Chattanooga Service Manual - TRT550 Welch Allyn® Système de lavage auriculaire Manuel d'utilisation

Moving

Moving

Rehabilitation
Forward™

Rehabilitation
Forward™

ISO 13485 Certifi ed

Model TRT550 ....................110 -130V

Model 5840 ....................... 110 - 130V

and 220V - 240V

TABLE OF CONTENTS

i

Triton Traction Table

FOREWORD . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 1

1 SAFETY PRECAUTIONS.. .. .. .. .. .. .. .. .. .. .. .. .. ..24

1.1 PRECAUTIONARY INSTRUCTIONS .. .. .. .. .. .. 2

2 NOMENCLATURE . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 5

2.1 TRITON TRACTION TABLE

EXTERNAL COMPONENTS.. .. .. .. .. .. .. .. .. .. .. 5

3 SPECIFICATIONS .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 6

3.1 PHYSICAL SPECIFICATIONS.. .. .. .. .. .. .. .. .. .. 6

3.2 TABLE SPECIFICATIONS .. .. .. .. .. .. .. .. .. .. .. .. 6

3.3 CONTROLLER SPECIFICATIONS . .. .. .. .. .. .. .. 7

4- TROUBLESHOOTING.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 8-12

4.1 TRITON TRACTION TABLE

TROUBLESHOOTING .. .. .. .. .. .. .. .. .. .. .. .. .. .. 8

4.2 VISUAL INSPECTION .. .. .. .. .. .. .. .. .. .. .. .. .. .. 8

4.3 ELECTRICAL SAFETY .. .. .. .. .. .. .. .. .. .. .. .. .. .. 9

4.4 GROUND CONTINUITY.. .. .. .. .. .. .. .. .. .. .. .. .. 9

4.5 HIPOT TEST . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 9

7 PARTS . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 17-22

7.1 FINAL ASSEMBLY .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 17

7.2 MACHINE STAND ASSEMBLY .. .. .. .. .. .. .. .. 19

7.3 GULLWING BASE 1 . .. .. .. .. .. .. .. .. .. .. .. .. .. .. 20

7.4 GULLWING BASE 2 . .. .. .. .. .. .. .. .. .. .. .. .. .. .. 21

8 WARRANTY .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 23

4.6 LEAKAGE .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 9

4.7 FOOT SWITCH CONTINUITY TEST.. .. .. .. .. .. 10

4.8 LINAK CB9 CONTROL BOX TEST.. .. .. .. .. .. .. 10

4.9 ACTUATOR . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 11

4.10 SQUEAKING .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 11

4.11 PROBLEM SOLVING . .. .. .. .. .. .. .. .. .. .. .. .. .. 12

5 REMOVAL AND REPLACEMENT.. .. .. .. .. .. .. 1315

5.1 FOOT CONTROL

REMOVAL AND REPLACEMENT . .. .. .. .. .. .. .13

5.2 CONTROLLER

REMOVAL AND REPLACEMENT . .. .. .. .. .. .. .13

5.3 ACTUATOR

REMOVAL AND REPLACEMENT . .. .. .. .. .. .. .14

5.4 MECHANICAL LOCK

REMOVAL AND REPLACEMENT . .. .. .. .. .. .. .15

6 MAINTENANCE.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .16

6.1 CLEANING . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .16

6.2 LUBRICATION . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .16

6.3 SERVICE .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .16

i

FOREWORD

Read, understand, and follow all safety precautions and information contained in the manual. This
information is intended to be used by trained and certified Chattanooga Group technicians.

The specifications put forth in this manual were in effect at the time of the publication. However,
owing to Chattanooga Group’s policy of continuous improvement, changes to these specifications
may be made at any time without obligation on the part of Chattanooga Group.

Chattanooga Group requires all Field Technicians stay informed and trained on all changes pertaining
to the Triton Traction Table. As significant changes occur to the table, service bulletins may be made
available on our web site (chattgroup.com) in lieu of reprinted manuals.

Technicians repairing the Triton Traction Table agree to assume all risk and liability associated with
this process.

This table is to be used only under the supervision of a licensed practitioner.

Triton Traction Table

©2006 Chattanooga Group or its affiliates, Hixson, Tennessee, USA. Any use of editorial, pictorial, or layout composition of this publication without express
written consent from Chattanooga Group is strictly prohibited. This publication was written, illustrated, and prepared for print by Chattanooga Group.

1

1 SAFETY PRECAUTIONS

1.1 PRECAUTIONARY INSTRUCTIONS

The precautionary instructions found in this
section and throughout this manual are indicated
by specific symbols. Understand these symbols
and their definitions before operating this
equipment. The definitions of these symbols are as
follows:

CAUTION –

Text with a “CAUTION” indicator will explain
possible safety infractions that could have the
potential to cause minor to moderate injury or
damage to equipment.

WARNING –

Text with a “WARNING” indicator will explain
possible safety infractions that will potentially
cause serious injury and equipment damage.

DANGER –

Text with a “DANGER” indicator will explain
possible safety infractions that are imminently
hazardous situations that would result in death
or serious injury.

Text with a “Dangerous Voltage” indicator serves
to inform the technician of possible hazards
resulting in the electrical charge disbursement
from certain components if handled or serviced
improperly.

