Checkline DI-1M User Manual

TORQUE MEASUREMENT
10/12
2 YEAR WARRANTY (RESTRICTIONS APPLY)
Imada, Inc. warrants its products to the original purchaser to be free from defects in workmanship and material under normal use and proper maintenance for two years (one year for adapters, attachments, batteries, and cables) from original purchase. This warranty only covers defective material and labor and does not cover calibration, freight, fees and expenses and shall not be effective if the product has been subject to overload, shock load, improper battery charging, misuse, negligence, accident or repairs attempted by others than Imada, Inc.
During the warranty period, we will, at our option, either repair or replace defective products. Please call our customer service department for a return authorization number and return the defective product to us with freight prepaid.
The foregoing warranty constitutes the SOLE AND EXCLUSIVE WARRANTY, and we hereby disclaim all other warranties, express, statutory or implied, applicable to the products and/or software, including but not limited to all implied warranties of merchantability, fitness, non­infringement, results, accuracy, security and freedom from computer virus. In no event shall Imada, Inc. and/or its affiliated companies be liable for any incidental, consequential or punitive damages in connection with the use of its products and/or software.
Specifications subject to change without notice.
INSTRUCTION MANUAL
Digital Torque Tester
for impact drivers & air tools
Model: DI-1M
V-62334
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TORQUE MEASUREMENTTORQUE MEASUREMENT
SPECIFICATIONS
LIST OF EQUIPMENT
Torque Tester Display Unit
Torque Sensor
Cable
AC adapter/charger
Units designator
1
2
3
4
5
1
2
3
4
5
READ FIRST: SAFETY INFORMATION
For safety, and for damage avoidance, be sure to read this manual thoroughly. The warranty is only valid when the product is used fol­lowing the instructions provided within this manual.
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Do not use tester in high temperature, high humidity, or in damp or wet areas.
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Recommended operating temperature is between 0-42ºC (32­100ºF).
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Do not apply torque exceeding the rated capacity, regardless of whether the unit is On or Off.
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When charging the battery, be sure to use the provided AC adapter/charger exclusively.
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When measuring torque, the unit will have a tendency to turn. In order to avoid spinning and possible accident, it is very impor­tant to securely mount the unit to a stable work bench.
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Do not use lacquer thinner or any solvent to clean the unit.
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Do not disassemble or modify the unit.
Model
lbf-in kgf-cm N-m
DI-1M-50 3.0~440.0 3.0~500.0 30~5000 (
N-cm)
DI-1M-200A 30~1800 30~2000 3.0~200.0
Model
lbf-ft kgf-m N-m
DI-1M-200 3.0~145.0 0.30~20.00 3.0~200.0 DI-1M-500 3.0~362.0 0.30~50.00 3.0~500.0
DI-1M Ranges Accuracy: ±0.5% F.S. ±1 LSD
DIMENSIONS
ABCDEFG
DI-1M-50IP 50 63 10 90 76 6.5 9.5
(1.97") (2.48") (.39") (3.54") (2.99") (.26") (3/8" Female Drive)
DI-1M-200IP ∅60 72 10 ∅110 90 9.0 12.7
(2.36") (2.83") (.39") (4.33") (3.54") (.35") (1/2" Female Drive)
DI-1M-500IP ∅80 99 15.5 140 116 10.5 19
(3.15") (3.89") (.61") (5.51") (4.57") (.41") (3/4" Female Drive)
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TORQUE MEASUREMENTTORQUE MEASUREMENT
ON/OFF Switch Press to turn on, press again to turn off (click once, do not hold). After 10 minutes of non-use the unit shuts off.
Mode Select Switch PD (Peak Down): To capture critical first peak value. C (Real Time): To display torque transients. PP (Peak): To capture peak torque achieved during a test.
CLEAR Switch To reset the display or output peak data
Zero Adjustment Pot.
LED Display Displays torque and low battery icon (LOBAT).
Torque Value
Number of Blows
Sensor Cable Receptacle
AC Charger/Adapter Receptacle If LOBAT icon appears,
8-hour battery recharge is required.
System Reset Button When battery has been depleted com­pletely and a recharge has been executed, the system may not yet work. In this case, press the System Reset Button.
Unit Switch To select measuring units (lbf-in, kgf-cm & N-cm)
USB port (Virtual RS-232 Output)
Blow Counter Duration Timer Use a paper clip to push the
switches, right to increase, left to decrease.
Auto Zero Reset Switch
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5a
5b
6
7
8
91012
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1
2
3
4
5a
5
5b
6
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DI-1M-IP SPECIFICATIONS
DI-1M-IP50 DI-1M-IP200 DI-1M-IP500
Measuring Range 0.30 50 N-m 3.0 200 N-m 3.0 500 N-m
3.0 500 kgf-cm 30 2000 kgf-cm 30 5000 kgf-cm
3.0 430 lbf-in 30 1800 lbf-in 30 4500 lbf-in
Peak Down 0.70N-m 7.0N-m Operating Range 7.0kgf-cm/lbf-in 70kgf-cm/lbf-in
Accuracy ±0.5 F.S. Display 4 digit LED Operation Both CW and CCW Measuring Modes P-P Peak Mode displays PEAK torque value
that will not change until a higher value is measured. T-R Real Time Mode displays TRANSIENT torque values. P-D Output Torque Data every 1/87 seconds.
