Read, understand, and follow the Safety Precautions and all other information contained in this
manual.
This manual contains the necessary safety and field service information for those field service
technicians, certified by Chattanooga Group, to perform field service on the Senior Solutions Therapy
System, modules, and accessories.
At the time of publication, the information contained herein was current and up-to-date. However,
due to continual technological improvements and clinical knowledge in the fields of electrotherapy
and ultrasound, as well as Chattanooga Group’s policy of continual improvement, Chattanooga
Group reserves the right to make periodic changes and improvements to their equipment and
documentation without any obligation on the part of Chattanooga Group.
It is the sole responsibility for certified field service technicians to stay informed and trained in the
latest technology utilized in the Senior Solutions Therapy System by Chattanooga Group. From time
to time, as significant improvements are incorporated, service bulletins will be produced and made
available on our web site (chattgroup.com) in lieu of reprinting a complete manual prematurely.
These service bulletins will provide updated service information and technological improvements to
the Senior Solutions Therapy System for use by certified service technicians.
Due to the complex nature of the technology utilized by Chattanooga Group, the recommended
troubleshooting techniques are to determine “Bad Board” and board replacement only. No board
component-level troubleshooting is recommended, nor will information or parts be supplied by
Chattanooga Group.
Any board component-level troubleshooting performed will be at the sole risk and liability of the
certified field service technician performing such troubleshooting techniques. Performance of such
techniques may render the warranty null and void.
The Senior Solutions Therapy System equipment is to be used only under the prescription
and supervision of a licensed medical practitioner.
The Senior Solutions Therapy System are comprised of several PC board assemblies housed within a
common enclosure. These assemblies each support a distinct function in the product. The basic elements
are User Interface, Control Board, Stim Board, Ultrasound Board, Ultrasound Applicator, and Power Supply
Circuits.
When a Module (Channel 3/4 Electrotherapy, NiMH Battery, or sEMG) is installed, the Control Board software automatically recognizes that a Module has been installed and prompts the installer to perform
certain tasks, for verification of Module installed and to make the respective Module fully functional. No
additional software installation is required as the Therapy System contains all necessary software to
accommodate any Module installation.
1.2 POWER SUPPLY CIRCUITS
A universal input 100 Watt power supply provides the Control Board and Stim Board of the system with 24
volts DC. The supply is connected to the mains at all times when the cord is attached. The 24 VDC supply is
regulated locally at each PC board as required. On Combination Systems, a separate universal 75 Watt Power
Supply provides 24 volts DC to the Ultrasound PC Board. The 24 volt DC power is regulated at the board, as
required.
1.3 CONTROL BOARD
The Control Board serves just as its name implies. It controls the operation of the stim board, ultrasound
board, user interface, optional modules, and accessories. The control board communicates to the stim
boards and ultrasound board through a proprietary bus. The control board drives the display. The control
board reads the menu Buttons. The control board reads and manages the Multimedia (MMC) Card, Patient
Data Card, and sEMG Data Card. Sound output is generated by the control board and routed to an internal
speaker.
The control board reads the Optional Patient Interrupt Switch and the Operator Remote Control (used to
administer Manual Stimulation Therapy).
1.4 STIM BOARD
The Stim Board creates all muscle stimulation output. Communications to the Stim Board is via a
proprietary bus. A processor on the Stim Board acts on messages passed to it by the Control Board to
set up waveforms and adjust output amplitude. Information can likewise be passed from the Stim
Board back to the Control Board for monitoring Current, Microcurrent Probe Contact Quality indication,
etc. If the Stim Board does not respond as expected to a command from the Control Board, output is
STOPped and an Error Message is generated.
1.5 ULTRASOUND BOARD AND APPLICATOR COMBINATION SYSTEMS ONLY
The Ultrasound Board generates the 1 or 3.3 MHz output to drive the Sound Head of the Applicator. The
Ultrasound Board is accessed through the proprietary bus by the Control Board. It can provide current and
voltage information about the ultrasound output of the board. The calibration data for the Sound Head is
passed through the Ultrasound Board from the Applicator to the Control Board. By storing the calibration
data in the Applicator, there is no calibration necessary for the Ultrasound Board and any calibrated
Chattanooga Group Senior Solutions Therapy System Applicator can be connected and operated to
provide accurate coupling and output.
1.6 USER INTERFACE AND ACCESSORIES
The LCD display panel provides the operator visible feedback in the way of menu choices. Pressing the
menu Buttons makes selections from the menus. The control board interprets these user inputs and responds
accordingly. Audible feedback is given as well to indicate key presses and end of treatment.
The Control Board accesses the Patient Data Card, sEMG Data Card and MMC Card via an on board Reader/
Writer Interface. The voltage necessary to operate the reader is provided by the 100 Watt Power Supply and is
regulated by the Control Board.
A. Channel 3/4 Electrotherapy Module
The Channel 3/4 Electrotherapy Module creates all muscle stimulation output for Channels 3 and 4.
The Channel 3/4 Electrotherapy Module is interfaced with the System via a ribbon cable which
supplies power and facilitates communication between the Stim Board and Control Board of the
system. All waveforms available to channels 1 and 2 are available to channels 3 and 4 via the system
software. No additional software is required for full functionality of the module.
Senior Solutions™ Therapy System
2
Page 8
1 THEORY OF OPERATION
1.6 USER INTERFACE AND ACCESSORIES (CONTINUED)
B. NiMH Battery Module The NiMH Battery Module incorporates two Nickel Metal Hydride (NiMH) Battery packs and
a PC Board. The PC Board monitors the Charge Level of the Batteries. The Batteries supply 24 VDC to
the system which is then distributed to the respective pcb’s through the system power supply.
The Battery Module is interfaced with the system via a ribbon cable that facilitates communication
with the Control Board and delivery of power to a Two Channel Electrotherapy or Combination
Therapy System. When the Therapy System is connected to a Mains Power Supply via the Power
Cord, the NiMH Battery Module will charge. Once the Module is fully charged the software will STOP
the charging process eliminating the possibility of overcharging. Battery power is used only when
the Therapy System is not connected to a Mains Power Supply.
C. sEMG Module The Surface Electromyography (sEMG) Module utilizes a PC board to communicate to the Stim and
Control Boards via direct PC Board Contacts. The sEMG module reads and transmits muscle activity
through lead wires and electrodes. The sEMG Module communicates muscle activity data to the Control
Board which can store the data on an sEMG Data Card via the onboard Card Reader/Writer for viewing on
a PC in graph form via the optional Chattanooga Group Patient Data Management System (PDMS)
Software and Card Reader.
D. Operator Remote Control The Operator Remote Control is just as its name indicates and incorporates a PC Board. The Channel 1/2
Operator Remote Control is interfaced with the Therapy System through its unique connector on the
front of the Therapy System and the Channel 3/4 Electrotherapy Module. The Operator Remote Control
communicates with the Stim Board(s) to the Control Board for the administration of Manual Stim Therapy
only.
E. Therapy System Cart The Therapy System Cart is designed for use with the Chattanooga Group Therapy System only. The
cart alone provides mobility to the Therapy System and storage of necessary accessories and supplies
used in conjunction with the Therapy System.
Senior Solutions™ Therapy System
3
Page 9
2 SAFETY PRECAUTIONS
2.1 PRECAUTIONARY DEFINITIONS
The precautionary instructions found in this
section and throughout this manual are indicated
by specific symbols. Understand these symbols
and their definitions before operating this
equipment.
Senior Solutions™ Therapy System
F. Corrosive
A. Caution
Text with a “CAUTION” indicator will explain
possible safety infractions that could have the
potential to cause minor to moderate injury or
damage to equipment.
B. Warning
Text with a “WARNING” indicator will explain
possible safety infractions that will potentially
cause serious injury and equipment damage.
C. Danger
Text with a “DANGER” indicator will explain
possible safety infractions that are imminently
hazardous situations that would result in death
or serious injury.
Text with a “CORROSIVE" indicator will explain
possible safety infractions if the chemical
components of the battery are exposed to air,
skin, or other materials.
G. Spontaneous Combustion
Text with a “SPONTANEOUS COMBUSTION"
indicator will explain possible safety infractions
that could create conditions for a Spontaneous
Combustion if the material is mishandled and
not disposed of properly.
H. Note
Throughout this manual “NOTE” may be found.
These Notes are helpful information to aid in
the particular area or function being described.
D. Dangerous Voltage
Text with a “Dangerous Voltage” indicator serves
to inform the technician of possible hazards
resulting in the electrical charge disbursement
from certain components if handled or serviced
improperly.
E. Biohazardous Materials
Text with a “BIOHAZARD” indicator serves to inform
the user of possible hazards resulting in improper
handling of components and accessories that have
come in contact with bodily fluids.
4
Page 10
2 SAFETY PRECAUTIONS
2.2 PRECAUTIONARY INSTRUCTIONS
Read, understand, and practice the precautionary and
•
operating instructions. Know the limitations and hazards
associated with using any Chattanooga Group device.
Observe the precautionary and operational decals placed on
the unit.
Do not operate this unit when connected to any unit other
•
than Chattanooga Group devices.
Do not operate this unit in an environment where
•
other devices are being used that intentionally radiate
electromagnetic energy in an unshielded manner. Portable
and mobile RF communications equipment can affect
Medical Electrical Equipment.
Inspect the condition of leadwires before each use. Any
•
damage could result in intermittent electrical stimulation.
DO NOT use sharp objects such as a pencil point or ballpoint
•
pen to operate the Buttons on the control panel as damage
may result.
Before each use, inspect Ultrasound Applicator for cracks,
•
which may allow the ingress of conductive fluid. Inspect
Applicator cables and associated connectors before each
use.
The Senior Solutions unit is not designed to prevent the
•
ingress of water or liquids. Ingress of water or liquids could
cause malfunction of internal components of the unit and
therefore create a risk of injury to the patient.
