Series TT01
DIGITAL CAP TORQUE TESTERS
User’s Guide
ELECTROMATIC Equipment Co., Inc.
600 Oakland Ave., Cedarhurst, NY 11516
Tel: 516-295-4300 • 800-645-4330
CHECK•LINE®
Visit us online at www.CheckLine.com
Series TT01 Digital Cap Torque Testers User’s Guide
Thank you…
Thank you for purchasing a Mark-10 Series TT01 digital cap
torque tester, designed to measure bottle cap application and
removal torque.
With proper usage, we are confident that you will get many years
of great service with this product. Mark-10 instruments are
ruggedly built for both laboratory and industrial environments.
This User’s Guide provides setup, safety, and operation
instructions. Dimensions and specifications are also provided.
For additional information or answers to your questions, please
do not hesitate to contact us. Our technical support and
engineering teams are eager to assist you.
Before use, each person who is to use a Series TT01 digital
cap torque tester should be fully trained in appropriate
operation and safety procedures.
TABLE OF CONTENTS
OVERVIEW .........................................................2
POWER ...............................................................3
SETUP ................................................................4
HOME SCREEN AND CONTROLS ...................5
OPERATING MODES .........................................7
CHANGING THE UNITS .....................................7
DIGITAL FILTERS ..............................................7
SET POINTS .......................................................8
BREAK DETECTION ..........................................9
FIRST / SECOND PEAK ..................................11
DATA MEMORY AND STATISTICS ................13
COMMUNICATIONS AND OUTPUTS .............15
CALIBRATION .................................................18
PASSWORDS ...................................................22
OTHER SETTINGS ...........................................23
SPECIFICATIONS ............................................26
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Series TT01 Digital Cap Torque Testers User’s Guide
1 OVERVIEW
1.1 List of included items
Qty. Part No. Description
1 MTT01-12 /
MTT01-25 /
MTT01-50 /
MTT01-100
1 CT004 Sample gripping posts, 4
1 08-1026 Battery (inside the instrument)
1 - Certificate of calibration
1 09-1165 USB cable
1 - Resource CD (USB driver, user’s guides, MESURTM Lite software,
1 CT001 Flat jaws set, 2 (optional)
1 CT002 Carrying case (optional)
1 CT003 Adjustable jaws set, 2 (optional)
1 CT005 Set of 2.5” sample gripping posts, 4
1 CT006 Set of 4” sample gripping posts, 4
1 CT007 Kit of sample gripping posts, 12
1.2 Safety / Proper Usage
Series TT01 digital cap torque tester
TM
MESUR
gauge DEMO software, User’s Guide)
Caution!
Note the torque tester’s capacity before use and ensure that the capacity is not exceeded.
Producing a torque greater than 150% of the tester’s capacity can damage the internal sensor. An
overload can occur whether the tester is powered on or off.
The tester is designed primarily for the testing of threaded bottle caps, although other items can be tested
as well. Items that should not be used with the tester include potentially flammable substances or
products, items that can shatter in an unsafe manner, and any other components that can present an
exceedingly hazardous situation when acted upon by a load.
The following safety checks and procedures should be performed before and during operation:
1. Never operate the tester if there is any visible damage to the AC adapter or the tester itself.
2. Ensure that the tester is kept away from water or any other electrically conductive liquids at all
times.
3. The tester should be serviced by a trained technician only. AC power must be disconnected and
the tester must be powered off before the housing is opened.
4. Always consider the characteristics of the sample being tested before initiating a test. A risk
assessment should be carried out beforehand to ensure that all safety measures have been
addressed and implemented.
5. Wear eye and face protection when testing, especially when testing brittle samples that have the
potential to shatter under force. Be aware of the dangers posed by potential energy that can
accumulate in the sample during testing. Extra bodily protection should be worn if a destructive
failure of a test sample is possible.
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Series TT01 Digital Cap Torque Testers User’s Guide
6. In certain applications, such as the testing of brittle samples that can shatter, or other applications
that could lead to a hazardous situation, it is strongly recommended that a machine guarding
system be employed to protect the operator and others in the vicinity from shards or debris.
7. When the tester is not in use, ensure that the power is turned off.
2 POWER
The TT01 is powered either by an 8.4V NiMH rechargeable battery or by an AC adapter. Since these
batteries are subject to self discharge, it may be necessary to recharge the unit after a prolonged period
of storage. Plug the accompanying charger into the AC outlet and insert the charger plug into the
receptacle on the tester (refer to the illustration below). The battery will fully charge in approximately 8
hours.
USB connector
Serial connector
Power input jack
Caution!
Do not use chargers or batteries other than supplied or instrument damage may occur.
If the AC adapter is plugged in, an icon appears in the lower left corner of the display, as follows:
If the AC adapter is not plugged in, battery power drainage is denoted in a five-step process:
1. When battery life is greater than 75%, the following indicator is present:
2. When battery life is between 50% and 75%, the following indicator is present:
3. When battery life is between 25% and 50%, the following indicator is present:
4. When battery life is less than 25%, the following indicator is present:
5. When battery life drops to approximately 2%, the indicator from step 4 will be flashing.
Several minutes after (timing depends on usage and whether the backlight is turned on or
off), a message appears, “BATTERY VOLTAGE TOO LOW. POWERING OFF”. A 4-tone
audio indicator will sound and the tester will power off.
The tester can be configured to automatically power off following a period of inactivity. Refer to the Other
Settings section for details.
