Chattanooga Vectra Genisys, Intelect Legend XT, Intelect VET Service manual

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Therapy Systems:

Genisys Therapy System

(Serial Numbers- 1000 and above)

Intelect Legend XT Therapy System

(Serial Numbers- 1000 and above)

Intelect Vet Therapy System

(Serial Numbers- 1000 and above)

Optional Accessories:

Channel 3/4 Electrotherapy Module

(Serial Numbers- 1000 and above)

NiMH Battery Module

(Serial Numbers- 1000 and above)

sEMG Module (Genisys Only)

(Serial Numbers- 1000 and above)

Laser Module (Genisys and Intelect Vet)

(Serial Numbers- 1000 and above)

Therapy System Cart Operator Remote Control

Therapy Systems

SERVICE MANUAL

ISO 13485 CERTIFIED

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TABLE of CONTENTS

Intelect®/Genisys® Therapy Systems

FOREWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1 THEORY OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1.1 OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1.2 POWER SUPPLY CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1.3 CONTROL BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1.4 STIM BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1.5 ULTRASOUND BOARD AND APPLICATOR COMBINATION

SYSTEMS ONLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1.6 USER INTERFACE AND ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . 2

2 SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2.1 PRECAUTIONARY DEFINITIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

A. Caution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

B. Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

C. Danger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

D. Dangerous Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

E. Laser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

F. Corrosive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

G. Laser Eye Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

H. Biohazard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

I. Spontaneous Combustion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

J. Note . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2.2 PRECAUTIONARY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 5

A. Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

B. Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

C. Dangers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

3 NOMENCLATURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

3.1 INTELECT/GENISYS THERAPY SYSTEMS . . . . . . . . . . . . . . . . . . . . 7

A. Intelect XT, Intelect Vet and Vectra Genisys

Therapy Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

B. Intelect XT, Intelect Vet and Vectra Genisys

Combination Therapy Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

C. Intelect XT, Intelect Vet and Vectra Genisys

Electrotherapy Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

D. Intelect XT, Intelect Vet and Vectra Genisys

Channel 3/4 Electrotherapy Module . . . . . . . . . . . . . . . . . . . . . . 10

E. Intelect XT, Intelect Vet and Vectra Genisys

NiMH Battery Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

F. Intelect Vet and Vectra Genisys Laser Module . . . . . . . . . . . . . . 12

G. Intelect Vet and Vectra Genisys Laser Applicators . . . . . . . . . . . 13

H. Vectra Genisys Dual Channel sEMG Module . . . . . . . . . . . . . . . . 14

I. Intelect/Genisys Therapy System Cart . . . . . . . . . . . . . . . . . . . . . 15

J. Intelect/Genisys Operator Remote Control . . . . . . . . . . . . . . . . . 16

3.2 INTELECT/GENISYS THERAPY SYSTEM HARDWARE AND

SOFTWARE SYMBOL DEFINITIONS . . . . . . . . . . . . . . . . . . . . . . . . 17

A. Hardware Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

B. Software Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

C. Optional Accessory Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

4 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

4.1 VECTRA GENISYS, INTELECT XT,

AND INTELECT VET THERAPY SYSTEMS . . . . . . . . . . . . . . . . . . . . 18

A. Therapy Systems Physical Specifications . . . . . . . . . . . . . . . . . . . 18

4.2 ELECTROTHERAPY WAVEFORM SPECIFICATIONS . . . . . . . . . . . 19

A. IFC (Interferential) Traditional (4 Pole)- Figure 4.2 . . . . . . . . . . 19

B. TENS- Asymmetrical Biphasic- Figure 4.3 . . . . . . . . . . . . . . . . . . 19

C. TENS- Symmetrical Biphasic- Figure 4.4 . . . . . . . . . . . . . . . . . . . 20

D. High Voltage Pulsed Current (HVPC)- Figure 4.5 . . . . . . . . . . . . 20

E. VMS™- Figure 4.6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

F. IFC (Interferential) Premodulated (2p)- Figure 4.7 . . . . . . . . . . 21

G. Russian- Figure 4.8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

H. Microcurrent- Figure 4.9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

I. VMS™ Burst- Figure 4.10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

J. DC (Direct Current)- Figure 4.11 . . . . . . . . . . . . . . . . . . . . . . . . . . 23

4.3 ULTRASOUND SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

4.4 LASER MODULE SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . 25

4.5 LASER APPLICATOR SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . 26

A. Single Diode Applicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

B. 9, 13, and 19 Diode Applicators . . . . . . . . . . . . . . . . . . . . . . . . . . 27

C. 33 Diode Applicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

5 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

5.1 THERAPY SYSTEM ERROR MESSAGES . . . . . . . . . . . . . . . . . . . . . 29

5.2 THERAPY SYSTEM TESTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

5.3 VISUAL INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

5.4 LEAKAGE TESTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

5.5 UNIT STARTUP AND FAN TESTING . . . . . . . . . . . . . . . . . . . . . . . . 38

5.6 STIMULATOR TEST SYSTEM SETUP . . . . . . . . . . . . . . . . . . . . . . . . 39

5.7 VMS™ MODE TEST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

5.8 INTERFERENTIAL MODE TEST . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

5.9 PREMODULATED MODE TEST . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

5.10 RUSSIAN MODE TEST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

5.11 MICROCURRENT MODE TEST . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

5.12 HIGH VOLTAGE PULSED CURRENT HVPC MODE TEST . . . . . . 45

5.13 MICROCURRENT PROBE MODE TEST . . . . . . . . . . . . . . . . . . . . . 46

5.14 ULTRASOUND TESTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

5.15 ULTRASOUND APPLICATOR IDENTIFICATION TEST . . . . . . . . . 48

5.16 ULTRASOUND APPLICATOR OUTPUT TEST . . . . . . . . . . . . . . . . 49

5.17 ULTRASOUND DUTY CYCLE TEST . . . . . . . . . . . . . . . . . . . . . . . . 50

5.18 COMBO OPERATION TEST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

5.19 sEMG AND sEMG + ELECTRICAL STIMULATION TESTS . . . . . . 52

5.19 NiMH BATTERY MODULE CHECKS . . . . . . . . . . . . . . . . . . . . . . . . 56

6 REMOVAL/REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

6.1 CHANNEL 3/4 ELECTROTHERAPY, NIMH BATTERY,

AND LASER MODULE INSTALLATION AND REMOVAL.. . . . . . . . 58

6.2. MODULE INSTALLATION AND REMOVAL . . . . . . . . . . . . . . . . . . 58

SEMG MODULE INSTALLATION AND REMOVAL

6.3

GENISYS ONLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

6.4. THERAPY SYSTEM FUSE REPLACEMENT . . . . . . . . . . . . . . . . . . . 65

6.5 THERAPY SYSTEM SEPARATING TOP & BOTTOM . . . . . . . . . . . 66

6.6 THERAPY SYSTEM FAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

6.7 THERAPY SYSTEM CONTROL BOARD ASSEMBLY . . . . . . . . . . . 69

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TABLE of CONTENTS

6.8 THERAPY SYSTEM KEYMAT ASSEMBLY . . . . . . . . . . . . . . . . . . 70

6.9 THERAPY SYSTEM CONNECTOR BOARD . . . . . . . . . . . . . . . . . 71

6.10 THERAPY SYSTEM ULTRASOUND BOARD

COMBINATION SYSTEMS ONLY . . . . . . . . . . . . . . . . . . . . . . . . 72

6.11 THERAPY SYSTEM STIM BOARD CHANNELS 1/2 . . . . . . . . 73

6.12 THERAPY SYSTEM POWER SUPPLIES . . . . . . . . . . . . . . . . . . . 74

6.13 CHANNEL 3/4 ELECTROTHERAPY MODULE

CONNECTOR BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

6.14 CHANNEL 3/4 ELECTROTHERAPY MODULE STIM BOARD . . . 77

6.15 MOUNTING AND DISMOUNTING THERAPY SYSTEM AND

THERAPY SYSTEM CART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

7 GENERAL MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

7.1 CLEANING THE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

7.2 CALIBRATION REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . 79

7.3 FIELD SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

7.4 FACTORY SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

8 ULTRASOUND CALIBRATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

8.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

9 PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

TOP TO BOTTOM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

COMBINATION SYSTEM BASE ASSEMBLY . . . . . . . . . . . . . . . . . . . . 82

COMBINATION STIM & ULTRASOUND PC BOARD ASSEMBLY . . . . 83

TOP HOUSING ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

VECTRA GENISYS CONTROL BOARD ASSEMBLY . . . . . . . . . . . . . . . 85

INTELECT XT CONTROL BOARD ASSEMBLY . . . . . . . . . . . . . . . . . . . 86

CHANNEL 3/4 ELECTROTHERAPY MODULE ASSEMBLY . . . . . . . . . 87

10 SCHEMATICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

INTELECT/GENISYS THERAPY SYSTEM- CONTROL BOARD . . . . . 88-90

INTELECT/GENISYS THERAPY SYSTEM-

ULTRASOUND PC BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91-93

INTELECT/GENISYS THERAPY SYSTEM- STIM BOARD . . . . . . . . 94-103

INTELECT/GENISYS THERAPY SYSTEM- CONNECTOR BOARD . . . . . 104

INTELECT/GENISYS THERAPY SYSTEM- CHANNEL 3/4

ELECTROTHERAPY MODULE CONNECTOR BOARD . . . . . . . . . . . . . . 105

INTELECT/GENISYS THERAPY SYSTEM- POWER SUPPLIES . . . . . . . 106

VECTRA GENISYS THERAPY SYSTEM- LASER MODULE BOARD . . . . 107

11 WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108109

Intelect®/Genisys® Therapy Systems

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FOREWORD

Intelect®/Genisys® Therapy Systems

Read, understand, and follow the Safety Precautions and all other information contained in this manual.

This manual contains the necessary safety and field service information for those field service technicians, certified by Chattanooga Group, to perform field service on the Vectra Genisys, Intelect XT, and Intelect Vet Therapy Systems, modules, and accessories.

At the time of publication, the information contained herein was current and up-to-date. However, due to continual technological improvements and increased clinical knowledge in the field of electrotherapy, ultrasound, Iontophoresis, and Laser therapy. as well as Chattanooga Group’s policy of continual improvement, Chattanooga Group reserves the right to make periodic changes and improvements to their equipment and documentation without any obligation on the part of Chattanooga Group.

It is the sole responsibility for certified field service technicians to stay informed and trained in the latest technology utilized in the Vectra Genisys, Intelect XT, and Intelect Vet Therapy Systems by Chattanooga Group. From time to time, as significant improvements are incorporated, service bulletins will be produced and made available on our web site (chattgroup.com) in lieu of reprinting a complete manual prematurely. These service bulletins will provide updated service information and technological improvements to the Vectra Genisys, Intelect XT, and Intelect Vet Therapy Systems for use by certified service technicians.

Due to the complex nature of the technology utilized by Chattanooga Group, the recommended troubleshooting techniques are to determine “Bad Board” and board replacement only. No board component level troubleshooting is recommended, nor will information or parts be supplied by Chattanooga Group.

Any board component level troubleshooting performed will be at the sole risk and liability of the certified field service technician performing such troubleshooting techniques. Performance of such techniques may render the warranty null and void.

The Vectra Genisys and Intelect XT equipment is to be used only under the prescription and supervision of a licensed medical practitioner.

The Intelect Vet is to be used only under the prescription and supervision of a licensed veterinarian.

©2006 Encore Medical Corporation or its affiliates, Austin, Texas, USA. Any use of editorial, pictorial or layout composition of this publication without express written consent from the Chattanooga Group of Encore Medical, L.P. is strictly prohibited. This publication was written, illustrated and prepared for print by the Chattanooga Group of Encore Medical, L.P.

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1 THEORY OF OPERATION

1.1 OVERVIEW

The Vectra Genisys, Intelect XT, and Intelect Vet Therapy Systems are comprised of several PC board assemblies housed within a common enclosure. These assemblies each support a distinct function in the product. The basic elements are User Interface, Control Board, Stim Board, Ultrasound Board, Ultrasound Applicator, and Power Supply Circuits.

When a Module (Channel 3/4 Electrotherapy, NiMH Battery, Laser, or sEMG) is installed, the Control Board software automatically recognizes that a Module has been installed and prompts the installer to perform certain tasks, for verification of Module installed, to make the respective Module fully functional. No additional software installation is required as the Therapy System contains all necessary software to accommodate any Module installation.

1.2 POWER SUPPLY CIRCUITS

A universal input 100 Watt power supply provides the Control Board and Stim Board of the system with 24 volts DC. The supply is connected to the mains at all times when the cord is attached. The 24 VDC supply is regulated locally at each PC board as required. On Combination Systems, a separate universal 75 Watt Power Supply provides 24 volts DC to the Ultrasound PC Board. The 24 volt DC power is regulated at the board, as required.

1.3 CONTROL BOARD

The Control Board serves just as its name implies. It controls the operation of the stim board, ultrasound board, user interface, optional modules, and accessories. The control board communicates to the stim boards and ultrasound board through a proprietary bus. The control board drives the display. The control board reads the menu buttons. The control board also reads the amplitude and the contrast control (Intelect XT Only) systems. The control board reads and manages the Multimedia (MMC) Card, Patient Data Card, and sEMG Data Card. Sound output is generated by the control board and routed to an internal speaker. The control board reads the Patient Interrupt Switch (Intelect XT and Vectra Genisys only) and the Operator Remote Control (used to administer Manual Stimulation Therapy).

1.4 STIM BOARD

The Stim Board creates all muscle stimulation output. Communications to the Stim Board is via a proprietary bus. A Processor on the Stim Board acts on messages passed to it by the Control Board to set up waveforms and adjust output amplitude. Information can likewise be passed from the Stim Board back to the Control Board for monitoring Current, Microcurrent Probe (Intelect XT and Vectra Genisys only) Contact Quality indication, etc. If the Stim Board does not respond as expected to a command from the Control Board, output is stopped and an Error Message is generated.

1.5 ULTRASOUND BOARD AND APPLICATOR COMBINATION SYSTEMS ONLY

The Ultrasound Board generates the 1 or 3.3 MHz output to drive the Sound Head of the Applicator. The Ultrasound Board is accessed through the proprietary bus by the Control Board. It can provide current and voltage information about the ultrasound output of the board. The calibration data for the Sound Head is passed through the Ultrasound Board from the Applicator to the Control Board. By storing the calibration data in the Applicator, there is no calibration necessary for the Ultrasound Board and any calibrated Chattanooga Group Intelect XT, Intelect Vet, Vectra Genisys or Intelect TranSport Ultrasound Applicator can be connected and operated to provide accurate coupling and output.

1.6 USER INTERFACE AND ACCESSORIES

The LCD display panel provides the operator visible feedback in the way of menu choices. Pressing of the menu buttons makes selections from the menus. The control board interprets these user inputs and responds accordingly. Audible feedback is given as well for events such as key presses and end of treatment.

The control board accesses the Patient Data Card, sEMG Data Card and MMC Card via an on board Reader/ Writer Interface. The voltage necessary to operate the reader is provided by the 100 Watt Power Supply and is regulated by the Control Board.

A. Channel 3/4 Electrotherapy Module

The Channel 3/4 Electrotherapy Module creates all muscle stimulation output for Channels 3 and 4. The Channel 3/4 Electrotherapy Module is interfaced with the System via a ribbon cable which supplies power and facilitates communication between the stim board and control board of the system. All waveforms available to channels 1 and 2 are available to channels 3 and 4 via the system software. No additional software is required for full functionality of the module.

Intelect®/Genisys® Therapy Systems

Page 8

1 THEORY OF OPERATION

1.6 USER INTERFACE AND ACCESSORIES (continued)

B. NiMH Battery Module The NiMH Battery Module incorporates two Nickel Metal Hydride (NiMH) Battery packs and

a PC Board. The PC Board monitors the Charge Level of the Batteries. The Batteries supply 24 VDC to the system which is then distributed to the respective pcb’s through the system power supply. The Battery Module is interfaced with the system via a ribbon cable that facilitates communication with the Control Board and delivery of power to a Two Channel Electrotherapy or Combination Therapy System. When the Therapy System is connected to a Mains Power Supply via the Power Cord, the NiMH Battery Module will charge. Once the Module is fully charged the software will stop the charging process eliminating the possibility of overcharging. Battery power is used only when the Therapy System is not connected to a Mains Power Supply.

C. Laser Module and Applicators (Genisys and Intelect Vet Therapy Systems ONLY) The Laser Module utilizes a PC Board to communicate with the Control Board via a ribbon cable. The

Laser Module supplies the power required for each Laser Applicator through the Laser Applicator Cable to PC Boards mounted within the Applicator housing. All Calibration Data for the Applicators is stored on board the respective Applicator. Each Applicator incorporates a lens that is instrumental in delivery of the laser radiation to the patient. The Laser applicators are classified as Class 3B Laser products and are capable of up to 1440 nm of laser radiation in the infrared spectrum. Approved eye protection must be worn by all persons in the vicinity when the Laser is on. The Therapy System incorporates and demands entry of a unique PIN before operation of the Laser Applicators is allowed by the Therapy System. The Module also incorporates a Therapy Room Door Lockout Jack to accommodate a lockout switch that would prevent operation of the Laser Applicators should the lockout safety device be breached by persons entering or exiting the therapy room. Purchase and installation of the Lockout Device is the responsibility of the facility or clinic.

D. sEMG Module (Genisys Therapy Systems ONLY) The Surface Electromyography (sEMG) Module utilizes a PC board to communicate to the Stim and

Control Boards via direct PC Board Contacts. The sEMG module reads and transmits muscle activity through lead wires and electrodes. The sEMG Module communicates muscle activity data to the Control Board which can store the data on an sEMG Data Card via the on board Card Reader/Writer for viewing on a PC in graph form via the optional Chattanooga Group Patient Data Management System (PDMS) Software and Card Reader.

E. Operator Remote Control The Operator Remote Control is just as its name indicates and incorporates a PC Board. The Channel 1/2

Operator Remote Control is interfaced with the Therapy System through its unique connector on the front of the Therapy System and the Channel 3/4 Electrotherapy Module. The Operator Remote Control communicates with the Stim Board(s) to the Control Board for the administration of Manual Stim Therapy only.

F. Therapy System Cart The Therapy System Cart is designed for use with the Chattanooga Group Therapy Systems only. The

cart alone provides mobility to the Therapy System and storage of necessary accessories and supplies used in conjunction with the Therapy System.

Intelect®/Genisys® Therapy Systems

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2 SAFETY PRECAUTIONS

2.1 PRECAUTIONARY DEFINITIONS

The precautionary instructions found in this section and throughout this manual are indicated by specific symbols. Understand these symbols and their definitions before operating this equipment. The definition of these symbols are as follows;

A. Caution

Intelect®/Genisys® Therapy Systems

F. Corrosive

Text with a “CORROSIVE" indicator will explain possible safety infractions if the chemical components of the battery are exposed to air, skin, or other materials.

Text with a “CAUTION” indicator will explain possible safety infractions that could have the potential to cause minor to moderate injury or damage to equipment.

B. Warning

Text with a “WARNING” indicator will explain possible safety infractions that will potentially cause serious injury and equipment damage.

C. Danger

Text with a “DANGER” indicator will explain possible safety infractions that are imminently hazardous situations that would result in death or serious injury.

D. Dangerous Voltage

G. Laser Eye Protection

Text with a “LASER EYE PROTECTION" indicator will explain possible safety infractions that could cause serious eye injury or blindness if the eyes are directly or reflectively exposed to Laser Radiation.

H. Spontaneous Combustion

Text with a “SPONTANEOUS COMBUSTION" indicator will explain possible safety infractions that could create conditions for a Spontaneous Combustion if the material is mishandled and not disposed of properly.