NOTE –

Throughout this manual, “NOTE” may be found.
These Notes are helpful information to aid in
the particular area or function being described.

Triton Traction Table

Read, understand, and practice the precautionary

•

and operating instructions found in this manual.
Know the limitations and hazards associated with
your treatment table. Observe all precautionary
and operational decals placed on the table.

Do not operate this table in an environment

•

where other devices are being used that
intentionally radiate electromagnetic energy in
an unshielded manner. Portable and mobile RF
communications equipment can affect medical
electrical equipment.

This table generates, uses, and can radiate

•

radio frequency energy and, if not installed and
used in accordance with the instructions, may
cause harmful interference to other devices
in the vicinity. However, there is no guarantee
that interference will not occur in a particular
installation. Harmful interference to other
devices can be determined by connecting and
disconnecting this table to the Mains power. Try to
correct the interference using one or more of the
following: reorient or relocate the receiving device,
increase the separation between the equipment,
connect the table to an outlet on a different circuit
from that which the other device(s) are connected
and consult the Chattanooga Group Service
Department for help.

Keep table out of high moisture environments.

•

This table should be operated, transported, and

•

stored in temperatures between 0° F (-18° C) and
140° F (60° C), with relative humidity ranging from
30% - 80%.

Do not exceed patient lifting capacity of 300 lbs

•

(136 kg).
Support the table section(s) with both hands

•

when making any adjustments.
Inspect cables and connectors before each use.

•

2

1 SAFETY PRECAUTIONS

1.1 PRECAUTIONARY INSTRUCTIONS CONTINUED

Triton Traction Table

• The tool, lubrication and locking compound
requirements listed are critical to proper
maintenance and repair of the table.

• Failure to use and maintain the table and its
accessories in accordance with the instructions
outlined in this manual will render the warranty
void.

• This device should be used only under continued
supervision of a licensed practitioner.

• Make certain the unit is electrically grounded
by connecting only to a grounded electrical
service receptacle conforming to the applicable
national and local codes.

• Care must be taken when operating this
equipment adjacent to or stacked with other
equipment. Potential electromagnetic or other
interference could occur to this or other
equipment. Try to minimize this interference by
not using other equipment in conjunction with it,
(i.e. cell phones, etc.)

• Do not leave the table unlocked and unattended
at any time.

• Never place your hands or feet near the working
mechanism of the table when making
adjustments to height or table sections.

• Use only accessories that are specially designed
for the Triton Traction Table. Do not use
accessories manufactured by other companies
with the Triton Traction Table. Chattanooga Group
is not responsible for any consequence resulting
from using products manufactured by other
companies. The use of other accessories or cables
may result in increased emissions or decreased
immunity of the Triton Traction Table.

• When making adjustments to the table sections,
make certain the patient's weight is supported
before adjusting.

• Do not lift the table by the head section.

• Never transport a patient on the Triton Traction
Table. This table is not designed to support a
patient during transport.

• Do not smoke on or around table.

• Do not allow any unsupervised patient access to
the traction table.

• The table sections should be locked before
the loading or unloading of a patient. Do not
reposition or allow the patient to get on or
off the table while the table is ascending or
descending.

• This table should only be operated under the
supervision of a licensed medical practitioner
that is familiar with the precautionary measures
and operational functions associated with the
table being used.

• Do not use a damaged Mains Power Cord. Using
a damaged Mains Power Cord may cause table
damage, malfunction, electrical shock, fire, or
personal injury. If the Mains Power Cord
becomes damaged, discontinue use
immediately and contact the dealer for
replacement of the Mains Power Cord.

• Disconnect the table from the power source
before attempting any maintenance, installation,
removal, or replacement procedures to prevent
electrical shock and possible damage to the
table.

3

1 SAFETY PRECAUTIONS

1.1 PRECAUTIONARY INSTRUCTIONS CONTINUED

• Do not connect the table to an
electrical supply without first verifying
that the power supply is grounded
and of the correct voltage. Use of an
electrical supply that is not grounded
and/or of the incorrect voltage may
cause table damage, malfunction,
electrical shock, fire, or personal injury.
Your table was constructed to operate
only on the electrical voltage specified
on the Voltage Rating and Serial
Number Plate. Contact the
Chattanooga Group dealer if the
table is not properly rated.

• Do not allow any person, object, or
device to be under the table while the
table is in operation.

Triton Traction Table

4

2 NOMENCLATURE

2.1 TRITON TRACTION TABLE EXTERNAL COMPONENTS

The nomenclature graphic below, Figure 2.1, indicates
the general location of the major components of the
Triton Traction Table.

1

2

3

Know the components and their functions before
performing any operation of or service to the
Triton Traction Table.

Triton Traction Table

4

5

Grab Bar

1.

Head Section

2.

Mid Section

3.

Lower Section

4.

Traction Unit Mount

5.

Traction Unit Stand

6.

Upper Frame

7.

Lockable 4 " (10.16 cm) casters

8.

Lower Section Lock Release

9.

Lower Frame

10.

13

12

11

9

10

FIGURE 2.1

11.

12.

13.

