Chicago Electric 39408, 38862, 39321, 38863 User Manual

GENERATOR USER

MANUAL

Model Numbers

38862
38863
39408

38863 Model Shown

MODEL & SERIAL NUMBERS

Enter the Model and Serial numbers of your generator in
the spaces provided below. Retain these numbers for
future reference. The Model and Serial numbers are
located on the generator data plate on the alternator
case or generator frame, along with other important
information.

Model Number
Serial Number

39321

DOCCHI0009 1
06/14/00 Rev. 1

LIMITED 1 YEAR WARRANTY STATEMENT

Harbor Freight Tools makes every effort to assure that it's Chicago Electric products meet high quality and durability
standards, and warrants that this product is free from defects in materials and workmanship for the following periods (from
the date of purchase): For 1 year: All generator components.
Note: If this product is used by a professional contractor, we warrant that this product is free from defects in materials and
workmanship for a period of 90 days (from the date of purchase). This limited warranty does not cover components or
assemblies manufactured by other companies, including, but not limited to: engine, alternator, receptacles, etc. Warranties
for all items not manufactured by Harbor Freight Tools are covered under the warranties of the respective manufacturers of
those products.

This limited warranty extends only to the original purchaser of the product and is not assignable or transferable to any
subsequent purchaser/end user.

This warranty does not apply to damage to the product, or to injuries or death to persons or property due directly or indirectly
to abnormal use, abnormal conditions, improper storage, misuse, neglect, abuse, accident, repairs or alterations outside our
facilities, lack of maintenance, or other acts which are not the fault of Harbor Freight Tools.
Any implied warranty of merchantability, or fitness for a particular purpose of use, shall be limited to the duration of the
foregoing written warranty, otherwise, the foregoing warranty is the purchaser's sole and exclusive remedy and in lieu of all
other warranties, express or implied. Harbor Freight Tools shall not be liable for incidental or consequential damages or a
loss of anticipated benefits or profits resulting from the purchase or use of the product or arising from the breach of the
warranty even if Harbor Freight Tools knew of the likelihood of such damages.

Some states do not allow limitation of how long an implied warranty lasts, so the above limitation may not apply to you (the
original purchaser). Some states do not allow the exclusion of incidental or consequential damages, so the above limitation
or exclusions may not apply to you (the original purchaser).

To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. Proof of
purchase date and an explanation of the complaint must accompany the merchandise. If our inspection verifies the defect,
we will either repair or replace the product at our election, or we may elect to refund the purchase price if we cannot readily
and quickly provide you with a replacement. We will return repaired products at our expense, but if we determine there is no
defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of storing,
and returning the product.

This warranty gives you specific legal rights and you may also have other rights which vary from state to state.

Harbor Freight Tools

3491 Mission Oaks Blvd., P.O. Box 6009, Camarillo, CA 93011

Telephone Number: [phone]

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Contents

LIMITED 1 YEAR WARRANTY STATEMENT .................................................................................................2

SECTION 1 ........................................................................................................................................................4

GENERAL INFORMATION ............................................................................................................................. 4

SAFETY RULES.............................................................................................................................................. 4

GENERAL SAFETY OPERATIONAL GUIDELINES..........................................................................................5

GENERAL MAINTENANCE ............................................................................................................................5

GENERATOR CLEANING...............................................................................................................................5

GENERAL STORAGE GUIDELINES................................................................................................................6

ELECTRICAL LOADS AND GUIDELINES ....................................................................................................... 6

GENERATOR DESIGNED PERFORMANCE GUIDELINES ............................................................................... 6

RECEPTACLE DETAILS .................................................................................................................................7

ENGINE LIMITATIONS ON GENERATOR PERFORMANCE............................................................................7

LOADING YOUR GENERATOR SET ............................................................................................................... 7

AMPERAGE RATE TABLE..............................................................................................................................7

SECTION 2 ........................................................................................................................................................8

38862/38863 GENERATOR PARTS AND PART LISTS......................................................................................8

A.C. Wiring Schematic................................................................................................................................. 10

SECTION 3......................................................................................................................................................11

39408/39321 GENERATOR PARTS AND PART LISTS.................................................................................... 11

A.C. Wiring Schematic................................................................................................................................. 12

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SECTION 1

GENERAL INFORMATION

This manual is provided for you so that your
generator may be properly, safely and effectively
applied and operated. Please read and understand
all aspects of this manual before operating your
generator set. Please also read and understand the
documentation supplied with this generator
regarding the engine. Keep this documentation in a
safe and accessible place so that reference can be
made as needed. All operators, users and
subsequent owners of this generator must read and
understand all aspects of this documentation before
operation.