Text with a “Dangerous Voltage” indicator serves to inform the technician of possible hazards resulting in the electrical charge disbursement from certain components if handled or serviced improperly.

E. Laser

Text with a “LASER" indicator will explain possible safety infractions that are imminently hazardous situations that would result serious injury to eyes or blindness..

I. Note

Throughout this manual “NOTE” may be found. These Notes are helpful information to aid in the particular area or function being described.

Page 10

2 SAFETY PRECAUTIONS

2.2 PRECAUTIONARY INSTRUCTIONS

A. Cautions

Read, understand, and practice the precautionary

• and operating instructions. Know the limitations and hazards associated with using any laser device. Observe the precautionary and operational decals placed on the unit.

Do not operate this unit when connected to any unit

• other than Chattanooga Group devices.

Do not operate this unit in an environment where

• other devices are being used that intentionally radiate electromagnetic energy in an unshielded manner. Portable and mobile RF communications equipment can affect Medical Electrical Equipment.

The Laser System should be routinely checked before

• each use to determine that all controls function normally; especially that the dosage control properly adjusts the intensity of the laser output in a stable manner. Also, determine that the treatment time control actually terminates the laser output when the timer reaches zero.

DO NOT use sharp objects such as a pencil point or

• ballpoint pen to operate the buttons on the control panel as damage may result.

Use of controls or adjustments or performance of

• procedures other than those specified herein may result in hazardous exposure to laser energy.

Handle the Laser Applicator with care. Inappropriate

• handling of the Laser Applicator may adversely affect its characteristics.

Inspect Laser Applicator, Lenses, Cables, and associated

• connectors before each use. Do not use a damaged or otherwise compromised Laser Applicator.

This unit should be transported and stored in

• temperatures between 0°F and 140°F (-18°C and 60°C) to prevent damage to the unit or its components.

Where the integrity of the external protective earth

• conductor arrangement is in doubt, equipment shall be operated from its internal electrical power source.

DO NOT remove the cover. This may cause unit

• damage, malfunction, electrical shock, fire, or personal injury. There are no serviceable components inside the unit. If a malfunction occurs, discontinue use, and immediately send to the factory for service.

DO NOT permit any foreign materials or liquids to enter

• the unit. Take care to prevent any foreign materials including, but not limited to, inflammables, water, and metallic objects from entering the unit. These may cause unit damage, malfunction, electrical shock, fire, or personal injury.

Intelect®/Genisys® Therapy Systems

This equipment generates, uses, and can radiate radio

• frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to other devices in the vicinity. However, there is no guarantee that interference will not occur in a particular installation. Harmful interference to other devices can be determined by turning this equipment on and off, try to correct the interference using one or more of the following: Reorient or relocate the receiving device, increase the separation between the equipment, connect the equipment to an outlet on a different circuit from that to which the other device(s) are connected and/or consult the factory field service technician for help.

B. Warnings

Federal law restricts this device to sale by, or on the

•

order of, a physician or licensed practitioner. This device should be used only under the continued supervision of a physician or licensed practitioner.

For continued protection against fire hazard, replace

•

fuses only with ones of the same type and rating. Make certain the unit is electrically grounded by

•

connecting only to a grounded electrical service receptacle conforming to the applicable national and local electrical codes.

This device should be kept away from children.

•

Care must be taken when operating this equipment

•

around other equipment. Potential electromagnetic or other interference could occur to this or to the other equipment. Try to minimize this interference by not using other equipment in conjunction with it.

This equipment is not designed to prevent the ingress

• of water or liquids. Ingress of water or liquids could cause malfunction of internal components of the system and therefore create a risk of injury to the patient.

Do not drop the applicator or unit on hard surfaces. Do

• not cool an overheated applicator with ice water or ice packs. Do not allow the applicator to reach maximum temperatures repeatedly. Do not submerge the applicator or unit in water. All of these conditions will damage the applicator and unit. Damage resulting from these conditions is not covered under the warranty.

Page 11

2 SAFETY PRECAUTIONS

2.2 PRECAUTIONARY INSTRUCTIONS (continued)

C. Dangers

DO NOT connect the unit to an electrical

• supply without first verifying that the power supply is the correct voltage. Incorrect voltage may cause unit damage, malfunction, electrical shock, fire, or personal injury. Your unit was constructed to operate only on the electrical voltage specified on the Voltage Rating and Serial Number Plate. Contact your dealer if the unit is not properly rated.

When the unit is on, not all wavelengths are

• visible to the naked eye. Therefore, when performing any operational or functional check, make certain all persons in the vicinity of the laser wear Chattanooga Group laser protective eyewear.

DO NOT point the laser beam directly into

• human or animal eyes. The lens of the eye does not detect the invisible, coherent laser beams, potentially resulting in permanent retinal damage.

Class 3B Lasers are considered an acute hazard

• to the skin and eyes from direct radiation. Eye injury will occur if laser is viewed directly or from specular reflection. Eye protection is required for all persons in the treatment area.

Intelect®/Genisys® Therapy Systems

Power Supplies retain High Voltage!

•

NiMH batteries contain Class E corrosive

• materials. In the event of battery cell rupture or leakage, handle battery module wearing neoprene or natural rubber gloves. Contents of a ruptured or leaking battery can cause respiratory irritation. Hypersensitivity to nickel can cause allergic pulmonary asthma. Contents of cell coming in contact with skin can cause skin irritation and chemical burns.

Never, under any circumstances, open the

• battery cells. Should an individual cell from a battery become disassembled, spontaneous combustion of the negative electrode is possible. There can be a delay between exposure to air and spontaneous combustion.

Page 12

3 NOMENCLATURE

3.1 INTELECT/GENISYS THERAPY SYSTEMS

A. Intelect XT and Vectra Genisys Therapy Systems

The nomenclature graphic below, Figure 3.1, locates the major components of an Intelect or Genisys two channel combination therapy system equipped with the following: Channel 3/4 Electrotherapy Module, *sEMG Module, and Therapy System Cart.

TWO CHANNEL COMBINATION THERAPY SYSTEM

REFER TO PAGE 8

TWO CHANNEL ELECTROTHERAPY SYSTEM

REFER TO PAGE 9

DUAL CHANNEL SEMG MODULE*

REFER TO PAGE 14

INSTALLED TO BOTTOM OF THERAPY SYSTEM

Intelect®/Genisys® Therapy Systems

Refer to the respective pages of this section

for specific nomenclature of the optional modules.

* Genisys Therapy Systems ONLY

ULTRASOUND APPLICATOR

CHANNEL 3/4 ELECTROTHERAPY MODULE

REFER TO PAGE 10

NIMH BATTERY MODULE

REFER TO PAGE 11

LASER MODULE & APPLICATORS*

REFER TO PAGES 12 AND 13

CHANNELS 1/2 AND 3/4 OPERATOR REMOTE

REFER TO PAGE 16

THERAPY SYSTEM CART

REFER TO PAGE 15

FIGURE 3.1

Page 13

3 NOMENCLATURE

3.1 INTELECT/GENISYS THERAPY SYSTEMS (continued)

B. Vectra Genisys, Intelect XT, and Intelect Vet Combination Therapy Systems

The nomenclature graphics below, Figure

3.2, indicate the general locations of the exterior components of the Two Channel Intelect and Genisys Combination Therapy Systems.

Intelect®/Genisys® Therapy Systems

Know the components and their functions before performing any operation of or service to the Intelect or Genisys Two Channel Combination Therapy Systems.

Screen Contrast Control (Not functional on color

Systems)

System Power On/Off Switch

2. Technical Maintenance Port

3. Fuses

4. Main Power Cord

5. Rear Access Panel

6. Two Channel Combo System

7. Ultrasound Applicator (5cm

shown) Combo

Systems Only

User Interface (Screen and Buttons)

9. Front Access Panel

10. Patient Data Card and sEMG Data Card access port

11.

FIGURE 3.2

12.

13.

14.

15.

16.

17.

18.

19.

20.

Multimedia Card (MMC) access port Front Access Panel Lanyard- When reinstalling the

Front Access Panel, make certain the Lanyard does not become kinked

Optional Channel 1/2 Operator Remote Control Connector

Patient Interrupt Switch Connector Channel 1 Lead Wire Connector Channel 2 Lead Wire Connector Microcurrent Probe Connector Ultrasound Applicator Connector Therapy System to Module Ribbon Cable

Page 14

3 NOMENCLATURE

3.1 INTELECT/GENISYS THERAPY SYSTEMS (continued)

C. Vectra Genisys, Intelect XT, and Intelect Vet Electrotherapy Systems

The nomenclature graphics below, Figure

3.3, indicate the general locations of the exterior components of the Two Channel Intelect and Genisys Two Channel Electrotherapy Systems.

Intelect®/Genisys® Therapy Systems

Know the components and their functions before performing any operation of or service to the Intelect or Genisys Two Channel Electrotherapy Systems.

Screen Contrast Control (Not functional on Color

Systems)

System Power On/Off Switch

Technical Maintenance Port

Fuses

Main Power Cord

Rear Access Panel

Two Channel Electrotherapy System

User Interface (Screen and Buttons)

Front Access Panel

Patient Data Card and sEMG Data Card access

10.

port

FIGURE 3.3

11.

12.

13.

14.

15.

16.

17.

18.

Multimedia Card (MMC) access port Front Access Panel Lanyard- When reinstalling

the Front Access Panel, make certain the Lanyard does not become kinked

Optional Channel 1/2 Operator Remote Control Connector

Patient Interrupt Switch Connector Channel 1 Lead Wire Connector Channel 2 Lead Wire Connector Microcurrent Probe Connector Therapy System to Module Ribbon Cable

Page 15

3 NOMENCLATURE

3.1 INTELECT/GENISYS THERAPY SYSTEMS (continued)

D. Vectra Genisys, Intelect XT, and Intelect Vet Channel 3/4 Electrotherapy Module

The nomenclature graphics below, Figure 3.4, indicate the general locations of the exterior components of the Vectra Genisys, Intelect XT, and Intelect Vet Therapy Systems Channel 3/4 Electrotherapy Module.

Intelect®/Genisys® Therapy Systems

Know the components and their functions before performing any operation of or service to the Vectra Genisys, Intelect XT, and Intelect Vet Therapy Systems Channel 3/4 Electrotherapy Module.

1. Two (2) Channel Electrotherapy Module

2. Extended Front Access Panel

3. Module to System Mounting Holes

4. Module to System Feet Alignment Indents

5. Power Cord Routing Port

6. Module to System Connector

7. Operator Remote Control Connector

8. Patient Interrupt Switch Connector

9. Channel 3 Lead Wire Connector

10. Channel 4 Lead Wire Connector

11. Microcurrent Probe Connector

FIGURE 3.4

Also Included:

•

Four 4mm X 20mm mounting screws

•

Channel 3 and 4 Lead Wires

•

Patient Interrupt Switch (Ch 3/4)

•

Carbon Electrodes

•

Electrode Sponges

•

Sample of Dura-Stick™ II electrodes

•

Nylatex® Wraps

NOTE:

The Channel 3/4 Electrotherapy Module is not operable unless it is properly connected to an Intelect XT or Vectra Genisys Therapy System.

Page 16

3 NOMENCLATURE

3.1 INTELECT/GENISYS THERAPY SYSTEMS (continued)

E. Vectra Genisys, Intelect XT, and Intelect Vet NiMH Battery Module

Intelect®/Genisys® Therapy Systems

The nomenclature graphic below, Figure 3.5, indicates the general locations of the exterior components of the Intelect XT, Intelect Vet, and Vectra Genisys Therapy Systems NiMH Battery Module.

Know the components and their functions before performing any operation of or service to the Vectra Genisys, Intelect XT, and Intelect Vet Therapy Systems NiMH Battery Module.

1. NiMH Battery Module

2. Extended Front Access Panel

3. Module to System Mounting Holes

4. Module to System Feet Alignment Indents

5. Power Cord Routing Port

6. Module to System Connector

FIGURE 3.5

NOTE:

The NiMH Battery Module is not operable unless it is properly connected to an Intelect XT, Intelect Vet or Vectra Genisys Therapy System.

Page 17

3 NOMENCLATURE

3.1 INTELECT/GENISYS THERAPY SYSTEMS (continued)

F. Vectra Genisys and Intelect Vet Laser Module

The nomenclature graphic below, Figure 3.6, indicates the general locations of the exterior components of the Vectra Genisys and Intelect Vet Therapy System Laser Module.

Intelect®/Genisys® Therapy Systems

Know the components and their functions before performing any operation of or service to the Therapy System Laser Module.

FIGURE 3.6

1. Laser Module

2. Extended Front Access Panel

3. Module to System Mounting Holes

4. Module to System Feet Alignment Indents

5. Power Cord Routing Port

6. Module to System Header

7. Patient Interrupt Switch

8. Therapy Room Door Lockout Jack

9. Point Locator (for use with Single Applicator Laser

Applicators)

10. Laser Applicator

NOTE:

The Vectra Genisys Laser Module is not operable unless it is properly connected only to the Genisys Therapy System.

NOTE:

No Field Service is applicable to the Laser Module or Laser Applicators. All Laser Modules and Applicators suspected to require service or calibration must be sent to the factory.

DO NOT point the laser beam directly into

• human or animal eyes. The lens of the eye does not detect the invisible, coherent laser beams, potentially resulting in permanent retinal damage.

Class 3B Lasers are considered an acute hazard

• to the skin and eyes from direct radiation. Eye injury will occur if laser is viewed directly or from specular reflection. Laser protective eyewear is required for all persons in the treatment area.

Approved Laser protective eyewear must be

• worn at all times by all persons in the vicinity when the Laser is On.

Page 18

3 NOMENCLATURE

3.1 INTELECT/GENISYS THERAPY SYSTEMS (continued)

G. Vectra Genisys Laser Applicators

The nomenclature graphics below, Figure 3.7, indicate the general locations of the exterior components of the Vectra Genisys and Intelect Vet Therapy System Laser Applicators.

Intelect®/Genisys® Therapy Systems

Know the components and their functions before performing any operation of or service to theVectra Genisys and Intelect Vet Therapy System Laser Therapy System Laser Applicators.

NOTE:

No Field Service is applicable to the Laser Module or Laser Applicators. All Laser Modules and Applicators suspected to require service or calibration must be sent to the factory.

FIGURE 3.7

Laser On LED

Laser Applicator On/Off Button

Single Diode Applicator Housing

LED Cluster Applicator Housing

Laser Cluster Applicator Housing

Laser Aperture Lens

Laser Aperture

NOTE:

The Genisys Laser Applicators are not operable unless they are connected to the Genisys Therapy Systems only via the Laser Module.

No Field Service is applicable to the Laser Module or Laser Applicators. All Laser Modules and Applicators suspected to require service or calibration must be sent to the factory.

DO NOT point the laser beam directly into

•

human or animal eyes. The lens of the eye does not detect the invisible, coherent laser beams, potentially resulting in permanent retinal damage.

Class 3B Lasers are considered an acute hazard

•

to the skin and eyes from direct radiation. Eye injury will occur if laser is viewed directly or from specular reflection. Laser protective eyewear is required for all persons in the treatment area.

Approved Laser protective eyewear must be

•

worn at all times by all persons in the vicinity when the Laser is On.

Page 19

3 NOMENCLATURE

3.1 INTELECT/GENISYS THERAPY SYSTEMS (continued)

H. Vectra Genisys Dual Channel sEMG Module

The nomenclature graphics below, Figure 3.8, indicate the general locations of the exterior components of the Genisys Therapy System Dual Channel sEMG Module.

Intelect®/Genisys® Therapy Systems

Know the components and their functions before performing any operation of or service to the Genisys Therapy System Dual Channel sEMG Module.

1. sEMG Module Top Housing

2. Module Removal Slot

3. Module to System Mounting Tabs

4. Module to System PC Board Contacts

5. Module to System Retaining Tab

6. sEMG Module Bottom Housing

FIGURE 3.8

NOTE:

The Genisys Dual Channel sEMG Module is not operable unless it is connected to the Genisys Therapy System.

Page 20

3 NOMENCLATURE

3.1 INTELECT/GENISYS THERAPY SYSTEMS (continued)

I. Intelect/Genisys Therapy System Cart

The nomenclature graphics below, Figure 3.9, indicate the general locations of the exterior components of the Vectra Genisys, Intelect XT, and Intelect Vet Therapy Systems Cart.

Intelect®/Genisys® Therapy Systems

Know the components and their functions before performing any operation of or service to the Vectra Genisys, Intelect XT, and Intelect Vet Therapy Systems Cart.

1. Cart Top

2. System to Cart Retaining Screw (4)

3. Storage Bins (6)

4. Cart Rear Swivel Casters

5. Cart Base

6. Cart Front Swivel, Locking Casters

7. Cart Bottom Access Plate

8. Front and Rear Cart Extrusions

FIGURE 3.9

Page 21

3 NOMENCLATURE

3.1 INTELECT/GENISYS THERAPY SYSTEMS (continued)

J. Intelect/Genisys Operator Remote Control

The nomenclature graphics below, Figure 3.10, indicate the general locations of the exterior components of the Intelect/Genisys Therapy Systems Operator Remote Control.

Intelect®/Genisys® Therapy Systems

Know the components and their functions before performing any operation of or service to the Intelect or Genisys Therapy Systems Operator Remote Control.

* Blue button for Channels 1/2 Operator Remote Control Orange button for Channels 3/4 Operator Remote Control

1. Operator Remote Storage Hook

2. Treatment Pause Button

3. Channel 2 Increase Intensity Button

4. Channel 2 Decrease Intensity Button

5. Manual Stimulation Button

6. Channel 1 Decrease Intensity Button

7. Channel 1 Increase Intensity Button NOTE:

The Intelect/Genisys Operator Remote Control is not operable unless it is properly connected to the Intelect XT, Intelect Vet or Vectra Genisys Therapy System.

FIGURE 3.10

Operator Remote Control Symbol Definitions

INCREASE INTENSITY

DECREASE INTENSITY

PAUSE TREATMENT

MANUAL STIMULATION

Page 22

3 NOMENCLATURE

Intelect®/Genisys® Therapy Systems

3.2 INTELECT/GENISYS THERAPY SYSTEM HARDWARE AND SOFTWARE SYMBOL DEFINITIONS

The symbol graphics below are found on the system as well as within the software. These symbols are defined below for the purpose of recognition and functionality when operating or performing service on an Intelect or Genisys

Therapy System, Modules, and Accessories. Know the symbols and their definitions before

performing any operation of or service to the Intelect or Genisys Therapy Systems, Modules, or Accessories.

A. Hardware Symbols

CONTRAST CONTROL NOT FUNCTIONAL ON

GENISYS SYSTEMS

ON/OFF SWITCH

DATA PORT

MULTIMEDIA AND PATIENT CARD

STOP TREATMENT

PAUSE TREATMENT

START TREATMENT

CLINICAL RESOURCES

BACK

CHANNEL 1/2 OPERATOR REMOTE CONTROL OPTIONAL

PATIENT INTERRUPT SWITCH

CHANNEL 1 LEAD WIRES

CHANNEL 2 LEAD WIRES

C. Optional Accessory Symbols

1. Operator Remote Control Symbols

INCREASE INTENSITY

DECREASE INTENSITY

2. NiMH Battery Module Symbols

CHARGE LEVEL

3. Channel 3/4 Electrotherapy Module Symbols

PATIENT INTERRUPT SWITCH

CHANNEL 3 LEAD WIRES

CHANNEL 4 LEAD WIRES

PAUSE TREATMENT

MANUAL

STIMULATION

MICROCURRENT PROBE

INACTIVE ON INTELECT VET

CHANNEL 3/4 OPERATOR REMOTE| CONTROL OPTIONAL

BATTERY CHARGING

THERAPY INTENSITY CONTROL

HOME

B. Software Symbols

MOVE UP

MOVE DOWN

MOVE RIGHT

MICROCURRENT PROBE

INACTIVE ON

INTELECT VET

ULTRASOUND APPLICATOR

MOVE LEFT

ACCEPT AND RETURN

DO NOT ACCEPT AND RETURN

4. Laser Module Symbols (Genisys Only)

PATIENT INTERRUPT SWITCH

TREATMENT ROOM INTERLOCK CONNECTOR

POINT LOC ATOR INACTIVE

LASER APPLICATOR

5. Laser Applicator Symbols (Genisys Only)

PAUSE TREATMENT

Page 23

4 SPECIFICATIONS

4.1 VECTRA GENISYS, INTELECT XT, AND INTELECT VET THERAPY SYSTEMS

The specifications found in this section provide physical details of the Intelect XT, Intelect Vet, and Vectra Genisys Therapy Systems. This section also provides waveform specifications to aid in troubleshooting.