If battery replacement is necessary, the battery may be accessed by removing the cover attached to the
underside of the base.
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Series TT01 Digital Cap Torque Testers User’s Guide
3 SETUP
3.1 Mechanical Setup
Place the sample between the posts or jaws of the tester, and tighten, using the knob. Always ensure that
the sample is gripped firmly, however, excessive tightening of thin-walled closures may result in sample
deformation, possibly affecting test results. When the sample is secured, gradually exert torque on the
bottle cap by hand.
3.1.1 Sample gripping methods
Three different sample gripping methods are available, as shown below:
Posts (included) Flat jaws (optional) Adjustable jaws (optional)
3.1.2 Proper alignment
The center of the bottle cap should be positioned axially with respect to the center of the loading table.
Side loading or off-center loading may produce erroneous readings, and can damage the instrument.
3.1.3 Mounting to a bench
The tester can be mounted to a bench using the four threaded holes on the underside of the base.
3.2 Installing the USB driver
If communicating via USB, install the USB driver provided on the Resource CD. Installation instructions
may also be found on the CD or may be downloaded from
www.mark-10.com
.
Caution!
Install the USB driver before physically connecting the tester to a PC with the USB cable.
Further instructions for configuring and using the tester’s outputs are provided in the Communications
and Outputs section.
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Series TT01 Digital Cap Torque Testers User’s Guide
4 HOME SCREEN AND CONTROLS
4.1 Home Screen
11
No. Name Description
10
9
Measurement
1
direction
indicator
2 Peaks
3 Primary reading
4 Units
5 Load bar
Break Detection
6
On/Off
7 Mode
Number of stored
8
data points
8
– indicates clockwise direction
– indicates counter-clockwise direction
These indicators are used throughout the display and menu.
The maximum measured clockwise and counter-clockwise readings. These
readings are reset by pressing ZERO or by powering the tester off and on.
The current displayed load reading. See Operating Modes section for
details.
The current measurement unit. Abbreviations are as follows:
ozFin – Ounce-inch
lbFin – Pound-inch
kgFcm – Kilogram-centimeter
Ncm – Newton-centimeter
Nm – Newton-meter
Analog indicator to identify when an overload condition is imminent. The bar
increases either to the right or left from the midpoint of the graph. Increasing
to the right indicates clockwise load, increasing to the left indicates counterclockwise load. If set points are enabled, triangular markers are displayed for
visual convenience. This indicator reflects the actual load, which may not
correspond to the primary reading (depends on operating mode). The ZERO
key does not reset the load bar. See Operating Modes section for details.
The letter “B” appears if the Break Detection function is enabled. Refer to the
Break Detection section for details.
The current measurement mode. Abbreviations are as follows:
RT – Real Time
PCW – Peak Clockwise
PCCW – Peak Counter-clockwise
See Operating Modes section for details about each of these modes
The number of stored data points in memory, up to 1000. Displayed only if
Memory Storage is enabled for the DATA key.
1
2
3
4
7
6
5
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Series TT01 Digital Cap Torque Testers User’s Guide
Battery / AC
9
adapter indicator
Either the AC adapter icon or battery power icon will be shown, depending on
power conditions. Refer to the Power section for details.
Correspond to the programmed set points. Indicator definitions are as follows:
High / low limit
10
indicators
– the primary reading is greater than the upper load limit
– the primary reading is between the load limits
– the primary reading is less than the lower load limit
The programmed load limit values. Typically used for pass/fail type testing.
11 Set points
One, two, or no indicators may be present, depending on the configuration
shown in the Set Points menu item.
4.2 Controls
Primary
Label Primary Function
Powers the tester on and off. Press
briefly to power on, press and hold
to power off. Active only when the
Secondary
Label Secondary Function
ENTER
Various uses, as described in the
following sections.
home screen is displayed.
ZERO
MENU
Zeroes the primary reading and
peaks.
Accesses the main menu.
(UP)
ESCAPE
Navigates up through the menu and
sub-menus.
Reverts one step backwards through
the menu hierarchy.
MODE
DATA
Toggles between measurement
modes.
Stores a value to memory and/or
transmits the current reading to an
external device, depending on
configuration.
(DOWN)
DIRECTION
Navigates down through the menu
and sub-menus.
Toggles between clockwise and
counter-clockwise directions while
configuring set points and other menu
functions.
Note: Measurement units are configured through the menu. Refer to the Changing The Units section for
details.
4.3 Menu navigation basics
Most of the tester’s various functions and parameters are configured through the main menu. To access
the menu press MENU. Use the UP and DOWN keys to scroll through the items. The current selection is
denoted with clear text over a dark background. Press ENTER to select a menu item, then use UP and
DOWN again to scroll through the sub-menus. Press ENTER again to select the sub-menu item.
For parameters that may be either selected or deselected, press ENTER to toggle between selecting and
deselecting. An asterisk (*) to the left of the parameter label is used to indicate when the parameter has
been selected.
For parameters requiring the input of a numerical value, use the UP and DOWN keys to increment or
decrement the value. Press and hold either key to auto-increment at a gradually increasing rate. When
the desired value has been reached, press ENTER to save the change and revert back to the sub-menu
item, or press ESCAPE to revert back to the sub-menu item without saving. Press ESCAPE to revert one
step back in the menu hierarchy until back into normal operating mode.
Refer to the following sections for details about setting up particular functions and parameters.
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Series TT01 Digital Cap Torque Testers User’s Guide
5 OPERATING MODES
Caution!