Where the integrity of the external protective earth conductor
•
arrangement is in doubt, equipment shall be operated from
its internal electrical power source.
DO NOT remove the cover. This may cause unit damage,
•
malfunction, electrical shock, fire, or personal injury. There are
no serviceable components inside the unit. If a malfunction
occurs, discontinue use, and immediately send to the factory
for service.
This equipment generates, uses and can radiate radio
•
frequency energy and, if not installed and used in
accordance with the instructions, may cause harmful
interference to other devices in the vicinity. However,
there is no guarantee that interference will not occur in
a particular installation. Harmful interference to other
devices can be determined by turning this equipment on
and off. Try to correct the interference using one or more
of the following: reorient or relocate the receiving device,
increase the separation between the equipment, connect
the equipment to an outlet on a different circuit from that
to which the other device(s) are connected, and consult the
factory field service technician or the Chattanooga Service
Department for help.
•
Nylatex® Wraps contain dry natural rubber and may cause
allergic reactions in patients with allergies to latex.
Senior Solutions™ Therapy System
Ultrasound should be routinely checked before each use
•
to determine that all controls function normally, especially
that the intensity control does properly adjust the intensity
of the ultrasonic power output in a stable manner. Also,
determine that the treatment time control does actually
terminate ultrasonic power output when the timer reaches
zero.
•
This unit should be operated, transported and stored in
temperatures between 0°F and 140°F (-18°C and 60°C), with
relative humidity ranging from 30%-60%.
•
Handle Ultrasound Applicator with care. Inappropriate
handling of the Ultrasound Applicator may adversely affect
its characteristics.
Federal law restricts this device to sale by, or on the order of,
•
a physician or licensed practitioner. This device should be
used only under the continued supervision of a physician or
licensed practitioner.
Make certain the unit is electrically grounded by connecting
•
only to a grounded electrical service receptacle conforming
to the applicable national and local electrical codes.
This device should be kept out of the reach of children.
•
•
Care must be taken when operating this equipment around
other equipment. Potential electromagnetic or other
interference could occur to this or to the other equipment.
Try to minimize this interference by not using other
equipment in conjunction with it.
•
The safety of TENS waveforms for use during pregnancy or
birth has not been established.
•
TENS is not effective for pain of central origin. (This includes
headache.)
•
TENS should be used only under the continued supervision
of a physician or licensed practitioner.
•
TENS waveforms have no curative value.
•
TENS is a symptomatic treatment, and as such, suppresses
the sensation of pain which would otherwise serve as a
protective mechanism.
Do not drop the applicator or unit on hard surfaces. Do not
•
cool an overheated applicator with ice water or ice packs. Do
not allow the applicator to reach maximum temperatures
repeatedly. Do not submerge the applicator or unit in water.
All of these conditions will damage the applicator and unit.
Damage resulting from these conditions is not covered under
the warranty.
5
Page 11
2 SAFETY PRECAUTIONS
2.2 PRECAUTIONARY INSTRUCTIONS (CONTINUED)
Electronic monitoring equipment (such as ECG monitors and
•
ECG alarms) may not operate properly when TENS stimulation
is in use. Powered muscle stimulators should be used only
with the leads and electrodes recommended for use by the
manufacturer.
In the event that an Error message or Warning appears
•
beginning with a 2 or 3, immediately STOP all use of the unit
and contact the dealer or Chattanooga Group for service.
Errors and Warnings in these categories indicate an internal
problem with the unit that must be tested by Chattanooga
Group or a Field Service Technician certified by Chattanooga
Group before any further operation or use of the unit. Use of a
unit that indicates an Error or Warning in these categories may
pose a risk of injury to the patient, user, or cause extensive
internal damage to the unit.
Use of controls or adjustments or performance of procedures
•
other than those specified herein may result in hazardous
exposure to ultrasonic energy.
Before administering any treatment to a patient you should
•
become acquainted with the operating procedures for
each mode of treatment available, as well as the indications,
contraindications, warnings and precautions. Consult other
resources for additional information regarding the application
of Electrotherapy and Ultrasound.
To prevent electrical shock, disconnect the unit from
•
the power source before attempting any maintenance
procedures.
Keep electrodes separated during treatment. Electrodes in
•
contact with each other could result in improper stimulation
or skin burns.
•
Long term effects of chronic electrical stimulation are
unknown. Stimulation should not be applied over the anterior
neck or mouth. Severe spasm of the laryngeal and pharyngeal
muscles may occur and the contractions may be strong
enough to close the airway or cause difficulty in breathing.
Stimulation should not be applied transthoracically in that
•
the introduction of electrical current into the heart may cause
cardiac arrhythmia.
Stimulation should not be applied over swollen, infected,
•
and inflamed areas or skin eruptions, e.g., phlebitis,
thrombophlebitis, varicose veins, etc.
Stimulation should not be applied over, or in proximity to,
•
cancerous lesions.
Output current density is related to electrode size. Improper
•
application may result in patient injury. If any question arises
as to the proper electrode size, consult a licensed practitioner
prior to therapy session.
The Senior Solutions optional modules and associated accessories
•
are designed for use only with the Chattanooga Group
Electrotherapy and Combination unit.
Use only accessories that are specially designed for this device.
•
Do not use accessories manufactured by other companies
on this device. Chattanooga Group is not responsible for any
consequence resulting from using products manufactured by
other companies. The use of other accessories or cables may
result in increased emissions or decreased immunity of this
device and can degrade minimum safety.
Senior Solutions™ Therapy System
DO NOT connect the unit to an electrical supply
•
without first verifying that the power supply is
the correct voltage. Incorrect voltage may cause
unit damage, malfunction, electrical shock, fire, or
personal injury. Your unit was constructed to operate
only on the electrical voltage specified on the
Voltage Rating and Serial Number Plate. Contact your
dealer if the unit is not properly rated.
Power Supplies retain High Voltage!
•
NiMH batteries contain Class E corrosive materials. In
•
the event of battery cell rupture or leakage, handle
battery module wearing neoprene or natural rubber
gloves. Contents of a ruptured or leaking battery can
cause respiratory irritation. Hypersensitivity to nickel
can cause allergic pulmonary asthma. Contents
of cell coming in contact with skin can cause skin
irritation and chemical burns.
Stimulus delivered by the TENS waveforms of this
•
device, in certain configurations, will deliver a charge
of 25 microcoulombs (μC) or greater per pulse and
may be sufficient to cause electrocution. Electrical
current of this magnitude must not flow through the
thorax because it may cause a cardiac arrhythmia.
Patients with an implanted neurostimulation device
•
must not be treated with or be in close proximity to
any shortwave diathermy, microwave diathermy, or
therapeutic ultrasound diathermy anywhere on their
body. Energy from diathermy (shortwave, microwave,
ultrasound) can be transferred through the implanted
neurostimulation system, can cause tissue damage,
and can result in severe injury or death. Injury,
damage or death can occur during diathermy therapy
even if the implanted neurostimulation system is
turned “off.”
Handle, clean and dispose of components and
•
accessories that have come in contact with bodily
fluids according to National, Local and Facility rules,
regulations and procedures.
Equipment not suitable for use in the presence of
•
a flammable anesthetic mixture with air, oxygen or
nitrous oxide.
Never, under any circumstances, open the Battery
•
Module housing or cells. Should an individual cell
from a battery become disassembled, spontaneous
combustion of the negative electrode is possible.
There can be a delay between exposure to air and
spontaneous combustion.
Charge the Battery Module according to the
•
instructions found in this manual. Never attempt to
charge the Battery Module on any other charging
mechanism.
Use the Battery Module only with the Senior
•
Solutions unit.
Do not reverse the polarity of the Battery Module.
•
Doing so can increase the individual cell temperature
and cause cell rupture or leakage.
Never dispose of Battery Module in fire. Never short
•
circuit the battery. The battery may explode, ignite,
leak or get hot causing serious personal injury.
Dispose of NiMH batteries according to national,
•
state and local codes and regulations.
6
Page 12
3 NOMENCLATURE
3.1 SENIOR SOLUTIONS THERAPY SYSTEM
A. Senior Solutions Therapy System
The nomenclature graphic below, Figure 3.1,locates the major components of a two
channel combination therapy system equipped
with the following: Channel 3/4 Electrotherapy
Module, *sEMG Module, and Therapy System
Cart.
TWO CHANNEL COMBINATION THERAPY SYSTEM
REFER TO PAGE 8
TWO CHANNEL ELECTROTHERAPY SYSTEM
REFER TO PAGE 9
DUAL CHANNEL SEMG MODULE
REFER TO PAGE 14
INSTALLED TO BOTTOM OF THERAPY SYSTEM
Senior Solutions™ Therapy System
Refer to the respective pages of this section
for specific nomenclature of the optional
modules.
ULTRASOUND APPLICATOR
CHANNEL 3/4 ELECTROTHERAPY MODULE
REFER TO PAGE 10
OR
NIMH BATTERY MODULE
REFER TO PAGE 11
CHANNELS 1/2 AND 3/4 OPERATOR REMOTE
REFER TO PAGE 16
THERAPY SYSTEM CART
REFER TO PAGE 15
FIGURE 3.1
7
Page 13
3 NOMENCLATURE
3.1 SENIOR SOLUTIONS THERAPY SYSTEM (CONTINUED)
B. Senior Solutions Therapy System
Senior Solutions™ Therapy System
The nomenclature graphics below, Figure 3.2,
indicate the general locations of the exterior
components of the Two Channel Senior
Solutions Therapy System.
1
2
3
6
4
5
11
12
Know the components and their functions
before performing any operation of or service to
the Senior Solutions Therapy System.
7
9
8
20 BELOW
10
Screen Contrast Control (Not functional on color
1.
Systems)
Power On/Off Switch
2.
Technical Maintenance Port
3.
Main Power Cord
4.
Rear Access Panel
5.
Serial Decal
6.
Two Channel Combo System
7.
2
Ultrasound Applicator (5 cm
8.