A. Therapy Systems Physical Specifications

Refer to this section when performing troubleshooting, replacement, and repair of an Intelect or Genisys Therapy System, Modules, and Accessories.

Intelect®/Genisys® Therapy Systems

HEIGHT

CART ONLY

WITH SYSTEM & SYSTEM WITH MODULE

DEPTH

WIDTH

FIGURE 4.1

Dimensions Height

Cart Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.75 in (85.7 cm)

With System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42.50 in (108 cm)

With System and Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44.25 in (112.4 cm)

Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 in (43.2 cm)

Depth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16.25 in (41.3 cm)

Power (Combination and Electrotherapy Systems)

Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 - 240 V - 175 VA, 50/60 Hz

Output (Internal Power Supply) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .+24, 7.3 A

Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Two 6.3 A Time Lag (Part Number 71772)

Electrical Class . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CLASS I

Electrical Type

Ultrasound (Combination Systems Only) and Laser Module (Intelect Vet and Vectra Genisys Only) . . . . TYPE B

Electrotherapy, sEMG and Channel 3/4 Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TYPE BF

Page 24

4 SPECIFICATIONS

4.2 ELECTROTHERAPY WAVEFORM SPECIFICATIONS

The specifications found in this section provide the necessary waveform specifications to aid in troubleshooting. A waveform graphic from an oscilloscope is also provided for clarification.

Refer to this section when performing troubleshooting, replacement, and repair of the Therapy System, Modules, and Accessories.

A. IFC (Interferential) Traditional (4 Pole)-

Figure 4.2

Output Mode . . . . . . . . . . . . . . . . . . . . . . . Electrodes

Output Intensity . . . . . . . . . . . . . . . . . . . . .0-100 mA

Carrier Frequency . . . . . . . . . . . . . . .2,500-5,000 Hz

Beat Frequency . . . . . . . . . . . . . . . . . . . . . . .1-200 Hz

Sweep Time . . . . . . . . . . . . . . . . . . . . . . . 15 seconds

Sweep Low Beat Frequency . . . . . . . . . .1-200 Hz

Sweep High Beat Frequency . . . . . . . . . .1-200 Hz

Scan Percentage . . . . . . . . .Static, 40%, and 100%

Treatment Time . . . . . . . . . . . . . . . . . . 1-60 Minutes

Intelect®/Genisys® Therapy Systems

NOTE:

All waveforms, except High Voltage Pulsed Current (HVPC), of the Vectra Genisys, Intelect XT, and Intelect Vet Therapy Systems have a 200 mA current limit.

VMS™, VMS™ Burst, and all TENS waveform output intensities are measured, specified, and listed to peak, not peak to peak.

All waveforms are available on all channels.

B. TENS- Asymmetrical Biphasic- Figure 4.3

Output Mode . . . . . . . . . . . . . . . . . . . . . . . Electrodes

Output Intensity . . . . . . . . . . . . . . . . . . . . .0-110 mA

Phase Duration . . . . . . . . . . . . . . . . . . 20-1,000 μsec

Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-250 Hz

Mode Selection . . . . . . . . . . . . . . . . . . . . . CC or CV*

Burst Frequency . . . . . . . . . . . . . . . . . . . . . .0-25 bps

Frequency Modulation . . . . . . . . . . . . . . .0-250 Hz

Amplitude Modulation . . . . . . . . . .Off, 40%, 60%,

80%, and 100%

Treatment Time . . . . . . . . . . . . . . . . . . 1-60 minutes

FIGURE 4.2

FIGURE 4.3

*CC= Constant Current CV= Constant Voltage

Stimulus delivered by the TENS waveforms of this device, in certain configurations, will deliver a charge of 25 microcoulombs (μC) or greater per pulse and may be sufficient to cause electrocution. Electrical current of this magnitude must not flow through the thorax because it may cause a cardiac arrhythmia.

Page 25

4 SPECIFICATIONS

4.2 ELECTROTHERAPY WAVEFORM SPECIFICATIONS (continued)

C. TENS- Symmetrical Biphasic- Figure 4.4

Output Mode . . . . . . . . . . . . . . . . . . . . . . . Electrodes

Output Intensity . . . . . . . . . . . . . . . . . . . . . . 0-80 mA

Phase Duration . . . . . . . . . . . . . . . . . .20-1,000 μsec

Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-250 Hz

Mode Selection . . . . . . . . . . . . . . . . . . . . . CC or CV*

Burst Frequency . . . . . . . . . . . . . . . . . . . . . . 0-25 bps

Frequency Modulation . . . . . . . . . . . . . . .0-250 Hz

Amplitude Modulation . . . . . . . . . .Off, 40%, 60%,

80%, and 100%

Treatment Time . . . . . . . . . . . . . . . . . . 1-60 minutes

Intelect®/Genisys® Therapy Systems

FIGURE 4.4

D. High Voltage Pulsed Current (HVPC) Figure 4.5

Output Mode . . . . . . . . . . . . . . Electrodes or Probe

Output Intensity . . . . . . . . . . . . . . . . . . . . . . . 0-500 V

Polarity . . . . . . . . . . . . . . . . . . . Positive or Negative

Ramp . . . . . . . . . . . . . . . . 0.5 sec, 1 sec, 2 sec, 5 sec

Display . . . . . . . . . . . . . . . . . . .Peak Current or Volts

Sweep . . . . . . . . . . . . . . . . Continuous, 80/120 pps,

1/120 pps, 1/10 pps

Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . 10-120 Hz

Cycle Time . . . . . . .5/5, 4/12, 10/10, 10/20, 10/30,

10/50, and Continuous

Treatment Time . . . . . . . . . . . . . . . . . . 1-60 Minutes

FIGURE 4.5

*CC= Constant Current CV= Constant Voltage

Page 26

4 SPECIFICATIONS

4.2 ELECTROTHERAPY WAVEFORM SPECIFICATIONS (continued)

E. VMS™- Figure 4.6

Output Mode . . . . . . . . . . . . . . . . . . . . . . . Electrodes

Output Intensity . . . . . . . . . . . . . . . . . . . . . . . . . .0-200 mA

Channel Mode . . . . Single, Reciprocal, Co-Contract

Phase Duration . . . . . . . . . . . . . . . . . . . . . . . . 20-400 μsec

Mode Selection . . . . . . . . . . . . . . . . . . . . . . . . . CC or CV*

Anti-Fatigue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Off or On

(Not available on Intelect Vet)

Set Intensity . .Individual Channel Intensity Setting

in Reciprocal and Co-Contract modes

Cycle Time . . . . . . . . . . . . . . . . . .Continuous, 5/5, 4/12,

10/10, 10/20, 10/30, 10/50

Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-200 pps

Ramp . . . . . . . . . . . . . 0.5 sec, 1 sec, 2 sec, and 5 sec

Treatment Time . . . . . . . . . . . . . . . . . . 1-60 minutes

Intelect®/Genisys® Therapy Systems

FIGURE 4.6

F. IFC (Interferential) Premodulated (2p)-

Figure 4.7

Output Mode . . . . . . . . . . . . . . . . . . . . . . Electrodes

Output Intensity. . . . . . . . . . . . . . . . . . . . . . . . .0-100 mA

Carrier Frequency . . . . . . . . . . . . . . . . . . . . 2,500 Hz

Beat Fixed (Sweep Off ) . . . . . . . . . . . . . .1-200 Hz

Sweep Low Beat Frequency . . . . . . . . . .1-199 Hz

Intelect Vet . . . . . . . . . . . . . . . . . . . . . . . .1-200 Hz

Sweep High Beat Frequency . . . . . . . 81-200 Hz

Intelect Vet . . . . . . . . . . . . . . . . . . . . . . . .2-200 Hz

Cycle Time . . . . . . . . . Continuous, 5/5, 4/12, 10/10,

10/20, 10/30, and 10/50

Mode Selection . . . . . . . . . . . . . . . . . . . . . . . . CC or CV*

Treatment Time . . . . . . . . . . . . . . . . . 1-60 Minutes

FIGURE 4.7

*CC= Constant Current CV= Constant Voltage

Page 27

4 SPECIFICATIONS

4.2 ELECTROTHERAPY WAVEFORM SPECIFICATIONS (continued)

G. Russian- Figure 4.8

Output Mode . . . . . . . . . . . . . . . . . . . . . . Electrodes

Output Intensity . . . . . . . . . . . . . . . . . . . . . . . . .0-100 mA

Channel Mode . . . Single, Reciprocal, Co-Contract

Duty Cycle . . . . . 10%, 20%, 30%, 40%, and 50%

Mode Selection . . . . . . . . . . . . . . . . . . . . . . . . CC or CV*

Anti-Fatigue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Off or On

Cycle Time . . . . . . . . . . . . .5/5, 4/12, 10/10, 10/20,

10/30, 10/50, and Continuous

Burst Frequency (Anti-Fatigue Off) 20-100 bps

(Not available on Intelect Vet)

Ramp . . . . . . . . . . . . . . . . . 0.5, 1, 2, and 5 seconds

Treatment Time . . . . . . . . . . . . . . . . . 1-60 minutes

Intelect®/Genisys® Therapy Systems

FIGURE 4.8

H. Microcurrent- Figure 4.9 Not

Output Mode . . . . . . . . . . . . . Electrodes or Probe

Output Intensity. . . . . . . . . . . . . . . . . . . . . . 0-1000.0 μA

Polarity . . . . . .Positive, Negative, or Alternating

Treatment Time . . . . . . . . . . . . . . . . . 1-60 Minutes

FIGURE 4.9

*CC= Constant Current CV= Constant Voltage

Page 28

4 SPECIFICATIONS

4.2 ELECTROTHERAPY WAVEFORM SPECIFICATIONS (continued)

I. VMS™ Burst- Figure 4.10

Output Mode . . . . . . . . . . . . . . . . . . . . . . .Electrodes

Output Intensity . . . . . . . . . . . . . . . . . . . . . . . . . 0-200 mA

Channel Mode . . . . . . . . . . . . . . . . . . . Single, Reciprocal,

and Co-Contract

Phase Duration . . . . . . . . . . . . . . . . . . . . . . . . .20-400 μsec

Mode Selection . . . . . . . . . . . . . . . . . . . . . . . . . . CC or CV*

Anti-Fatigue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Off or On

Set Intensity . . . . . . . . . . . Individual Channel Intensity

Setting in Reciprocal

and Co-Contract modes

Cycle Time . . . . . . . . . . . . Continuous, 5/5, 4/12, 10/10,

10/20, 10/30, and 10/50

Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-200 Hz

Ramp . . . . . . . . . . . . . .0.5 sec, 1 sec, 2 sec, and 5 sec

Treatment Time . . . . . . . . . . . . . . . . . . 1-60 minutes

Intelect®/Genisys® Therapy Systems

FIGURE 4.10

J. DC (Direct Current)- Figure 4.11

Output Mode . . . . . . . . . . . . . . . . . . . . . . .Electrodes

Output Intensity . . . . . . . . . . . . . . . . . . . . . . . 0-4 mA

Polarity Reversal . . . . . . . . . . . . . . . . . . . . .On or Off

With Polarity Reversal On, Polarity will

change after 50% of treatment time.

Cycle Time . . . . . . . . . . . . . .5/5, 4/12, 10/10, 10/20,

10/30, 10/50, and Continuous

Treatment Time . . . . . . . . . . . . . . . . . . 1-10 minutes

FIGURE 4.11

*CC= Constant Current CV= Constant Voltage

Page 29

4 SPECIFICATIONS

4.3 ULTRASOUND SPECIFICATIONS

Intelect®/Genisys® Therapy Systems

This section provides the necessary Ultrasound Specifications to aid in troubleshooting the Intelect or Genisys Ultrasound PC Board and Applicators.

1 cm

2 cm

Refer to these specifications as necessary when troubleshooting the Ultrasound PC Board and Applicators.

5 cm

STANDARD

10 cm

Ultrasound

Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 MHz, ± 5%; 3.3 MHz, ±5%

Duty Cycles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10%, 20%, 50%, and Continuous

Pulse Duration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 mSec, ±20%; 2 mSec, ±20%, and 5 mSec, ±20%

Output Power

10 cm 5 cm 2 cm 1 cm

Amplitude . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 to 2.5 w/cm

Crystal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0-20 Watts at 1 MHz and 0-10 Watts at 3.3 MHz

Crystal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0-10 Watts, 1 and 3.3 MHz

Crystal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-4 Watts, 1 and 3.3 MHz

Crystal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-2 Watts 3.3 MHz Only

in continuous mode,

0-3 w/cm

in pulsed modes

Output accuracy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ± 20% above 10% of maximum

Temporal Peak to Average Ratios: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2:1, ± 20%, at 50% Duty Cycle

5:1, ± 20%, at 20% Duty Cycle

9:1, ± 20%, at 10% Duty Cycle

Beam Nonuniformity Ratio. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.0 : 1 maximum

Beam Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Collimating

Effective Radiating Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 cm

5 cm 2 cm 1 cm

Crystal - 8.5 cm2, ±1.5

Crystal - 4.0 cm2, ±1.0

Crystal - 1.8 cm2, +0.2/-0.4

Crystal - 0.8 cm2, +0.2/-0.4

Treatment Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-30 Minutes

Head Warming Feature

The Head Warming feature of an Intelect/Genisys Combination Therapy System utilizes Ultrasound output resulting in warming of the Sound Head to increase patient comfort.

With Head Warming enabled, ultrasound is emitted without pressing the Start button. The Applicator LED will not illuminate during the Head Warming period. US Channel will indicate "Head Warming".

Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0 - 50% Cycling of maximum power

Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3 Mhz

Sound Head Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 °F - 110 °F (29.4 °C - 43.3 °C)

Page 30

4 SPECIFICATIONS

4.4 LASER MODULE SPECIFICATIONS VECTRA GENISYS ONLY

Intelect®/Genisys® Therapy Systems

This section provides the necessary Laser Module and Applicator Specifications to aid in troubleshooting.

Refer to these specifications as necessary when troubleshooting the Laser Module and Applicators.

Power Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Therapy System Dependent

Output to Laser Applicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Per Applicator Requirement

NOTE:

No Field Service is applicable to the Laser Module or Laser Applicators. All Laser Modules and Applicators suspected to require service or calibration must be sent to the factory.

DO NOT point the laser beam directly into

• human or animal eyes. The lens of the eye does not detect the invisible, coherent laser beams, potentially resulting in permanent retinal damage.

Class 3B Lasers are considered an acute hazard

Approved Laser protective eyewear must be

• worn at all times by all persons in the vicinity when the Laser is On.

Page 31

4 SPECIFICATIONS

4.5 LASER APPLICATOR SPECIFICATIONS VECTRA GENISYS ONLY

A. Single Diode Applicators

NOTE:

No Field Service is applicable to the Laser Module or Laser Applicators. All Laser Modules and Applicators suspected to require service or calibration must be sent to the factory.

Intelect®/Genisys® Therapy Systems

Single Diode Laser and LED Applicators

Applicator

850 nm 100 mW 850 100 1.43 0.07 LASER

850 nm 200 mW 850 200 2.86 0.07 LASER

820 nm 300 mW 820 300 0.606 0.495 LASER

820 nm 500 mW 820 500 1.01 0.495 LASER

For all single diode and cluster laser and LED applicators, the expected increase in the measured quantities after manufacture added to the values measured at the time of manufacture is ±20%.

Wavelength

(nm)

Output Power

(mW)

Power Density

(W/cm

)

Contact Area

(cm2)

Diode

Type

Light Spectrum

400 nm

500 nm 600 nm 700 nm

Visible Light

Page 32

4 SPECIFICATIONS

4.5 LASER APPLICATOR SPECIFICATIONS (continued)

B. 9, 13, and 19 Diode Applicators

NOTE:

No Field Service is applicable to the Laser Module or Laser Applicators. All Laser Applicators suspected to require service or calibration must be sent to the factory.

Intelect®/Genisys® Therapy Systems

9 and 13 Diode Cluster Applicators

Applicator

540 mW 9 Diode Cluster 540 0.072 7.55

1040 mW 9 Diose

Cluster

415 mW 13 Diode

Cluster

715 mW 13 Diode

Cluster

For all Laser and LED applicators, the expected increase in the measured quantities, after manufacture, added to the values measured at the time of manufacture is ±20%.

Output Power

(mW)

1040 0.135 7.55

415 0.055 7.55

715 0.095 7.55

Power Density

(W/cm

)

Contact Area

(cm2)

Diode

Speciﬁ cations

4- 670 nm (10 mW) LED

5- 850 nm (100 mW) LASER

4- 670 nm (10 mW) LED

5- 850 nm (200 mW) LASER

7- 670 nm (10 mW) LED

3- 850 nm (100 mW) LASER

3- 950 nm (15 mW) SLD

7- 670 nm (10 mW) LED

3- 850 nm (200 mW) LASER

3- 950 nm (15 mW) SLD

Light Spectrum

400 nm

500 nm 600 nm 700 nm

Visible Light

Page 33

4 SPECIFICATIONS

4.5 LASER APPLICATOR SPECIFICATIONS (continued)

C. 33 Diode Applicators

NOTE:

No Field Service is applicable to the Laser Module or Laser Applicators. All Laser Applicators suspected to require service or calibration must be sent to the factory.

Intelect®/Genisys® Therapy Systems

33 Diode Cluster Applicators

Applicator

1440 mW 33 Diode

Cluster

For all Laser and LED applicators, the expected increase in the measured quantities, after manufacture, added to the values measured at the time of manufacture is ±20%.

Output Power

(mW)

1440 0.046 31.2

Power Density

(W/cm

)

Contact Area

(cm2)

Diode

Speciﬁ cations

12- 670 nm (10 mW) LED

8- 880 nm (25 mW) SLD 8- 950 nm (15 mW) SLD

5- 850 nm (200 mW) LASER

Light Spectrum

400 nm

500 nm 600 nm 700 nm

Visible Light

Page 34

5 TROUBLESHOOTING

5.1 THERAPY SYSTEM ERROR MESSAGES

A. The information provided below is intended to

aid in defining the Software Error Messages of the Intelect and Genisys Therapy Systems. Once a particular Error Message is defined the information will also list probable causes and possible remedies.

No Board Level troubleshooting or Field Repair

Information is or will be provided by Chattanooga Group for Field Repair of the Intelect or Genisys Therapy System, Modules, or Accessories.

Intelect®/Genisys® Therapy Systems

Error messages in the range of 100 to 199 are

primarily user definable and remedied by following the instructions given by the Therapy System. Error meesages in the ranges of 200- 299 and 300-399, require Technical Assistance.

NOTE:

No Field Service is applicable to the Laser Module or Laser Applicators. All Laser Applicators suspected to require service or calibration must be sent to the factory.