In any operating mode, if the capacity of the instrument has been exceeded by more than 110%,
the display will show “OVER” to indicate an overload. A continuous audible tone will be sounded
(if tones are enabled) until the MENU key has been pressed or the load has been reduced to a safe
level.
Three operating modes are possible with the TT01 torque tester. To cycle between the modes, press
MODE while in the home screen.
5.1 Real time (RT)
The primary reading corresponds to the live measured reading.
5.2 Peak Clockwise (PCW)
The primary reading corresponds to the peak clockwise reading observed. If the actual load decreases
from the peak value, the peak will still be retained in the primary reading area of the display. Pressing
ZERO will reset the value.
5.3 Peak Counter-clockwise (PCCW)
Same as above, but for counter-clockwise readings.
6 CHANGING THE UNITS
The TT01 can display five different measurement units. To change the unit, select Units from the menu.
The display will list the available units, as follows:
UNITS
ozFin
* lbFin
kgFcm
Ncm
Nm
The tester will always power on with the unit selected in this sub-menu.
7 DIGITAL FILTERS
Digital filters are provided to help smooth out the readings in situations where there is mechanical
interference in the work area or test sample. These filters utilize the moving average technique in which
consecutive readings are pushed through a buffer and the displayed reading is the average of the buffer
contents. By varying the length of the buffer, a variable smoothing effect can be achieved. The selection
of 1 will disable the filter since the average of a single value is the value itself.
To access digital filter settings, select Filters from the menu. The display appears as follows:
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Series TT01 Digital Cap Torque Testers User’s Guide
DIGITAL FILTERS
(1 = Fastest)
Current Reading
8
Displayed Reading
512
Two filters are available:
Current Reading – Applies to the peak capture rate of the instrument.
Displayed Reading – Applies to the primary reading on the display.
Available settings: 1,2,4,8,16,32,64,128,256,512,1024. It is recommended to keep the current reading
filter at its lowest value for best performance, and the displayed reading filter at its highest value for best
stability.
8 SET POINTS
8.1 General Information
Set points are useful for tolerance checking (pass/fail) and triggering an external device in process control
applications. Two limits, high and low, are programmed in the tester, and the primary reading is compared
to these limits. The results of the comparisons are indicated via on-screen indicators as well as through
the three outputs provided on the 15-pin connector, thus providing “under”, “in range”, and “over”
signaling. These outputs can be connected to indicators, buzzers, or relays as required for the
application. On-screen indicators are described in the next sub-section.
8.2 Configuration
To configure set points, select Set Points from the menu. The display appears as follows:
SET POINTS
Upper Disabled
* Upper Enabled
5.00 lbFin
Lower Disabled
* Lower Enabled
3.50 lbFin
Either one, two, or none of the set points may be enabled. To toggle between the clockwise and counterclockwise directions, press the DIRECTION key.
If two set points have been enabled, they are displayed in the upper left corner of the display. If only one
set point has been enabled, the word “OFF” appears in place of the value. If no set points have been
enabled, the upper left corner of the display will be blank.
When set points are enabled, the following indicators are shown to the left of the primary reading:
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Series TT01 Digital Cap Torque Testers User’s Guide
– the displayed value is greater than the upper
force limit (NO GO HIGH)
– the displayed value is between the limits (GO)
– the displayed value is less than the lower force
limit (NO GO LOW)
Note: Set point indicators reference the displayed reading, not necessarily the current live load.
8.2.1 Set Point Outputs Schematic Diagram
9 BREAK DETECTION
The break detection function identifies when the cap has been loosened, or other applications in which
the torque value has reached a peak, then dropped. Upon detection of the break, the tester can perform
several automatic functions, as follows:
1. Transmit the peak reading (Auto Output).
2. Save the peak value to memory (Auto Storage).
3. Zero the primary and peak readings (Auto Zero).
4. Toggle a pin.
Break detection functions and settings are configured from a central location, and apply to any mode in
which it is enabled. Refer to the Operating Modes section for details on configuring each mode.
9.1 Configuration
To enable Break Detection and configure the automatic functions, select Break Detection from the main
menu. The display appears as follows:
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Series TT01 Digital Cap Torque Testers User’s Guide
BREAK DETECTION
Enabled
+ Break Settings
+ Auto Output
Auto Storage
Auto Zero
Any combination of the above functions may be selected.
Function Description
Arms the break detection function. When enabled, the letter “B” will appear on the
home screen, between the Mode and Unit indicators. Refer to the Home Screen
Enabled
Break Settings
Auto Output
Auto Storage
Auto Zero
If tones are enabled, a tone will sound when the output, storage, and zero functions have occurred.
9.2 Break Settings
Select Break Settings from the Break Detection menu to configure the settings. The display appears as
follows:
BREAK DETECTION
SETTINGS
Threshold: 5 %
% Drop: 50 %
Auto Zero Delay
5 sec.
Threshold
% Drop
Auto Zero Delay
and Controls section for details.
Note: Break Detection and First / Second Peak mode cannot be enabled
simultaneously.
Refer to the following sub-sections for details.
Automatically stores the peak reading to memory.
Automatically zeroes the display following data transmission and/or storage. A
time delay may be configured in Break Detection Settings. Refer to the next
sub-section for details.
Sets the percentage of full scale at which the break detection function becomes
active. This threshold is provided to ignore peaks that can occur during sample
loading and unloading.
Available settings: 5–90%, in 5% increments.
Sets the percentage drop from the peak reading at which the break is detected.