User Interface (Screen and Buttons)
9.
Front Access Panel
10.
Patient Data Card and sEMG Data Card access port
11.
Multimedia Card (MMC) access port
12.
shown)
FIGURE 3.2
13.
14.
15.
16.
17.
18.
19.
20.
8
13
14
16
15
18
17
Front Access Panel Lanyard
Operator Remote Control Connector
Patient Interrupt Switch Connector
Channel 1 Lead Wire Connector
Channel 2 Lead Wire Connector
Microcurrent Probe Connector
Ultrasound Applicator Connector
Therapy System to Module Ribbon Cable
19
Page 14
3 NOMENCLATURE
3.1 SENIOR SOLUTIONS THERAPY SYSTEM (CONTINUED)
C. Senior Solutions Therapy System
Electrotherapy Systems
The nomenclature graphics below, Figure 3.3,
indicate the general locations of the exterior
components of the Senior Solutions Therapy
Two Channel Electrotherapy System.
1
2
3
6
Senior Solutions™ Therapy System
Know the components and their functions
before performing any operation of or service
to the Senior Solutions Therapy Two Channel
Electrotherapy System.
7
8
4
1.
5
Screen Contrast Control (Not functional on Color
11
10
Systems)
Power On/Off Switch
2.
Technical Maintenance Port
3.
Main Power Cord
4.
Rear Access Panel
5.
Serial Decal
6.
Two Channel Electrotherapy System
7.
User Interface (Screen and Buttons)
8.
Front Access Panel
9.
Patient Data Card and sEMG Data Card access
10.
port
Multimedia Card (MMC) access port
11.
FIGURE 3.3
12.
13.
14.
15.
16.
17.
18.
18
9
12
13
15
14
17
16
Front Access Panel LanyardOperator Remote Control ConnectorPatient Interrupt Switch ConnectorChannel 1 Lead Wire ConnectorChannel 2 Lead Wire Connector
Microcurrent Probe ConnectorTherapy System to Module Ribbon Cable
9
Page 15
3 NOMENCLATURE
3.1 SENIOR SOLUTIONS THERAPY SYSTEM (CONTINUED)
D. Senior Solutions Therapy System
Channel 3/4 Electrotherapy Module
The nomenclature graphics below, Figure 3.4,
indicate the general locations of the exterior
components of the Senior Solutions Therapy
System Channel 3/4 Electrotherapy Module.
Know the components and their functions
6
Senior Solutions™ Therapy System
before performing any operation of or service
to the Senior Solutions Therapy System Channel
3/4 Electrotherapy Module.
5
4
3
1
2
1. Two (2) Channel Electrotherapy Module
2. Extended Front Access Panel
3. Module to System Mounting Holes
4. Module to System Feet Alignment Indents
5. Power Cord Routing Port
6. Module to System Connector
7. Operator Remote Control Connector
8. Patient Interrupt Switch Connector
9. Channel 3 Lead Wire Connector
10. Channel 4 Lead Wire Connector
11. Microcurrent Probe Connector
FIGURE 3.4
Also Included:
•
Four 4 mm X 20 mm mounting screws
•
Channel 3 and 4 Lead Wires
•
Sample of Dura-Stick™ II Electrodes
NOTE:
The Channel 3/4 Electrotherapy Module is not
operable unless it is properly connected to a Senior
Solutions Therapy System.
10
7
8
9
10
11
Page 16
3 NOMENCLATURE
3.1 SENIOR SOLUTIONS THERAPY SYSTEM (CONTINUED)
E. Senior Solutions Therapy System
NiMH Battery Module
Senior Solutions™ Therapy System
The nomenclature graphic below, Figure 3.5,
indicates the general locations of the exterior
components of the Senior Solutions Therapy
System NiMH Battery Module.
Know the components and their functions
5
4
before performing any operation of or service
to the Senior Solutions Therapy System NiMH
Battery Module.
6
1
2
3
1. NiMH Battery Module
2. Extended Front Access Panel
3. Module to System Mounting Holes
4. Module to System Feet Alignment Indents
5. Power Cord Routing Port
6. Module to System Connector
FIGURE 3.5
NOTE:
The NiMH Battery Module is not operable unless it
is properly connected to a Senior Solutions Therapy
System.
11
Page 17
3 NOMENCLATURE
3.1 SENIOR SOLUTIONS THERAPY SYSTEM (CONTINUED)
F. Senior Solutions Dual Channel sEMG Module
The nomenclature graphics below, Figure 3.8,
indicate the general locations of the exterior
components of the Senior Solutions Therapy
System Dual Channel sEMG Module.
Senior Solutions™ Therapy System
Know the components and their functions
before performing any operation of or service
to the Senior Solutions Therapy System Dual
Channel sEMG Module.
1
4
3
2
1. sEMG Module Top Housing
2. Module Removal Slot
3. Module to System Mounting Tabs
4. Module to System PC Board Contacts
5. Module to System Retaining Tab
6. sEMG Module Bottom Housing
6
FIGURE 3.8
NOTE:
The Senior Solutions Dual Channel sEMG Module
is not operable unless it is connected to the Senior
Solutions Therapy System.
5
12
Page 18
3 NOMENCLATURE
3.1 SENIOR SOLUTIONS THERAPY SYSTEM (CONTINUED)
G. Senior Solutions Therapy System Cart
The nomenclature graphics below, Figure 3.9,
indicate the general locations of the exterior
components of the Senior Solutions Therapy
System Cart.
1
Senior Solutions™ Therapy System
Know the components and their functions
before performing any operation of or service to
the Senior Solutions Therapy System Cart.
3
4
5
6
1. Cart Top
2. System to Cart Retaining Screw (4)
3. Storage Bins (6)
4. Cart Rear Swivel Casters
5. Cart Base
6. Cart Front Swivel, Locking Casters
7. Cart Bottom Access Plate
8. Front and Rear Cart Extrusions
2
8
7
FIGURE 3.9
13
Page 19
3 NOMENCLATURE
3.1 SENIOR SOLUTIONS THERAPY SYSTEM (CONTINUED)
H. Senior Solutions Operator Remote Control
The nomenclature graphics below, Figure 3.10,
indicate the general locations of the exterior
components of the Senior Solutions Therapy
System Operator Remote Control.
Senior Solutions™ Therapy System
Know the components and their functions
before performing any operation of or service to
the Senior Solutions Therapy System Operator
Remote Control.
7
6
5
4
1
2*
3
* Blue Button for Channels 1/2 Operator Remote Control
Orange Button for Channels 3/4 Operator Remote Control
FIGURE 3.10
1. Operator Remote Storage Hook
2. Treatment PAUSE Button
3. Channel 2 Increase Intensity Button
4. Channel 2 Decrease Intensity Button
5. Manual Stimulation Button
6. Channel 1 Decrease Intensity Button
7. Channel 1 Increase Intensity Button
NOTE:
The Senior Solutions Operator Remote Control is not
operable unless it is properly connected to the Senior
Solutions Therapy System.
Operator Remote Control Symbol Definitions
INCREASE
INTENSITY
DECREASE
INTENSITY
M
PAUSE
TREATMENT
MANUAL
STIMULATION
14
Page 20
3 NOMENCLATURE
Senior Solutions™ Therapy System
3.2 SENIOR SOLUTIONS THERAPY SYSTEM HARDWARE AND SOFTWARE SYMBOL DEFINITIONS
The symbol below are found on the system as
well as within the software. These symbols are
defined below for the purpose of recognition
and functionality when operating or performing
service on a Senior Solutions Therapy System,
Modules, and Accessories.
Know the symbols and their definitions before
performing any operation of or service to the
Senior Solutions Therapy System, Modules, or
Accessories.
A. Hardware Symbols
CONTRAST CONTROL
ON/OFF
SWITCH
DATA
PORT
MULTIMEDIA AND
PATIENT + SEMG DATA
CARD
STOP
TREATMENT
PAUSE
TREATMENT
START
TREATMENT
THERAPY
INTENSITY
CONTROL
HOME
PAD CONTACT QUALITY
SINGLE CHANNEL GRAPH
CLINICAL
RESOURCES
LIBRARY
BACK
CHANNEL 1/2
OPERATOR
REMOTE
CONTROL
OPTIONAL
CHANNEL 1
LEAD WIRES
CHANNEL 2
LEAD WIRES
MICROCURRENT
PROBE
ULTRASOUND
APPLICATOR
PAD CONTACT QUALITY
DUAL CHANNEL GRAPH
B. Software Symbols
MOVE UP
MOVE DOWN
MOVE RIGHT
MOVE LEFT
ACCEPT AND
RETURN
DO NOT ACCEPT
AND RETURN
C. Optional Accessory Symbols
1. Operator Remote Control Symbols
INCREASE
INTENSITY
DECREASE
INTENSITY
2. NiMH Battery Module Symbols
CHARGE LEVEL
3. Channel 3/4 Electrotherapy Module Symbols
PATIENT
INTERRUPT
SWITCH
CHANNEL 3
LEAD WIRES
CHANNEL 4
LEAD WIRES
4. Patient Interrupt Switch
PAUSE
TREATMENT
MANUAL
M
STIMULATION
MICROCURRENT
PROBE
CHANNEL 3/4
OPERATOR
REMOTE
CONTROL
OPTIONAL
BATTERY
CHARGING
15
PATIENT
INTERRUPT
SWITCH
Page 21
4 SPECIFICATIONS
4.1 SENIOR SOLUTIONS THERAPY SYSTEM
Senior Solutions™ Therapy System
The specifications found in this section provide
physical details of the Senior Solutions Therapy
System. This section also provides waveform
specifications to aid in troubleshooting.
A. Therapy Systems Physical Specifications
Refer to this section when performing
troubleshooting, replacement, and repair of a
Senior Solutions Therapy System, Modules, and
Accessories.
Voltage Pulsed Current (HVPC)
have been designed with a 200
mA current limit. All output
intensities are measured,
specified, and listed to peak, not
peak to peak.
