Chicago Electric 69684 User Manual

Owner’s Manual & Safety Instructions
Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating,
inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference.
ITEM 69684
12" DOUBLE-BEVEL
SLIDING COMPOUND
MITER SAW
WITH LASER GUIDE
Visit our website at: http://www.harborfreight.com
Email our technical support at: tech@harborfreight.com
When unpacking, make sure that the product is intact
and undamaged. If any parts are missing or broken,
please call 1-800-444-3353 as soon as possible.
Copyright© 2012 by Harbor Freight Tools®. All rights reserved.
No portion of this manual or any artwork contained herein may be reproduced in
Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein.
Tools required for assembly and service may not be included.
Read this material before using this product. Failure to do so can result in serious injury. SAVE THIS MANUAL.
Table of Contents
Safety ......................................................... 3
Specifications ............................................. 6
Setup .......................................................... 7
SAFETY OPERATION MAINTENANCESETUP
Operation ................................................... 10
Maintenance .............................................. 14
Parts List and Diagram .............................. 17
Warranty .................................................... 20
WARNING SYMBOLS AND DEFINITIONS
This is the safety alert symbol. It is used to alert you to potential personal injury hazards.
Obey all safety messages that follow this symbol to avoid possible injury or death.
Indicates a hazardous situation which, if not avoided,
will result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
Addresses practices not related to personal injury.
Page 2 For technical questions, please call 1-800-444-3353. Item 69684
IMPORTANT SAFETY INFORMATION
General Tool Safety Warnings
Read all safety warnings and instructions. Failure to follow the warnings and instructions
may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
1. KEEP GUARDS IN PLACE and in working order.
2. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on.
3. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.
4. DON’T USE IN DANGEROUS ENVIRONMENT. Don’t use power tools in damp or wet locations, or expose them to rain. Keep work area well lighted.
5. KEEP CHILDREN AWAY. All visitors should be kept safe distance from work area.
6. MAKE WORKSHOP KID PROOF with padlocks, master switches, or by removing starter keys.
7. DON’T FORCE TOOL. It will do the job better and safer at the rate for which it was designed.
8. USE RIGHT TOOL. Don’t force tool or attachment to do a job for which it was not designed.
Table A: RECOMMENDED MINIMUM WIRE GAUGE
FOR EXTENSION CORDS
(120 VOLT)
NAMEPLATE
AMPERES
(at full load)
0 – 6 18 16 16 14
6.1 – 10 18 16 14 12
10.1 – 12 16 16 14 12
12.1 – 16 14 12 Do not use.
9. USE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Table A shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.
10. WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering to contain long hair.
EXTENSION CORD
LENGTH
25′ 50′ 100′ 150′
11. ALWAYS USE SAFETY GLASSES. Also use face or dust mask if cutting operation is dusty. Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses.
12. SECURE WORK. Use clamps or a vise to hold work when practical. It’s safer than using your hand and it frees both hands to operate tool.
13. DON’T OVERREACH. Keep proper footing and balance at all times.
14. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.
15. DISCONNECT TOOLS before servicing; when changing accessories, such as blades, bits, cutters, and the like.
16. REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure switch is in off position before plugging in.
17. USE RECOMMENDED ACCESSORIES. Consult the owner’s manual for recommended accessories. The use of improper accessories may cause risk of injury to persons.
18. NEVER STAND ON TOOL. Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted.
19. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function – check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
20. DIRECTION OF FEED. Feed work into a blade or cutter against the direction of rotation of the blade or cutter only.
21. NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF. Don’t leave tool until it comes to a complete stop.
SAFETYOPERATIONMAINTENANCE SETUP
Page 3For technical questions, please call 1-800-444-3353.Item 69684
Grounding Instructions
SAFETY OPERATION MAINTENANCESETUP
TO PREVENT ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION READ AND FOLLOW THESE INSTRUCTIONS:
110-120 V~ Double Insulated Tools: Tools with Two Prong Plugs
1. To reduce the risk of electric shock, double insulated equipment has a polarized plug (one blade is wider than the other). This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install the proper outlet. Do not change the plug in any way.
2. Double insulated tools may be used in either of the 120 volt outlets shown in the preceding illustration.
Outlets for 2-Prong Plug
(See Outlets for 2-Prong Plug.)
Miter Saw Safety Warnings
For Your Own Safety Read Instruction
Manual Before Operating Miter Saw
1. Wear eye protection.
2. Keep hands out of path of saw blade.
3. Do not operate saw without guards in place.
4. Do not perform any operation freehand.
5. Never reach around saw blade.
6. Turn off tool and wait for saw blade to stop before moving workpiece or changing settings.
7. Disconnect power before changing blade or servicing.
8. To reduce risk of injury, return carriage to the full rear position after each crosscut operation.
9. Return all guards to original position if any are moved during blade replacement. Check all guards for proper operation after service.
10. The lock down pin is to be used only to lock the head in place for carrying and storage. It is not to be used for any cutting operation.
11. DANGER! Coasting Cutting Tool Can Be
Dangerous – Apply brake immediately to stop cutting tool when the switch is turned off.