Available settings: 5%–90% in 5% increments.
Sets the time delay before the primary and peak readings are zeroed. Auto zero
can be disabled if required. Refer to the Auto Output Settings sub-section for
details. Available settings: 1–10 sec. in 1 sec. increments, and 10–60 sec. in 5 sec.
increments.
9.3 Auto Output Settings
Scroll to Auto Settings in the Break Detection menu and press ENTER to configure the auto output
settings. Any combination may be selected. The display appears as follows:
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Series TT01 Digital Cap Torque Testers User’s Guide
AUTO OUTPUT
SETTINGS
RS232/USB Output
Mitutoyo Output
Output Pin: NONE
Parameter Description
RS232/USB Output
Mitutoyo Output
Output Pin
Automatically output the peak when the break (% Drop) is detected.
Automatically output the peak when the break (% Drop) is detected.
Automatically toggle the SP1, SP2, or SP3 pins (active low). If not required, select
“NONE”.
10 FIRST / SECOND PEAK
This function captures two consecutive peaks which can occur over the course of a test, such as with
tamper evident breakaway band closures. See illustration below:
Peak torque measurements occur as follows:
1. Torque at which the closure slips from the neck of the bottle
2. Torque at which the cap breaks away from the band
Closure
Tamper evident band
10.1 Configuration
Several functions can be triggered automatically upon first and second peaks:
1. Transmit the first peak reading
2. Transmit the second peak reading
3. Save the first peak value to memory
4. Save the second peak value to memory
5. Zero the primary and peak readings
These automatic functions can help automate and expedite testing processes. If tones are enabled, an
audible tone will sound when the output, storage, and zero functions have occurred. In order for First /
Second Peak detection to be active, the appropriate operating mode must be selected. See the
Operating Modes section for details. The display appears as follows:
FIRST/SECOND PEAK
* Enabled
+ Peak Settings
+ Auto Output
* Auto Store PK1
Auto Store PK2
* Auto Zero
Any combination of the above functions may be selected.
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Series TT01 Digital Cap Torque Testers User’s Guide
Function Description
Enabled
If enabled, 2PK appears as one of the operating modes. In the main display, the
Peak readings will reference the first and second peaks – first peak on top,
second peak below. Refer to the Home Screen & Control section for details.
Peak Settings
Press ENTER to access the Peak Settings sub-menu. See the following sections
for details.
Auto Output
Press ENTER to access the Auto Output Settings sub-menu. See the following
sections for details.
Auto Store PK1
Auto Store PK2
Auto Zero
Automatically stores the first peak reading to memory.
Automatically stores the second peak reading to memory.
Automatically zeroes the display following data transmission and/or storage.
10.2 Settings
The display appears as follows:
PEAK SETTINGS
Thresh. 1: 5 %
% Drop 1: 10 %
Thresh. 2: 5 %
% Drop 2: 10 %
Auto Zero Delay
3 sec.
Threshold 1
Sets the percentage of full scale at which the first/second peak detection
feature becomes active. This threshold is provided to ignore peaks that can
occur during sample loading and unloading. Available settings: 1-90%, in
1% increments between 1-5%, and in 5% increments between 5-90%.
Percentage Drop 1
Identifies the first peak via detection of a specified percentage drop from
peak.
Threshold 2
Same as with Threshold 1, but refers to a percentage of full scale beyond
the first peak. For example, for a 50 lbFin capacity tester, if the first peak is
20 lbFin, and Threshold 2 is set to 15%, the threshold is equal to 27.5 lbFin.
Percentage Drop 2
Auto Zero Delay
Same as Percentage Drop 1, for the second peak.
Sets the time delay before the primary and peak readings are zeroed.
Available settings: 1-60 sec., in 1 sec. increments between 1-5 sec., and in
5 sec. increments between 5-60 sec.
Thresholds and percentage drops are illustrated below:
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Series TT01 Digital Cap Torque Testers User’s Guide
10.3 Auto Output Settings
Select the output type. Select RS-232/USB and/or Mitutoyo outputs, and select First and/or Second
peaks. The display appears as follows:
AUTO OUTPUT
SETTINGS
RS232/USB Output
Mitutoyo Output
First Peak
Second Peak
11 DATA MEMORY AND STATISTICS
Series TT01 testers have storage capacity of 1,000 data points. Readings may be stored, viewed, and
output to an external device. Individual, or all, data points may be deleted. Statistics are calculated for the
data presently in memory.
Individual data points may be saved to memory by pressing the DATA key, or automatically via the Break
Detection function, whichever is enabled. Refer to the Communications section for details. Once data
storage has been enabled, the data record number 0000 appears below the primary reading in the home
screen. The record number will increment each time DATA is pressed or the automatic data storage
function is activated. When memory is full the message “MEMORY FULL” will be flashed at the bottom of
the display and a double audio tone will be sounded.
To view, edit, and output stored readings and statistics, select Memory from the menu. The display
appears as follows:
MEMORY
View Data
View Statistics
Output Data
Output Statistics
Output Data & Stats
Clear All Data
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Series TT01 Digital Cap Torque Testers User’s Guide
11.1 View Data
All the saved data points may be viewed. The record number is displayed, along with the corresponding
value and presently set unit of measurement. Any readings may be deleted individually. To do so, scroll
to the desired reading and press DELETE. The letter “D” appears to the left of the record number,
indicating that the tester is in Delete mode, as follows:
0001 2.458 lbFin
0002 2.224 lbFin
0003 2.446 lbFin
0004 1.890 lbFin
D 0005 2.098 lbFin
0006 1.998 lbFin
0007 2.042 lbFin
Press ENTER to delete the value. To exit Delete mode, press DELETE again. Any number of readings
may be individually deleted, however, all readings may also be cleared simultaneously. Refer to the Clear
All Data sub-section for details.