16
Page 22
4 SPECIFICATIONS
4.2 ELECTROTHERAPY WAVEFORM SPECIFICATIONS
The specifications found in this section provide
the necessary waveform specifications to aid in
troubleshooting. A waveform graphic from an
oscilloscope is also provided for clarification.
Refer to this section when performing
troubleshooting, replacement, and repair of the
Therapy System, Modules, and Accessories.
A. IFC (Interferential) Traditional (4 Pole) Figure 4.2
Interferential Current is a medium frequency waveform. Current is
distributed through two channels (four electrodes). The currents
cross each other in the body at the area requiring treatment.
The two currents interfere with each other at this crossing point,
resulting in a modulation of the intensity (the current intensity
increases and decreases at a regular frequency).
Available on Channel………………………… . . 1&2, 3&4 Option
Senior Solutions™ Therapy System
NOTE:
All waveforms, except High Voltage Pulsed Current
(HVPC), of the Senior Solutions Therapy System have
a 200 mA current limit.
VMS™, VMS™ Burst, and all TENS waveform output
intensities are measured, specified, and listed to
peak, not peak to peak.
All waveforms are available on all channels.
FIGURE 4.2
B. TENS- Asymmetrical Biphasic- Figure 4.3
The Asymmetrical Biphasic waveform has a short pulse duration.
It is capable of strong stimulation of the nerve fibers in the skin
as well as of muscle tissue. This waveform is often used in TENS
devices. Because of its short pulse, the patient typically tolerates
the current well, even at relatively high intensities.
Output Mode………………………………………Electrodes
Output Intensity……………………………………0-110 mA
Phase Duration………………………Adjustable 20-1,000 μsec
Frequency……………………………………………1-250 Hz
Mode Selection………………………………………CC or CV*
Burst Frequency………………………………………0-10 bps
Frequency Modulation………………………………0-250 Hz
Amplitude Modulation…………Off, 40%, 60%, 80%, and 100%
Treatment Time………………………………………1-60 min
*CC= Constant Current
CV= Constant Voltage
FIGURE 4.3
Stimulus delivered by the TENS waveforms of this device, in certain
configurations, will deliver a charge of 25 microcoulombs (μC) or
greater per pulse and may be sufficient to cause electrocution.
Electrical current of this magnitude must not flow through the
thorax because it may cause a cardiac arrhythmia.
The Symmetrical Biphasic waveform has a short pulse duration
and is capable of strong stimulation of nerve fibers in the skin
and in muscle. This waveform is often used in portable muscle
stimulation units, and some TENS devices. Because of its short
pulse duration, the patient typically tolerates the current well,
even at relatively high intensities.
Output Mode……………………………Electrodes
Output Intensity……………………………0-80 mA
Phase Duration……………Adjustable 20-1000 μsec
Frequency…………………………………1-250 Hz
Mode Selection…………………………… CC or CV*
Burst Frequency……………………………0-10 bps
Frequency Modulation……………………0-250 Hz
Amplitude ModulationOff, 40%, 60%, 80%, and 100%
Treatment Time……………………………1-60 min
Senior Solutions™ Therapy System
FIGURE 4.4
D. High Voltage Pulsed Current (HVPC) Figure 4.5
The High Voltage Pulsed Current (HVPC) has a very
brief pulse duration characterized by two distinct peaks
delivered at high voltage. The waveform is monophasic
(current flows in one direction only). The high voltage
causes a decreased skin resistance making the current
comfortable and easy to tolerate.
Output Mode…………………………Electrodes or Probe
Output Intensity……………………………………0-500 V
Polarity……………………………… Positive or Negative
Ramp……………………………0.5 sec, 1 sec, 2 sec, 5 sec
Display………………………………Peak Current or Volts
Sweep…… Continuous, 80/120 pps, 1/120 pps, 1/10 pps
Frequency…………………………………… 10-120 pps
Cycle Time…5/5, 4/12, 10/10, 10/20, 10/30, 10/50, Continuous
Treatment Time………………………………… 1-60 Min
Available on Channels…………………1 & 2, 3 & 4 Option
VMS is a symmetrical biphasic waveform with a 100 μsec interphase
interval. Because the pulse is relatively short, the waveform has a low
skin load, making it suitable for applications requiring high intensities,
such as in muscle strengthening protocols.
Output Mode………………………………………Electrodes
Output Intensity………………………………………0-200 mA
Channel Mode……………………Single, Reciprocal, Co-Contract
Phase Duration………………………………………20-400 μsec
Mode Selection…………………………………………CC or CV*
Anti-Fatigue……………………………………………Off or On
Set Intensity…Individual Channel Intensity Setting in Reciprocal and
…………………………………………………Co-Contract modes
Available on Channels.……………………… 1 & 2, 3 & 4 Option
Senior Solutions™ Therapy System
FIGURE 4.6
F. IFC (Interferential) Premodulated (2p)- Figure
4.7
Premodulated Current is a medium frequency waveform.
Current comes out of one channel (two electrodes). The
current intensity is modulated: it increases and decreases
at a regular frequency (the Amplitude Modulation
Frequency).
Output Mode……………………………………Electrodes
Output Intensity……………………………………0-100 mA
Carrier Frequency…………………………………2,500 Hz
Beat Fixed (Sweep Off)……………………………1-200 Hz
Sweep Low Beat Frequency………………………1-199 Hz
Sweep High Beat Frequency…………………… 2-200 Hz
Cycle Time…Continuous, 5/5, 4/12, 10/10, 10/20, 10/30, 10/50
Mode Selection ……………………………………CC or CV*
Treatment Time………………………………… 1-60 Min
Available on Channel………………… 1 & 2, 3 & 4 Option
Russian Current is a sinusoidal waveform, delivered in
bursts or series of pulses. This method was claimed by its
author (Kots) to produce maximal muscle strengthening
effects without significant discomfort to the patient.
Output Mode…………………………………Electrodes
Output Intensity…………………………………0-100 mA
Channel Mode…………… Single, Reciprocal, Co-Contract
Duty Cycle……………………10%, 20%, 30%, 40%, 50%
Mode Selection………………………………… CC or CV*
Anti-Fatigue………………………………………Off or On
Cycle Time…5/5, 4/12, 10/10, 10/20, 10/30, 10/50, Continuous
Burst Frequency (Anti-Fatigue Off )……………20-100 bps
Ramp………………………0.5 sec, 1 sec, 2 sec, and 5 sec
Treatment Time…………………………………1-60 min
Available on Channels……………… 1 & 2, 3 & 4 Option
H. Microcurrent- Figure 4.9
Microcurrent is a monophasic waveform of very low
intensity that closely simulates the electrical current
generated by the human body. Microcurrent can be
applied via electrodes or probe.
Output Mode…………………………Electrodes or Probe
Output Intensity……………………………………0-1000 μA
Polarity………………… Positive, Negative or Alternating
Treatment Time………………………………… 1-60 Min
Available on channels…………………1 & 2, 3 & 4 Option
Senior Solutions™ Therapy System
FIGURE 4.8
I. DC (Direct Current)- Figure 4.10
DC Current is a direct current flowing in one direction only.
The current can be continuous or interrupted.
Output Mode……………………………………Electrodes
Output Intensity……………………………………0-4 mA
Polarity Reversal…………………………………On or Off
With Polarity Reversal On, Polarity will change at
50% of treatment time.
Cycle Time………………………… Continuous, 5/60, 10/60
Treatment Time…………………………………1-10 min
Available on Channels…………………1 & 2, 3 & 4 Option
VMS Burst is a symmetrical biphasic waveform delivered in a burst
format. Because the pulse is relatively short, the waveform has a low
skin load, making it suitable for applications requiring high intensities,
such as in muscle strengthening protocols.
Output Mode……………………………………Electrodes
Output Intensity……………………………………0-200 mA
Channel Mode………………Single, Reciprocal, Co-Contract
Phase Duration…………………………………20-400 μsec
Mode Selection…………………………………… CC or CV*
Anti-Fatigue…………………………………………Off or On
Set Intensity…………Individual Channel Intensity Setting in
VMS FR is a version of the existing VMS waveform that incorporates
channel interaction and amplitude modulation to stimulate the
movement and coordination of an agonist/antagonist muscle group.
Because the pulse is relatively short, the waveform has a low skin load,
making it suitable for applications requiring high intensities, such as in
muscle strengthening protocols.
The Head Warming feature of the Senior Solutions Combination Therapy System utilizes ultrasound output resulting in warming of the
Sound Head to increase patient comfort.
With Head Warming enabled, ultrasound is emitted without pressing the START button. The Applicator LED will not illuminate during the
Head Warming period. US Channel will indicate "Head Warming".
5:1, ± 20%, at 20% Duty Cycle
9:1, ± 20%, at 10% Duty Cycle
2
Crystal - 8.5 cm2, ±1.5
2
Crystal - 1.8 cm2, +0.2/-0.4
2
Crystal - 0.8 cm2, +0.2/-0.4
Do not apply the Ultrasound Applicator to the patient
during the Head Warming period. Applicator must
remain in Applicator Hook during the Head Warming
period.
22
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5 TROUBLESHOOTING
5.1 THERAPY SYSTEM ERROR MESSAGES
A. The information provided below is intended to
aid in defining the Software Error Messages of the
Senior Solutions Therapy System. Once a particular
Error Message is defined the information will also
list probable causes and possible remedies.
No board level troubleshooting or field epair
information is or will be provided by Chattanooga
Group for field repair of the Senior Solutions
Therapy System, Modules, or Accessories.
Error messages in the range of 100 to 199 are
Senior Solutions™ Therapy System
primarily user definable and remedied by following
the instructions given by the Therapy System. Error
messages in the ranges of 200- 299 and 300-399,
require Technical Assistance.