Code

Number

100 Warning Overcurrent A. Check Electrodes and Lead Wires. Make certain Lead Wires are not damaged and are properly

101 Warning Shorted Lead Wires A. Check Electrodes and Lead Wires. Make certain Lead Wires are not damaged and are properly

102 Warning Bad Contact Quality A. Make certain Electrodes are making proper contact with the treatment area.

103 Warning Blank Patient ID Properly enter Patient ID. Refer to Therapy System User Manual for Patient Data Card instructions.

104 Warning 1. Blank Protocol Name

106 107

108 Warning Attempting to save additional User Protocols or

109 110 111

112 Warning Ultrasound Applicator disconnected from system

113 Warning Attempting to perform Ultrasound treatment with no

114 Warning Ultrasound Applicator is not calibrated. Attempt to use a known good Applicator. If problem continues, contact dealer or factory for service.

115 Warning Ultrasound Applicator is too hot. Allow Ultrasound Applicator Sound Head to cool to ambient temperature.

Type

Message

Warning Warning

Warning Warning Warning

Probable Cause Possible Remedies

2. Blank Sequence Name

1. Attempting to delete factory set Sequence.

2. Attempting to delete Clinical Protocol.

Sequences after system memory has reached the maximum allowed (200).

Attempting to access protocols or sequences and none are found in the system.

during treatment session.

Applicator connected to the system.

connected to the system. Make certain Lead Wires are properly connected to the Electrodes and that electrodes are not damaged and are making proper contact with treatment area.

B. Replace Lead Wires and Electrodes

connected to the system. Make certain Lead Wires are properly connected to the Electrodes and that electrodes are not damaged and are making proper contact with treatment area.

B. Replace Lead Wires and Electrodes

B. Make certain Lead Wires are properly connected to Electrodes. C. Replace Electrodes and Lead Wires.

Properly enter Protocol or Sequence Name. Refer to the appropriate section of the Therapy System User Manual.

Cannot delete factory set Clinical Protocols or factory set Sequences.

Delete some User Protocols or Sequences. Refer to appropriate section of the Therapy System User Manual for instructions.

A. User Protocols- No protocols have been saved in the system. Refer to Therapy System User

Manual to save User Protocols

B. Sequences- No User Sequences have been saved in the system. Refer to Therapy System User

Manual to save Sequences.

A. Connect Ultrasound Applicator to system. B. If Ultrasound Applicator is connected, reset system by turning power switch Off and On. C. If problem persists, connect a known good Ultrasound Applicator. If problem continues, contact

dealer or factory for service.

A. Connect the desired Ultrasound Applicator to the system. B. If Ultrasound Applicator is connected, reset system by turning power switch Off and On. C. If problem persists, connect a known good Ultrasound Applicator. If problem continues, contact

dealer or factory for service.

116 117

Warning Warning

1. No Patient Data Card is inserted into the system.

2. Attempted to use an Invalid Patient Data Card.

A. Properly insert the Patient Data Card into the system port. Refer to Therapy System User Manual

for new and existing Patient Data Card instructions.

B. Attempt to use a known good Patient Data Card. C. Make certain a Patient Data Card and not an sEMG Data Card is being used. D. If problem continues, contact dealer or factory for service.

Page 35

5 TROUBLESHOOTING

5.1 THERAPY SYSTEM ERROR MESSAGES (continued)

Intelect®/Genisys® Therapy Systems

Code

Number

118 Warning Attempting to save additional User Protocols or Sequences after

119 120 121 122

123 Warning Patient Data Card is full. Erase Patient Data Card. Refer to Therapy System User Manual for instructions.

124 Warning Patient Treatment Data already saved. A. Cannot save same data again on Patient Data Card.

125 Warning Multimedia Card (MMC) not in system port. A. Properly insert the MMC card into the system port.

126 Warning No valid channels are available for attempted treatment. A. Complete existing treatment before attempting to start another.

127 128

129 Warning sEMG Data Card full. A. sEMG Data Card faulty. Insert a known good sEMG Data Card. If problem continues,

130 Warning Another treatment is running while attempting to set up and

131 Warning Treatment Room Door Lockout is breached. A. Make certain Treatment Room Door is completely closed.

132 Warning Attempted to start a laser treatment but noLaser Applicator is

133 Warning Laser Applicator became unplugged while performing a laser

134 Warning Entered incorrect laser PIN. A. Enter correct Laser PIN number.

Type

Message

Warning Warning Warning Warning

Warning Warning

Probable Cause Possible Remedies

system memory has reached the maximum allowed (200).

1. Attempted to read a treatment from Patient Data Card that is

not a valid treatment for the system

2. Attempted to use a Non-Patient Data Card.

3. No Patient Data Card inserted into system port.

4. Unknown type of smart card inserted into system.

1. No sEMG Channels are available for treatment.

2. No sEMG Module installed or detected by system.

perform a Laser Therapy treatment.

plugged in.

treatment.

Delete some User Protocols or Sequences. Refer to appropriate section of the Therapy System User Manual for instructions.

A. Use a Patient Data Card with proper treatment data for the system. B. Properly insert a Patient Data Card. C. Insert a known good Patient Data Card. D. If problem persists, insert a known good Patient Data Card. If problem continues, contact

dealer or Factory for service.

B. Use a new Patient Data Card to resave data. C. Erase Patient Data Card and resave treatment data.

B. Insert a known good MMC Card. If problem continues, contact dealer or Chattanooga

Group for Service.

B. Reset Therapy System by turning main power switch Off and On.

A. Wait until current treatment is complete. B. Reset Therapy System by turning main power switch Off and On. C. Make certain sEMG Module is properly installed. Refer to sEMG Module User Manual for

installation instructions.

D. Replace sEMG Module with known good sEMG Module. E. If problem continues, contact dealer or factory for service.

contact dealer or factory for service.

A. Allow existing treatment to complete before starting Laser Therapy. B. If no other treatment is running, reset Therapy System by turning main power switch

Off and On.

B. Make certain the Lockout cable is connected to the system. C. Replace Lockout to System cable with a known good cable. D. Contact department responsible for installation of the Treatment Room Door Lockout

mechanism for maintenance or repair.

E. If problem continues, send Laser Module to factory for Service.

A. Connect desired Laser Applicator to the system. B. If Applicator is connected, reset Therapy System by turning main power switch Off and

On.

C. Connect a known good Laser Applicator. D. If problem continues, send Laser Module to factory for Service.

A. Connect desired Laser Applicator to the system. B. If Laser Applicator is connected, reset Therapy System by turning main power switch

Off and On.

C. Connect a known good Laser Applicator. D. If problem continues, send Laser Module to factory for Service.

B. If problem continues, send Laser Module to factory for Service.

Page 36

5 TROUBLESHOOTING

5.1 THERAPY SYSTEM ERROR MESSAGES (continued)

Intelect®/Genisys® Therapy Systems

Code

Number

135 Warning Control Board Software upgrade warning. Upgrade Control Board Software to latest version. Contact dealer or Chattanooga Group for latest

136 Warning Stim Board Main Software upgrade warning. Upgrade Stim Board Software to latest version. Contact dealer or Chattanooga Group for latest

137 Warning Stim Board Main Software upgrade warning. Upgrade Stim Board Software to latest version. Contact dealer or Chattanooga Group for latest

138 Warning Ultrasound Board Software upgrade warning. Upgrade Ultrasound Board Software to latest version. Contact dealer or Chattanooga Group for

139 Warning Laser Board Software upgrade warning. Upgrade Laser Board Software to latest version. Contact dealer or Chattanooga Group for latest

140 Warning MMC Software upgrade warning. Upgrade MMC Software to latest version. Contact dealer or Chattanooga Group for latest software

141 Warning Battery Module Software upgrade warning. Upgrade Battery Software to latest version. Contact dealer or Chattanooga Group for latest

142 Warning A Laser Protocol was selected but no Laser Module is

143 Warning A Laser Protocol was selected but no Laser Applicator

144 Warning Wrong Laser Applicator connected to system for the

145 Warning Patient Data Card button on Home Screen was pressed

Type

Message

Probable Cause Possible Remedies

installed on system.

connected to system.

protocol selected.

with no Patient Data Card installed into system port and no treatment currently being performed.

software upgrade and instructions.

latest software upgrade and instructions.

software upgrade and instructions.

upgrade and instructions.

software upgrade and instructions.

Install Laser Module to Therapy System. Refer to Laser Module User Manual for installation Instructions.

A. Connect proper Laser Applicator to the system. B. If Laser Applicator is connected, reset Therapy System by turning main power switch

Off and On.

C. Connect a known good Laser Applicator. D. If problem continues, send Laser Module to factory for Service.

A. Connect correct Laser Applicator to the system. B. If Applicator is connected, reset Therapy System by turning main power switch Off and On. C. Connect a known good Laser Applicator. D. If problem continues, send Laser Module to factory for Service.

Properly insert a Patient Data Card, set up and perform the treatment and, save data to Patient Data Card.

Page 37

5 TROUBLESHOOTING

Intelect®/Genisys® Therapy Systems

5.1 THERAPY SYSTEM ERROR MESSAGES (continued)

ERROR MESSAGES REQUIRING TECHNICAL ASSISTANCE 200299

Code

Number

200 Error Error reading the system Real Time Clock (RTC) Replace Control Board

201 Error Internal List Box Memory Error. Reinstall software. If problem persists, replace Control Board.

202 Error Program Control Software Allocation Memory Error Reinstall software. If problem persists, replace Control Board.

203 Error Error erasing Patient Data Card Insert known good Patient Data Card. If problem persists, replace Control Board.

204 Error Error writing to sEMG Data Card. Insert known good sEMG Data Card. If problem persists, replace Control Board.

205 Error MMC Card Formatting Error.

206 Error Error reading MMC. Insert known good MMC Card. If problem persists, replace Control Board.

207 Error Error reading protocols on power up of system. Restore default protocols. All User Protocols and Saved Sequences will be deleted

208 Error Error reading protocols. Restore default protocols. All User Protocols and Saved Sequences will be deleted

209 Error Error writing protocol. Restore default protocols. All User Protocols and Saved Sequences will be deleted

210 Error Error Calibrating Ultrasound Applicator. A. Connect a known good Ultrasound Applicator.

211 Error Error saving Calibration Data to Ultrasound Applicator. A. Connect a known good Ultrasound Applicator.

212 Error Ultrasound Applicator not calibrated OK Error. A. Connect a known good Ultrasound Applicator.

213 Error Time out error saving Ultrasound Applicator

Type

Message

Probable Cause Possible Remedies

(Using Tech Service Utilities)

Calibration Data to Applicator.

Insert known good MMC Card. If problem persists, replace Control Board.

permanently from the system.

B. Replace Ultrasound Board. C. Replace Control Board.

A. Connect a known good Ultrasound Applicator. B. Replace Ultrasound Board. C. Replace Control Board.

214 Error General Laser PC Board Error. Send Laser Module to factory for Service.

215 Error Laser Applicator out of calibration due to laser output

being too high.

216 Error Laser Applicator out of calibration due to laser output

being too low.

217 Error Laser Applicator out of Calibration Due to LED output

being too high.

218 Error Laser Applicator out of Calibration Due to LED output

being too low.

219 Error Error while performing a Software upgrade. A. Turn Therapy System Off and back On. Reattempt upgrade.

220 Error Error while performing a Software upgrade. A. Turn Therapy System Off and back On. Reattempt upgrade.

221 Error Error while performing a Software upgrade. A. Turn Therapy System Off and back On. Reattempt upgrade.

222 Error Error while performing a Software upgrade. A. Turn Therapy System Off and back On. Reattempt upgrade.

223 Error Error while performing a Software upgrade. A. Turn Therapy System Off and back On. Reattempt upgrade.

Send Laser Applicator to factory for Service.

B. Replace the PC Board that the software is attempting to upgrade.

Page 38

5 TROUBLESHOOTING

5.1 THERAPY SYSTEM ERROR MESSAGES (continued)

ERROR MESSAGES REQUIRING TECHNICAL ASSISTANCE 200299

Code

Number

224 Error Error while performing a Software upgrade. A. Turn Therapy System Off and back On. Reattempt upgrade.

225 Error Error while performing a Software upgrade. A. Turn Therapy System Off and back On. Reattempt upgrade.

226 Error Error while performing a Software upgrade. A. Turn Therapy System Off and back On. Reattempt upgrade.

227 Error Error while performing a Software upgrade. A. Turn Therapy System Off and back On. Reattempt upgrade.

228 Error Error while performing a Software upgrade. A. Turn Therapy System Off and back On. Reattempt upgrade.

229 Error Error while performing a Software upgrade. A. Turn Therapy System Off and back On. Reattempt upgrade.

230 Error Error while performing a Software upgrade. A. Turn Therapy System Off and back On. Reattempt upgrade.

231 Error Error while performing a Software upgrade. A. Turn Therapy System Off and back On. Reattempt upgrade.

232 Error Error while performing a Software upgrade. A. Turn Therapy System Off and back On. Reattempt upgrade.

233 Error Error while performing a Software upgrade. A. Turn Therapy System Off and back On. Reattempt upgrade.

234 Error Error while performing a Software upgrade. A. Turn Therapy System Off and back On. Reattempt upgrade.

235 Error Error while performing a Software upgrade. A. Turn Therapy System Off and back On. Reattempt upgrade.

236 Error Error while performing a Software upgrade. A. Turn Therapy System Off and back On. Reattempt upgrade.

237 Error Error while performing a Software upgrade. A. Turn Therapy System Off and back On. Reattempt upgrade.

238 Error Error while performing a Software upgrade. A. Turn Therapy System Off and back On. Reattempt upgrade.

239 Error Error while performing a Software upgrade. A. Turn Therapy System Off and back On. Reattempt upgrade.

240 Error Error while performing a Software upgrade. A. Turn Therapy System Off and back On. Reattempt upgrade.

Type

Message

Probable Cause Possible Remedies

B. Replace the PC Board that the software is attempting to upgrade.

Intelect®/Genisys® Therapy Systems

NOTE:

Errors 219-231: after replacing the PC Board, and if the problem persists, send the Therapy System to the Factory for Service.

Errors 233-240: after replacing the PC Board, and if the problem persists, send the Therapy System to the Factory for Service.

If Errors 219-240 occur while attempting to upgrade Laser Software, send the Laser Module and Applicators to the Factory for Service.

Page 39

5 TROUBLESHOOTING

Intelect®/Genisys® Therapy Systems

5.1 THERAPY SYSTEM ERROR MESSAGES (continued)

CRITICAL ERRORS DEMANDING TECHNICAL SERVICE 300399

Code

Number

300 Critical Error Stim Board not found on Power up. A. On Therapy System, make certain internal Ribbon Cable is seated on Stim PC Board and Control

301 Critical Error Stim Board failed Power up self test. A. On Therapy System, make certain internal Ribbon Cable is seated on Stim PC Board and Control

302 Critical Error Stim Board Reset occurred. But, neither the main uP

303 Critical Error Main uP on Stim Board reset occurred. A. On Therapy System, make certain internal Ribbon Cable is seated on Stim PC Board and Control

304 Critical Error Channel A uP on Stim Board reset occurred. A. On Therapy System, make certain internal Ribbon Cable is seated on Stim PC Board and Control

305 Critical Error Channel B uP on Stim Board reset occurred. A. On Therapy System, make certain internal Ribbon Cable is seated on Stim PC Board and Control

306 Critical Error Error writing to Stim Board. A. On Therapy System, make certain internal Ribbon Cable is seated on Stim PC Board and Control

307 Critical Error Error writing from Stim Board. A. On Therapy System, make certain internal Ribbon Cable is seated on Stim PC Board and Control

Type

Message

Probable Cause Possible Remedies

nor channel uP reset bit was set.

Board.

B. On Channel 3/4 Electrotherapy Module, make certain the Therapy System to Module Ribbon

Cable is seated in the Therapy System and on the Module.

C. If problem persists, replace appropriate Stim PC Board. D. Replace Control Board.

Board.

B. On Channel 3/4 Electrotherapy Module, make certain the Therapy System to Module Ribbon

Cable is seated in the Therapy System and on the Module.

C. If problem persists, replace appropriate Stim PC Board. D. Replace Control Board.

A. On Therapy System, make certain internal Ribbon Cable is seated on Stim PC Board and Control

Board.

B. On Channel 3/4 Electrotherapy Module, make certain the Therapy System to Module Ribbon

Cable is seated in the Therapy System and on the Module.

C. If problem persists, replace appropriate Stim PC Board. D. Replace Control Board.

Board.

B. On Channel 3/4 Electrotherapy Module, make certain the Therapy System to Module Ribbon

Cable is seated in the Therapy System and on the Module.

C. If problem persists, replace appropriate Stim PC Board. D. Replace Control Board.

Board.

B. On Channel 3/4 Electrotherapy Module, make certain the Therapy System to Module Ribbon

Cable is seated in the Therapy System and on the Module.

C. If problem persists, replace appropriate Stim PC Board. D. Replace Control Board.

Board.

B. On Channel 3/4 Electrotherapy Module, make certain the Therapy System to Module Ribbon

Cable is seated in the Therapy System and on the Module.

C. If problem persists, replace appropriate Stim PC Board. D. Replace Control Board.

Board.

B. On Channel 3/4 Electrotherapy Module, make certain the Therapy System to Module Ribbon

Cable is seated in the Therapy System and on the Module.

C. If problem persists, replace appropriate Stim PC Board. D. Replace Control Board.

Board.

B. On Channel 3/4 Electrotherapy Module, make certain the Therapy System to Module Ribbon

Cable is seated in the Therapy System and on the Module.

C. If problem persists, replace appropriate Stim PC Board. D. Replace Control Board.

Page 40

5 TROUBLESHOOTING

Intelect®/Genisys® Therapy Systems

5.1 THERAPY SYSTEM ERROR MESSAGES (continued)

CRITICAL ERRORS DEMANDING TECHNICAL SERVICE 300399

Code

Number

308 Critical Error Error reading from Stim Board. A. On Therapy System, make certain internal Ribbon Cable is seated on Stim PC Board and Control

309 Critical Error Error reading from Stim Board. A. On Therapy System, make certain internal Ribbon Cable is seated on Stim PC Board and Control

310 Critical Error Ultrasound Board has reported an error. A. Make certain Ultrasound PC Board is completely seated on internal Header and Ribbon Cable is

311 Critical Error Ultrasound Board has reset. A. Make certain Ultrasound PC Board is completely seated on internal Header and Ribbon Cable is

312 Critical Error Error writing to Ultrasound Board. A. Make certain Ultrasound PC Board is completely seated on internal Header and Ribbon Cable is

313 Critical Error Error reading from Ultrasound Board. A. Make certain Ultrasound PC Board is completely seated on internal Header and Ribbon Cable is

314 Critical Error Error reading from Ultrasound Board. A. Make certain Ultrasound PC Board is completely seated on internal Header and Ribbon Cable is

315 Critical Error Error reading from Ultrasound Board. A. Make certain Ultrasound PC Board is completely seated on internal Header and Ribbon Cable is

316 Critical Error Error writing to Module Board. A. Make certain the Therapy System to Module Ribbon Cable is seated in the Therapy System and

317 Critical Error Error reading from Module Board. A. Make certain the Therapy System to Module Ribbon Cable is seated in the Therapy System and

318 Critical Error Error reading from Module Board. A. Make certain the Therapy System to Module Ribbon Cable is seated in the Therapy System and

319 Critical Error Error writing to Laser Board. A.

Type

Message

Probable Cause Possible Remedies

Board.

B. On Channel 3/4 Electrotherapy Module, make certain the Therapy System to Module Ribbon

Cable is seated in the Therapy System and on the Module.

C. If problem persists, replace appropriate Stim PC Board. D. Replace Control Board.

Board.

B. On Channel 3/4 Electrotherapy Module, make certain the Therapy System to Module Ribbon

Cable is seated in the Therapy System and on the Module.

C. If problem persists, replace appropriate Stim PC Board. D. Replace Control Board.

seated on Stim PC Board and Control Board.