SPARK ARRESTING MUFFLER

Certain States and Jurisdictions require that engine
driven equipment be fitted with spark arresting mufflers.
Depending on the generator model, spark arresting
mufflers may or may not be fitted. If spark arresting
mufflers are required for your specific local and the
generator muffler is not spark arresting, contact your
local dealer for instructions for a retrofit.

EXHAUST EMISSION CONTROL SYSTEM

The exhaust emission control system for this generator
complies to the standards set forth by the California Air
Resources Board (CARB) and the Environmental
Protection Agency (EPA). Warranties for the exhaust
emission system are administered by the respective
engine manufacturers. Refer to the engine
documentation for warranty information.

WARNING

The engine exhaust from this product contains
chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.

THIS SYMBOL IS USED THROUGHOUT YOUR
OWNER’S MANUAL TO BRING ATTENTION TO

IMPORTANT SAFETY INSTRUCTIONS. FAILURE TO
FOLLOW SAFETY INSTRUCTIONS COULD ENDANGER YOU
OR OTHERS AND RESULT IN PERSONAL INJURY OR
DEATH. READ AND UNDERSTAND ALL SAFETY
INSTRUCTIONS BEFORE OPERATION.

DO NOT OPERATE THIS GENERATOR WITHIN AN
ENCLOSED AREA. THE EXHAUST GASES OF THIS

GENERATOR EMIT “DEADLY” CARBON
MONOXIDE. EXPOSURE TO CARBON MONOXIDE CAN
CAUSE CARBON MONOXIDE POISONING, HEADACHES,
NAUSEA, SEVERE SICKNESS OR DEATH.

DANGER: THIS GENERATOR SET PRODUCES
ELECTRICAL CURRENT. THEREFORE, SAFETY

GUIDELINES MUST BE FOLLOWED. IMPROPER
USE OF THIS GENERATOR CAN RESULT IN
ELECTROCUTION, INJURY OR DEATH. DO NOT OPERATE,
SERVICE OR REPAIR THIS GENERATOR UNLESS FULLY
QUALIFIED TO DO SO.

DANGER: DO NOT OPERATE THIS GENERATOR
IF THE AMBIENT TEMPATURE EXCEEDS
104ºF/40ºC.

SAFETY RULES

DANGER: This generator set is designed to be

operated in dry conditions and for outdoor areas

only. Never operate this generator indoors.
Never operate this generator in rain, snow, sleet or
generally wet conditions. Damage to the generator, bodily
injury, or death could result from electrocution.

DANGER: If this generator is connected to a

building, home, business, or any other electrical

circuit normally fed by utility power, steps must
be taken to insure the generator output and the utility
power are positively isolated. Failure to isolate the utility
and generator electrical systems will result in generator
damage and could result in injury or death to utility
workers due to the backfeed of electricity.

CAUTION: Do not exceed the rated capacity of

the generator. The total electrical loads at each

outlet must be added to determine the total
electrical load. The total load must not exceed the rated
capacity of the generator. If the driven apparatus does not
list wattage, but only amperage, wattage may be
determined by multiplying amperage times voltage (watts
= amps X volts).

CAUTION: Do not tamper with the engine­governed speed. The generator operates at a

nominal speed of 3600 rpm. Increases in speed
over the 3600 rpm nominal will increase the chance of
personal injury due to rotational stresses on the rotating
members. Operation of the generator at speeds below the
nominal 3600 rpm could cause damage to the generator
or driven apparatus due to low voltage output.

CAUTION: Do not modify or misapply your
generator set. Operation of the generator other
than intended, could result in generator set

damage, bodily injury or even death from electrocution.

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