7

6

8

Mid Section Lock Release

Foot Control

Head Section Lock Release

5

3 SPECIFICATIONS

3.1 PHYSICAL SPECIFICATIONS

Triton Traction Table

66 cm

(26 ")

90°

FIGURE 3.1

195.6 cm
(77 ")

40.6 cm
(16 ")

23 cm

(9 ")

90°

58.4 cm
(23 ")

25°

21.5 in - 41.5 in

54.6 cm - 105.4 cm

68.6 cm
(27 ")

246.4cm
(97")

FIGURE 3.2

3.2 TABLE SPECIFICATIONS

Operation 120 V 230 V

Rated Frequency 50/60 Hz 50/60 Hz

Current 1.6 A 1.0 A

Power Input 200 W 230 W

Fuses 1.6 A (Non-serviceable) 1.0 A (Non-serviceable)

Patient Lifting Capacity 136 kg (300 lbs) 136 kg (300 lbs)

Patient Structural Capacity 182 kg (400 lbs) 182 kg (400 lbs)

Protected Class 1, Type B Class 1, Type B

Duty Cycle 10% 10%

Table Length (Head to Toe) 195.6 cm (77") 195.6 cm (77")

Classified by Intertek Testing Services NA Inc.

Conforms to UL Standard 60601-1

Certified to CAN/CSA Standard C22.2 No. 601.1-M90
w/A2

Meets Directive 93/42/EEC.
Compliant to IEC/EN 60601-1, IEC
60601-1-2

6

3 SPECIFICATIONS

3.3 CONTROLLER SPECIFICATIONS

Triton Traction Table

110 - 130 V

CONTROLLER

Rated Frequency 50/60 Hz 50/60 Hz

Maximum Current In 2.7 A 1.5 A

Power Input 200 W 230 W

Fuses 1.6 A - (Non serviceable) 1.0 A - (Non serviceable)

Duty Cycle 10% 10%

220 - 240 V

CONTROLLER

7

4 TROUBLESHOOTING

Triton Traction Table

4.1 TRITON TRACTION TABLE TROUBLESHOOTING

A. General- Electronic

1. Information within this section in respect

to electronic components is intended to help
with troubleshooting of the Controller and
Actuator.

2. Techniques are provided to determine
whether or not electrical components need to
be replaced.

3. Once it has been determined that a particular
part requires replacement, use only parts
obtained from Chattanooga Group.

B. General- Replacement Components

1. Critical component replacement parts for the
table are available as subassemblies only.
Individual components of these subassemblies
will not be made available by Chattanooga
Group.

C. General- Tests and Repair Procedures

1. Certain tests and repair procedures may
require the use of special tools and/or
fixtures. These will be listed at the particular
test where they are required. Testing with any
other special tool or fixture other than those
stated could give erroneous readings or test
results. Always perform the tests exactly as
stated to ensure accurate results.

2. Test equipment settings will be listed for
each test performed prior to the respective
test. This will ensure the test is performed to
Chattanooga Group standards and enable
proper readings.

D. Tools, Fixtures, and Equipment Required

• Multimeter

• 3/16" Combination Wrench

• 9/16" Combination Wrench

• 1/2" Combination Wrench

• T-20 TORX Wrench

• Flathead Screwdriver

• Pliers

• 3/16" Allen Wrench

• 1/8" Allen Wrench

• 3/16" Pin Punch

• Hammer

4.2 VISUAL INSPECTION

A. General

Inspect all four cushions of the table to verify that
they are in good condition without rips or
tears.

Raise the table to full height by pressing the
UP side of the foot control.

Unplug the table from the Mains power
before continuing the inspection.

Inspect the two springs under the head and
lower sections to verify that they are attached
to the lock rod assembly and the frame.

Inspect the large spring under the lower
section to verify that it is connected to the
inner frame and the Gullwing base.

While holding the head section, lift the lock
rod assembly handle and verify that the
cushion moves up and down. Release the
handle to verify that the lock engages. Repeat
this process while holding the leg section and
verify that the cushion moves upward and
that the lock will engage.

Toward the center of the table, inspect the
mechanical lock. Turn the knob clockwise to
disengage and counter clockwise to engage.
Verify that the teeth on the lock and gear rack
fit properly.

With the Mechanical lock disengaged, apply
pressure to the two cushions of the mid
section pushing the cushions away from each
other. Verify that separation between these
cushions occurs.

Inspect the four locking casters on the base
of the table. Press the level on each of the
casters upward to unlock. Verify that the table
moves. Engage each of the locks individually
by pressing down each lever. Attempt to
move the casters and verify that the lock is
holding.

Plug the table into the Mains power. Press the
DOWN side of the foot pedal to verify that the
table lowers.

8

4 TROUBLESHOOTING

Triton Traction Table

4.3 ELECTRICAL SAFETY

This table has been tested to UL 60601-1,
Standard for Safety for Medical Equipment.

It is the responsibility of the user to verify that
the table meets the safety and heath practices
determined by UL 60601-1 and your facility or
regulatory agency.

A. Power Requirements

Model TRT550 . . . . . . . . . . . . . . . . . . .

Model 5840 . . . . . . . . . . . . . . . . . . . . Input : 120 VAC

B.

Test Specifications

1. Equipment Required as per UL 60601-1

NOTE: Any indicating device (ohmmeter,

battery-and-buzzer combination, or the like)
may be used to determine compliance with
the grounding continuity requirements in
DVB.2.1 and DVE.2.1.1 of UL 60601-1.