11.2 Statistics
Statistical calculations are performed for the saved values. Calculations include number of readings,
minimum, maximum, mean, and standard deviation.
11.3 Output Data
Press ENTER to output data to an external device. The display will show, “SENDING DATA…”, then
“DATA SENT”. If there was a problem with communication, the display will show, “DATA NOT SENT”.
Saved data can be downloaded by some Mark-10 data collection programs. Refer to their respective
user’s guides for details.
11.4 Output Statistics
Press ENTER to output statistics to an external device. The display will show, “SENDING STATS…”, then
“STATS SENT”. If there was a problem with communication, the display will show, “STATS NOT SENT”.
11.5 Output Data & Stats
Press ENTER to output data and statistics to an external device. The display will show, “SENDING
DATA”, then “SENDING STATS…”, then “DATA SENT”, then “STATS SENT”. If there was a problem with
communication, the display will show, “DATA NOT SENT” and/or “STATS NOT SENT”.
11.6 Clear All Data
Press ENTER to clear all data from the memory. A prompt will be shown, “CLEAR ALL DATA?”. Select
Yes to clear all the data, or No to return to the sub-menu.
For output of data and/or statistics, RS-232 or USB output must be enabled. Data formatting is
<CR><LF> following each value. Units can be either included or excluded. Output of data via the Mitutoyo
output is possible, however, output of statistics is not. Refer to the Communications section for details.
Note: Data is not retained while the tester is powered off. However, the tester protects against accidental
or automatic power-off. If manually powering the instrument off, or if the inactivity time limit for the
Automatic Shutoff function has been reached, the following warning message appears:
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Series TT01 Digital Cap Torque Testers User’s Guide
*** WARNING ***
DATA IN MEMORY
WILL BE LOST
CANCEL
POWER OFF
If no option is selected, this screen will be displayed indefinitely, or until battery power has been depleted.
12 COMMUNICATIONS AND OUTPUTS
Communication with the TT01 tester is achieved through the micro USB or 15-pin serial ports located in
the rear of the housing, as shown in the illustration in the Power section. Communication is possible only
when the tester is in the main operating screen (i.e. not in a menu or configuration area).
12.1 Serial / USB
To set up RS-232 and USB communication, select Serial/USB Settings from the menu. The display
appears as follows:
SERIAL/USB SETTINGS
* RS232 Selected
USB Selected
+ Baud Rate
+ Data Format
Select either RS-232 or USB input (output is always simultaneous through both the USB and RS-232
ports). Communication settings are permanently set to the following:
Data Bits: 8
Stop Bits: 1
Parity: None
Other settings are configured as follows:
12.1.1 Baud Rate
Select the baud rate as required for the application. It must be set to the same value as the receiving
device.
12.1.2 Data Format
Select the desired data format. The display appears as follows:
DATA FORMAT
* Numeric + Units
Numeric Only
Invert Polarity
Omit Polarity
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Series TT01 Digital Cap Torque Testers User’s Guide
Selection Description
Numeric + Units Output format includes the value and unit of measure. Clockwise values have
positive polarity, counter-clockwise values have negative polarity.
Numeric Only Output format includes the value only. Polarity same as above.
Invert Polarity Clockwise values have negative polarity, counter-clockwise values have positive
polarity. May be selected in addition to the Numeric + Units / Numeric Only
selection.
Omit Polarity Both directions are formatted with positive polarity. May be selected in addition to
the Numeric + Units / Numeric Only selection.
12.1.3 Data Communication
Individual data points may be transmitted by pressing DATA. Series TT01 testers will also respond to the
following ASCII commands:
? Request the displayed reading
MEM Transmit all stored readings
STA Transmit statistics
All commands must be terminated with a Carriage Return character or with a Carriage Return/Line Feed
combination. The tester’s responses are always terminated with a Carriage Return/Line Feed.
Any detected errors are reported back by means of error code *10 (illegal command).
12.2 Mitutoyo BCD settings
This output is useful for connection to data collectors, printers, multiplexers, or any other device capable
of accepting Mitutoyo BCD data. Individual data points may be transmitted by pressing DATA or by
requesting it from the Mitutoyo communication device (if available). To enable Mitutoyo output, select the
desired format – either with polarity or without polarity. The display appears as follows:
MITUTOYO BCD
* Disabled
Enabled
* Without Polarity
With Polarity
12.3 Analog Output
This output can be used for chart recorders, oscilloscopes, data acquisition systems, or any other
compatible devices with analog inputs. The output produces ±1 volt at full scale of the instrument. The
polarity of the signal is positive for clockwise and negative for counter-clockwise.
12.4 DATA Key Settings
To configure the functions of the DATA key, select DATA Key from the menu. The display appears as
follows:
DATA KEY
* RS232/USB Output
Mitutoyo Output
Memory Storage
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Series TT01 Digital Cap Torque Testers User’s Guide
RS232/USB Output
Mitutoyo Output
Memory Storage
Any combination of the above functions may be selected.
12.5 I/O Connector Pin Diagram (female)
* The output assignments depend on
several factors described in the table below. Output functions always reference the primary reading on
the display, regardless of the current mode.