Code
Number
100WarningOvercurrentA. Check Electrodes and Lead Wires. Make certain Lead Wires are not damaged and are properly
101WarningShorted Lead WiresA. Check Electrodes and Lead Wires. Make certain Lead Wires are not damaged and are properly
102WarningBad Contact QualityA. Make certain Electrodes are making proper contact with the treatment area.
103WarningBlank Patient IDProperly enter Patient ID. Refer to User Manual for Patient Data Card instructions.
104Warning1. Blank Protocol Name
106
107
108WarningAttempting to save additional User Protocols or
109
110
111
112WarningUltrasound Applicator disconnected from system
113WarningAttempting to perform Ultrasound treatment with no
114WarningUltrasound Applicator is not calibrated.Use a known good Applicator. If problem continues, contact dealer or factory for service.
115WarningUltrasound Applicator is too hot.Allow Ultrasound Applicator Sound Head to cool to ambient temperature.
Type
Message
Warning
Warning
Warning
Warning
Warning
Probable CausePossible Remedies
2. Blank Sequence Name
1. Attempting to delete factory set Sequence.
2. Attempting to delete Clinical Protocol.
Sequences after system memory has reached the
maximum allowed (200).
Attempting to access protocols or sequences and
none are found in the system.
during treatment session.
Applicator connected to the system.
connected to the system. Make certain Lead Wires are properly connected to the Electrodes and
that electrodes are not damaged and are making proper contact with treatment area.
B. Replace Lead Wires and Electrodes.
connected to the system. Make certain Lead Wires are properly connected to the Electrodes and
that electrodes are not damaged and are making proper contact with treatment area.
B. Replace Lead Wires and Electrodes
B. Make certain Lead Wires are properly connected to Electrodes.
C. Replace Electrodes and Lead Wires..
Properly enter Protocol or Sequence Name. Refer to the appropriate section of the
User Manual.
Cannot delete factory set Clinical Protocols or factory set Sequences.
Delete some User Protocols or Sequences. Refer to appropriate section of the User Manual for
instructions.
A. User Protocols- No protocols have been saved in the system. Refer to Therapy System User
Manual to save User Protocols
B. Sequences- No User Sequences have been saved in the system. Refer to Therapy System User
Manual to save Sequences.
A. Connect Ultrasound Applicator to system.
B. If Ultrasound Applicator is connected, reset system by turning power switch Off and On.
C. If problem persists, connect a known good Ultrasound Applicator. If problem continues, contact
dealer or factory for service.
A. Connect the desired Ultrasound Applicator to the system.
B. If Ultrasound Applicator is connected, reset system by turning power switch Off and On.
C. If problem persists, connect a known good Ultrasound Applicator. If problem continues, contact
dealer or factory for service.
116
117
Warning
Warning
1. No Patient Data Card is inserted into the system.
2. Attempted to use an Invalid Patient Data Card.
A. Properly insert the Patient Data Card into the system port. Refer to Therapy System User Manual
for new and existing Patient Data Card instructions.
B. Use a known good Patient Data Card.
C. Make certain a Patient Data Card and not an sEMG Data Card is being used.
D. If problem continues, contact dealer or factory for service.
23
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5 TROUBLESHOOTING
5.1 THERAPY SYSTEM ERROR MESSAGES (CONTINUED)
Senior Solutions™ Therapy System
Code
Number
118WarningAttempting to save additional User Protocols or Sequences after
119
120
121
122
123WarningPatient Data Card is full.Erase Patient Data Card. Refer to Therapy System User Manual for instructions.
124WarningPatient Treatment Data already saved..A. Cannot save same data again on Patient Data Card.
125WarningMultimedia Card (MMC) not in system port.A. Properly insert the MMC card into the system port.
126WarningNo valid channels are available for attempted treatment.A. Complete existing treatment before attempting to START another.
127
128
129WarningsEMG Data Card full. sEMG Data Card faulty. Inser t a known good sEMG Data Card. If problem continues,
135WarningControl Board Software upgrade warning.Upgrade Control Board Software to latest version. Contact dealer or Chattanooga Group for
136WarningStim Board Main Software upgrade warning.Upgrade Stim Board Software to latest version. Contact dealer or Chattanooga Group for
Type
Message
Warning
Warning
Warning
Warning
Warning
Warning
Probable CausePossible Remedies
system memory has reached the maximum allowed (200).
1. Attempted to read a treatment from Patient Data Card that is
not a valid treatment for the system.
2. Attempted to use a Non-Patient Data Card.
3. No Patient Data Card inserted into system port.
4. Unknown type of smart card inserted into system.
1. No sEMG Channels are available for treatment.
2. No sEMG Module installed or detected by system.
Delete some User Protocols or Sequences. Refer to appropriate section of the Therapy
System User Manual for instructions.
A. Use a Patient Data Card with proper treatment data for the system.
B. Properly insert a Patient Data Card.
C. Insert a known good Patient Data Card.
D. If problem persists, insert a known good Patient Data Card. If problem continues, contact
dealer or Factory for service.
B. Use a new Patient Data Card to resave data.
C. Erase Patient Data Card and resave treatment data.
B. Insert a known good MMC Card. If problem continues, contact dealer or Chattanooga
Group for Service.
B. Reset Therapy System by turning main power switch Off and On.
A. Wait until current treatment is complete.
B. Reset Therapy System by turning main power switch Off and On.
C. Make certain sEMG Module is properly installed. Refer to sEMG Module User Manual for
installation instructions.
D. Replace sEMG Module with known good sEMG Module.
E. If problem continues, contact dealer or factory for service.
contact dealer or factory for service.
latest software upgrade and instructions.
latest software upgrade and instructions.
137WarningStim Board Main Software upgrade warning.Upgrade Stim Board Software to latest version. Contact dealer or Chattanooga Group for
138WarningUltrasound Board Software upgrade warning.Upgrade Ultrasound Board Software to latest version. Contact dealer or Chattanooga Group
latest software upgrade and instructions.
for latest software upgrade and instructions.
24
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5 TROUBLESHOOTING
5.1 THERAPY SYSTEM ERROR MESSAGES (CONTINUED)
Senior Solutions™ Therapy System
Code
Number
135WarningControl Board Software upgrade warning.Upgrade Control Board Software to latest version. Contact dealer or Chattanooga Group for latest
136WarningStim Board Main Software upgrade warning.Upgrade Stim Board Software to latest version. Contact dealer or Chattanooga Group for latest
137WarningStim Board Main Software upgrade warning.Upgrade Stim Board Software to latest version. Contact dealer or Chattanooga Group for latest
138WarningUltrasound Board Software upgrade warning.Upgrade Ultrasound Board Software to latest version. Contact dealer or Chattanooga Group for
140WarningMMC Software upgrade warning.Upgrade MMC Software to latest version. Contact dealer or Chattanooga Group for latest software
141WarningBattery Module Software upgrade warning.Upgrade Battery Software to latest version. Contact dealer or Chattanooga Group for latest
142WarningA Laser Protocol was selected but no Laser Module is
145WarningPatient Data Card Button on Home Screen was pressed
Type
Message
Probable CausePossible Remedies
installed on system.
with no Patient Data Card installed into system port and
no treatment currently being performed.
software upgrade and instructions.
software upgrade and instructions.
software upgrade and instructions.
latest software upgrade and instructions.
upgrade and instructions.
software upgrade and instructions.
Install Laser Module to Therapy System. Refer to Laser Module User Manual for installation
instructions.
Properly insert a Patient Data Card, set up and perform the treatment and save data to Patient
Data Card.
224ErrorError while performing a Software upgrade.A. Turn Therapy System Off and back On. Reattempt upgrade.
225ErrorError while performing a Software upgrade.A. Turn Therapy System Off and back On. Reattempt upgrade.
226ErrorError while performing a Software upgrade.A. Turn Therapy System Off and back On. Reattempt upgrade.
227ErrorError while performing a Software upgrade.A. Turn Therapy System Off and back On. Reattempt upgrade.
228ErrorError while performing a Software upgrade.A. Turn Therapy System Off and back On. Reattempt upgrade.
229ErrorError while performing a Software upgrade.A. Turn Therapy System Off and back On. Reattempt upgrade.
230ErrorError while performing a Software upgrade.A. Turn Therapy System Off and back On. Reattempt upgrade.
231ErrorError while performing a Software upgrade.A. Turn Therapy System Off and back On. Reattempt upgrade.
232ErrorError while performing a Software upgrade.A. Turn Therapy System Off and back On. Reattempt upgrade.
233ErrorError while performing a Software upgrade.A. Turn Therapy System Off and back On. Reattempt upgrade.
234ErrorError while performing a Software upgrade.A. Turn Therapy System Off and back On. Reattempt upgrade.
235ErrorError while performing a Software upgrade.A. Turn Therapy System Off and back On. Reattempt upgrade.
236ErrorError while performing a Software upgrade.A. Turn Therapy System Off and back On. Reattempt upgrade.
237ErrorError while performing a Software upgrade.A. Turn Therapy System Off and back On. Reattempt upgrade.
238ErrorError while performing a Software upgrade.A. Turn Therapy System Off and back On. Reattempt upgrade.
239ErrorError while performing a Software upgrade.A. Turn Therapy System Off and back On. Reattempt upgrade.
240ErrorError while performing a Software upgrade.A. Turn Therapy System Off and back On. Reattempt upgrade.
Type
Message
Probable CausePossible Remedies
B. Replace the PC Board that the software is attempting to upgrade.
B. Replace the PC Board that the software is attempting to upgrade.
B. Replace the PC Board that the software is attempting to upgrade.
B. Replace the PC Board that the software is attempting to upgrade.
B. Replace the PC Board that the software is attempting to upgrade.
B. Replace the PC Board that the software is attempting to upgrade.
B. Replace the PC Board that the software is attempting to upgrade.
B. Replace the PC Board that the software is attempting to upgrade.
B. Replace the PC Board that the software is attempting to upgrade.
B. Replace the PC Board that the software is attempting to upgrade.
B. Replace the PC Board that the software is attempting to upgrade.
B. Replace the PC Board that the software is attempting to upgrade.
B. Replace the PC Board that the software is attempting to upgrade.
B. Replace the PC Board that the software is attempting to upgrade.
B. Replace the PC Board that the software is attempting to upgrade.
B. Replace the PC Board that the software is attempting to upgrade.
B. Replace the PC Board that the software is attempting to upgrade.
Senior Solutions™ Therapy System
NOTE:
Errors 219-231: after replacing the PC Board, and if the problem persists, send the Therapy System to the Factory
for service.