B. If problem persists, replace Ultrasound PC Board. C. Replace Control Board .

seated on Stim PC Board and Control Board.

B. If problem persists, replace Ultrasound PC Board. C. Replace Control Board .

seated on Stim PC Board and Control Board.

B. If problem persists, replace Ultrasound PC Board. C. Replace Control Board .

seated on Stim PC Board and Control Board.

B. If problem persists, replace Ultrasound PC Board. C. Replace Control Board .

seated on Stim PC Board and Control Board.

B. If problem persists, replace Ultrasound PC Board. C. Replace Control Board .

seated on Stim PC Board and Control Board.

B. If problem persists, replace Ultrasound PC Board. C. Replace Control Board .

on the Module.

B. If problem persists, replace appropriate Stim PC Board. C. Replace Control Board.

on the Module.

B. If problem persists, replace appropriate Stim PC Board. C. Replace Control Board.

on the Module.

B. If problem persists, replace appropriate Stim PC Board. C. Replace Control Board.

Replace Control Board.

B. Send Laser Module to factory for Service.

Page 41

5 TROUBLESHOOTING

5.1 THERAPY SYSTEM ERROR MESSAGES (continued)

Intelect®/Genisys® Therapy Systems

B. The information provided below is intended to aid

in additional troubleshooting of the Intelect and Genisys Therapy Systems.

NOTE:

No Field Service is applicable to the Laser Module or Laser Applicators. All Laser Applicators suspected to require service or calibration must be sent to the factory.

Problem Probable Cause Possible Remedies

Channel 3/4 Module, Laser, or NiMH Battery Module not recognized.

sEMG Module not recognized. 1. Bad contact between Stim

Operator Remote Control doesn’t work according to User Manual instructions.

Laser Module not functioning after proper intallation has been performed.

1. Bad connection between System and Module.

2. Bad Module.

3. Bad Control Board.

Board and sEMG Module.

2. Bad sEMG Module.

3. Bad Stim Board.

4. Bad Control Board.

1. Early Revision of Stim Board

and Connector Board.

2. Bad Operator Remote Control.

3. Bad Connector PC Board.

4. Bad Stim Board.

5. Bad Control Board.

1. Therapy System Software not updated. 1. Update Therapy System Software to Version 2.0 or greater.

A. Make Certain Ribbon Cable is installed correctly and seated

completely. B. If Battery or Laser, replace with known good module. If

Channel 3/4 Electrotherapy Module, make necessary repairs.

C. Replace Control Board.

A. Remove sEMG Module and make certain the stim board is

seated completely in the System housing. Check 1/4 Turn Screw for proper installation.

B. Replace with known good sEMG Module. C. Replace Stim Board. D. Replace Control Board.

A. Follow “Amendment to Operation” document shipped with Operator Remote. B. Therapy System- Replace Stim Board with 27057 Rev. E or above and Connector Board with

27059 Rev E or above.

Channel 3/4 Electrotherapy Module- Replace Stim Board with 27057 Rev. E or above and

Connector Board with 27060 Rev F or above.

C. Replace with known good Operator Remote Control. D. Replace Control Board.

Page 42

5 TROUBLESHOOTING

5.2 THERAPY SYSTEM TESTING

A. General

The following information is intended to aid

in troubleshooting the major components of the Vectra Genisys, Intelect XT, and Intelect Vet Therapy Systems to “Board Level” only. These tests are FACTORY standard testing procedures and methods used at the factory before shipment of any Vectra Genisys, Intelect XT, or Intelect Vet Therapy System.

Due to the complex nature of the technology

utilized by Chattanooga Group, the recommended troubleshooting techniques are to determine “Bad Board” and board replacement only. No board component level troubleshooting is recommended nor will information or parts be supplied by Chattanooga Group. Any board component level troubleshooting performed will be at sole risk and liability of the Service Technician performing such troubleshooting techniques.

Once a particular PC Board has been

determined as bad, refer to the appropriate Removal and Replacement Section of this Manual for proper replacement.

B. Special Tools, Fixtures, & Materials Required

Certain tests require the use of special

tools and fixtures. These will be listed at the particular test where they are required. Testing with any other special tool or fixture other than those stated could give erroneous readings or test results. Always perform the tests exactly as stated to ensure accurate results.

Any special tools or fixtures required can

be obtained through Chattanooga Group, Service Department.

Scope and other standard test equipment

settings will be listed for each test performed to aid in performing the test to FACTORY standards and ensure proper readings.

The troubleshooting and repair of the

Intelect/Genisys Therapy Systems, Modules, and Accessories should be performed only by authorized technicians trained and certified by Chattanooga Group.

C. Equipment Required

Oscilloscope and Probes

ESTI-2 Load Test Fixture

Digital Multimeter

Microcurrent Probe (Accessory)

Patient Interrupt Switch

Operator Remote Control (Optional

Accessory)

Intelect®/Genisys® Therapy Systems

Intelect/Genisys Ultrasound Applicators (Accessories)

Dielectric Withstand (Hi-Pot) and ground resistance tester.

Carbon Electrodes

NOTE:

Adjust Dielectric Withstand tester to indicate fault with 120 k Ohm Load across the output when at specified test voltage.

10.

Milliohm Meter.

11.

Ohmic Instruments UPM DT 10 or DT 100 Ultrasound Power Meter.

12.

Audio Signal Generator, B-K Precision, Model 3001

13.

14 cm diameter (5.50”) Optical Cast IR Longpass Filter (For Cluster Laser Applicators)

14.

UV and IR Laser Detection Cards (For Laser Applicators)

15.

Dissolved Oxygen Test Kit. Used to test oxygen level of degassed water.

16.

Degassed Water (<5 ppm) for Ultrasound Power Meter.

D. Recipe(s) for Degassed Water

Boil Distilled Water for 30 minutes. Place water in a non-porous container and immediately cover with cellophane. Allow to cool to room temperature of approximately 70 °F (21 °C). May be refrigerated to aid cooling time.

Bring Distilled Water to a boil. Place the container under vacuum for 5 to 10 minutes.

NOTE:

Two liter soft drink bottles are ideal storage and transport containers for degassed water as they are designed to keep oxygen out. Do not allow aeration of degassed water during transport or filling of the power meter.

Do not use Tap water or Distilled water in the Ultrasound Power Meter. Use only Degassed Water in order to obtain correct test results. The chart below illustrates the oxygen content of Degassed, Tap and Distilled Water.

WATER TYPE ppm of Oxygen

Degassed per recipe 1 or 2 Less than 5 ppm

Tap Water Up to 35 ppm

Distilled Water Up to 20 ppm

E. Full Functional Tests

Perform the tests found in this section to verify Full Functionality of new Therapy Systems and related Modules and accessories.

Page 43

5 TROUBLESHOOTING

5.3 VISUAL INSPECTION

Visually inspect the Vectra Genisys, Intelect XT, and Intelect Vet Therapy Systems. A visual inspection can, to an experienced technician, indicate possible abuse of the unit and internal problems.

5.4 LEAKAGE TESTS

Conduct all necessary leakage tests as required per “Chapter 7 Electrical Equipment” of the 1999, or later, edition of the NFPA (National Fire Protection Association) “Health Care Facility” standards. See Figure 5.1.

5.5 UNIT STARTUP AND FAN TESTING

A. Test

Place System face up on work surface.

Connect power cord to unit and plug into an

approved power receptacle. Turn system on. Press the Electrotherapy

Button. Press the Interferential Button. Place hand at the back of system, at Mains

Power Switch, to verify fan is blowing out. See Figure 5.2.

B. Test Results

1. Unit will not Start= Unit Failed Test a) Bad Fuse b) Possible bad Main Power Switch.

c) Possible bad Power Supply. d) Possible bad power outlet or Power Cord.

2. Home Screen does not display= Unit Failed Test.

a) Possible bad display. b) Possible bad Control Board. c) Possible bad Power Supply.

Visually check power LED. LED Should illuminate Blue. Turn system off with power switch. Power LED should illuminate Green. If Power LED illuminates Blue with system On and Green with system Off, the Power Supply is good. Replace Control Board.

3. Fan not blowing outward= Unit Failed Test a) Fan Blowing Inward.

Fan wired wrong. Rewire or replace fan.

b) Fan not blowing.

1) Possible bad Fan.

2) Possible bad Power Supply.

3) Possible bad Control Board.

Intelect®/Genisys® Therapy Systems

FIGURE 5.1

UNIT FAILING DIELECTRIC WITHSTAND OR LEAKAGE

TESTS COULD INDICATE SERIOUS INTERNAL PROBLEMS.

DO NOT PLACE UNIT BACK INTO SERVICE! SEND UNIT

TO FACTORY FOR REPAIR! DO NOT ATTEMPT TO REPAIR!

FIGURE 5.2

Page 44

5 TROUBLESHOOTING

5.6 STIMULATOR TEST SYSTEM SETUP

The following tests for Stimulator Outputs will be performed on Channels 1 and 2. The performance of these same tests will apply to the Channel 3 and 4 Electrotherapy Module for four channel therapy systems.

A. Equipment Required

ESTI-2 Load Test Fixture

Calibrated Oscilloscope and Probes

B. System Set Up

Install known good Lead Wires to Channels 1

and 2 on the system or Channels 3 and 4 on the Channel 3/4 Electrotherapy Module. See Figure 5.3.

Connect Lead Wires from the system to the

ESTI-2 Load Test Fixture- Channel 1 or 3 to Channel 1 IN and Channel 2 or 4 to Channel 2 IN. See Figure 5.4.

Connect Scope Probes to the Channel 1

To SCOPE and Channel 2 To SCOPE Tabs on the ESTI 2 Load Test Fixture respectively. See Figure 5.4.

Place ESTI-2 Load Switch in the 1 K position.

See Figure 5.4. Install power cord into system and plug into

proper power supply. Turn system On.

Intelect®/Genisys® Therapy Systems

FIGURE 5.3

SCOPE TO

ESTI2

LOAD SWITCH

TO 1K

FIGURE 5.4

THERAPY SYSTEM TO

ESTI2

Page 45

5 TROUBLESHOOTING

5.7 VMS™ MODE TEST

A. VMS™ Mode Test Procedures

Set Scope; Time- 100 μS, Channel- 50 V, and

Trigger- DC Press Electrotherapy Button.

Press VMS Button and then press Edit Button.

Press “Channel Mode” until “Co-Contracted” is

displayed just beneath “Channel Mode”. Press Cycle Time Button until “Continuous” is

displayed. Press Phase Duration and press the Up Arrow

until 300 is displayed just below “Phase Duration”.

Press the Accept and Return Arrow.

Turn Therapy Intensity Control clockwise until

200 is displayed. Press “Start”.

Compare waveform on scope to Figure 5.5.

10.

Press Stop Button. Then press Home Button.

11.

Press Select Channel Button until Channel 2

12.

is selected. Repeat steps 2 through 11.

B. VMS™ Mode Test Results

Waveform is the same between scope and

Figure 5.5. Unit passed test.

No waveform or considerably different

waveform. Unit failed test. Replace appropriate Stim PC Board.

Intelect®/Genisys® Therapy Systems

FIGURE 5.5

Page 46

5 TROUBLESHOOTING

5.8 INTERFERENTIAL MODE TEST

It is assumed that the unit is ready for tests as described in 5.6 parts A and B. If not, Set up Unit per

5.6 parts A and B prior to performing tests.

A. Interferential Mode Test Procedures

Set Scope; Time- 100 μS, Channel- 20 V, and

Trigger- DC Press Electrotherapy Button.

Press IFC Traditional (4p) Button.

Rotate Therapy Intensity Control clockwise

until 50 is displayed. Press Start Button.

Compare waveform form on scope to Figure

5.6. Press “Pause”.

Verify that the amplitude displayed below

timer and beside Channel 1 and 2 icons drops to zero (0). Verify that “Paused” is displayed beside the “Channel 1” and “Channel 2” icons.

Press Stop Button

Press the Home Button. Move Lead wires to

10.

Channels 3 and 4 on 4 Channel Systems and repeat steps 2 through 9.

B. Interferential Mode Test Results

1. Waveform is the same between scope and Figure 5.6, amplitude dropped to zero when paused and “Paused” displayed beside channel icons.

Unit passed test.

2. No waveform or considerably different waveform.

Unit failed test. Replace appropriate Stim Board.

3. Amplitude failed to “zero” when paused. Unit failed test. Replace appropriate Stim

Board.

4. “Paused” did not display when unit paused. Unit failed test. Replace appropriate Stim

Board.

Intelect®/Genisys® Therapy Systems

FIGURE 5.6

Page 47

5 TROUBLESHOOTING

5.9 PREMODULATED MODE TEST

Set up System per 5.6 parts A and B prior to performing test.

A. Premodulated Mode Test Procedures

Set Scope; Time- 2.50 mS, Channel- 20 V, and

Trigger- DC Press Electrotherapy Button

Press IFC Premodulated (2p) Button.

Rotate Intensity Control clockwise until 50

is displayed. Press “Start”.

Compare waveform form on scope to

Figure 5.7. Press Stop. Then press Home Button and

move scope probes to Channel 2 and repeat steps 2 through 6. Repeat test on channels 3 and 4 on 4 Channel Systems

B. Premodulated Mode Test Results

Waveform is the same between scope and

Figure 5.7. Unit passed test.

No waveform or considerably different

waveform. Unit failed test. Replace appropriate Stim Board.

Intelect®/Genisys® Therapy Systems

FIGURE 5.7

Page 48

5 TROUBLESHOOTING

5.10 RUSSIAN MODE TEST

Set up System per 5.6 parts A and B prior to performing test.

A. Russian Mode Test Procedures

Set Scope; Time- 5 mS, Channel- 50 V, and

Trigger- DC Install Patient Interrupt Switch. See Figure

5.8. Press Electrotherapy Button.

Press Russian Button. Press Edit Button.

Press Channel Mode until Co-Contract is

displayed. Press the Cycle Time Button until

Continuous is displayed. Rotate Therapy Intensity Control clockwise

until 100 is displayed. Press “Start”.

Compare waveform on scope to Figure

5.9. Verify that both Channels reach 100.

10.

Press Patient Interrupt Switch. Verify

11.

treatment stops and “Patient Switch for Ch 1 and 2 was pressed. Press any button to continue...” message appears. See Figure

5.9A. Press any button. Press Stop Button. Press Home Button

12.

and move scope probes to Channel 3 and 4 on 4 Channel Systems. Repeat steps 2 through 11.

B. Russian Mode Test Results

Waveform is the same between scope and

Figure 5.9, amplitude reached 100 and patient switch message displayed when switch pressed. See Figure 5.9A Unit passed test.

No waveform or considerably different

waveform. Unit failed test. Replace appropriate Stim Board.

Amplitude failed to reach 100 on both

Channels. Unit failed test. Replace appropriate Stim Board.

Patient Switch message did not display

when patient switch pressed. Unit failed test.

a) Try a known good Patient Switch and

repeat test.

b) Replace appropriate Stim Board.

Intelect®/Genisys® Therapy Systems

FIGURE 5.8

FIGURE 5.9

FIGURE 5.9A

Page 49

5 TROUBLESHOOTING

5.11 MICROCURRENT MODE TEST

NOTE:

This test does not apply to the Intelect Vet Therapy System.

Set up System per 5.6 parts A and B prior to performing test. Place ESTI-2 Load Switch in the 10 K Micro position only for the Microcurrent Mode Tests. See Figure 5.10.

A. Microcurrent Mode Test Procedures.

Set Scope; Time- 250 μS, Channel- 5.0 V,

and Trigger- DC Press Electrotherapy Button.

Press Microcurrent Button and press Edit

Button. Press Frequency Button.

Press the Up Arrow Button until 1000.0 Hz

is displayed. Press the Accept and Return Arrow.

6. NOTE:

1000.0 Hz should be displayed within the Frequency icon. If not, repeat steps 4 through 6.

Press “Polarity” until “Alternating” appears

within the Polarity icon.

NOTE:

The Frequency value will continue to ramp and rotate due to Alternating Polarity being selected. This is normal.

Rotate Therapy Intensity Control until

1000 is displayed. Press “Start”.

Compare waveform on scope to Figure

10.

5.11 and Figure 5.11A.

NOTE:

The output will alternate between positive and negative on the scope.

Press Stop Button and then press Home

11.

Button. Select the next channel to be tested by

12.

pressing the Select Channel Button until the desired channel is selected. Repeat steps 2 through 11 for each channel.

B. MicroCurrent Mode Test Results

Waveform is the same between scope and

Figure 5.11 and Figure 5.11A. Unit passed test.

No waveform or considerably different

waveform. Unit failed test. Replace appropriate Stim Board.

Intelect®/Genisys® Therapy Systems

LOAD SWITCH TO 10K MICRO

FIGURE 5.10

PROPER POSITIVE + “MICROCURRENT” WAVEFORM

SPEC: 10 V PEAK TO PEAK ±10%

FIGURE 5.11

PROPER NEGATIVE  “MICROCURRENT” WAVEFORM

SPEC: 10 V PEAK TO PEAK ±10%

FIGURE 5.11A

Page 50

5 TROUBLESHOOTING

5.12 HIGH VOLTAGE PULSED CURRENT HVPC MODE TEST

Set up Unit per 5.6 parts A and B prior to performing tests.

A. High Voltage Pulsed Current (HVPC) Mode

Test Procedures

Set Scope; Time- 25 μS, Channel- 50 V, and

Trigger- DC. Press Electrotherapy Button.

Press High Volt Button.

Rotate Therapy Intensity Control clockwise

until 250 Volts is displayed. Press Start Button.

Compare waveform on scope to Figure

5.12. Press Edit Button.

Press Polarity Button until Positive is

displayed in Polarity icon. Compare waveform form on scope to

Figure 5.13. Press Display Button until Peak Current is

10.

displayed in the Display icon. The numbers displayed for amplitude

11.

must not exceed 1.5 Amps. See Figure

5.14. Press “Stop”.

12.

B. High Voltage Pulsed Current (HVPC) Mode Test Results

Waveforms on scope the same as Figures

5.12 and 5.13 and Amps do not exceed 1.5. Unit passed test.

No waveform or considerably different

waveforms. Unit failed test. Replace appropriate Stim Board.

Amps exceed 1.5.

Unit failed test. Replace appropriate Stim Board.

Intelect®/Genisys® Therapy Systems

PROPER NEGATIVE HIGH VOLT WAVEFORM

FIGURE 5.12

PROPER POSITIVE HIGH VOLT WAVEFORM

FIGURE 5.13

AMPS MUST NOT

EXCEED 1.5

FIGURE 5.14

Page 51

5 TROUBLESHOOTING

5.13 MICROCURRENT PROBE MODE TEST

NOTE:

This test does not apply to the Intelect Vet Therapy System.

Set up Unit per 5.6 parts A and B prior to performing tests.

Lead Wires and Carbon Electrodes for Channel 1 and Microcurrent Probe with Probe Tips are required for this test.

NOTE:

This test to be performed on Channel 1 and 3 only.

A. Microcurrent Probe Mode Test Procedures

Install Lead Wire into Channel 1 connector

on System. Install carbon electrodes onto Black (-) Lead Wire. See Figures 5.15 and

5.16. Install a Probe Tip into Microcurrent

Probe and plug Probe into Microcurrent connector on the Therapy System. See Figure 5.15.

Press Electrotherapy Button.

Press Microcurrent Button. Press Edit

Button. Press Method Button until Probe is

displayed within the Method icon. An audible beep will be heard, this is the Search Mode Beep. A Contact Quality Scale will also appear on the screen.

Touch the probe tip to the Black (-)

Electrode. See Figure 5.16. The beep (search mode) should increase

in speed and the Contact Quality scale should display a full vertical Green Bar on Color Systems, Gray on Monochrome. See Figure 5.17.