Outputs data via the serial and USB ports
Outputs data via Mitutoyo (Digimatic) through the serial port
Stores a reading to memory (refer to the Memory section for details)
Pin No. Description Input / Output
1 Signal Ground --2 Counter-clockwise Overload Output
3 RS-232 Receive Input
4 RS-232 Transmit Output
5 +12V DC Output
6 Analog Output Output
7 Clockwise Overload Output
8 Mitutoyo Clock
Output Bit 2
9 Mitutoyo Data
Output Bit 0
10 Mitutoyo Request
11 * Set Point Pin 1 * Output *
12 * Set Point Pin 2 * Output *
13 * Set Point Pin 3 * Output *
14 Do not connect --15 Mitutoyo Ready
Torque Pin 11 Pin 12 Pin 13
Input Bit 3
Output Bit 1
Output
Output
Input
Output
Upper and Lower Set Points are Clockwise
Greater than or equal to upper set point On Off Off
Between upper and lower set points Off Off On
Less than or equal to lower set point Off On Off
Upper and Lower Set Points are Counter-clockwise
Greater than or equal to upper set point Off On Off
Between upper and lower set points Off Off On
Less than or equal to lower set point On Off Off
Upper Set Point is Clockwise, Lower Set Point is Counter-clockwise
Greater than or equal to upper set point, in clockwise Off On Off
Between upper and lower set points Off Off On
Greater than or equal to lower set point, in counter-clockwise On Off Off
Upper Set Point is Counter-clockwise, Lower Set Point is Clockwise
Greater than or equal to upper set point, in counter-clockwise Off On Off
Between upper and lower set points Off Off On
Greater than or equal to lower set point, in clockwise On Off Off
17
Series TT01 Digital Cap Torque Testers User’s Guide
13 CALIBRATION
13.1 Initial Physical Setup
The TT01 should be mounted to a
fixture rugged enough to withstand a
load equal to the full capacity of the
tester. Suitable calibration equipment
is required, and caution should be
taken while handling such equipment.
The AC1036 calibration kit is available
from Mark-10, shown at left.
Note the circular groove in the top
plate, shown at right, which
accommodates a cable for suspension of deadweights. The AC1036
calibration kit includes a cable with a diameter of 0.063 in [1.6 mm] for
insertion into this groove. The cable radius plus the circular groove
radius is equal to 3.333 in [84.66 mm]. Commonly available Imperial
deadweights may, therefore, be employed to achieve full scale
Imperial (i.e. lbFin) loads. For example, a 15 lb load multiplied by 3.333
in. will produce 50 lbFin of torque.
Metric unit calibrations are also possible through the configurable
calibration procedure described below:
13.2 Calibration Procedure
1. Select Calibration from the menu. The display appears as follows:
CALIBRATION
To invert the
display, press the
DIRECTION button,
then press ENTER.
2. Press DIRECTION to invert the display, if desired. ENTER to continue. The display appears as
follows:
CALIBRATION
Enter # cal points
(1 to 10)
Clockwise:
5
Counter-clockwise:
5
The tester can be calibrated at up to 10 points in each direction. Enter the number of calibration
points for each direction (clockwise and counter-clockwise). At least one point must be selected
for each direction.
Note: To achieve the accuracy specification of ±0.3%, it is recommended to calibrate the tester at
5 or more even increments in both directions. For example, an MTT01-50 should be calibrated at
10, 20, 30, 40, and 50 lbFin loads in each direction.
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Series TT01 Digital Cap Torque Testers User’s Guide
3. To escape the Calibration menu at any time, press ESCAPE. The display appears as follows:
CALIBRATION
NOT COMPLETE
Cancel
Exit w/o saving
Selecting “Cancel” will revert back to the Calibration setup. Selecting “Exit w/o saving” will return
to the menu without saving changes.
4. After the number of calibration points has been entered, press ENTER. The display appears as
follows:
CALIBRATION
OFFSET
Place torque sensor
horizontally, then
press ZERO.
5. Place the tester on a level surface free from vibration, then press ZERO. The tester will calculate
internal offsets, and the display appears as follows:
CALIBRATION
OFFSET
Please wait…
CALIBRATION
OFFSET
Sensor passed
Analog passed
CALIBRATION
OFFSET
Sensor failed
Analog failed
If failed:
6. The following screen appears after the offsets have been calculated:
CALIBRATION
CLOCKWISE
Attach necessary
weight fixtures,
then press ENTER.
Attach weight fixtures (brackets, hooks, etc), as required. Do not yet attach any weights or apply
any calibration loads. Press ENTER.
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Series TT01 Digital Cap Torque Testers User’s Guide
7. The display appears as follows:
CALIBRATION
CLOCKWISE
Optionally exercise
sensor, then press
ENTER.
Optionally exercise the torque sensor several times (at full scale, if possible), then press ENTER.
8. The display appears as follows:
CALIBRATION
CLOCKWISE
Gain adjust
Apply full scale load
50.00 lbFin +/-20%,
then press ENTER.
Apply a weight equal to the full scale of the instrument, then press ENTER.
9. After displaying “Please wait…” the display appears as follows:
CALIBRATION
CLOCKWISE
Ensure no load,
then press ZERO.
Remove the load applied in Step 8, leave the fixtures in place, then press ZERO.
10. The display appears as follows:
CALIBRATION
CLOCKWISE
Apply load
1 OF 5
Enter load:
10.00 lbFin
Press ENTER.