Errors 233-240: after replacing the PC Board, and if the problem persists, send the Therapy System to the Factory
for service.
27
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5 TROUBLESHOOTING
Senior Solutions™ Therapy System
5.1 THERAPY SYSTEM ERROR MESSAGES (CONTINUED)
CRITICAL ERRORS DEMANDING TECHNICAL SERVICE 300399
Code
Number
300Critical ErrorStim Board not found on Power up.A. On Therapy System, make certain internal Ribbon Cable is seated on Stim PC Board and Control
301Critical ErrorStim Board failed Power up self test.A. On Therapy System, make certain internal Ribbon Cable is seated on Stim PC Board and Control
302Critical ErrorStim Board Reset occurred. But, neither the main uP
303Critical ErrorMain uP on Stim Board reset occurred.A. On Therapy System, make certain internal Ribbon Cable is seated on Stim PC Board and Control
304Critical ErrorChannel A uP on Stim Board reset occurred.A. On Therapy System, make certain internal Ribbon Cable is seated on Stim PC Board and Control
305Critical ErrorChannel B uP on Stim Board reset occurred.A. On Therapy System, make certain internal Ribbon Cable is seated on Stim PC Board and Control
306Critical ErrorError writing to Stim Board.A. On Therapy System, make certain internal Ribbon Cable is seated on Stim PC Board and Control
307Critical ErrorError writing from Stim Board.A. On Therapy System, make certain internal Ribbon Cable is seated on Stim PC Board and Control
Type
Message
Probable CausePossible Remedies
nor channel uP reset bit was set.
Board.
B. On Channel 3/4 Electrotherapy Module, make certain the Therapy System to Module Ribbon
Cable is seated in the Therapy System and on the Module.
C. If problem persists, replace appropriate Stim PC Board.
D. Replace Control Board.
Board.
B. On Channel 3/4 Electrotherapy Module, make certain the Therapy System to Module Ribbon
Cable is seated in the Therapy System and on the Module.
C. If problem persists, replace appropriate Stim PC Board.
D. Replace Control Board.
A. On Therapy System, make certain internal Ribbon Cable is seated on Stim PC Board and Control
Board.
B. On Channel 3/4 Electrotherapy Module, make certain the Therapy System to Module Ribbon
Cable is seated in the Therapy System and on the Module.
C. If problem persists, replace appropriate Stim PC Board.
D. Replace Control Board.
Board.
B. On Channel 3/4 Electrotherapy Module, make certain the Therapy System to Module Ribbon
Cable is seated in the Therapy System and on the Module.
C. If problem persists, replace appropriate Stim PC Board.
D. Replace Control Board.
Board.
B. On Channel 3/4 Electrotherapy Module, make certain the Therapy System to Module Ribbon
Cable is seated in the Therapy System and on the Module.
C. If problem persists, replace appropriate Stim PC Board.
D. Replace Control Board.
Board.
B. On Channel 3/4 Electrotherapy Module, make certain the Therapy System to Module Ribbon
Cable is seated in the Therapy System and on the Module.
C. If problem persists, replace appropriate Stim PC Board.
D. Replace Control Board.
Board.
B. On Channel 3/4 Electrotherapy Module, make certain the Therapy System to Module Ribbon
Cable is seated in the Therapy System and on the Module.
C. If problem persists, replace appropriate Stim PC Board.
D. Replace Control Board.
Board.
B. On Channel 3/4 Electrotherapy Module, make certain the Therapy System to Module Ribbon
Cable is seated in the Therapy System and on the Module.
C. If problem persists, replace appropriate Stim PC Board.
D. Replace Control Board.
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5 TROUBLESHOOTING
Senior Solutions™ Therapy System
5.1 THERAPY SYSTEM ERROR MESSAGES (CONTINUED)
CRITICAL ERRORS DEMANDING TECHNICAL SERVICE 300399
Code
Number
308Critical ErrorError reading from Stim Board.A. On Therapy System, make certain internal Ribbon Cable is seated on Stim PC Board and Control
309Critical ErrorError reading from Stim Board.A. On Therapy System, make certain internal Ribbon Cable is seated on Stim PC Board and Control
310Critical ErrorUltrasound Board has reported an error.A. Make certain Ultrasound PC Board is completely seated on internal Header and Ribbon Cable is
311Critical ErrorUltrasound Board has reset.A. Make certain Ultrasound PC Board is completely seated on internal Header and Ribbon Cable is
312Critical ErrorError writing to Ultrasound Board.A. Make certain Ultrasound PC Board is completely seated on internal Header and Ribbon Cable is
313Critical ErrorError reading from Ultrasound Board.A. Make certain Ultrasound PC Board is completely seated on internal Header and Ribbon Cable is
314Critical ErrorError reading from Ultrasound Board.A. Make certain Ultrasound PC Board is completely seated on internal Header and Ribbon Cable is
315Critical ErrorError reading from Ultrasound Board.A. Make certain Ultrasound PC Board is completely seated on internal Header and Ribbon Cable is
316Critical ErrorError writing to Module Board.A. Make certain the Therapy System to Module Ribbon Cable is seated in the Therapy System and
317Critical ErrorError reading from Module Board.A. Make certain the Therapy System to Module Ribbon Cable is seated in the Therapy System and
318Critical ErrorError reading from Module Board.A. Make certain the Therapy System to Module Ribbon Cable is seated in the Therapy System and
Type
Message
Probable CausePossible Remedies
Board.
B. On Channel 3/4 Electrotherapy Module, make certain the Therapy System to Module Ribbon
Cable is seated in the Therapy System and on the Module.
C. If problem persists, replace appropriate Stim PC Board.
D. Replace Control Board.
Board.
B. On Channel 3/4 Electrotherapy Module, make certain the Therapy System to Module Ribbon
Cable is seated in the Therapy System and on the Module.
C. If problem persists, replace appropriate Stim PC Board.
D. Replace Control Board.
seated on Stim PC Board and Control Board.
B. If problem persists, replace Ultrasound PC Board.
C. Replace Control Board.
seated on Stim PC Board and Control Board.
B. If problem persists, replace Ultrasound PC Board.
C. Replace Control Board.
seated on Stim PC Board and Control Board.
B. If problem persists, replace Ultrasound PC Board.
C. Replace Control Board.
seated on Stim PC Board and Control Board.
B. If problem persists, replace Ultrasound PC Board.
C. Replace Control Board.
seated on Stim PC Board and Control Board.
B. If problem persists, replace Ultrasound PC Board.
C. Replace Control Board.
seated on Stim PC Board and Control Board.
B. If problem persists, replace Ultrasound PC Board.
C. Replace Control Board.
on the Module.
B. If problem persists, replace appropriate Stim PC Board.
C. Replace Control Board.
on the Module.
B. If problem persists, replace appropriate Stim PC Board.
C. Replace Control Board.
on the Module.
B. If problem persists, replace appropriate Stim PC Board.
C. Replace Control Board.
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5 TROUBLESHOOTING
5.1 THERAPY SYSTEM ERROR MESSAGES (CONTINUED)
B. The information provided below is intended to
aid in additional troubleshooting of the Senior
Solutions Therapy System.
ProblemProbable CausePossible Remedies
Channel 3/4 Module, or NiMH
Battery Module not recognized.
1. Bad connection between
System and Module.
2. Bad Module.
3. Bad Control Board.
A. Make Certain Ribbon Cable is installed correctly and seated
completely.
B. If Battery, replace with known good module. If
Channel 3/4 Electrotherapy Module, make necessary repairs.
C. Replace Control Board.
Senior Solutions™ Therapy System
sEMG Module not recognized.1. Bad contact between Stim
Operator Remote Control doesn’t
work according to User Manual
instructions.
Board and sEMG Module.
2. Bad sEMG Module.
3. Bad Stim Board.
4. Bad Control Board.
1. Early Revision of Stim Board
and Connector Board.
2. Bad Operator Remote Control.
3. Bad Connector PC Board.
4. Bad Stim Board.
5. Bad Control Board.
A. Remove sEMG Module and make certain the stim board is
seated completely in the System housing. Check 1/4 Turn
Screw for proper installation.
B. Replace with known good sEMG Module.
C. Replace Stim Board.
D. Replace Control Board.
A. Follow “Amendment to Operation” document shipped with
Operator Remote.
B. Therapy System- Replace Stim Board with 27057 Rev. E or above
and Connector Board with 27059 Rev E or above.
Channel 3/4 Electrotherapy Module- Replace Stim Board with
27057 Rev. E or above and Connector Board with 27060 Rev F or
above.
C. Replace with known good Operator Remote Control.
D. Replace Control Board.
30
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5 TROUBLESHOOTING
5.2 THERAPY SYSTEM TESTING
A. General
The following information is intended to aid
1.
in troubleshooting the major components
of the Senior Solutions Therapy System to
“board level” only. These tests are FACTORY
standard testing procedures and methods
used at the factory before shipment of any
Senior Solutions Therapy System.
Due to the complex nature of the technology
2.
utilized by Chattanooga Group, the
recommended troubleshooting techniques
are to determine “Bad Board” and board
replacement only. No board componentlevel troubleshooting is recommended nor
will information or parts be supplied by
Chattanooga Group. Any board componentlevel troubleshooting performed will be at
sole risk and liability of the Service Technician
performing such troubleshooting techniques.