Press the blue button on the probe.

The Search Mode Beep should stop and the treatment timer should begin countdown. Once the treatment timer is at zero (0), three high pitch beeps will be heard. The Search Mode Beep will restart simultaneously [with probe away from black (-) electrode].

Repeat steps 6 and 7 to verify Search

Mode Beep speed increases and Contact Quality icon gives a full vertical Green or Gray bar.

Press Stop Button. This should terminate

10.

the Search Mode Beep, stop the treatment and the Home Screen should be displayed.

Intelect®/Genisys® Therapy Systems

FIGURE 5.15

FIGURE 5.16

FIGURE 5.17

Page 52

5 TROUBLESHOOTING

5.13 MICROCURRENT PROBE MODE TEST (continued)

B. MicroCurrent Probe Mode Test Results

Unit performs as described in steps 5-7 and 10. Unit passed test.

No Search Mode Beep. Unit failed test. Try a known good Microcurrent Probe and repeat test. If still no beep. Replace appropriate Stim Board.

Good Search Mode Beep but no beep speed increase when probe touched to black (-) electrode. Unit failed test. Replace probe, lead wires, and electrodes with known good probe, lead wires and electrodes. Repeat test and use process of elimination to determine if probe, lead wires or electrodes are the problem. Same results after test is repeated, replace appropriate Stim Board.

Tones OK but no Green or Gray vertical bar

in Contact Quality Scale. Unit failed test. Replace appropriate Stim Board. If problem persists, replace Control Board.

Intelect®/Genisys® Therapy Systems

Page 53

5 TROUBLESHOOTING

5.14 ULTRASOUND TESTS

A. Equipment Required

Degassed Water. Refer to page 37 for

Degassed Water Recipes. Ohmic Instruments UPM DT 10 or DT 100

Ultrasound Power Meter. Dissolved Oxygen Test Kit. Used to test

oxygen level of degassed water. Intelect/Genisys Ultrasound Applicator.

5.15 ULTRASOUND APPLICATOR IDENTIFICATION TEST

NOTE:

Use any Intelect/Genisys Ultrasound Applicator for this test.

A. Ultrasound Applicator Identification Test Procedures

Without Applicator installed, turn unit on.

Look at the “Ultrasound” channel icon at the

lower Left Hand corner of screen. It should read “No Appl.”. See Figure 5.18.

Plug Intelect/Genisys Applicator into

Applicator connector. See Figure 5.19. Watch Applicator LED while connecting to System. The LED should flash Green five times.

Look at the “Ultrasound” channel icon. It

should read Available. See Figure 5.19. Press the Ultrasound Button. Press the Edit

Button. Press the Head Warming Button until On is

displayed. Press the Back Button. Turn System Off and

Back On with Main Power Switch. After System boots, view the Ultrasound icon, Head Warming should be visible. See Figure

5.20.

B. Ultrasound Applicator Identification Test Results

Unit operates as described in steps 2, 4, and

7. Unit passed test. “Appl. Not Cal.” displays in Ultrasound

channel icon. a) Applicator not calibrated or needs re-calibration. b) Possible bad Applicator. Re-test with known good Applicator.

“No Appl.” displayed after ten seconds of

Applicator being connected to System. a) Possible bad applicator. Re-test with known good Applicator. b) Possible bad internal connection at Ultrasound Board.

c) Possible bad Ultrasound Board. d) Possible bad Control Board.

Intelect®/Genisys® Therapy Systems

FIGURE 5.18

FIGURE 5.19

FIGURE 5.20

Page 54

5 TROUBLESHOOTING

5.16 ULTRASOUND APPLICATOR OUTPUT TEST

Perform this test using all available Intelect/Genisys Applicators for the System being tested.

A. Ultrasound Applicator Output Test Procedures

Set up Ohmic Instruments UPM DT

10 or DT 100 Ultrasound Power Meter per Operator’s Instructions and fill test reservoir with Degassed Water.

Place an Applicator into the Power Meter

retainer. Make certain the Sound Head is completely submerged in the degassed water and centered directly over the Stainless Steel Cone. See Figure 5.21.

“Zero” meter.

Press Ultrasound Button. Press Edit Button.

Press Duty Cycle Button until 100% is

displayed within the Duty Cycle icon. Press Display Button until “Watts” appears

within the Display icon. Press “Start”.

Rotate Therapy Intensity Control clockwise

until the appropriate “Watts” is displayed per Figure 5.22.

Compare Power Meter readings to Figure

5.22 to all settings for the respective Applicator being tested as shown in Figure 5.22.

Press Frequency Button until 3.3 MHz

10.

is displayed within the Frequency icon. Repeat test and compare readings to Figure 5.22.

NOTE:

The Applicator LED should constantly illuminate green during the Applicator Output tests.

B. Ultrasound Applicator Output Test Results

Output ranges fall within the specified

ranges as listed in Figure 5.22. Unit passed test.

Readings fall outside specified ranges of

Figure 5.22. a) Possible bad Degassed Water in Power Meter. b) Possible use of Power Meter other than Ohmic Instruments UPM DT 10 or DT 100 Ultrasound Power Meter. c) Possible bad or out of calibration Applicator. d) Possible bad internal connection at Ultrasound Board. e) Check Ultrasound Board internal connections.

f) Replace Ultrasound Board. g) Replace Control Board

Intelect®/Genisys® Therapy Systems

FIGURE 5.21

USE ONLY DEGASSED WATER IN POWER METER FOR

TESTING ULTRASOUND APPLICATORS. USE OF OTHER

TYPES OF WATER WILL CAUSE FALSE TEST RESULTS. SEE

PAGE 37 FOR DEGASSED WATER RECIPES.

DO NOT AERATE WATER WHEN FILLING POWER METER

APPLICATOR OUTPUT SPECIFICATIONS

APPLICATOR SIZE POWER SETTINGS OUTPUT RANGE

1 cm

2 cm

5 cm

10 cm

1 0.8 - 1.2

2 1.6 - 2.4

1 0.8 - 1.2

2 1.6 - 2.4

4 3.2 - 4.8

1 0.8 - 1.2

2 1.6 - 2.4

5 4.0 - 6.0

10 8.0 - 12.0

1 0.8 - 1.2

5 4.0 - 6.0

10 8.0 - 12.0

15* 12.0 - 18.0

20* 16.0 - 24.0

* 1 MHz Only

FIGURE 5.22

Page 55

5 TROUBLESHOOTING

5.17 ULTRASOUND DUTY CYCLE TEST

This test is performed using only the 5 cm Genisys Applicator.

A. Ultrasound Duty Cycle Test Procedures

Set up Ohmic Instruments UPM DT

10 or DT 100 Ultrasound Power Meter per Operator’s Instructions and fill test reservoir with Degassed Water.

Place an Applicator into the Power Meter

retainer. Make certain the Sound Head is completely submerged in the degassed water and centered directly over the Stainless Steel Cone. See Figure 5.23.

“Zero” meter.

Press Ultrasound Button. Press Edit Button.

Press Duty Cycle Button until 100% is

displayed within the Duty Cycle icon. Press Display Button until “Watts” appears

within the Display icon. Press “Start”.

Rotate Therapy Intensity Control clockwise

until “Watts” is displayed. See Figure 5.24. Compare Power Meter readings to Figure

5.24 to all settings for the respective Applicator being tested as shown in Figure 5.24.

Press Frequency Button until 3.3 MHz

10.

is displayed within the Frequency icon. Repeat test and compare readings to Figure 5.24.

B. Ultrasound Duty Cycle Test Results

Duty Cycles fall within the specified ranges

as listed in Figure 5.24. Unit passed test.

Readings fall outside specified ranges of

Figure 5.24. a) Possible bad degassed water in Power Meter. b) Possible use of Power Meter other than Ohmic Instruments UPM DT 10 or DT 100 Ultrasound Power Meter. c) Possible bad or out of calibration Applicator. Re-test with known good Intelect/Genisys Applicator. d) Possible bad internal connection at Ultrasound Board. e) Check Ultrasound Board internal connections.

f) Replace Ultrasound Board. g) Replace Control Board.

Intelect/

Intelect®/Genisys® Therapy Systems

FIGURE 5.23

USE ONLY DEGASSED WATER IN POWER METER FOR

TESTING ULTRASOUND APPLICATORS. USE OF OTHER

TYPES OF WATER WILL CAUSE FALSE TEST RESULTS. SEE

PAGE 37 FOR DEGASSED WATER RECIPES.

DO NOT AERATE WATER WHEN FILLING POWER METER

APPLICATOR OUTPUT SPECIFICATIONS

APPLICATOR SIZE DUTY CYCLE OUTPUT RANGE

5 cm

10% 0.8 - 1.2

20% 1.6 - 2.4

50% 4.0 - 6.0

100% (Continuous) 8.0 - 12.0

FIGURE 5.24

Page 56

5 TROUBLESHOOTING

5.18 COMBO OPERATION TEST

This test is performed using the 5 cm Select Channel 2 and set up System per 5.6 parts A

and B prior to performing tests. Connect Intelect/Genisys 5 cm

System. See Figure 5.25. Applicator LED will flash green five times.

A. Combo Operation Test Procedures

Set Scope; Time- 50 μS, Channel- 20 V, and

Trigger- DC Press Combination Button. Press Edit

Button. Press Display Button until “Watts” is

displayed within Display icon. Press Select Waveform Button.

Press the Up or Down Arrow Button until

IFC-4p is highlighted. Press the Accept and Return Arrow Button.

Press Edit Stim Button and rotate Intensity

Control clockwise until “50 50” (mA) is displayed in “Amplitude Ch. 1 & 2” icon.

Press “Start”.

Touch the Ultrasound Applicator to the

Combo Contact on the ESTI-2 Load Test Fixture. The Combo Indicator on the ESTI-2 should illuminate, See Figure 5.26.

Compare waveform on scope to Figure

5.27.

B. Combo Operation Test Results

Waveform on scope the same as Figure 5.27

and the Combo Indicator illuminates. Unit passed test.

No waveform or considerably different

waveform. Unit failed test. Check appropriate Stim Board.

Applicator.

Applicator to the

Intelect®/Genisys® Therapy Systems

FIGURE 5.25

COMBO INDICATOR ILLUMINATED

FIGURE 5.26

FIGURE 5.27

Page 57

5 TROUBLESHOOTING

5.19 SEMG AND SEMG + ELECTRICAL STIMULATION TESTS

This test is to be performed on the Genisys Therapy System only with the sEMG Module properly installed. Perform this test on all Channels with sEMG. However, only one channel at a time can be tested with the Test Equipment described in this section.

A. Test Equipment Required

It will be necessary to build an Attenuator for this test. See Figure 5.28 for schematic of the required Attenuator.

Calibrated Audio Signal Generator, B-K Precision, Model 3001.

Test leads for Audio Generator to Attenuator.

RED

TO AUDIO WAVEFORM GENERATOR

BLACK

ATTENUATOR SCHEMATIC

100K 1%

49.9 OHM 1%

100K 1%

FIGURE 5.28

Intelect®/Genisys® Therapy Systems

RED

GREEN

BLACK

TO SEMG LEAD WIRES

NOTE:

Audio Signal Generator must produce a sine waveform.

Known good set of sEMG Lead Wires.

B. sEMG Test Procedures

Set up Audio Signal Generator as follows: a) Plug the Audio Signal Generator Test Leads into Generator SYNC Ports.

b) Set the FREQ. RANGE Hz to X1. c) Turn the amplitude knob up to

maximum.

d) Set the WAVEFORM to Sine waveform. e) Set the ATTEN to O. f) Set the FREQUENCY DIAL to 100. g) Turn Audio Signal Generator On.

Turn System On. View Home Screen for the

presence of the sEMG and the sEMG + Stim icons. See Figure 5.30. If icons are not visible, stop test and make necessary repairs to the sEMG Module and System.

SET FREQUENCY RANGE HZ TO X1

AMPLITUDE TO MAXIMUM

WAVEFORM

TO SINE

ATT EN T O 0

SEMG AND SEMG + STIM ICONS

FREQUENCY DIAL TO 100

TEST LEADS TO SYNC PORTS

FIGURE 5.29

FIGURE 5.30

Page 58

5 TROUBLESHOOTING

5.19 SEMG AND SEMG + ELECTRICAL STIMULATION TESTS (continued)

If icons are present, connect known good sEMG Lead Wire to Channels 1 and 2. See Figure 5.31.

NOTE:

Only one Channel at a time can be tested for sEMG.

Connect the Channel 1 sEMG lead wires into the Attenuator. Make certain each sEMG Lead is connected to its respective color on the Attenuator. See Figure 5.32.

Intelect®/Genisys® Therapy Systems

FIGURE 5.31

Press the sEMG Button on Home Screen. Channel 1 should read 7 or less. See Figure

5.33.

If Channel 1 reads less than 7, repeat steps 2 through 5 on Channel 2. If any Channel being tested reads greater than 7, replace the sEMG Module and re-test.

NOTE:

The reading on the Channel not being tested may vary in its reading. This is insignificant as it is not under load.

LEAD WIRES TO THEIR

RESPECTIVE COLORS

ON ATTENUATOR

FIGURE 5.32

FIGURE 5.33

Page 59

5 TROUBLESHOOTING

5.19 SEMG AND SEMG + ELECTRICAL STIMULATION TESTS (continued)

7. Make certain the Audio Signal Generator is set up per 5.19, part B, steps 1, a) through 1, g). Connect the Audio Signal Generator Test Leads from the Generator SYNC Ports to the Attenuator (make certain test leads are connected red to red and black to black). See Figure 5.34.

8. Connect the sEMG Lead Wire to Channel 1.

9. View the System sEMG Screen. Channel 1 should read between 604 and 738. See Figure 5.35.

Test all sEMG Channels. If any Channel being tested reads below 604 or greater than 738, replace the respective sEMG Module and re test.

NOTE: The reading on the Channel not being tested may vary in its reading. This is insignificant as it is not under load.

Intelect®/Genisys® Therapy Systems

FIGURE 5.34

C. sEMG Test Results

If any sEMG Channel fails any part of the tests as described in 5.19, B, steps 2 through 9, then the module fails the test.

Make certain the sEMG Module is completely

seated in system housing and all contacts between Stim Board and sEMG Module are making proper contact.

Replace the respective sEMG Module and

re-test. Replace the respective Stim Board and

re-test. Replace the Control Board and re-test.

FIGURE 5.35

Page 60

5 TROUBLESHOOTING

5.19 SEMG AND SEMG + ELECTRICAL STIMULATION TESTS (continued)

D. sEMG + STIM Tests

To Check Stim Output, conduct the

Electrical Stimulator Tests as explained in

5.6 through 5.13. Set up Signal Generator and Attenuator as

described in 5.19, part B. Select sEMG + Stim on the Therapy System

Home Screen. Press Edit Button (software Version 2.0 and

above). Press Stim button on Therapy System

Home Screen. Press the Up or Down Arrow button until

“Sym Biph” is highlighted. Press the Accept and Return Arrow button.

Press the Edit Stim button.

Rotate Treatment Intensity Knob until 5.0

mA CC is displayed. Then press the Back button.

Press Start sEMG + Stim button.

The Audio Signal Generator and the

10.

attenuator should trigger the stim function of the Therapy System and Running will display in the selected channel. See Figure 5.35A.

Intelect®/Genisys® Therapy Systems

FIGURE 5.35A

E. sEMG + Stim Test Results

Stim function is triggered. System passed

test. Stim function is not triggered. System Failed

Test Replace appropriate Stim Board.

NOTE:

Test all sEMG Channels for proper triggering of Stim function.

Page 61

5 TROUBLESHOOTING

5.20 NIMH BATTERY MODULE CHECKS

The following checks for the NiMH Battery Module are to check for possible damage to the Battery Cells and proper connections within the module and module to System connection.

A. Tools and Equipment Required

#1 Phillips Screwdriver

Flat Blade Screwdriver

B. NiMH Battery Module Check Procedures

NOTE:

If it is suspected that the NiMH Battery cells may be damaged or leaking, perform steps 8 through 13 prior to any other tests or checks.

With the NiMH Battery Module properly installed onto the System, connect System Mains Power Cord to an approved electrical outlet.

Turn system On and view the Home Screen. The Charge Level and Battery Charging icons should appear in the lower left corner of the Home Screen. See Figure

5.36.

NOTE:

If Battery Module is fully charged, the Battery Charging Icon will not be visible and the Charge Level Icon will be fully black. If battery is fully charged, perform steps 4 through 7 below then perform step 3.

Allow battery to charge until it can be

verified that it is charging by viewing the Charge Level icon until the level indicator fills more of the Charge Level icon.

Set up the Ultrasound Test as described in

5.16. Set Duty Cycle to 100%. Set Display to Watts, rotate Therapy Intensity knob until

10.0 Watts is visible, set Treatment Time to 60 minutes.

Disconnect System Mains Power Cord

from wall power outlet. With Ultrasound Applicator Sound Head

submerged in the Power Meter degassed water, press start.

View the Charge Level Icon until it reduces

the fill area of the icon. This verifies proper discharging of the battery module.

Turn System Off and remove the NiMH

Battery Module from the System. Refer to the proper Removal & Replacement section for instructions.

Using the #1 Phillips Screwdriver, remove

the two retaining screws in the top of the NiMH Battery Module. See Figure 5.37.

Intelect®/Genisys® Therapy Systems

FIGURE 5.36

FIGURE 5.37

Page 62

5 TROUBLESHOOTING

10.

Using the Flat Blade Screwdriver, carefully release the tabs retaining the top plate in position. It will be necessary to lift with one hand while releasing the tabs with the Screwdriver. See Figure 5.38.

NOTE:

Their are eight retaining tabs. All must be released as shown in Figure 5.38.

Lift the PC Board and check the Battery

11.

Packs to PC Board connection to ensure it is completely seated. See Figure 5.39.

Visually Inspect individual cells of both

12.

battery packs for leaks or ruptures. See Figure 5.40.

Reassemble the battery Module. Do not

13.

over tighten the two retaining screws in the module top. Over tightening may damage the threaded brass inserts of the housing.

C. NiMH Battery Module Checks Results

Should any check fail, replace the entire

module. No component parts are or will be made available for the Battery Module by Chattanooga Group.

If the problem persists, replace the Control

Board.

Intelect®/Genisys® Therapy Systems

FIGURE 5.38

NiMH batteries contain Class E corrosive

Never, under any circumstances, open the

FIGURE 5.39

FIGURE 5.40

Page 63

6 REMOVAL/REPLACEMENT

6.1 CHANNEL 3/4 ELECTROTHERAPY, NIMH BATTERY, AND LASER MODULE INSTALLATION AND REMOVAL.

DISCONNECT THE SYSTEM FROM THE POWER SOURCE (OUTLET OR REMOVE BATTERY MODULE IF INSTALLED) BEFORE ATTEMPTING ANY MAINTENANCE, INSTALLATION, REMOVAL, OR REPLACEMENT PROCEDURES TO PREVENT ELECTRICAL SHOCK AND POSSIBLE DAMAGE TO SYSTEM.

6.2. MODULE INSTALLATION AND REMOVAL

A. Tools & Equipment Required

#1 Phillips Screwdriver

Flat Blade Screwdriver

Needle Nose Pliers

The following procedures apply to all Channel 3/4 Electrotherapy, NiMH Battery, and Laser Modules (Genisys Only) that mount to the base of a Therapy System.

B. Module Installation

Disconnect Therapy System from the

power source. Remove the Rear Panel and disconnect the

Power Cord from the System. See Figure

6.1. Place system on a level working surface.

Remove the Front Access Panel and

disconnect all existing cables and Lead Wires. See Figure 6.2.

Using a #1 Phillips Screwdriver, remove the

screw securing the Lanyard to the Front Access Panel. See Figure 6.3.