Use the UP and DOWN keys to adjust the load value as required. The load values default to even
increments, as indicated by the previously entered number of data points (even increments are
recommended for best results). For example, if a 50 lbFin capacity tester is calibrated, and 5 data
points were selected, the load values will default to 10, 20, 30, 40, and 50 lbFin. Apply the
calibration load. Then press ENTER.
Repeat the above step for the number of data points selected.
11. After all the clockwise calibration points have been completed, the display appears as follows:
20
Series TT01 Digital Cap Torque Testers User’s Guide
p
CALIBRATION
CLOCKWISE COMPLETE
Reverse direction
for counter-clockwise.
Attach necessary
weight fixtures,
then
ress ENTER.
Press ENTER.
12. Attach weight fixtures. The following screens will step through the same procedure as with the
compression direction. Proceed in the same manner.
13. At the completion of the tension calibration, the display appears as follows:
CALIBRATION
COMPLETE
Save & exit
Exit w/o saving
To save the calibration information, select “Save & exit”. To exit without saving the data select
“Exit without saving”.
14. Any errors are reported by the following screens:
CALIBRATION
Units must be lbFin.
Please try again
Press ENTER.
Displayed at the start of calibration if a disallowed unit is selected.
CALIBRATION
Load not stable.
Please try again.
Ensure that the load is not swinging, oscillating, or vibrating in any manner. Then try again.
CALIBRATION
COMPRESSION
Load too low.
Please try again.
The calibration weight does not match the set value.
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Series TT01 Digital Cap Torque Testers User’s Guide
CALIBRATION
COUNTER-CLOCKWISE
Load too close
to previous.
Please try again.
The entered calibration point is too close to the previous point.
14 PASSWORDS
Two separate passwords may be set to control access to the Calibration section and to the menu and
other keys. To access the passwords setup screen, select Passwords from the menu. The display
appears as follows:
PASSWORDS
Calibration
Menu Key
Mode Key
Zero Key
Data Key
14.1 Calibration Password
Select Calibration from the sub-menu. The display appears as follows:
CALIBRATION PASSWORD
* Disabled
Enabled
Set Password
(0000 – 9999)
5000
To set the password, select Enabled, then Set Password. Use the UP and DOWN keys to increment and
decrement the value, from 0 to 9999. When the desired value has been selected, press ENTER, then
ESC to exit the sub-menu.
14.2 Menu Key Password
If enabled, a password must be provided every time the MENU key is selected. Select Menu Key from
the sub-menu. Follow the same procedure as described in the previous sub-section.
14.3 Locking Out Other Keys
Other keys may be locked out individually. Select any combination of keys (MODE, ZERO, DATA) by
pressing ENTER in the Passwords sub-menu. Pressing a locked key will prompt the message “KEY
PROTECTED” and then revert to the previous screen.
14.4 Password Prompts
If passwords have been enabled, the following will be displayed when pressing the MENU key or
accessing the Calibration section:
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Series TT01 Digital Cap Torque Testers User’s Guide
ENTER PASSWORD
(0000 – 9999)
5000
Use the UP and DOWN keys to select the correct password, then press ENTER to continue.
If the incorrect password has been entered, the display appears as follows:
INCORRECT PASSWORD
Reset password
Request code:
XXXX
Press ENTER or ESC
To re-enter the password, press ESC to exit to the home screen. Then, access the desired function and
enter the password again when prompted.
If the password has been misplaced, it can be reset. Press ENTER to generate a request code. The
request code must be supplied to Mark-10 or a distributor, who will then provide a corresponding
activation code. Enter the activation code to disable the password.
15 OTHER SETTINGS
15.1 Automatic Shutoff
The tester may be configured to automatically power off following a period of inactivity while on battery
power. Inactivity is defined as the absence of any key presses or load changes of 100 counts or less. To
access these settings, select Automatic Shutoff from the menu. The display appears as follows:
AUTOMATIC SHUTOFF
* Disabled
Enabled
Set Minutes
5
Select Disabled to disable automatic shutoff. Select Enabled to enable it. The length of time of inactivity
is programmed in minutes via the Set Minutes parameter. Available settings: 5-30, in 5 minute
increments.
Note: If the AC adapter is plugged in, the tester will ignore the Automatic Shutoff setting and remain
powered on until the POWER key is pressed.
15.2 Backlight
Although the backlight may be turned on and off at any time by pressing the BACKLIGHT key, there are
several available initial settings (applicable upon powering on the tester). To access these settings, select
Backlight from the menu. The display appears as follows:
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Series TT01 Digital Cap Torque Testers User’s Guide
BACKLIGHT
Off
On
* Auto
Set Minutes
1
Selection Description
Off
On
Auto
Backlight to be off upon powering on the tester.
Backlight to be on upon powering on the tester.
Backlight to be on upon powering tester, but will shut off after a period of inactivity (as
defined in the Automatic Shutoff sub-section). The backlight will turn on again when
activity resumes. The length of time of inactivity is programmed in minutes via the Set
Minutes parameter. Available settings: 1-10, in 1 minute increments.
Note: If the AC adapter is plugged in, the tester will ignore these settings and keep the backlight on,
unless the BACKLIGHT key is pressed. Selecting the On or Off setting in the Backlight menu will
manually turn the backlight on or off as if the Backlight button were pressed.
15.3 LCD Contrast
The contrast of the display may be adjusted. Select LCD Contrast from the menu. The display appears
as follows:
LCD CONTRAST
Set Contrast
10
Press ENTER to modify the contrast. Select a value from 0 to 25, with 25 producing the most contrast.