4.4 GROUND CONTINUITY

As per UL 60601-1 . . . . . . . . .Achieve Continuity

4.5 HI POT TEST

In accordance with UL 60601-1 Method A

4.6 LEAKAGE

120 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100 μA

240 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .300 μA

Input : 120 VAC

50/60 Hz, 5A

and 230 VAC
50/60 Hz, 3A

NOTE: Ground Continuity and Leakage tests are
performed to verify that the table meets the
requirements listed.

Test methods must comply with UL 60601-1.

Continuity testing should occur between the
conductive parts of the product and the ground/
earth wire of the line cord or ground terminal.

Leakage testing should be performed on the
protective, earth or ground conductor, the
enclosures and any devices that are patient ­connected.

Classified by Intertek Testing Services
NA Inc.

Conforms to UL Standard 60601-1

Certified to CAN/CSA Standard C22.2
No. 601.1-M90 w/A2

Meets Directive 93/42/
EEC.Compliant to IEC/EN
60601-1, IEC 60601-1-2

9

4 TROUBLESHOOTING

Triton Traction Table

4.7 FOOT SWITCH CONTINUITY TEST

A. Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

40 V

The wire configuration for the single channel
foot switch is as follows:

SEE FIGURE 4.1

Green/Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . UP

Orange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DOWN

Red . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .COMMON

RED(CENTER PIN)

YELLOW

GREY

BROWN

GREEN/GROUND

ORANGE

WHITE

BLUE

VIOLET

FIGURE 4.1

FIGURE 4.1

B. Equipment Required

• Multimeter

1. Set the multimeter to Ω in Audio. The

meter will beep when continuity is achieved.

2. Unplug the table from the Mains power.

3. Unplug the foot control from the Controller.

4. Press and hold the UP button on the left
side of the foot control.

5. While pressing the foot control, touch the
black lead wire from the multimeter to the
RED pin on the foot control and the red lead
wire to the metal casing (GREEN). If the up
function of the foot control is working the
multimeter will beep. (SEE FIGURE 4.1.

6. Press the DOWN or right side of the foot
control.

7. While pressing foot control, touch the black
lead wire to RED pin and the red lead wire to
ORANGE pin. If the down function of the foot
control is working the multimeter will beep.

C. Test Results

If the multimeter beeps after the lead wires
are positioned in steps 5 and 7, the foot
switch has continuity and should be
functional.

NOTE: When using a multimeter without an
audio continuity setting the ohms reading
should be less than one ohm when using a .
calibrated multimeter.

4.8 LINAK CB09 CONTROL BOX TEST

A. Tests

1. Release the glide lock on the table. Separate
the cushions of the mid section and place a
rubber stopper or a block between the
upper frame and the closest metal bracket
on the lower frame. This will allow easier
removal of the third cushion.

2. Unplug the table from the Mains power.

3. Remove the four screws holding the third
cushion in place and remove the cushion,
allowing easy access to the controller.

NOTE: FIGURE 4.2 shows the DIN plug
output socket from the CB09. Socket 1 and
Socket 2 are used to test the functionality of
the control box.

PORT 1

SOCKET 1

SOCKET 2

FIGURE 4.2

4. Set the multimeter to the DC Voltage
mode. This mode will allow the multimeter
to measure the DC output voltage of the
Controller.

5. Plug the table back into the Mains power.

6. Insert the two multimeter lead wires into
Sockets 1 and 2. The color and location do
not matter to the test.

7. Press and hold one of the buttons on the
foot control.

B. Test Results

If the controller is working correctly, the
DC voltage should be approximately 40 volts.

10

4 TROUBLESHOOTING

64666

64675

64662

64664 (2)

64665

64114

(SHAFT COLLAR WITH SET SCREW HOLE)

MOTOR ROD

4.9 ACTUATOR

The Actuator is tested through the process
of elimination. If the foot control and the
Controller are tested and are functioning
correctly, the actuator is the likely cause of
failure.

4.10 SQUEAKING

A. Should squeaking occur when the table is
being raised or lowered, the linkage shaft
may be turning or there is not enough
lubrication on the motor rods.

B. Tables built prior to October 2002 do not
have a shaft collar with a set screw hole
installed on the Linkage Assembly
SEE FIGURE 4.3. Verify whether or not
the table was built with the collar shaft
installed.

C. If the tables have collar shafts, lubricate the
motor rods SEE FIGURE 4.3.

Triton Traction Table

D. Tables without collar shafts will require
installation of the Squeak Kit, part number

12676. Installation instructions are provided
in the kit.

64666

64662

64664 (2)

64114

(SHAFT COLLAR WITH SET SCREW HOLE)

64675

64665

MOTOR ROD

FIGURE 4.3

11

4 TROUBLESHOOTING

4.11 PROBLEM SOLVING

PROBLEM POSSIBLE CAUSE POSSIBLE REMEDIES

Actuator cannot be heard and
the table will not move up and
down.

Actuator will not lift the
required weight.

Actuator can be heard, but the
piston rod does not move in
and out.

Actuator runs very slowly or
insufficiently.

Power light on Controller does
not light up.

Controller power indicator
lights up and relays inside of the
Controller click, but the table
does not go up and down.