Turn system over, remove the label

covering the Ribbon Cable and unroll Ribbon Cable. See Figure 6.4. NOTE: When turning over Therapy System onto its face, place a clean, soft cloth under the lens to prevent scratching or lens damage. If the system is equipped with an sEMG Module, leave it in place to maintain sEMG functions for Channels 1 and 2. The sEMG Module will not interfere with installation of a Module to the Therapy System.

Intelect®/Genisys® Therapy Systems

REAR PANEL

DISCONNECT

POWER CORD

FIGURE 6.1

REMOVE FRONT ACCESS

PANEL AND DISCONNECT

ALL CABLES

FIGURE 6.2

REMOVE

LANYARD

FIGURE 6.3

RIBBON

CABLE

Be careful not to disconnect the Ribbon Cable from the Vectra Genisys, Intelect XT, and Intelect Vet Therapy Systems.

REMOVE

LABEL

FIGURE 6.4

LEAVE SEMG

IN PLACE

Page 64

6 REMOVAL/REPLACEMENT

Lay Therapy System on its side and position the Module to be installed beside it. Install Ribbon Cable to Module and seat completely on module pins. Make certain the Blue Strip on Ribbon Cable is positioned as shown in Figure 6.5.

DO NOT TWIST RIBBON CABLE!

If Ribbon Cable is twisted, the pins will not properly

align. If power is applied to the system with

misalignment of pins or a twisted ribbon cable,

the controlling electronics in the Module will be

destroyed and possible damage to the System

internal components could occur.

POSITION THERAPY SYSTEM

AND MODULE AS SHOWN

Intelect®/Genisys® Therapy Systems

BLUE STRIP

RIBBON CABLE MUST BE POSITIONED AS SHOWN

Position Therapy System over Module as shown in Figure 6.6. Align Therapy System Feet with Module Indentions. RIBBON CABLE MUST BE POSITIONED AS SHOWN!

Place System onto Module making certain the System Feet are within the Module Identions.

FIGURE 6.5

RIBBON CABLE MUST BE

POSITIONED AS SHOWN

FEET ALIGNED

WITH INDENTIONS

FIGURE 6.6

Page 65

6 REMOVAL/REPLACEMENT

10.

Holding Module to System, position both on one side and secure the Module to the System with four 4 mm x 20 mm Screws. See Figure 6.7. Tighten only enough to prevent Module from shifting on Therapy System.

11.

Set the assembly upright on the work surface and install the new Extended Front Access Panel to the Lanyard. See Figure 6.8.

NOTE:

When mounting the Front Access Panel to the Therapy System, make certain the Lanyard does not become kinked.

Intelect®/Genisys® Therapy Systems

4 MM X 20 MM

SCREWS

FIGURE 6.7

EXTENDED FRONT

ACCESS PANEL

Route Power Cord through Module to

12.

Therapy System. See Figure 6.9. Re-install Rear Panel. Plug Power Cord into an approved power outlet.

NOTE:

If installing Therapy System with Module to a Therapy System Cart, refer to the Therapy System Cart Installation instructions.

LANYARD

FIGURE 6.8

FIGURE 6.9

Page 66

6 REMOVAL/REPLACEMENT

Install all cables, Lead Wires, etc. to the

13.

Therapy System and Module where applicable. Refer to page 14 for Symbol Definitions See Figure 6.10.

Turn the System On using the On/Off

14.

Switch. The system will automatically recognize the added module and display a configuration change message. See Figure

6.11. Read and carefully follow the instructions

15.

on the Screen.

Intelect®/Genisys® Therapy Systems

CHANNEL 3/4 ELECTROTHERAPY MODULE SHOWN

FIGURE 6.10

Verify that the module installed is the module displayed in the message BEFORE pressing the START button. If it is not, DO NOT press the START button. Turn the system OFF and back ON. If the problem persists, call the dealer or Chattanooga Group Technical Support immediately. DO NOT USE THE SYSTEM until all necessary repairs are made by a Technician certified by Chattanooga Group. If use is attempted before repairs are made, the system may operate unpredictably and has the potential of causing injury to the patient or damage to the system internal components.

B. Module Removal

Remove Module in reverse order of

installation beginning with step A, 13. After module is removed, follow instructions

in steps A, 14 and A, 15.

FIGURE 6.11

Page 67

6 REMOVAL/REPLACEMENT

6.3 SEMG MODULE INSTALLATION AND REMOVAL GENISYS ONLY

A. Tools and Equipment Required

#1 Phillips Screwdriver

Flat Blade Screwdriver

B. sEMG Installation

NOTE:

If installing or replacing an sEMG Module on a Therapy System with a Channel 3/4 Electrotherapy Module, Battery Module, or Laser Module already installed, and the sEMG functions are desired for Channels 1 and 2, it will be necessary to remove the module from the system. Refer to 6.2, B for instructions.

If replacing or installing an sEMG Module to a Therapy System with a Channel 3/4 Electrotherapy Module, and it is desired that sEMG function be available to Channels 3 and 4, it will not be necessary to remove the module as it will be installed to the Module.

The sEMG Module can only be installed on the Therapy System and Channel 3/4 Electrotherapy Module. This allows a maximum of two sEMG modules on a four channel Electrotherapy or Combination Therapy System. An sEMG Module cannot be installed on the NiMH Battery or Laser Module.

Only two channels of sEMG can be used at any given time even if the Therapy System is equipped with two sEMG Modules.

Disconnect Power Cord from the power source and turn system over on its face.

NOTE:

When turning over Therapy System onto its face, place a clean, soft cloth under the lens to prevent scratching or lens damage.

Using a Flat Blade Screwdriver, carefully remove the four breakout tabs on the System bottom. See Figure 6.12.

NOTE:

Twist the Screwdriver to break tabs free. Carefully remove tabs so as not to cause any damage to the PC Board Contacts below the tabs. If installing on the Channel 3/4 Electrotherapy Module, remove tabs from the Module in the same manner.

Intelect®/Genisys® Therapy Systems

FIGURE 6.12

Be careful not to damage the contacts of the sEMG Module, Therapy System, or Module Stim Board contacts.

Page 68

6 REMOVAL/REPLACEMENT

Position the Surface EMG Module so that the two mounting tabs are inserted into the System or Electrotherapy Module mounting slots. See Figure 6.13.

Push the upper portion of the sEMG Module

until it snaps and is locked into position. See Figure 6.14.

Re-install module if required. Refer to 6.2.

Intelect®/Genisys® Therapy Systems

FIGURE 6.13

Route Power Cord through the Module and

connect to the Therapy System. Install all cables, Lead Wires, etc. to the Therapy System and Module where applicable. Refer to page 17 for symbol definitions. See Figure 6.15.

FIGURE 6.14

CHANNEL 3/4 ELECTROTHERAPY MODULE SHOWN

FIGURE 6.15

Page 69

6 REMOVAL/REPLACEMENT

Turn the System On using the On/Off Switch. The system will automatically recognize the added module and display a configuration change message. See Figure 6.16.

Intelect®/Genisys® Therapy Systems

FIGURE 6.16

Read and carefully follow the instructions on

the Screen.

C. Module Removal

Remove Module, if necessary, from Therapy

System. Refer to 6.2, B for instructions. Place a Flat Blade Screwdriver under the

locking tab of the sEMG Module. Firmly push in and twist Screwdriver. The Module should release from the Therapy System. See Figure

6.17.

NOTE:

If no sEMG Module will be re-installed on the system. Install sEMG Plug Kit, part number 28027, to protect and cover the Stim Board contacts. The Therapy System may be placed back into service without an sEMG Module installed as long as the sEMG Plug Kit is installed to protect the PC Board contacts.

Refer to steps 7 and 8 to finalize removal.

FIGURE 6.17

Page 70

6 REMOVAL/REPLACEMENT

6.4 THERAPY SYSTEM FUSE REPLACEMENT

A. Tools & Equipment Required

Flat Blade Screwdriver.

Two Fuses, part number 71772.

Intelect®/Genisys® Therapy Systems

B. Therapy System Fuse Replacement

Procedures

Remove the Rear Access Panel. See Figure

6.18.

Disconnect the System from the power

source and remove power cord from the unit.

Using a Flat Blade Screwdriver, push in and

rotate the Fuse Holder counterclockwise 1/8th of a turn. See Figure 6.19.

FIGURE 6.18

FIGURE 6.19

Use part number 71772 fuses only. Using any other fuse may cause damage to internal components of the Vectra Genisys, Intelect XT, and Intelect Vet Therapy Systems.

Remove Fuse Holder and replace fuse with

part number 71772. See Figure 6.20. Place Fuse and Fuse Holder into System.

Using the Flat Blade Screwdriver, push in and rotate 1/8th turn clockwise.

Repeat steps 3 through 5 for the second

fuse.

FIGURE 6.20

Page 71

6 REMOVAL/REPLACEMENT

Intelect®/Genisys® Therapy Systems

6.5 THERAPY SYSTEM SEPARATING TOP & BOTTOM

A. Tools and Equipment Required

#1 Phillips Screwdriver

Flat Blade Screwdriver

B. Removing Top from Bottom

Place system face down on a soft work

surface. Remove any Module (NiMH Battery, Channel

3/4 Electrotherapy or Laser) from the System. Refer to 6.2 Module Installation and Removal for instructions.

NOTE:

It is not necessary to remove an sEMG Module from the System unless the Stim Board is being replaced.

Remove the four mounting screws

securing the top and bottom together. See Figure 6.21.

Turn System over on its feet and carefully

separate the System Top from the Bottom Housing.

NOTE:

On Combination Systems, it may be necessary to use a Flat Blade Screwdriver around the Ultrasound Applicator Rest to separate the top from the bottom. See Figure 6.22.

Raise the System Top and disconnect the

Control Board Ribbon Cable from the Stim Board or Ultrasound Board on Combination Systems. See Figure 6.23.

REMOVE 4 SCREWS

FIGURE 6.21

FIGURE 6.22

CONTROL BOARD

RIBBON CABLE

FIGURE 6.23

Page 72

6 REMOVAL/REPLACEMENT

Lay System Top on the edge and disconnect

the remaining harnesses from the Control Board. See Figure 6.24.

C. Replacing Top to Bottom

Replace System Top by reversing the steps in section 6.6. NOTE: Do not over tighten the screws. Over tightening will damage the threads of the brass inserts.

Intelect®/Genisys® Therapy Systems

REMOVE

HARNESSES

FIGURE 6.24

Page 73

6 REMOVAL/REPLACEMENT

6.6 THERAPY SYSTEM FAN

Intelect®/Genisys® Therapy Systems

A. Tools and Equipment Required

#1 Phillips Screwdriver

B. Therapy System Fan Removal

Separate Top from Bottom. Refer to 6.5,

part B. Using a #1 Phillips Screwdriver, remove the

Two Fan Retaining Screws securing the Fan to the System Top. See FIgure 6.25.

Remove the Fan Harness from the Control

Board. See Figure 6.26.

REMOVE SCREWS

FIGURE 6.25

REMOVE

FAN HARNESS

Remove the Fan Baffle from the Fan Housing.

See Figure 6.27.

C. Replacing Fan

Replace new Fan, part number 27158 by

reversing the steps in section 6.6. NOTE: Do not over tighten the screws. Over tightening will damage the threads of the brass standoffs.

Re-assemble system. Refer to 6.7, part C for

proper instructions.

FIGURE 6.26

REMOVE

BAFFLE

FIGURE 6.27

Page 74

6 REMOVAL/REPLACEMENT

Intelect®/Genisys® Therapy Systems

6.7 THERAPY SYSTEM CONTROL BOARD ASSEMBLY

A. Tools and Equipment Required

#1 Phillips Screwdriver

Needle Nose Pliers

B. Control Board Assembly Removal

Separate Top from Bottom. Refer to 6.5, part B.

Remove Fan. Refer to 6.6, part B.

Remove the Contrast Knob. See Figure 6.28.

Remove the Control Board Ribbon Cable and

the two Control Board Assembly Retaining Screws. See Figure 6.29.

Starting at the top of the Control Board

Assembly, lift Control Board with one hand, push in and release the plastic clips holding Control Board Assembly in position. See Figure 6.30.

While holding up on Control Board Assembly,

use the Needle Nose Pliers to squeeze the lower plastic retainers holding the bottom of the Control Board. See Figure 6.30 inset.

Remove the Card Reader Housing from the

Control Board Assembly.

C. Replacing Control Board Assembly

Replace new Control Board Assembly, part

number 27053 by reversing the steps in section 6.7, B. NOTE: Do not over tighten the screws. Over tightening will damage the threads of the brass inserts.

Install Therapy Intensity Control Knob on the

front side of Therapy System Top. Re-assemble Therapy System referring to the

appropriate sections of this manual for proper instructions.

POWER

DISTRIBUTION

BOARD

FIGURE 6.28

REMOVE

RIBBON CABLE

REMOVE

RETAINING

SCREWS

FIGURE 6.29

MAKE CERTAIN THE CONTROL BOARD RIBBON CABLE IS INSTALLED WITH THE BLACK STRIP AT THE NUMBER “1” ON THE CONTROL BOARD. FAILURE TO PROPERLY INSTALL RIBBON CABLE COULD CAUSE EXTENSIVE DAMAGE TO THE INTERNAL COMPONENTS OF THE SYSTEM WHEN TURNED ON.

FIGURE 6.30

Page 75

6 REMOVAL/REPLACEMENT

6.8 THERAPY SYSTEM KEYMAT ASSEMBLY

Intelect®/Genisys® Therapy Systems

A. Tools and Equipment Required

#1 Phillips Screwdriver

Needle Nose Pliers

B. Keymat Assembly Removal

Separate Top from Bottom. Refer to 6.5,

part B. Remove Fan. Refer to 6.6, part B.

Remove Control Board Assembly. Refer to 6.7,

part B. Remove eight Keymat PC Board Retaining

Screws. See Figure 6.31. Starting at the top of the Keymat PC Board,

lift board with one hand, push in and release the plastic clips holding the Keymat PC Board in position. See Figure 6.32.

Remove Keymats from the System Top. See

Figure 6.33.

C. Replacing Keymat Assembly

Replace with new Keymat Assembly Kit by

reversing the steps in section 6.8, B.

REMOVE

RETAINING

SCREWS

FIGURE 6.31

LIFT PC BOARD AND

RELEASE PLASTIC CLIPS

MAKE CERTAIN WHEN INSTALLING CONTROL BOARD ASSEMBLY TO KEYMAT PC BOARD PINS FROM THE CONTROL BOARD ALIGN WITH THE CONNECTOR ON THE KEYMAT PC BOARD.

NOTE:

Do not over tighten the screws. Over tightening will damage the threads of the brass inserts.

Re-assemble Therapy System referring to

the appropriate sections of this manual for proper instructions.

FIGURE 6.32

REMOVE ALL THREE

KEYMATS

FIGURE 6.33

Page 76

6 REMOVAL/REPLACEMENT

6.9 THERAPY SYSTEM CONNECTOR BOARD

A. Tools and Equipment Required

#1 Phillips Screwdriver

B. Connector Board Removal

Separate Top from Bottom. Refer to 6.5,

part B. Remove Connector Infill and Lanyard. Lay

aside. See Figure 6.34. Carefully pull Connector Board out toward

front of System. See Figure 6.35.

Intelect®/Genisys® Therapy Systems

REMOVE CONNECTOR INFILL

LANYARD NOT ILLUSTRATED

FIGURE 6.34

C. Replacing Connector Board

Replace new Connector Board, part number

27059 in reverse order of steps 1-3 of section

6.9, B. Make Certain the words “THIS SIDE

UP” on Connector Board are facing up. Make certain Connector Board is completely seated in Stim Board Connector. See Figure 6.36.

Re-install the Connector Infill and Lanyard.

Refer to Figure 6.34. Re-assemble Therapy System. Refer to 6.5,

part C for proper instructions.

NOTE:

Do not over tighten the screws. Over tightening will damage the threads of the brass inserts.

PULL CONNECTOR BOARD

TOWARD SYSTEM FRONT

FIGURE 6.35

FIGURE 6.36

Page 77

6 REMOVAL/REPLACEMENT

6.10 THERAPY SYSTEM ULTRASOUND BOARD COMBINATION SYSTEMS ONLY

A. Tools and Equipment Required

#1 Phillips Screwdriver

Needle Nose Pliers

B. Ultrasound Board Removal

Separate Top from Bottom. Refer to 6.5, part

B. Remove Connector Board. Refer to 6.9.

2. NOTE:

It may be necessary to have help in removing the Ultrasound Board due to the tight fit of the Header Connector between the Ultrasound Board and the Stim Board.

Gently and firmly pull up the back corners

of the Ultrasound Board and use the Needle Nose Pliers to release the board from the Blue Stand offs in each corner of the Ultrasound Board. See Figure 6.37.

Firmly pull each side of the Ultrasound

board up until the board is almost off of the Header Connector and is clear of the Stand Off Barbs. See Figure 6.38.

Use the Needle Nose Pliers to release the

Ultrasound Board from the front Stand Offs. See inset in Figure 6.37.

C. Replacing Ultrasound Board

Replace new Ultrasound Board, part

number 27055 in reverse order of steps 1-5 above.

Intelect®/Genisys® Therapy Systems

FIGURE 6.37

FIRMLY PULL EACH SIDE OF THE

BOARD UP

FIGURE 6.38

MAKE CERTAIN THE STIM BOARD HEADER PINS ARE PROPERLY ALIGNED WITH THE ULTRASOUND BOARD WHEN INSTALLING ULTRASOUND BOARD. SEE FIGURE 6.39.

FAILURE TO PROPERLY ALIGN HEADER PINS WILL RESULT IN SEVERE DAMAGE TO THE SYSTEM.

Re-assemble Therapy System. Refer to 6.9

and 6.5, part C for proper instructions.

NOTE:

Do not over tighten the screws. Over tightening will damage the threads of the brass inserts.

FIGURE 6.39

Page 78

6 REMOVAL/REPLACEMENT

6.11 THERAPY SYSTEM STIM BOARD CHANNELS 1/2

A. Tools and Equipment Required

#1 Phillips Screwdriver

Needle Nose Pliers

Flat Blade Screwdriver

B. Stim Board (Channels 1/2) Removal

Remove Channel 3/4 Electrotherapy, NiMH

Battery, or Laser Module, if installed. Refer to

6.1 for instructions. Remove sEMG Module if equipped. Refer

to 6.3. Separate Top from Bottom. Refer to 6.5,

part B. Remove Connector Board. Refer to 6.9.

Remove Ultrasound Board on Combination

Systems. Refer to 6.10. Lay Therapy System on one side and use the

Flat Blade Screwdriver to remove the 1/4 Turn Fastener retaining the Stim Board in position. See Figure 6.40.

Remove System to Module Ribbon Cable

from System. See Figure 6.40A. Gently pull up on each corner and release

the plastic retaining tabs holding the Stim Board in position. See Figure 6.41.

C. Replacing Stim Board

Replace new Stim Board, part number 27056

in reverse order of steps 1-8 above. Make certain Jumpers are properly set on Stim Board. See Figure 6.41A

NOTE:

Position Ribbon Cable so the Blue Strip is positioned as shown in Figure 6.40A. Press on Stim Board while seating Ribbon Cable to the system. On Combination Systems, install the Ribbon Cable and 1/4 turn fastener before installing the Ultrasound Board.

Re-assemble Therapy System. Refer to

6.10 part C, 6.9 and 6.5, part C for proper instructions.

NOTE:

Do not over tighten the screws. Over tightening will damage the threads of the brass inserts.