15.4 Tones
Audible tones can be enabled for all key presses and alerts, such as overload, set point value reached,
etc. The Set Point alert can be configured to be either a momentary tone or a continuous tone (until the
load is restored to a value between the set points). To configure the functions for which audible tones will
apply, select Tones from the menu. The display appears as follows:
TONES
Keys
* Alerts
Set Points
* Momentary
Continuous
15.5 Initial Settings
The default units and operating mode at power-on may be configured. To access this parameter, select
Initial Settings from the menu. The screen will display the available modes. An example is as follows:
24
Series TT01 Digital Cap Torque Testers User’s Guide
INITIAL SETTINGS
Units
lbFin
Mode
Real Time
For available selections, refer to the Units and Home Screen And Controls sections.
15.6 Restore Default Settings
Default factory settings can be restored by selecting Restore Defaults from the menu. The settings may
be found in the Specifications section. The display appears as follows:
RESTORE DEFAULT
SETTINGS?
No
Yes
15.7 Information / Welcome Screen
The following screen is displayed at power-up and can be accessed at any time by selecting Information:
Digital Torque Tester
Series TT01
Model No: MTT01-50
Serial No: 1234567
Version: 1.0
(c) Mark-10 Corp.
25
Series TT01 Digital Cap Torque Testers User’s Guide
16 SPECIFICATIONS
16.1 General
Accuracy: ±0.3% of full scale
Sampling rate: 7,000 Hz
Power:
Battery life: Backlight on:
Measurement units: ozFin, lbFin, kgFcm, Nm, Ncm
Outputs:
Safe overload: 150% of full scale (display shows “OVER” at 110% and above)
Weight: 8.4 lb [3.8 kg]
Included accessories:
Environmental requirements: 40 - 100°F, max. 96% humidity, non-condensating
Warranty: 3 years (see individual statement for further details)
16.2 Dimensions IN [MM]
4.5 [114.3]
X2
AC or rechargeable battery. Low battery indicator appears when battery level is low, and tester
powers off automatically when power reaches critical stage.
up to 7 hours of continuous use /
USB / RS-232:
Mitutoyo (Digimatic):
Analog:
General purpose:
Set points:
Set of four posts, AC adapter, battery, USB cable, resource CD (USB driver, MESUR
software, MESUR
5/16-18 UNC-2B
X 0.380 DP.
Configurable up to 115,200 baud.
Serial BCD suitable for all Mitutoyo SPC-compatible devices.
±1 VCD, ±0.25% of full scale at capacity.
Three open drain outputs, one input.
Three open drain lines.
TM
gauge DEMO software, user’s guide), NIST-traceable certificate of calibration
7.8 [199.3]
1/4-28 UNC-2B
X4
THRU. X20
Backlight off:
1/4-28 UNC-2B
X 0.580 DP
X4
up to 24 hours of continuous use
TM
Lite
WITH OPTIONAL
FLAT JAWS:
5.9 [149.9] MAX
1.3 [33.0] MIN
4.4 [111.8] MAX
0 MIN
WITH OPTIONAL
ADJUSTABLE JAWS:
Ø4.6 [116.8] MAX
Ø0 MIN
X2
4.5 [114.3]
TYP.
0.5 [12.2]
10.7 [270.5]
Ø7.5 [189.4] MAX
Ø0.5 [12.7] MIN
4.8 [121.8]
1.3 [33.0]
Ø6.0 [151.9] MAX
Ø1.3 [33.0] MIN
Ø4.4 [111.8] MAX
Ø0.25 [6.35] MIN
26
Series TT01 Digital Cap Torque Testers User’s Guide
16.3 Factory Settings
Parameter Setting
Set points
Upper Disabled (defaults to 80% of full scale, clockwise, when enabled)
Lower Disabled (defaults to 40% of full scale, clockwise, when enabled)
Filters
Current 8
Displayed 512
DATA Key Functions
RS-232/USB Output Enabled
Mitutoyo Output Disabled
Memory Storage Enabled
Serial/USB
RS-232 Output Selected Disabled
USB Output Selected Enabled
Baud Rate 9,600
Data Format Numeric + units
Mitutoyo BCD Output Disabled
Break Detection Disabled
Threshold 5% of full scale
% Drop 50% of peak
Auto Zero Delay 5 sec.
Auto Output Settings All disabled
Auto Storage Disabled
Auto Zero Disabled
First, Second Peak Disabled
Thresholds 10%
% Drops 50%
Auto Zero Delay 5 sec.
Auto Output Settings All disabled
Auto Store Peaks Disabled
Backlight Auto
Minutes 1
Automatic Shutoff Enabled
Minutes 5
Tones
Keys Enabled
Alerts Enabled
Set Points Momentary
Initial Mode Real Time
Units lbFin
Passwords All passwords disabled
16.4 Capacity x Resolution
Model No. lbFin ozFin kgFcm Ncm Nm
MTT01-12
MTT01-25
MTT01-50
MTT01-100
12 x 0.005 192 x 0.1 14 x 0.01 135 x 0.1 1.35 x 0.001
25 x 0.01 400 x 0.2 28 x 0.02 290 x 0.2 2.9 x 0.002
50 x 0.02 800 x 0.5 58 x 0.05 570 x 0.5 5.7 x 0.005
100 x 0.05 1600 x 1 116 x 0.1 1150 x 0.5 11.5 x 0.005
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