Table does not move when the
foot switch is pressed and the
relay is repeatedly clicking.

No power to the table. - Not connected to Mains.

Table will not lock or Lock knob
spins and will not lock.

- Connection from the Actuator
to the control box.

- Internal component of the
control box damaged.

- Actuator cable damaged.

- Foot control damaged.

- Internal components of the
Actuator damaged.

- Internal component of the
actuator damaged.

- Excessive load.

- Inadequate Mains power.

- Damaged cable to the Mains
power.

- Not connected to the Mains.

- Internal component of the
Controller damaged.

- Actuator plug is not correctly
pushed into the Controller.

- Defective Actuator.

- Defective Controller.

- Defective foot switch. - Replace the foot control.

- Cable to Mains defective.

- Mechanical lock broken.

- Set screw on the mechanical
lock is loose.

Triton Traction Table

- Verify that the connection is
well seated.

- Replace the Controller.

- Replace the Actuator.

- Replace the foot control.

- Replace the Actuator.

- Replace the Actuator.

- Check the weight limit.

- Check Mains voltage.

- Check cable for continuity.

- Connect to Mains.

- Replace Controller.

- Properly seat the Actuator
plug into the Controller.

- Replace the Actuator.

- Replace the Controller.

- Connect to Mains.

- Check continuity of cable.

- Replace mechanical lock.

- Tighten set screw.

Cushions will not glide. - Glide spring missing.

- Glide spring not attached.

Table is fully extended and will
not lower during treatment.

- Possible excessive load. - Remove load to lower.

12

- Install glide spring.

- Attach glide spring to board or
frame.

5 REMOVAL AND REPLACEMENT

Unplug the unit from the power source before
attempting removal or replacement procedures
to prevent electrical shock.

5.1 FOOT CONTROL REMOVAL AND REPLACEMENT

The foot control is replaced by simply unplugging
the old foot control and plugging in the new foot
control.

A. Part Number ............................................................66898

B. Equipment Required ......................................... None

Triton Traction Table

FASTENER

5.2 CONTROLLER REMOVAL AND REPLACEMENT

A. Part Number ...............................95353 (110 - 130V)

Part Number ................................95355 (220 - 240V)

B. Tools and Equipment Required

• 3/16 " Combination Wrench

• T-20 TORX Wrench

• Flathead Screwdriver

C. CB09 Controller Removal

1. Unplug the table from the Mains power.

2. From the head section of the table, remove
the left side panel REFER TO FIGURE 5.1.

3. To remove the side panel, insert the flat blade
of a screw driver into the slot under the center
pin of the four fasteners and push the pins
out. Once the pins are pushed out, the
fasteners are easily removed.

4. Push the side panel toward the center of the
table and slide out the side panel from
behind the frame.

FIGURE 5.1

FIGURE 5.2

5. Unplug the foot control and the mains power
cable from the Controller.

6. Insert a flathead screwdriver into the red slot
on the side of the Mains plug. Upward
pressure on the plug will assist with removal
REFER TO FIGURE 5.2.

7. Remove the set screw, part number 68227,
that holds the Controller onto the Actuator
using a T-20 TORX wrench
REFER TO FIGURE 5.3.

8. Slide the controller toward the end of the
table to remove.

FIGURE 5.3

13

5 REMOVAL AND REPLACEMENT

5.3 ACTUATOR REMOVAL AND REPLACEMENT

A. Part Number ............................................................65983

B. Tools and Equipment Required

• T-20 TORX Wrench

• 1/2" Combination Wrench

• Hammer

• 3/16" Pin Punch

• 3/16" Allen Wrench

• 1/8" Allen Wrench

C. Actuator Removal

1. Unplug the table from the Mains power.

2. Unplug the foot control and the Mains power
plug from the Controller.

3. Using at least two people, lay the table on its
side.

4. Using a 1/2" Combination wrench and a 3/16"
Allen wrench, remove the nut and bolt that
hold the main body of the Actuator to the
table frame REFER TO FIGURE 5.4.

5. Remove the shaft collars, part number 87616,
from both ends of the motor rod, part
number 65312 REFER TO FIGURE 5.5.

Triton Traction Table

FIGURE 5.4

SET SCREW

6. With the 1/8" Allen wrench, remove the set
screw that holds the motor rod in place.

7. Using a hammer and a Pin Punch, tap the
motor rod until it is free from the frame and
the Actuator REFER TO FIGURE 5.6.

NOTE: If the motor rod is not accessible, the
base can be moved to allow access.

8. Remove the Actuator and the Controller.

9. Using the T-20 TORX wrench, loosen the screw
that holds the Controller to the Actuator and
slide off the Controller REFER TO FIGURE

5.2.

NOTE: If the Actuator mounting holes do not
line up, the control box, foot control and power
cord can be connected to adjust the acturator
length. Disconnect the power cord and the foot
switch after adjustment.

10. Reverse these steps for installation of the
Actuator.

FIGURE 5.5

14

FIGURE 5.6

5 REMOVAL AND REPLACEMENT

5.4 MECHANICAL LOCK REMOVAL AND
REPLACEMENT

A. Part Numbers ........................................... 67372

B. Tools and Equipment Required

• 1/8" Allen wrench

• 9/16" Combination Wrench

Locking Mechanism Removal and Replacement

C.

