Checkline DT-209X User Manual

Thank you for your purchase of this Tachometer Product. This manual explains how to operate your equipment safely and correctly. The manual covers the various different features of the DT-209X. Kindly read this manual thoroughly before operation as it holds important information that will help you fully utilize this unit.
Caution warning holds important safety information
Reminder: holds important key information for the product.
Warning: Laser equipped product. Observe caution
DT-209X Handheld Digital Laser Tachometer
Table of Contents
Section I – Handheld Tachometer
Description of Parts………………………………………………………………………….………1
Description LCD Display…………………………………………………………………….………3
Unit Selector Switch………………………………………………………………………………….4
Abbreviation of Display Table………………………………………………………………………5
Power Supply…………………………………………………………………………………………6
Measurement Modes………………………………………………………………………………...7
Flow Chart Diagram………………………………………………………………………………….8
o Standard Mode o Average Mode o USB Mode
Measuring Methods ……………………………………………………… ……………………….10
Mode Operation…………………………………………………………………………………….13
o Display Explanation
Memory Function…………………………………………………………………………………...17
Other Function………………………………………………………………………………………20
o Memory Deletion
Analog Output ………………………………………………………………………………………21
Replacing Batteries…………………………………………………………………………………22
Specifications……………………………………………………………………………………….23
Accessories………………………………………………………………………………………….24
Section II – Software……………………………………………………………………………………...27
DT-209X API Section
o Software Compatibility o Advantages of USB o Different Modes
DT-209X API-CD Checklist………………………………………………………………………….28
DT-209X USB Driver Installation……………………………………………………………………29
Application Software Installation……………………………………………………………….……30
Main Screen Description ……………………………………………………………………….… …36
LCD Display………………………………………………………………………………………….39
Unit Selector Switch………………………………………………………………………………….40
USB Mode Screen……………………………………………………………………………… ……41
USB Mode Graph Screen………………………………………………………………………… ….51
Standard Mode Screen……………………………………………………………………………. …53
Average Mode Screen…………………………………………………………………………….. …57
Display Hold…………..…………………………………………………………………………… ..62
Troubleshooting Section ……………………………………………………………………………..63
DT-209X Parts Description
5. Contact Adapter (DT-ADP-200L)
7. Display
4. Contact
6. Laser Beam Opening
9. Power Switch
3. Measurement Mode Selector
10. Memory Button
8. Unit Selector Switch
2. Analog Output
1. USB Connector
Model DT-209X casing is similar to standard DT-207/DT-205L with addition of USB port, analog output, and selector switch.
1
Parts Function
1
USB Connector
Analog Output
2
Connector Measurement Mode
3
Selector Switch
4 Contact Accessories
5 Contact Adapter
Laser Beam
6
Opening
Mini-USB connector for PC online measurements and data downloads. 0 to 1-volt analog output connector for pen recorders and other external devices. Slide selector switch for different measuring modes. (USB, Average, STD). Contact attachments for contact measurements. Types of attachments: Funnel, Cone, and FPM wheel (length measurements). Threaded adapter for contact measurements. It can be installed easily on top of the laser opening. (DT-ADP-200L). Output opening for laser diode. (Laser beam Max output: 1 mW. Continuous Wavelength: 670nm). For Non-contact operation the reflective tape is placed on the rotating object. When the reflective tape passes the laser a count is generated. Effective distance from object to be measured can be from 127 mm to 1.5m (5 inches to 59 inches). *Measuring Conditions: On reflective surfaces, it may be necessary to paint the shaft black, to minimize false activation of the sensor. Reflective tape size and the radius of the moving object should be considered to get the most accurate reading from the tachometer.
Warning: Do not look into the laser beam opening while in operation. Staring at the laser beam directly can cause eye damage.
7 Display LCD main display 5digits/ Custom Words and Units.
8 Unit Selector Switch
Units of measure are selected from this switch. Proper contact tip accessory should be used for operation.
Rotation Speed
RPM
Measurement
Contact
Linear Speed Measurement
M/min-yd/min-ft/min-in/min
Length Measurement (wheel
in /ft/yd/ m
required)
2
Non-
Contact
Non- USB Mode (No cable connected)
9 Power Switch
USB Mode
Non -USB Mode
10 Memory Button
USB Mode
Description LCD Display
Rotation Speed Measurement
ON and OFF switch and block separator. For standard and average mode the power switch button is required while taking readings. Failure to press the power button will not permit measurements. Pressing the memory button while holding the power button, allows sample points to be captured. Releasing the power button advances the memory per block. If the tachometer is idle for 5 minutes, the auto power off feature will turn on to conserve battery use. In USB mode this switch is inactive. The DT-209x is in the ON state while USB cable is connected. Voltage is supplied from the host computer. Use to store data readings to DT-209X on board memory. Recalls stored data from the tachometer Switch is inactive when the tachometer is connected to the PC via USB port.