12. The torque developed during braking may loosen the blade-retaining nut/bolt. The blade
retaining nut/bolt should be checked periodically and tightened if necessary, especially after braking.
13. Always use blades with correct size and shape (diamond versus round) of arbor holes. Blades that do not match the mounting hardware of the saw will run eccentrically, causing loss of control.
14. Never use damaged or incorrect blade washers or bolt. The blade washers and bolt were specially designed for your saw, for optimum performance and safety of operation.
15. Do not use to cut logs, tree limbs, or uneven lumber.
16. Wet lumber, green (unseasoned) lumber, and pressure treated lumber all have an increased potential for kickback and should only be cut with a blade for cutting that lumber type. Wear a NIOSH­approved respirator and have appropriate ventilation whenever cutting pressure treated lumber.
17. Do not use blades made from high-speed steel, abrasive blades, metal-cutting blades or masonry­cutting blades. The guards of this saw are not designed to protect against the failure of such blades.
18. Blades must be rated to at least the maximum speed marked on the tool.
19. DO NOT OPERATE WITH ANY GUARD DISABLED,
DAMAGED, OR REMOVED. Moving guards must move freely and close instantly.
20. The use of accessories or attachments not recommended by the manufacturer may result in a risk of injury to persons.
21. When servicing use only identical replacement parts.
Page 4 For technical questions, please call 1-800-444-3353. Item 69684
Miter Saw Safety Warnings (cont.)
22. Do not depress the spindle lock when starting or during operation.
23. Only use safety equipment that has been approved by an appropriate standards agency. Unapproved safety equipment may not provide adequate protection. Eye protection must be ANSI-approved and breathing protection must be NIOSH-approved for the specific hazards in the work area.
24. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
25. Industrial applications must follow OSHA guidelines.
26. Maintain labels and nameplates on the tool. These carry important safety information. If unreadable or missing, contact Harbor Freight Tools for a replacement.
27. Avoid unintentional starting. Prepare to begin work before turning on the tool.
28. People with pacemakers should consult their physician(s) before use. Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure.
29. WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities, contains chemicals known [to the State of California] to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints
• Crystalline silica from bricks and cement or other
masonry products
• Arsenic and chromium from
chemically treated lumber Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles. (California Health & Safety Code § 25249.5, et seq.)
30. WARNING: Handling the cord on this product will expose you to lead, a chemical known to the State of California to cause cancer, and birth defects or other reproductive harm. Wash hands after handling. (California Health & Safety Code § 25249.5, et seq.)
31. The warnings, precautions, and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.
SAFETYOPERATIONMAINTENANCE SETUP
Vibration Safety
This tool vibrates during use. Repeated or long-term exposure to vibration may cause temporary or permanent physical injury, particularly to the hands, arms and shoulders. To reduce the risk of vibration-related injury:
1. Anyone using vibrating tools regularly or for an extended period should first be examined by a doctor and then have regular medical check-ups to ensure medical problems are not being caused or worsened from use. Pregnant women or people who have impaired blood circulation to the hand, past hand injuries, nervous system disorders, diabetes, or Raynaud’s Disease should not use this tool. If you feel any medical or physical symptoms related to vibration (such as tingling, numbness, and white or blue fingers), seek medical advice as soon as possible.
SAVE THESE INSTRUCTIONS.
2. Do not smoke during use. Nicotine reduces the blood supply to the hands and fingers, increasing the risk of vibration-related injury.
3. Use tools with the lowest vibration when there is a choice between different processes.
4. Include vibration-free periods each day of work.
5. Grip tool as lightly as possible (while still keeping safe control of it). Let the tool do the work.
6. To reduce vibration, maintain the tool as explained in this manual. If any abnormal vibration occurs, stop use immediately.
Page 5For technical questions, please call 1-800-444-3353.Item 69684
Specifications
Electrical Rating 120V~ / 60Hz / 15A
Motor No Load Speed 3,800 RPM
SAFETY OPERATION MAINTENANCESETUP
Caution: Use of controls or adjustments or
performance of procedures other than those specified herein may result in hazardous radiation exposure.
Caution: The use of optical instruments
with this product will increase eye hazard.
Max. Accessory Diameter 12"
Arbor 5/8″ Round with 1″ Adapter
Cutting Capacities
90° Straight 3-1/2″ x 13-3/8″
45° Miter 3-1/2″ x 9-1/2″
45° Straight Bevel 2-1/8″ x 13-3/8″
45° Compound (L/R) 2-1/8″ x 9-1/2″
216045
AVOID EXPOSURE
Laser light is emitted
from this opening.
LASER LIGHT
DO NOT STARE INTO BEAM
Max. Output: <1 mW, Wavelength: 630-670 nm
CLASS II LASER PRODUCT
This product complies with
21 CFR 1040.10 and 1040.11 Diode Mfr.: Zhenjiang Bouncer Stone Electron Co, Ltd, 2F, Guyang Xincun Uptown 16 Din Mao Rd., Zhenjiang, China Manufacture Date: ___________, ______
Page 6 For technical questions, please call 1-800-444-3353. Item 69684
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