1. Remove the knob, part number 61659,

from the end of the rod, part number
61102, closest to the mechanical locking
mechanism REFER TO FIGURE 5.7.

2. Remove the jam nut, part number 21745.

3. On the under side of the locking
mechanism remove the set screw, part
number 60013, that secures the locking
mechanism to the rod
REFER TO FIGURE 5.7.

SET SCREW

ROD AND FRAME

Triton Traction Table

JAM NUT

KNOB

FIGURE 5.7

4. Slide the end of the rod closest to the
locking mechanism through the frame.
Drop the rod down releasing it from the
Igus Bearing
REFER TO FIGURE 5.8).

5. Slide the locking mechanism off the end of
the rod.

6. Reverse these steps for installation of the
mechanical lock.

NOTE: Before tightening the set screw, verify
the teeth of the locking mechanism are
correctly positioned between the teeth on
the gear rack, part number 61104.

IGUS BEARING

MECHANICAL LOCK

FIGURE 5.8

15

6 MAINTENANCE

6.1 CLEANING

After each use, clean the table using a soft cloth
dampened with water and a mild antibacterial
detergent. Do not use abrasive cleaners or
cleaners containing d-limo ne ne.

6.2 LUBRICATION

The parts listed below should be lubricated as
needed throughout the life of the table.
The Mechanical Lock Assembly shown circled
on page 16. Part numbers 55782, 65142, and
65254 which can be seen on page 21. Part
number 65141 also shown on page 21 should
be lubricated as needed on the shaft and ends
of the rod.

NOTE: To lubricate the table, use a type of
grease (e.g., lithium grease) or a 3-in-1 oil. Do not
use WD-40 or a similar type of lubricant.

6.3 SERVICE

This information pertains to Warranty and Non

Warranty Repairs.

Triton Traction Table

3. Contact your dealer or Chattanooga Group for
service instructions.

4717 Adams Road
Hixson, TN 37343 USA
1-423-870-2281
1-800-592-7329 USA
1-423-875-5497 USA Fax
1-800-494-3395 Service USA
1-800-361-6661 Canada
[phone] Outside USA
[phone] Outside USA Fax

Should the Triton Traction Table require service,
contact the selling dealer or Chattanooga Group
Service Department. The following information
must be provided for units requiring service.

1. Written statement containing the following
information:

• RA Number - Obtain from factory

• Unit Model Number

• Unit Serial Number

• Contact person with Phone and Fax Numbers

• Billing information

• Detailed Description of Problem or Symptoms

2. Copy of original invoice issued at purchase of
the unit.

16

7 PARTS

7.1 FINAL ASSEMBLY

Triton Traction Table

64413

60394

77406

60039

21387

87558

77406

87568

60419

77407

60363

60697

60831

56501

64129

60822

61666

87546

70208

61104

77405

61755

87558

60419

60695

60016

63997

60363

87616

66955

60016

60817

64129

77411

65166

60363

60695

60695

61666

56507

61988

61984

62962

86176

60695

21745

61102

60016

60787

61985

60039

61659

61666

60039

64129

63997

SUB-ASSEMBLY

MECHANICAL LOCK

PART NUMBER 67372

77409

87616

61982

61695

60363

60695

60695

60695

87616

63695

61838

77410

87568

61659

64413

60394

64129

77406

21745

60039

63242

77406

77408

60695

60414

87616

87558

61620

60419

70208

60831

60229

60695

87558

60419

62388

87546

60822

60697

65166

77405

60419

86146

60697

60822

56500

60822

PART NUMBER 67375

GRAB BAR SUB-ASSEMBLY

17

7 PARTS

7.1 FINAL ASSEMBLY CONTINUED

Triton Traction Table

PA RT

DESCRIPTION QTY.

NO.

21387 WASHER 1/4 FLAT PLATED 4

21830 SCREW 1/4 - 20X1 RD HD PHILL PL 2

51065 GRIPS 36" GRAB ONS BLACK 1

56500 BAR TRACTION PNT 1

56501 SPRING EXTENSION LE - 125L -03M 1

56504 DECAL TRACTION LOCK RH 1

56505 DECAL TRACTION LOCK LH 1

60014 BUMPER RUBBER 3/4 SQ # SJ5023 1

60016 SCREW 1/4 20X3/4 HX CP PLT INT 6

60039 PIN ROLL 5/32 X 5/8 PLATED 6

60229 BRKT NOSE PLUG TR SS 2

60394 PIN SPRING 3/16 OD X 3/4 LEN 2

60419 WASHER 1/4 LOCK STAR PLT INT 20

60695 PLUG 1 X 2 X 14GA #132BB1399 BLK 12

60697 PLUG 1 X 1 X 16GA #132- BB-1189 4

60787 LINKAGE CONNECTOR MOV LOC PL 1

60817 SCREW 1/4 - 20 X 1-1/4 HEX PLT G 2

60822 SCREW 1/4 - 20 X 1-3/4 H HD CAP 14

60831 SCREW 3/8 - 16X1 - 3/4 HEX HD PL 4

61102 ROD SS 3/8X26.125 TR - 24 POL 1

61104 GEAR RACK 3/8 X 1/2 X 7 1/2 PLA 1

61620 HEAD SECTION BOARD 1

61666 HANDLE ALUM CASTG 1/2 - 13 PNT 4

61695 FIRST MID SECTION BOARD 1

61755 LEG SECTION BOARD 1

61838 BEARING IGUS #MF0810-04 1

61982 MID SECTION BOARD 1

61984 SPRING 0718 OD X 1/2 LG NEWCOM 1

PA RT

DESCRIPTION QTY.