Auto Clear Automatically zero the display, 0.5 - 3.0 sec,
selectable at 0.5 sec intervals (0.0 sec for manual)
Blow Measurement 0 - 99 blows; 0.1 - 9.9 seconds Data Output ASCII format (baud rate 19,200) Power Supply Ni-Cad rechargeable battery 1.2Vx5cells (700mAh) Auto Shut Off Automatic shut off after 5 minutes of non-use Charging Time 8 hours Working Time 8 hours continuous Meter Weight Approx. 600g Sensor Weight Approx. 600g Approx. 1kg Approx. 2.5kg Meter Dimensions 146mm(W) x 115mm(D) x 48mm(H) Accessories Carrying case, AC/DC adapter
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TORQUE MEASUREMENT
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TORQUE MEASUREMENT
GENERAL OPERATION
IMPORTANT! Always make sure that the sensor is mounted securely
to a stable workbench to avoid spinning and possible accident.
1. Connect the torque sensor to the tester display unit with cable
provided. When connecting the cable to the torque sensor, rotate the round connector to find the matching groove, then push in until it makes positive connection (When disconnecting the cable, hold the silver metal part of the round connector and pull out).
2. Select measuring unit (lbf-in/lbf-ft, kgf-cm/ kgf-m, or N-cm/N-m).
If desired, affix unit designator to prevent it from being acciden­tally changed.
3. Select among the following
Measurement Modes (For normal test­ing, PP mode is recommended).
PP (Peak Mode): Capture peak torque PEAK Torque reading will not change until a higher value is measured (peak data output).
C (Real Time Mode): Display torque transient (no output). PD (Peak Down Mode): Capture first peak value and will not
change even if a higher value is subsequently measured (peak data output).
4. Press ON/OFF, if the unit does not display zero, select TR mode
and use the Zero Adjustment Pot. to make sure the display reads zero.
5. Select Peak Mode (PP) or Peak Down mode (PD).
6. The blow counter counts the number of pulses
for a specified time, up to 9.9 seconds. The counter works in PP mode only. Set the time duration by using a pointed tool like a paperclip to push the switches , right to increase, left to decrease.
7. Insert wrench drive securely into the sensor, hold
perpendicularly (not at an angle), and turn on the tool to measure.
8. After taking measurement, press CLEAR to
zero the display for the next test.
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SW-1SV-USB is a highly customized Excel spreadsheet specifically designed for capturing and analyz­ing real-time data from Cedar torque instruments with a USB port. SW-1SV-USB provides a run­ning log of all measurements along with a graph and statistical infor­mation including min, max, mean, median, standard deviation, average deviation and variance.
Requirements
1. PC computer with Windows XP or later and Excel 2000 or later.
2. CB-208 or CB-209 cable
Optional Data Acquisition Software SW-1SV-USB
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TORQUE MEASUREMENT
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TORQUE MEASUREMENT
Auto Power Off
To maximize the life of the battery, power will automatically shut off after 10 minutes of non-use.
System Reset Button
When battery has been depleted completely and a recharge has been executed, the system may not yet work. In this case, press the System Reset Button .
Low Battery Indicator
“–L– –” will appear when tester needs to be recharged. Turn off power. IMPORTANT! Use the provided IMADA/CEDAR AC adapter/charger exclusively and plug into the correct AC output. It takes 8 hours to charge fully. Do not recharge for more than 12 hours. When it is fully charged, make sure the AC adapter/charger is disconnected to avoid overcharging.
In order to avoid high heat, explosion or toxic fumes, please note the following precautions:
Be sure to use the provided AC charger exclusively. Do not plug the charger into unspecified higher voltage. Do not recharge until LOBAT icon appears.
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Auto Zero Reset Switch for Peak or Peak Down mode
Rather than resetting manually for each test, the Automatic Zero Reset can be programmed by using a paperclip to push the Auto Zero Reset Switch . As the Auto Zero Reset Switch is pressed (use a pointed tool, like a paperclip end), the Automatic Zero Reset durations cycle. (0.0C Þ 0.5C Þ 1.0C Þ 1.5C Þ 2.0C Þ 2.5C Þ 3.0C) Select the desired duration. For example, 0.5C means 0.5 second and 0.0C means MANUAL RESET. If a selection is not made within 3 seconds, the cycle begins again.
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Virtual RS-232C Serial Output
Output is available in PD, PP and C modes. In PD and PP modes peak data is output when ZERO is pressed or activated by the AUTO ZERO function.
Comport signal
8 data, 2 stop, no parity. Baud Rate: 19,200 bps.
Output Connector
USB A/B cable
Peak Data Output Format
[CAN] _ _ _ [SO] [value] _ [SI] [unit] [CR]
(_ _ _ is memory location) [CAN]: ASCII control code 24 _: Space (code 32) [SO]: ASCII control code 14 [value]: Output data with sign and decimal point. Plus sign
represents for CW torque and minus sign for CCW.
[Value] always occupy six locations and empty
locations will be filled with spaces. [SI]: ASCII control code 15 [unit]: N*m _ _ _=N.m
kgf*cm = kg.cm
lb*in _ = lb.in [CR]: ASCII control code 13 (Carriage Return)
Continuous Output Data Format
[CAN] [value] [CR]
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TORQUE MEASUREMENT
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TORQUE MEASUREMENT
OUTPUT
USB Virtual COM Port
When the tester is connected to a computer’s USB port and turned on, Windows XP or Vista will recognize the tester and ask to con­nect to the Internet. Allow Windows Update to connect to the Internet and follow the instructions on your screen to download and install two drivers for the USB virtual com port. For Windows 98, ME and MAC go to www.ftdichip.com/Drivers/VCP.htm.
The PC and tester will communicate through the USB port the same as a com port. To verify the COM port number open the Device Manager.
Output is available in PD, PP and C modes. In PD and PP modes peak data is output when ZERO is pressed or activated by the AUTO ZERO function. In C mode, the gauge outputs data continuously 180 data/second.
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