothes,

jewelry, or long hair can be caught in moving parts.

12. Avoid accidental starting. Be sure the ON/Off Switch is in its OFF position and

the ignition key is removed from the Ignition Switch (45) when the generator is not

in use.

13. Remove adjusting keys or wrenches before turning the generator on. A wrench

or an adjusting key that is left attached to a rotating part of the generator may result

in personal injury.

14. Do not overreach. Keep proper footing and balance at all times.

15. Use safety equipment. Always wear eye protection. Dust mask, nonskid safety

shoes, hard hat, or hearing protection must be used for appropriate conditions.

16. Never run the generator in an enclosed garage or any other type of enclosed

structure without a proper, leak-free ventilation shaft. Carbon Monoxide, an

odorless, colorless deadly gas may accumulate and cause serious injury or death.

GENERATOR USE AND CARE

17. Do not overload the generator. Use the correct generator for your application.

The correct generator will do the job better and safer at the rate for which it is

designed.

18. Do not use the generator if the Power Switch does not turn it on or off. Any

generator that cannot be controlled with the Power Switch is dangerous and must

be properly repaired or replaced.

SKU 90300 For technical questions, please call 1-800-444-3353. PAGE 4

GENERATOR USE AND CARE (Continued)

19. Disconnect the negative battery cable from the battery and remove the Ignition

Key before making any adjustments, changing accessories, or storing the

generator. Such preventive safety measures reduce the risk of starting the generator

accidentally.

20. Store idle generators out of reach of children and other untrained persons.

Generators are dangerous in the hands of untrained users.

21. Maintain generators with care. Do not use a damaged generator. Tag damaged

generators “Do not use” until repaired.

22. Check for misalignment or binding of moving parts, breakage of parts, and

any other condition that may affect the generator’s operation. If damaged,

have the generator serviced before using. Many accidents are caused by poorly

maintained generators.

23. Use only accessories that are recommended by the manufacturer for your

model. Accessories that may be suitable for one generator may become hazardous

when used on another generator.

SERVICE

24. Generator service must be performed only by qualified repair personnel.

Service or maintenance performed by unqualified personnel could result in a risk

of injury.

25. When servicing a generator, use only identical replacement parts. Follow

instructions in the

manual. Use of unauthorized parts or failure to follow maintenance instructions

may create a risk of electric shock or injury.

“Inspection, Maintenance, And Cleaning”

section of this

SKU 90300 For technical questions, please call 1-800-444-3353. PAGE 5

SPECIFIC PRODUCT WARNINGS AND PRECAUTIONS

1. Do not use this product if under the influence of alcohol or drugs. Read warning

labels on prescriptions to determine if your judgement or reflexes are impaired while

taking drugs. If there is any doubt, do not attempt to use this product.

2. Use eye and hearing protection. Wear ANSI approved safety impact eye goggles

and hearing protection when using this product. ANSI approved safety impact eye

goggles and hearing protectors are available from Harbor Freight Tools.

3. Dress safely. Do not wear loose clothing or jewelry, as they can become caught in

moving parts. Wear a protective hair covering to prevent long hair from becoming

caught in moving parts.

4. Do not overreach. Keep proper footing and balance at all times to prevent tripping,

falling, back injury, etcetera.

5. Industrial applications must follow OSHA requirements.

6. Stay alert. Watch what you are doing at all times. Use common sense. Do not use

this product when you are tired or distracted from the job at hand.

7. Check for damaged parts. Before using this product, carefully check that it will

operate properly and perform its intended function. Check for damaged parts and

any other conditions that may affect the operation of this product. Replace or repair

damaged or worn parts immediately.

8. Replacement parts and accessories: When servicing, use only identical

replacement parts. Only use accessories intended for use with this product.

Approved accessories are available from Harbor Freight Tools.

9. Maintain this product with care. Keep this product clean and dry for better and

safer performance. For your safety, service and maintenance should be performed

regularly by a qualified technician.

10. Use the right generator for the job. Do not attempt to force a small generator to do

the work of a larger industrial generator. There are certain applications for which

this generator was designed. It will do the job better and more safely at the rate for

which it was intended. Do not modify this generator, and do not use this generator

for a purpose for which it was not intended.

11. WARNING! The warnings, precautions, and instructions discussed in this

SKU 90300 For technical questions, please call 1-800-444-3353. PAGE 6

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