NO.

61985 BLOCK 1/2 X 1 X 1 - 5/8 PLT 1

61988 ROD 1/2 DIA X 2 - 3/8 PLT 1

62388 SCREW #10 X 1 HX W/HD PLT 4

62962 PIN SPLIT 5/32 X 1 PLT 1

62983 NUT 1/4 - 20 HEX PLT 2

63242 BEARING IGUS #MF - 0810-12 1

63695 PLUG NOSE 1

63997 ROD SS 1/2 X 26 - 1/8 TR - 24 FT 2

64113 SPRING 1/2 X 2 1/2 X .063 PLT 2

65166 FASTENER PLS BLK M30-0630-08 22

66955 WASHER RUBBER 5/8 SQ 4

67372 LOCKING MECH S/A 1

67375 GRAB BAR S/A 1

70208 NUT 1/4 - 20 ESNA 4

77405 FRAME FOOT/NOSE 2

77406 LOCK ROD ASSY T 4

77407 LOCKING DEVICE FOOT 1

77408 LOCKING DEVICE NOSE 1

77409 ROD SMALL FRAME FOOT 1

77410 ROD SMALL FRAME NOSE 1

77411 INNERFRAME 1

86146 COVER SIDE TRITON PAINTED 2

87546 NUT 3/8 - 16 ESNA 4

87558 WASHER 16FW375125 MICRO 4

87568 SPACER 16FW500062 4

87616 COLLAR SHAFT 3/8 ID PLT C37 4

70208 NUT 1/4 - 20 ESNA 4

18

7 PARTS

7.2 MACHINE STAND ASSEMBLY

87855

61150

60898
61154

70208

61178

80805

21830

E

70208

61179

68900

87546

D

60737

61847

61847

Triton Traction Table

60370

66235

86027

63984

PA RT

DESCRIPTON OTY

NO.

80803 MACHINE STAND ASSEMBLY 1

21830 SCREW 1/4 - 20 X 1 RD HD PHIL PLT 2

60370 PLUNGER ASSEM INNER PRT PLT 1

60737 KNOB 1/4 - 20 FEMALE TREAD 30 1

60898 BOLT CARRIAGE 1/2 - 13 X 1 1/4 B 1

61150 TOP MACHINE STAND 1

61154 PLATE ROTATING MACH STND PNT 1

61178 RUBBER 1/8 X 4 1/4 X 7 1/8 1

61179 BRKT PIVOT MACHINE STAND PLT 1

61847 LUG 1 X 1 -1/2 X 14G RCR - 1510 -16P 2

63984 NUT 1/2 - 13 FLEX LOCK THIN PL 1

66235 SPRING ISOLATR C0420 - 042 -088 1

68900 WASHER FLAT 13MM 93475A290 2

70208 NUT 1/4 - 20 ESNA 5

80805 MACHINE STAND WELDMENT 1

86027 PLUG 1 1/2 SQ 12GA 1011382301 1

87546 NUT 3/8 - 16 ESNA 1

87855 SCREW 1/4 - 20X1 - 1/2 FH PHIL P 3

19

7 PARTS

7.3 GULLWING BASE 1

Triton Traction Table

77404

51063

60455

PA RT

NO.

51063 NUT 1/2 -13 ACORN HI CROWN 4

60455 CASTER 4" 2477DIK100S70 1/2 - 1 4

77404 GULLWING BASE ASSY W/TRACTION 1

DESCRIPTON OTY

20

7 PARTS

7.4 GULLWING BASE 2

Triton Traction Table

66898

95355 (220V)

87561

60013

65991

65983

60188

55782

65257

95353

65251

21187

(120V)

64676

65132

65146

65254

77427

65254

67194

87547

67194

65254

65257

PA RT

REF.
SERIAL #
DECAL

69271

65257

64656

64904

65141

65142

SEE SHEET 1 OF 2

69271

DESCRIPTON OTY

71784

60188

65991

65141

NO.

21187 SCREW SETS OCCONE 1/4 - 20 X 3/8 ALL 1

55782 BOLT SHLDR 3/8 X 1-3/4 GD8 PLT 1

60013 SCREW # 8 X 3/8 HX W/HD S/M PLT 1

21

7 PARTS

7.4 GULLWING BASE 2 CONTINUED

Triton Traction Table

PA RT

DESCRIPTON OTY

NO.