Once a particular PC Board has been
3.
determined as bad, refer to the appropriate
Removal and Replacement Section of this
Manual for proper replacement.
B. Special Tools, Fixtures, & Materials Required
Certain tests require the use of special
1.
tools and fixtures. These will be listed at
the particular test where they are required.
Testing with any other special tool or fixture
other than those stated could give erroneous
readings or test results. Always perform the
tests exactly as stated to ensure accurate
results.
Any special tools or fixtures required can
2.
be obtained through Chattanooga Group
Service Department.
Scope and other standard test equipment
3.
settings will be listed for each test performed
to aid in performing the test to FACTORY
standards and ensure proper readings.
The troubleshooting and repair of the Senior
4.
Solutions Therapy System, Modules, and
Accessories should be performed only by
authorized technicians trained and certified
by Chattanooga Group.
C. Equipment Required
Oscilloscope and Probes.
1.
ESTI-2 Load Test Fixture.
2.
Digital Multimeter.
3.
Microcurrent Probe (Accessory).
4.
Patient Interrupt Switch (Optional Accessory).
5.
Operator Remote Control (Optional
6.
Accessory).
Senior Solutions™ Therapy System
7.
Senior Solutions Therapy System Ultrasound
Applicators (Accessories).
8.
Dielectric Withstand (Hi-Pot) and ground
resistance tester.
NOTE:
Adjust Dielectric Withstand tester to indicate
fault with 120 k Ohm Load across the output
when at specified test voltage.
1.
Milliohm Meter.
2.
Ohmic Instruments UPM DT 10 or DT 100
Ultrasound Power Meter.
3.
Audio Signal Generator, B-K Precision,
Model 3001.
4.
Dissolved Oxygen Test Kit. Used to test
oxygen level of degassed water.
5.
Degassed Water (<5 ppm) for Ultrasound
Power Meter.
D. Recipe(s) for Degassed Water
1.
Boil distilled water for 30 minutes. Place
water in a non-porous container and
immediately cover with cellophane. Allow to
cool to room temperature of approximately
70 °F (21 °C). May be refrigerated to aid
cooling time.
2.
Bring distilled water to a boil. Place the
container under vacuum for 5 to 10 minutes.
NOTE:
Two liter soft drink bottles are ideal storage and
transport containers for degassed water as they are
designed to keep oxygen out. Do not allow aeration of
degassed water during transport or filling of the power
meter.
Do not use tap water or distilled water in the
Ultrasound Power Meter. Use only degassed water in
order to obtain correct test results. The chart below
illustrates the oxygen content of degassed, tap and
distilled water.
WATER TYPEppm of Oxygen
Degassed per recipe 1 or 2Less than 5 ppm
Tap WaterUp to 35 ppm
Distilled WaterUp to 20 ppm
E. Full Functional Tests
Perform the tests found in this section to verify
full functionality of new Therapy Systems and
related Modules and accessories.
31
Page 37
5 TROUBLESHOOTING
5.3 VISUAL INSPECTION
Visually inspect the Senior Solutions Therapy
System. A visual inspection can, to an experienced
technician, indicate possible abuse of the unit and
internal problems.
5.4 LEAKAGE TESTS
Conduct all necessary leakage tests as required
per “Chapter 7 Electrical Equipment” of the
1999, or later, edition of the NFPA (National Fire
Protection Association) “Health Care Facility”
standards. See Figure 5.1.
5.5 UNIT STARTUP AND FAN TESTING
A. Test
Place System face up on work surface.
1.
Connect power cord to unit and plug into an
2.
approved power receptacle.
Turn system on. Press the Electrotherapy
3.
Button. Press the Interferential Button.
Place hand at the back of system, at Mains
4.
Power Switch, to verify fan is blowing out.
See Figure 5.2.
B. Test Results
1. Unit will not START= Unit Failed Test.
a) Bad Fuse.
b) Possible bad Main Power Switch.
c) Possible bad Power Supply.
d) Possible bad power outlet or Power Cord.
2. Home Screen does not display= Unit Failed
Test.
a) Possible bad display.
b) Possible bad Control Board.
c) Possible bad Power Supply.
Visually check power LED. LED should
illuminate Blue. Turn system off with power
switch. Power LED should illuminate green.
If Power LED illuminates blue with system
On and green with system Off, the Power
Supply is good. Replace Control Board.
3. Fan not blowing outward= Unit Failed Test.
a) Fan Blowing Inward.
Fan wired wrong. Rewire or replace fan.
b) Fan not blowing.
1) Possible bad Fan.
2) Possible bad Power Supply.
3) Possible bad Control Board.
Senior Solutions™ Therapy System
FIGURE 5.1
UNIT FAILING DIELECTRIC WITHSTAND OR LEAKAGE
TESTS COULD INDICATE SERIOUS INTERNAL PROBLEMS.
DO NOT PLACE UNIT BACK INTO SERVICE! SEND UNIT
TO FACTORY FOR REPAIR! DO NOT ATTEMPT TO REPAIR!
32
FIGURE 5.2
Page 38
5 TROUBLESHOOTING
5.6 STIMULATOR TEST SYSTEM SETUP
The following tests for Stimulator Outputs will be
performed on Channels 1 and 2. The performance
of these same tests will apply to the Channel 3 and
4 Electrotherapy Module for four channel therapy
systems.
A. Equipment Required
ESTI-2 Load Test Fixture
1.
Calibrated Oscilloscope and Probes
2.
B. System Set Up
Install known good Lead Wires to Channels 1
1.
and 2 on the system or Channels 3 and 4 on
the Channel 3/4 Electrotherapy Module. See
Figure 5.3.
Connect Lead Wires from the system to the
2.
ESTI-2 Load Test Fixture- Channel 1 or 3 to
Channel 1 IN and Channel 2 or 4 to Channel
2 IN. See Figure 5.4.
Connect Scope Probes to the Channel 1 To
3.
SCOPE and Channel 2 To SCOPE Tabs on the
ESTI 2 Load Test Fixture respectively. See
Figure 5.4.
Place ESTI-2 Load Switch in the 1 K position.
4.
See Figure 5.4.
Install power cord into system and plug into
5.
proper power supply. Turn system On.
Senior Solutions™ Therapy System
FIGURE 5.3
SCOPE TO
ESTI2
LOAD SWITCH
TO 1K
FIGURE 5.4
THERAPY SYSTEM TO
ESTI2
33
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5 TROUBLESHOOTING
5.7 VMS™ MODE TEST
A. VMS™ Mode Test Procedures
Set Scope; Time- 100 μS, Channel- 50 V, and
1.
Trigger- DC.
Press Electrotherapy Button.
2.
Press VMS Button and then press Edit
3.
Button.
Press “Channel Mode” until “Co-Contracted”
4.
is displayed just beneath “Channel Mode”.
Press Cycle Time Button until “Continuous” is
5.
displayed.
Press Phase Duration and press the Up
6.
Arrow until 300 is displayed just below
“Phase Duration”.
Press the Accept and Return Arrow.
7.
Turn Therapy Intensity Control clockwise
8.
until 200 is displayed.
Press START.
9.
Compare waveform on scope to
10.
Figure 5.5.
Press STOP Button. Then press Home Button.
11.
Press Select Channel Button until Channel 2
12.
is selected. Repeat steps 2 through 11.
B. VMS™ Mode Test Results
Waveform is the same between scope and
1.
Figure 5.5.
Unit passed test.
No waveform or considerably different
2.
waveform.
Unit failed test. Replace appropriate Stim PC
Board.
Senior Solutions™ Therapy System
FIGURE 5.5
34
Page 40
5 TROUBLESHOOTING
5.8 INTERFERENTIAL MODE TEST
It is assumed that the unit is ready for tests as
described in 5.6 parts A and B. If not, Set up unit per
5.6 parts A and B prior to performing tests.
A. Interferential Mode Test Procedures
Set Scope; Time- 100 μS, Channel- 20 V, and
1.
Trigger- DC.
Press Electrotherapy button.
2.
Press IFC Traditional (4p) button.
3.
Rotate Therapy Intensity Control clockwise
4.
until 50 is displayed.
Press START button.
5.
Compare waveform form on scope to
6.
Figure 5.6.
Press PAUSE.
7.
Verify that the amplitude displayed
8.
below timer and beside Channel 1 and 2
icons drops to zero (0). Verify that PAUSE
is displayed beside the “Channel 1” and
“Channel 2” icons.
Press STOP button.
9.
Press the Home Button. Move Lead wires to
10.
Channels 3 and 4 on 4 Channel Systems
and repeat steps 2 through 9.
B. Interferential Mode Test Results
1. Waveform is the same between scope and
Figure 5.6, amplitude dropped to zero when PAUSE and PAUSE displayed beside
channel icons.
Unit passed test.
2. No waveform or considerably different
waveform.
Unit failed test. Replace appropriate Stim
Board.
3. Amplitude failed to “zero” when paused.
Unit failed test. Replace appropriate Stim
Board.
4. “PAUSED” did not display when unit paused.
Unit failed test. Replace appropriate Stim
Board.
Senior Solutions™ Therapy System
FIGURE 5.6
35
Page 41
5 TROUBLESHOOTING
5.9 PREMODULATED MODE TEST
Set up System per 5.6 parts A and B prior to
performing test.
A. Premodulated Mode Test Procedures
Set Scope; Time- 2.50 mS, Channel- 20 V, and
1.
Trigger- DC.
Press Electrotherapy button.
2.
Press IFC Premodulated (2p) button.
3.
Rotate Intensity Control clockwise until 50
4.
is displayed.
Press START.
5.
Compare waveform form on scope to
6.
Figure 5.7.
Press STOP. Then press Home button and
7.
move scope probes to Channel 2 and repeat
steps 2 through 6. Repeat test on channels
3 and 4 on 4 Channel Systems.
B. Premodulated Mode Test Results
Waveform is the same between scope and
1.
Figure 5.7.
Unit passed test.