RPM
3
Unit Selector Switch
Multi-mode capability measures RPM, mPM, YPM, FPM, IPM and total meters, yards, feet and inches.
NOTE: Selector switch not available in USB mode; all controls are transferred to the software through the USB cable.
Measurement
method
Explanation of Operation
Contact measurement requires the contact adapter (DT-ADP-200L) and the proper attachments. NOTE: Make sure that proper position of the knob is selected. For length and linear rate measurements wheel is required to get right ratio. (FPM-6, FPM-12).
Contact Type
For rotational speed measurements
For speed measurements For length measurements
RPM (rev/MIN) –Cone tip, Funnel tip
m/MIN - yd/MIN - ft/MIN - in/MIN (6” or 12” circumference wheel). in / ft / yd / m (6” or 12” circumference wheel)
Non-contact measurement requires the use of the laser and a reflective tape. Choose the correct
Non-Contact Type
settings with the Unit Selector Switch.
CAUTION: Laser Beam Radiation. Do not stare
into beam.
rotational speed measurement
RPM (rev/MIN)
4
Operation
The switch selector can be turned clockwise or counter-clockwise depending on which unit of measure is required.
The unit of measure selected on the dial is indicated in the digital display.
Conversion of units –measured values can be automatically converted to
the unit selector switch. Limitation: Conversion is limited to the same group of values (example RPM cannot be converted to inches).
Dashes will show on the display when invalid selection is made.
Abbreviation Display Table
Setting Display Meaning
RPM RPM-Revolutions per minute m/M Meters per minute Y/M Yards per minute f/m Feet per minute
Unit
I/M Inches per minute IN Inches fT Feet YR Yards m Meters Usb USB mode STd Standard mode
Average mode or average data display
Mode
AVE
LST Last measurement recorded M1~M10 Memory number in Standard Mode
Block number (Average:30 memory
NOO~N30
blocks max, Standard: 24 memory blocks max)
Additional Displays
Setting Display Meaning
Depending on which mode is selected, and the range of
Measurement 5 figure digits
measurements the decimal point may not be available. For better resolution use USB mode and DT-209X
software. LoAd Storing data reading State rEAdy Tachometer ready to accept readings
5
Power Supply
Each tachometer requires 2 AA batteries to operate. Smart switching feature of the tachometer is active when USB cable is connected. Each tachometer can be bus powered from the USB cable.
Note: Without the batteries the tachometer can work powered by the host computer.
How does measurement starts?
In USB Mode measurements starts after the start button in the software is activated (See API section of this manual).
In Average and Standard Modes, the tachometer starts to record data after the power button is pressed.
When the DT-209X tachometer is turned on the following displays are shown.
This is then followed by
rEAdy
FULL
CCCCC
RPM
LoAd
STd
Full memory indicator (the unit cannot store additional data) Clear data from memory. Holding memory button for 5 seconds will clear stored data per block in Standard and Average modes. For USB operation, CCCCC indicates deletion of all stored data in the selected measurement mode.
Load message from the LCD indicates program is initializing. Preparing previously stored data before it went to auto shut off
When rEAdy message is shown on the display, it indicates initialization of the program is complete.
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NOTE: In USB mode recorded data is downloaded directly to the computer. Auto power off feature of the tachometer is disabled; the supply of power for the unit is coming from the host computer.
Measurement Mode
The Measurement Mode is changed with the Measurement Mode Selector switch. There are three basic settings USB, Standard and Average. The switch is located on the side of the tachometer (See Description of Parts Section).
Average USB Standard
Measurement
mode
Explanation
Features:
DT-209X takes online measurements via USB cable.
USB Mode
Downloads data from Standard and Average Mode.
Please refer to the API manual for additional information.
DT-209X takes measurements while the power button is pressed.
There are 24 memory blocks that can be stored; each block contains 10 data points. To store data in memory, the power button is held and the memory button is pressed once. This routine is repeated for every measurement that needs to be captured. After all the 10 data points are used a “FULL” indicator is displayed on the LCD screen. Arbitrarily less than 10 data points can
Standard mode
be stored in memory.