60188 SCREW 3/8 - 16 X 3/4 SOC CAP BLKG

64656 LINKAGE FRONT ASSY

64676 LINKAGE REAR ASSY

64904 BUSHING TEE POST 2" OD ALUM

65132 ROD MOTOR LINKAGE SS

65141 SHAFT LOWER FRAME PIVOT

65142 SHAFT RAIL PIVOT

65146 TUBE TIMING LINK 2

65251 PLUG 1/2 X 1 X 16GA BLK RER

65254 COLLAR SHAFT 7/16 PLT

65257 BUSH .505 ID X 3/4 FF-723

65983 MOTOR LINAK LA 31-U194-00

65991 PLUG PLASTIC 5/8 ID 132BB1115

66898 FOOT CONTROL 1

67194 BUSH REAMED 7/16 X 5/8 X 5/8

68227 SCREW MOUNTING CB9/LA31

69271 SCREW 3/8 - 16 X 3/4 BT HD PLT

71784 WASHER LOCK 3/4 OD X 3/8 INT PL

77427 TOP

77461 BUSHING IGUS MFI - 0709 - 08

87547 BUSHING 13RS100060 1/2 ID X 1"O

87561 NUT 5/16 - 18 ESNA

95353 LINAK120VCBOX CB9140AE2 +001X

95355 LINAK 220VCBOX CB9 1

1

4

1

1

4

1

2

2

4

4

8

4

4

1

4

4

1

2

4

1

1

22

8  WARRANTY

Triton Traction Table

United States of America

Chattanooga Group (“Company”) warrants that the Triton Traction Table (“Product”) is free of defects in material
and workmanship. This warranty shall remain in effect for one year (12 months) from the date of original
consumer purchase. If this Product fails to function during the one year warranty period due to a defect in
material or workmanship, Company or the selling dealer will repair or replace this Product without charge within
a period of thirty days from the date on which the Product is returned to the Company or the dealer.

All repairs to the Product must be performed by a service center authorized by the Company. Any modifications
or repairs performed by unauthorized centers or groups will void this warranty.

This Warranty Does Not Cover:

• Replacement parts or labor furnished by anyone other than the Company, the selling dealer, or a service
technician certified by the Company.

• Defects or damage caused by labor furnished by someone other than Company, the selling dealer, or a certified
Company service technician.

• Any malfunction or failure in the Product caused by product misuse, including, but not limited to, the failure to
provide reasonable and required maintenance or any use that is inconsistent with the Product User’s Manual.

COMPANY SHALL NOT BE LIABLE IN ANY EVENT FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES.

Some locations do not allow the exclusion or limitation of incidental or consequential damages, so the above
limitation or exclusion may not apply to you.

To obtain service from Company or the selling dealer under this warranty:

1. A written claim must be made within the warranty period to the Company or the selling dealer. Written claims
made to the Company should be sent to:

Chattanooga Group
4717 Adams Road
Hixson, TN 37343 USA
Phone: [phone]
Service Phone: [phone]
FAX: [phone]

and

2. The Product must be returned to the Company or the selling dealer by the owner.

This warranty gives you specific, legal rights and you may also have other rights which vary from location to
location.

The Company does not authorize any person or representative to create for it any other obligation or liability in
connection with the sale of the Product.

Any representation or agreement not contained in the warranty shall be void and of no effect.

THE FOREGOING WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED,

INCLUDING ANY WARRANTY OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.

23

9 WARRANTY

Triton Traction Table

International

Chattanooga Group (“Company”) warrants that the Triton Traction Table (“Product”) is free of defects in material
and workmanship. This warranty shall remain in effect for two years (24 months) from the date of original
consumer purchase. If this Product fails to function during the two year warranty period due to a defect in
material or workmanship, Company or the selling dealer will repair or replace this Product without charge within
a period of thirty days from the date on which the Product is returned to the Company or the dealer.

All repairs to the Product must be performed by a service center authorized by the Company. Any modifications
or repairs performed by unauthorized centers or groups will void this warranty.

This Warranty Does Not Cover:

• Replacement parts or labor furnished by anyone other than the Company, the selling dealer, or a service
technician certified by the Company.

• Defects or damage caused by labor furnished by someone other than Company, the selling dealer, or a certified
Company service technician.

• Any malfunction or failure in the Product caused by product misuse, including, but not limited to, the failure to
provide reasonable and required maintenance or any use that is inconsistent with the Product User’s Manual.

COMPANY SHALL NOT BE LIABLE IN ANY EVENT FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES.

Some locations do not allow the exclusion or limitation of incidental or consequential damages, so the above
limitation or exclusion may not apply to you.

To obtain service from Company or the selling dealer under this warranty:

1. A written claim must be made within the warranty period to the Company or the selling dealer. Written claims
made to the Company should be sent to:

Chattanooga Group
4717 Adams Road
Hixson, TN 37343 USA
Phone: [phone]
FAX: [phone]

and

2. The Product must be returned to the Company or the selling dealer by the owner.

This warranty gives you specific, legal rights and you may also have other rights which vary from location to
location.

The Company does not authorize any person or representative to create for it any other obligation or liability in
connection with the sale of the Product.

Any representation or agreement not contained in the warranty shall be void and of no effect.

THE FOREGOING WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED,

INCLUDING ANY WARRANTY OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.

24

MDSS GMBH

Schiffgraben 41

30175 Hannover

Germany

+ 49 - 5103 - 939430

ISO 13485 Certifi ed

4717 Adams Road
P.O. Box 489
Hixson, TN 37343 U.S.A.

1-423-870-2281
1-800-592-7329 U.S.A.
1-800-361-6661 CANADA

[phone] OUTSIDE U.S.A
[phone] OUTSIDE U.S.A. FAX

chattgroup.com

© 2006 Chattanooga Group.

56515A