REMOVE

RIBBON CABLE

BLUE STRIP

FIGURE 6.40 A

RELEASE LOCKING TABS ON EACH SIDE OF STIM BOARD

CHANNEL 1/2

POSITION

FIGURE 6.41A

Intelect®/Genisys® Therapy Systems

SLOT 90° TO

LOCKED INDICATOR

LOCKED

INDICATOR

FIGURE 6.40

FIGURE 6.41

CHANNEL 3/4

POSITION

Page 79

6 REMOVAL/REPLACEMENT

6.12 THERAPY SYSTEM POWER SUPPLIES

NOTE:

The Vectra Genisys, Intelect XT, and Intelect Vet Therapy Systems incorporate two different Power Supply configurations:

Combination Therapy System- Two Power Supplies, one 75 Watt for Ultrasound Power and one 100 Watt to power the rest of the system.

Electrotherapy System- One 100 Watt Power Supply.

Intelect®/Genisys® Therapy Systems

A. Tools and Equipment Required

#1 Phillips Screwdriver

Insulated Needle Nose Pliers

Flat Blade Screwdriver

Digital Multimeter

B. Power Supply Removal

Separate Top from Bottom. Refer to 6.5,

part B. Remove Connector Board. Refer to 6.9.

Remove Ultrasound Board on Combination

Systems. Refer to 6.10. Remove Stim Board. Refer to 6.11.

Using the # 1 Phillips Screwdriver, remove

the two screws securing the Power Supply Assembly to the System Housing. See Figure 6.42.

REMOVE SCREWS

FIGURE 6.42

REAR

MOUNTING

TAB S

BRACKETS

POWER SUPPLY

ASSEMBLY

FIGURE 6.43

100 WATT

POWER SUPPLY

POWER SUPPLIES RETAIN HIGH VOLTAGE!

WHEN REMOVING FROM SYSTEM, HANDLE POWER SUPPLIES BY MOUNTING BRACKETS ONLY.

Lift Power Supply Assembly up to remove

from rear mounting tabs. See Figure 6.43. Using the Digital Multimeter, discharge the

Power Supplies as follows: a) 100 Watt Power Supply- Discharge Capacitor C4. See Figure 6.44. b) 75 Watt Power Supply (Combo Systems Only)- Discharge Capacitor on back of Power Supply PC Board. Pins are on either side of “R8A” on PC Board. See Figure 6.44.

75 WATT

POWER SUPPLY

COMBINATION SYSTEMS ONLY

FIGURE 6.44

Page 80

6 REMOVAL/REPLACEMENT

Using Insulated Needle Nose Pliers, disconnect the Mains Connector Wiring Harness from the Power Supply Assembly. See Figure 6.45.

Remove 100 Watt Power Supply from Mounting Bracket by removing the two retaining screws from the inside top of the Power Supply. See Figure 6.46. NOTE: Steps 10 and 11 below applies only to Combination Systems.

10.

Remove 75 Watt Power Supply from Mounting Bracket by removing the two mounting screws on the back of Mounting Bracket securing the 75 Watt Power Supply. See inset at Figure 6.46

11.

Using Insulated Needle Nose Pliers, remove the 100 Watt Power Supply Harness from the 75 Watt Power Supply. See Figure 6.47.

Intelect®/Genisys® Therapy Systems

MAINS WIRING

HARNESS

PLIERS NOT

SHOWN

FOR CLARITY

FIGURE 6.45

100 WATT

SCREWS

C. Replacing Power Supplies

Replace new Power Supplies in reverse order of preceding steps, using part numbers:

a) 27048 100 Watt Power Supply b) 27049 75 Watt Power Supply (Combo

System Only)

Re-assemble Therapy System. Refer to 6.11, part C, 6.10, part C, 6.9, part C, and 6.5, part C for proper instructions.

NOTE:

Do not over tighten the screws. Over tightening will damage the threads of the brass inserts.

75 WATT SCREWS

FIGURE 6.46

FIGURE 6.47

Page 81

6 REMOVAL/REPLACEMENT

6.13 CHANNEL 3/4 ELECTROTHERAPY MODULE CONNECTOR BOARD

A. Tools and Equipment Required

#1 Phillips Screwdriver

Flat Blade Screwdriver

B. Module Connector Board Removal

Remove Module from Therapy System.

Refer to 6.2. Release the Module Top Retaining Tabs with

the Flat Blade Screwdriver. See Figure 6.48. Remove Top.

Remove Module Connector Infill. See

Figure 6.49. Carefully pull Connector Board out toward

front of Module. See Figure 6.50.

C. Replacing Connector Board

Replace new Connector Board, part

number 27059 in reverse order of steps 1-4 above. Make Certain the words “THIS SIDE UP” on Connector Board are facing up. Make certain Connector Board is completely seated in Stim Board Connector. See Figure 6.50.

Re-install the Connector Infill and Lanyard.

Refer to Figure 6.49. Re-assemble Therapy System referring to

the appropriate sections of this manual for proper instructions.

NOTE:

Do not over tighten the screws. Over tightening will damage the threads of the brass inserts.

Intelect®/Genisys® Therapy Systems

RELEASE TABS

FIGURE 6.48

LIFT CONNECTOR INFILL OUT

OF MODULE HOUSING

FIGURE 6.49

FIGURE 6.50

Page 82

6 REMOVAL/REPLACEMENT

6.14 CHANNEL 3/4 ELECTROTHERAPY MODULE STIM BOARD

Intelect®/Genisys® Therapy Systems

A. Tools and Equipment Required

#1 Phillips Screwdriver

Flat Blade Screwdriver

B. Channel 3/4 Electrotherapy Module Stim Board Removal

Remove Module from Therapy System.

Refer to 6.2. Remove Module Connector Infill. Refer

to Figure 6.13. Remove Module Connector Board. See

Figure 6.51. Lift Channel 3/4 Stim Board from Module

Housing. See Figure 6.51A.

C. Replacing Channel 3/4 Electrotherapy Module Stim Board

Replace new Stim Board, part number

27056 in reverse order of steps 1-4 above. Re-assemble Module and Therapy System

referring to the appropriate sections of this manual for proper instructions.

NOTE:

Do not over tighten the screws. Over tightening will damage the threads of the brass inserts.

CONNECTOR

BOARD

FIGURE 6.51

LIFT OUT

STIM BOARD

FIGURE 6.51A

Page 83

6 REMOVAL/REPLACEMENT

6.15 MOUNTING AND DISMOUNTING THERAPY SYSTEM AND THERAPY SYSTEM CART

Intelect®/Genisys® Therapy Systems

A. Mounting Therapy System to Therapy System Cart

Remove all the Storage Bins from both sides of the Therapy System Cart by pulling each bin out and up. See Figure 6.52.

Allow approximately 11.5 cm (4.5”) of the power cord extending through the top of the cart for connecting to system. If the system is equipped with an optional NiMH Battery, Laser, or Channel 3/4 Electrotherapy Module, it will be necessary to allow 16.5 cm (6.5”) of the Power Cord extending through the top of the Therapy System Cart. See Figure 6.53.

Secure the System to the cart with the four socket head screws in the Therapy System Cart Top. See Figure 6.54.

NOTE:

Secure the System to the cart by tightening the screws by hand only. Do not use a wrench to tighten the screws. Overtightening may cause damage to the System or Module housing.

Plug Power Cord into the System Mains Disconnect and reinstall the Rear Access Panel. Install all lead wires and cables to the System.

Install Storage Bins into Therapy System Cart. Start with bottom Storage Bin first.

REMOVE

ALL BINS

FIGURE 6.52

11.5 CM 4.5” SYSTEM ONLY

16.5 CM 6.5”

SYSTEM W/MODULE

FIGURE 6.53

HAND TIGHTEN THE SOCKET

HEAD SCREWS TO SECURE

SYSTEM TO CART

B. Dismounting Therapy System from Therapy System Cart

To remove the System from the Therapy System Cart, repeat the Mounting System to Therapy System Cart instructions in reverse order.

FIGURE 6.54

Page 84

7 GENERAL MAINTENANCE

7.1 CLEANING THE SYSTEM

A. Cleaning the Therapy System

With the system disconnected from the power source, clean the system with a clean, lint free cloth moistened with water and mild antibacterial soap. If a more sterile cleaning is needed, use a cloth moistened with an antimicrobial cleaner.

Do not submerse the system in liquids. Should the unit accidentally become submersed, contact the dealer or Chattanooga Group Service Department immediately. Do not attempt to use a system that has been wet inside until inspected and tested by a Technician certified by Chattanooga Group.

Do not allow liquids to enter the ventilation holes in the optional modules. This could permanently damage the modules.

B. Lens Cleaning

1. Therapy System Screen Lens

Clean the Therapy System Lens with the NOVUS® Plastic Polishing System. NOVUS can be purchased by going to novuspolish.com on the internet. Follow the instructions as given by NOVUS on their product.

Do Not Use alcohol or chlorine based solvents as this may damage the lens.

2. Laser Applicator Lenses

Use only NOVUS #1 to clean the Laser Applicator Lenses. The Lens associated with each Laser Applicator has certain optical qualities that are critical to the proper operation of the Laser Applicator. Do not use NOVUS #2 OR #3 on the Laser Applicator Lenses. If the Lens is scratched it must be replaced by the factory.

The Laser applicators are not designed to prevent the ingress of liquids. Do not submerse the Laser Applicator in any liquid.

Service

Intelect®/Genisys® Therapy Systems

7.2 CALIBRATION REQUIREMENTS

A. Ultrasound Applicators:

Annual factory calibration is required for all Ultrasound Applicators. Only the Applicators should be sent to the factory for this procedure.

B. Laser Applicators

All Laser Applicators require annual calibration. All Laser Applicators must be sent to the factory for annual calibration.

7.3 FIELD SERVICE

A. All field service procedures as described in

this Service Manual for the Intelect XT and Vectra Genisys must be performed by a Service Technician certified by Chattanooga Group.

All field service procedures as described in this

Service Manual for the Intelect Vet must be performed by a Service Technician certified by Ferno Veterinary Systems

B. Any attempted outside the scope of this

Service Manual is the sole responsibility and liability of the Field Technician performing such procedures.

C. All repairs to the Laser Module and Laser

Applicators must be performed at the factory. There are no field serviceable components for the Laser Module or Laser Applicators.

7.4 FACTORY SERVICE

When the Vet Therapy Systems contact the dealer or Chattanooga Group Service Department.

When the factory service, contact Ferno Veterinary Systems

Vectra Genisys, Intelect XT, and Intelect

Intelect Vet Therapy Systems

requires factory service,

require

NOVUS is the Registered Trademark of NOVUS Inc.

Page 85

8 ULTRASOUND CALIBRATION

8.1 GENERAL

A. Tools and Equipment Required

Intelect/Genisys Combination Therapy

System and all Intelect/Genisys Ultrasound Applicators associated with the System being serviced.

Ohmic Instruments UPM DT 10 or DT 100

Ultrasound Power Meter, set to “watts”. Degassed Water. Refer to page 37 for

Degassed Water Recipes.

USE ONLY DEGASSED WATER IN POWER METER FOR CALIBRATING ULTRASOUND APPLICATORS.

USE OF OTHER TYPES OF WATER WILL CAUSE FALSE READINGS AND BAD TEST RESULTS.

SEE PAGE 37 FOR DEGASSED WATER RECIPES. USE OF OTHER BRANDS OR TYPES OF TOOLS,

EQUIPMENT, FIXTURES, MATERIALS, AND SUPPLIES OTHER THAN THOSE SPECIFICALLY LISTED IN “A. Tools and Equipment Required” ABOVE WILL GIVE BAD TEST AND CALIBRATION RESULTS.

IF PROPER EQUIPMENT IS NOT AVAILABLE OR CAN NOT BE OBTAINED, SEND THE ULTRASOUND APPLICATORS TO THE FACTORY FOR CALIBRATION.

Intelect®/Genisys® Therapy Systems

THERAPY SYSTEMS WITH

SOFTWARE VERSION 2.0 OR

ABOVE

FIGURE 8.1

ULTRASOUND CALIBRATION

BUTTON

B. Ultrasound Applicator Calibration Procedures

Enter the Technical Service Screen of the

Therapy System by pressing the Stop, Pause, and Start Buttons simultaneously. See Figure 8.1.

NOTE:

To access the Technical Service Screen of Therapy Systems with Version 2.0 or above software, simultaneously press the two buttons located at the upper right of the screen. See inset at Figure 8.1.

Set up Power Meter per Ohmic User Manual.

Position the Ultrasound Applicator in the Power Meter.

Press the Ultrasound Calibration Button. See

Figure 8.2. Press the Head Size Button until the size

applicator being calibrated is displayed. See Figure 8.3.

Press the Start Button, refer to Figure 8.3.

Follow the instructions displayed on the Therapy System.

Repeat this procedure for each Ultrasound

Applicator associated with the Therapy System being serviced.

HEAD SIZE BUTTON

FIGURE 8.2

START

BUTTON

FIGURE 8.3

Page 86

9 PARTS

TOP TO BOTTOM ASSEMBLY

Intelect®/Genisys® Therapy Systems

TOP ASSEMBLY SEE PAGE 84

BOTTOM ASSEMBLY SEE PAGE 82

ITEM

NUMBER

1 27159 Bottom Assembly to Top Assembly Ribbon Cable 1

2 27306 Rear Access Panel 1

3 27138 Screw, M3 x 16 mm 4

4 27029 Front Access Panel 1

5 27020 Lanyard 1

6 21188 Screw, #4-40 x .375in 1

7 27007 Front Infill 1

PART

NUMBER

DESCRIPTION QTY

REQ'D

Page 87

9 PARTS

COMBINATION SYSTEM BASE ASSEMBLY

Intelect®/Genisys® Therapy Systems

STIM & ULTRASOUND BOARD ASSEMBLY SEE PAGE 83

3, 4, 15

ITEM

NUMBER

1 27022 Mains Harness Clip 1

2 27276 Main Power Switch 1

3 27153 Fuse Holder 2

4 27154 Fuse Carrier 2

5 27277 Mains Power Input Connector 1

6 27010 Applicator Holder 1

7 27274 Feet 4

8 27436 Stim Board 1/4 Turn Pin 1

9 27059 Stim Connector Board 1

10 27142 Screws, M3 x 6mm 2

11 27006 Base Housing 1

12 27048 100 Watt Power Supply 1

13 27049 75 Watt Power Supply (Combination Systems Only) 1

14 27000 Power Supply Mounting Bracket 1

15 71772 Fuse, 6.3A 2

PART

NUMBER

DESCRIPTION QTY

REQ'D

Page 88

9 PARTS

COMBINATION STIM & ULTRASOUND PC BOARD ASSEMBLY

Intelect®/Genisys® Therapy Systems

ITEM

NUMBER

1 27055 Ultrasound PC Board 1

2 27161 Ultrasound to Stim Header 1

3 27160 PC Board Stand Off 4

4 27057 Stim PC Board 1

PART

NUMBER

DESCRIPTION QTY

REQ'D

Page 89

9 PARTS

Intelect®/Genisys® Therapy Systems

TOP HOUSING ASSEMBLY

7  7A

1, 1A and 1B

2  2A

3  3A

6  6A

ITEM

NUMBER

1 27107 Top Housing (Vectra Genisys) 1

1A 27237 Top Housing (Intelect XT) 1

1B 29024 Top Housing (Intelect Vet) 1

2 27026 Left Keymat (Vectra Genisys) 1

2A 27235 Left Keymat (Intelect XT) 1

3 27027 Right Keymat (Vectra Genisys) 1

3A 27236 Right Keymat (Intelect XT) 1

4 27051 Keymat PC Board 1

5 27142 Screw, M3 x 6 mm 10

6 27028 Bottom Keymat (Vectra Genisys) 1

6A 27301 Bottom Keymat (Intelect XT) 1

7 27305 Intensity Control Knob (Vectra Genisys) 1

7A 27238 Intensity Control Knob (Intelect XT) 1

PART

NUMBER

DESCRIPTION QTY

CONTROL BOARD

ASSEMBLY

SEE PAGE 85 AND 86

REQ'D

Page 90

9 PARTS

VECTRA GENISYS CONTROL BOARD ASSEMBLY

Intelect®/Genisys® Therapy Systems

ITEM

NUMBER

1 27093 Color Display Mounting Bracket/Spacer 2

2 27162 Color Display 1

3 27012 Contrast Knob (Not Fuctional) 1

4 27053 Color Control PC Board 1

5 27137 Screw, M4 x 8 mm 2

6 21188 Screw, PSM PT Type 4

7 27021 Air Exhaust Funnel 1

8 27158 Cooling Fan 1

9 27136 Screw, #4-40 x .375” 4

10 27144 Fan Mounting Stand Off, M4 x 16 mm 2

11 27024 MMC Card Top 1

12 27009 Patient Data Card and MMC Card System Port Housing 1

PART

NUMBER

DESCRIPTION QTY

REQ'D

Page 91

9 PARTS

INTELECT XT CONTROL BOARD ASSEMBLY

Intelect®/Genisys® Therapy Systems

ITEM

NUMBER

1 27512 Screw, M3 x 4 mm 4

2 27180 Monochromatic LCD 1

3 27145 Stand Off, M3 x 10 mm 4

4 27012 Contrast Knob (Functional) 1

5 27053 Control PCB 1

6 27137 Screw, M4 x 8 mm 2

7 27021 Air Exhaust Funnel 1

8 27144 Stand Off, M4 x 16 mm 2

9 27142 Screw, M3 x 6 mm 4

10 27158 Cooling Fan 1

11 27136 Screw, M4 x 35 mm 2

12 27756 Inverter 1

13 27009 Patient Data Card and MMC Card System Port Housing 1

14 27085 MMC Card Top 1

PART

NUMBER

DESCRIPTION QTY

REQ'D

Page 92

9 PARTS

CHANNEL 3/4 ELECTROTHERAPY MODULE ASSEMBLY

Intelect®/Genisys® Therapy Systems

ITEM

NUMBER

1 27015 Module Top 1

2 27353 Stim Board to Ribbon Cable Header 1

3 27057 Stim PC Board 1

4 27016 Module Bottom Housing 1

5 27150 Feet 4

6 27061 Channel 3/4 Stim Connector PC Board 1

7 27017 Connector Infill 1

8 27136 Module to Therapy System Ribbon Cable (Mounted onto Therapy System) 1

PART

NUMBER

DESCRIPTION QTY

REQ'D

Page 93

10 SCHEMATICS

Intelect®/Genisys® Therapy Systems

INTELECT/GENISYS THERAPY SYSTEM-

CONTROL BOARD

27053 Sheet 1

Page 94

10 SCHEMATICS

Intelect®/Genisys® Therapy Systems

INTELECT/GENISYS THERAPY SYSTEM-

CONTROL BOARD

27053 Sheet 2

Page 95

10 SCHEMATICS

Intelect®/Genisys® Therapy Systems

INTELECT/GENISYS THERAPY SYSTEM-

CONTROL BOARD

27052 Sheet 3

Page 96

10 SCHEMATICS

Intelect®/Genisys® Therapy Systems

INTELECT/GENISYS THERAPY SYSTEM-

ULTRASOUND PC BOARD

27055 Sheet 1

Page 97

10 SCHEMATICS

Intelect®/Genisys® Therapy Systems

INTELECT/GENISYS THERAPY SYSTEM-

ULTRASOUND PC BOARD

27055 Sheet 2

Page 98

10 SCHEMATICS

Intelect®/Genisys® Therapy Systems

INTELECT/GENISYS THERAPY SYSTEM-

ULTRASOUND PC BOARD

27055 Sheet 3

Page 99

10 SCHEMATICS

Intelect®/Genisys® Therapy Systems

INTELECT/GENISYS THERAPY SYSTEM-

STIM BOARD

27057 Sheet 1

Page 100

10 SCHEMATICS

Intelect®/Genisys® Therapy Systems

INTELECT/GENISYS THERAPY SYSTEM-

STIM BOARD

27057 Sheet 2