Moving from one data block to the next requires the release of the power button. When recording is resumed the display will show “n” followed by a number indicating the existing memory block location, where data will be stored.
Holding the memory button for 5 seconds clears the stored memory per block.
If the memory button is not pressed while the power button is activated, the data will not be stored for that period of time.
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The max, min, average, last and time of measurement can be stored in memory via power button.
The unit can store a maximum of 30 blocks
Each block of data is based from the time the power
Average
mode
button was first pressed and then released. Within that time average values are calculated and stored in memory together with the time of measurement.
Only the final set of values are displayed from the tachometer in this mode. To review other blocks of memory, the DT-209X has to download data using the software and a computer.
Flowchart Diagram
Standard Mode
Standard Mode Memory Block 1 “n01”
There are 24 blocks in Standard mode.
Each block contains 10 memory points
Total of 240 memories can be stored.
Memory Block 2 “n02”
Memory Block 24 “n24”
Pressing the Memory buttonPressing the Power button
Memory 1 “M1”
Memory 2 “M2”
Memory 3 “M3”
Memory 4 “M4”
Memory 10 “M10”
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Average Mode
Press and release the Power button
Average Mode Memory Block 1 “n01”
Memory Block 2 “n02”
Average values are calculated based from the activation of the power button. (Only average values are available).
Memory Block 3 “n03”
Memory Block 30 “n30”
NOTE: In both Standard and Average Mode, the memory button is pressed to recall memory. It can only give information on the last memory block stored. To examine other memory blocks the data should be downloaded using the USB Mode and DT­209X Software.
USB Mode
Online measurements, software controlled programs can run and take measurements while the host computer is active. The host computer provides power in this mode conserving battery life.
(Additional information is provided in the API section.)
9
Measuring Methods
Rotational speed measurement (Contact RPM) Example: RPM measurement using the cone tip for motor rotation.
The contact adapter (DT-ADP-200L) is attached to the tachometer laser opening. There are threads on the adapter assembly for easy installation.
Install the contact adapter securely until all the threads are used. To prevent damage do not over tighten.
Use the cone tip adapter to read shaft measurements. Slide the tip on the shaft of the tachometer. Make sure that the notch and the pin
from the tachometer shaft is aligned to prevent slippage.
The Unit Selector Switch is turned to contact RPM. For additional information on other settings check the Unit Selector Switch section of this manual (Refer to page 4).
In USB Mode the Unit Selector Switch is not available. All the controls are transferred to the host computer.
The cone adapter is slowly pressed to the rotating shaft. Make sure that the line of contact is straight. (Most motors provide a pilot hole on their shaft).
The power switch is pressed while taking readings. Releasing the power button will stop measurements and activate the 5-minute auto power off feature. (Not applicable in USB Mode.)
When the display continues to show “0.00” no measurements are being taken. If this happens check the power button if it is pressed firmly or if the contact tip is making good contact with the rotating shaft.
Measured data is displayed every 1 second. (Using the software the update time can be adjusted as fast as 0.5 second.)
10
Three decimal points will flash on the center of the display when the tachometer is out of range.
Speed and Length Measurements
Example: Length measurement for amount of materials used.
The contact adapter (DT-ADP-200L) is installed on the laser opening. There are threads on the adapter for easy installation.
Install the contact adapter securely until all the
threads are used. To prevent damage do not over tighten.
Length measurement is performed using the 6-inch circumference wheel (Standard units, FPM-6) or the 12-inch circumference wheel (DT-209X-S12, FPM-12)
When attaching the wheel adapter, make sure that the pin from the tachometer shaft is aligned with the notch on the wheel.
Using the Unit Selector Switch set the knob to the suitable unit of measure needed for the application.
For additional information refer to the Unit Selector Switch section of this manual. (Refer to page 4.)
The Unit Selector Switch is inactive when connected to a computer via USB cable. All changes and controls are transferred to the software.
After the unit is selected the wheel is slowly applied to the belt to be measured.
Measurement begins after the power switch is pressed. When the power switch is released the measurement stops and the 5-minute auto power off feature of the tachometer is activated.
If display continuously shows “0.00” no measurement is taken, check the power switch if it is pressed firmly.
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Typical measurement update is 1 second. (Using the software the update time can be adjusted as fast as 0.5 second).
Things to Remember
The rubber portion of the tip accessories (cone tip, funnel tip, FPM wheel) may become hot and may wear out prematurely at high speeds.
Press the tachometer firmly on the moving material when using the wheel. Do not go beyond 300mm /min.
Non-Contact Measurements
Example: Measuring the RPM of a motor shaft.
Using a piece of reflective tape to measure the rotation of the motor shaft.
Do not use this method for shafts smaller than the reflective tape. The tape should be at least the same size as the laser beam.
Do not use this method for shafts that are shiny. This may trigger the tachometer to
have false readings.
Remove water and oil from the shaft prior to attaching the reflective tape.
The unit selector switch is turned to Non-contact RPM.
The Unit Selector Switch becomes inactive when the USB cable is attached from a computer.
The laser beam opening is pointed towards the position of the reflective tape.
Effective distance is 50mm -1.5m (2 inches - 14 ft) from the laser beam outlet.
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Three decimal points at the center of the LCD display will flash when the range of the measurement is exceeded.
The Power Switch becomes inactive when the USB cable is connected to a host computer. The selection and control is transferred to the host computer.
Mode Operation
1. Standard Mode
CAUTION: Do not look into the laser beam
opening while in operation. Staring into the laser beam can result to eye damage.
The power switch is pressed while taking readings. The Mode Selection Switch is set to either Average or Standard Mode.
The display will show “ 0 “ when measurements stop.
Measured data is displayed every second (On slower readings less than 60 RPM the display will update approximately every 1- 10 seconds).
Do not look into the laser beam opening while in operation.
The Measurement Mode Selector Switch is set to STD (standard mode).
Standard Mode is displayed.
13
Pressing the Power Switch it will show the memory block number where readings will be stored.
The block number will flash for a few seconds. (Memory block location is identified by “n” followed by the block number on the LCD display).
Standard mode allows 24 blocks; each block
can store 10 readings.
Note:
It is not required to use all the memory blocks; it depends on the application and the usage of this tachometer.
The Memory Block Indicator will change to Units of Measure depending if the readings are taken within a certain block.
Unit of Measurement is displayed on the LCD screen. The upper display indicator will flash while taking measurements.
The display updates every1 second.
Push the memory button once while holding
the Power Switch to store data in memory.
Caution: Do not hold the memory button continuously (5 seconds); this will erase stored readings per block.
14
Display Explanation
The memory location where the measurement will be stored is shown on the Unit and Measurement section of the LCD display. (“M” followed by the
number indicates memory location inside the current block).
The memory number will advance automatically as the memory button is pressed each time.
The tachometer will stop advancing once 10 memory values are stored (10 memory values per block). To store additional readings the Power Switch is released then pressed again until the number behind “M” changes. It will show a FULL indicator on the LCD display once 10 readings are stored.
When the memory, mode and units of measure display indicator is not flashing, the tachometer stops taking readings. Make sure that the Measurement Power button is pressed while measuring.
15
2. Average Mode
Average mode is displayed on the LCD screen
Pushing the Power Switch will show the memory block number where readings are to be stored. The block number will flash for a few seconds. Average mode allows 30 blocks total, each block is dependent on the time the power switch is first pressed and then released.
It is not requried to use all the 30 memory blocks to avail of this mode. It is dependent on the usage of the tachometer. When N30 is displayed on the screen, the unit has reached the maximum allowed memory block number. When the “FULL” indicator is displayed on the LCD screen, no additional readings will be stored.
Unit of Measure Indicator (RPM) will flash continuously while taking measurements. Once the Unit of Measure stops flashing, the tachometer will stop updating and no additional measurements will be read. Pressing the Power Switch will advance the memory block location and resume measurements.
The display updates every 1 second.
16
Releasing the Power Switch will trigger the auto shut off feature to activate.
3. USB Mode
The Measurement Mode Selector Switch is set to USB mode (USB mode).
The USB mode is displayed on the LCD screen. Please refer to the DT-209X API Section of this manual under USB Mode for additional information.
The Power switch and Unit Selector Switch becomes inactive from the DT-209X. All controls are transferred to the host PC.
The auto power off feature will not work in USB mode. Power for DT-209X is switched from battery to USB.
Memory Function
The DT-209X can store measured data on the tachometer. Memory recall after the auto power off is activated is possible.
1. Standard mode
RPM
1234
The figure on the left indicates that the tachometer stops measuring. The unit of measure stops flashing when the power button is released.
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