No waveform or considerably different
2.
waveform.
Unit failed test. Replace appropriate Stim
Board.
Senior Solutions™ Therapy System
FIGURE 5.7
36
Page 42
5 TROUBLESHOOTING
5.10 RUSSIAN MODE TEST
Set up System per 5.6 parts A and B prior to
performing test.
Continuous is displayed.
Rotate Therapy Intensity Control clockwise
7.
until 100 is displayed.
Press START.
8.
Compare waveform on scope to Figure
9.
5.9.
Verify that both Channels reach 100.
10.
Press Optional Patient Interrupt Switch.
11.
Verify treatment stops and “Patient Switch
for Ch 1 and 2 was pressed." Press any
button to continue...” message appears.
See Figure 5.9A. Press any button.
Press STOP button. Press Home button
12.
and move scope probes to Channel 3 and
4 on 4 Channel Systems. Repeat steps 2
through 11.
B. Russian Mode Test Results
Waveform is the same between scope
1.
and Figure 5.9, amplitude reached 100
and patient switch message displayed
when switch pressed. See Figure 5.9A
Unit passed test.
No waveform or considerably different
2.
waveform.
Unit failed test. Replace appropriate Stim
Board.
Amplitude failed to reach 100 on both
3.
Channels.
Unit failed test. Replace appropriate Stim
Board.
Patient Switch message did not display
4.
when patient switch pressed.
Unit failed test.
a) Try a known good Patient Switch and
repeat test.
b) Replace appropriate Stim Board.
Senior Solutions™ Therapy System
FIGURE 5.8
FIGURE 5.9
37
FIGURE 5.9A
Page 43
5 TROUBLESHOOTING
5.11 MICROCURRENT MODE TEST
Set up System per 5.6 parts A and B prior to
performing test.
Place ESTI-2 Load Switch in the 10 K Micro position
only for the Microcurrent Mode Tests. See Figure
5.10.
A. Microcurrent Mode Test Procedures.
Set Scope; Time- 250 μS, Channel- 5.0 V,
1.
and Trigger- DC.
Press Electrotherapy button.
2.
Press Microcurrent button and press Edit
3.
button.
Press Frequency button.
4.
Press the Up Arrow button until 1000.0 Hz
5.
is displayed.
Press the Accept and Return Arrow.
6.
NOTE:
1000.0 Hz should be displayed within the
Frequency icon. If not, repeat steps 4
through 6.
Press “Polarity” until “Alternating” appears
7.
within the Polarity icon.
NOTE:
The Frequency value will continue to
ramp and rotate due to Alternating
Polarity being selected. This is normal.
Rotate Therapy Intensity Control until
8.
1000 is displayed.
Press START.
9.
Compare waveform on scope to Figure
10.
5.11 and Figure 5.11A.
NOTE:
The output will alternate between positive
and negative on the scope.
Press STOP button and then press Home
11.
button.
Select the next channel to be tested by
12.
pressing the Select Channel button until
the desired channel is selected. Repeat
steps 2 through 11 for each channel.
B. MicroCurrent Mode Test Results
Waveform is the same between scope and
1.
Figure 5.11 and Figure 5.11A.
Unit passed test.
No waveform or considerably different
2.
waveform.
Unit failed test. Replace appropriate Stim
Board.
Senior Solutions™ Therapy System
LOAD SWITCH
TO 10K MICRO
FIGURE 5.10
PROPER POSITIVE + “MICROCURRENT” WAVEFORM
SPEC: 10 V PEAK TO PEAK ±10%
FIGURE 5.11
PROPER NEGATIVE “MICROCURRENT” WAVEFORM
38
SPEC: 10 V PEAK TO PEAK ±10%
FIGURE 5.11A
Page 44
5 TROUBLESHOOTING
5.12 HIGH VOLTAGE PULSED CURRENT
HVPC MODE TEST
Set up Unit per 5.6 parts A and B prior to performing
tests.
A. High Voltage Pulsed Current (HVPC) Mode
Test Procedures
Set Scope; Time- 25 μS, Channel- 50 V, and
1.
Trigger- DC.
Press Electrotherapy button.
2.
Press High Volt button.
3.
Rotate Therapy Intensity Control clockwise until
4.
250 Volts is displayed.
Press START button.
5.
Compare waveform on scope to Figure 5.12.
6.
Press Edit button.
7.
Press Polarity button until Positive is displayed in
8.
Polarity icon.
Compare waveform form on scope to Figure
9.
5.13.
Press Display button until Peak Current is
10.
displayed in the Display icon.
The numbers displayed for amplitude must not
11.
exceed 1.5 Amps. See Figure 5.14.
Press STOP.
12.
B. High Voltage Pulsed Current (HVPC) Mode
Test Results
Waveforms on scope the same as Figures 5.12
1.
and 5.13 and Amps do not exceed 1.5.
Unit passed test.
No waveform or considerably different
2.
waveforms.
Unit failed test. Replace appropriate Stim
Board.
Amps exceed 1.5.
3.
Unit failed test. Replace appropriate Stim
Board.
Senior Solutions™ Therapy System
PROPER NEGATIVE HIGH VOLT WAVEFORM
FIGURE 5.12
PROPER POSITIVE HIGH VOLT WAVEFORM
FIGURE 5.13
AMPS MUST NOT
EXCEED 1.5
39
FIGURE 5.14
Page 45
5 TROUBLESHOOTING
5.13 MICROCURRENT PROBE MODE TEST
Set up Unit per 5.6 parts A and B prior to performing
tests.
Black Lead Wire for Channel 1 and Channel 3, and
Microcurrent Probe with Probe Tips are required for this
test.
NOTE:
This test is to be performed on Channel 1 and 3 only.
A. Microcurrent Probe Mode Test Procedures
Install the Black Lead Wire into Channel 1
1.
connector on System. See Figures 5.15
and 5.16.
Install a Probe Tip into Microcurrent
2.
Probe and plug Probe into Microcurrent
connector on the Therapy System. See
Figure 5.15.
Press Electrotherapy button.
3.
Press Microcurrent button. Press Edit
4.
button.
Press Method button until Probe is
5.
displayed within the Method icon. An
audible beep will be heard, this is the
Search Mode beep. A Contact Quality
Scale will also appear on the screen.
Touch the probe to the metal tip of the
6.
Black (-) Leadwire. See Figure 5.16.
The beep (search mode) should increase
7.
in speed and the Contact Quality scale
should display a full vertical green bar on
Color Systems, gray on Monochrome. See
Figure 5.17.
Press the blue button on the probe.
8.
The Search Mode beep should stop
and the treatment timer should begin
countdown. Once the treatment timer is
at zero (0), three high pitch beeps will be
heard. The Search Mode beep will restart
simultaneously [with probe away from the
metal tip of the Black (-) Leadwire].
Repeat steps 6 and 7 to verify Search
9.
Mode beep speed increases and Contact
Quality icon gives a full vertical green or
gray bar.
Press STOP button. This should terminate
10.
the Search Mode beep, stop the treatment
and the Home screen should be displayed.
Senior Solutions™ Therapy System
FIGURE 5.15
FIGURE 5.16
40
FIGURE 5.17
Page 46
5 TROUBLESHOOTING
5.13 MICROCURRENT PROBE MODE TEST
(CONTINUED)
B. MicroCurrent Probe Mode Test Results
1.
Unit performs as described in steps 5-7
and 10.
Unit passed test.
2.
No Search Mode beep. Unit failed test. Try a
known good Microcurrent Probe and repeat
test. If still no beep. Replace appropriate
Stim Board.
3.
Good Search Mode beep but no beep
speed increase when probe touched to
metal tip of the Black (-) Leadwire.
Unit failed test.
Replace probe, and lead wire with known
good probe, and lead wire. Repeat test and
use process of elimination to determine if
probe,or lead wire is the problem. Same
results after test is repeated, replace
appropriate Stim Board.
Tones OK but no green or gray vertical bar
4.
in Contact Quality Scale. Unit failed test.
Replace appropriate Stim Board. If problem
persists, replace Control Board.
Senior Solutions™ Therapy System
41
Page 47
5 TROUBLESHOOTING
5.14 ULTRASOUND TESTS
A. Equipment Required
Degassed Water. Refer to page 37 for
1.
Degassed Water Recipes.
Ohmic Instruments UPM DT 10 or DT 100
2.
Ultrasound Power Meter.
Dissolved Oxygen Test Kit. Used to test
3.
oxygen level of degassed water.
Senior Solutions Therapy System Ultrasound
4.
Applicator.
5.15 ULTRASOUND APPLICATOR
IDENTIFICATION TEST
NOTE:
Use any Senior Solutions Therapy System Ultrasound
Applicator for this test.
A. Ultrasound Applicator Identification
Test Procedures
Without Applicator installed, turn unit on.
1.
Look at the “Ultrasound” channel icon at the
2.
lower left hand corner of screen. It should
read “No Appl.” See Figure 5.18.
Plug Senior Solutions Therapy System
3.
Applicator into Applicator connector. See
Figure 5.19. Watch Applicator LED while
connecting to System. The LED should flash
green five times.
Look at the “Ultrasound” channel icon. It
4.
should read Available. See Figure 5.19.
Press the Ultrasound button. Press the Edit
5.
Button.
Press the Head Warming button until On is
6.
displayed.
Press the Back button. Turn System Off
7.
and back On with Main Power Switch.
After System boots, view the Ultrasound
icon, Head Warming should be visible. See
Figure 5.20.
B. Ultrasound Applicator Identification Test
Results
Unit operates as described in steps 2, 4,
1.
and 7. Unit passed test.
“Appl. Not Cal.” displays in Ultrasound
2.
channel icon.
a) Applicator not calibrated or needs
re-calibration.
b) Possible bad Applicator. Re-test with
known good Applicator.
“No Appl.” displayed after ten seconds of
3.
Applicator being connected to System.
a) Possible bad applicator. Re-test with
known good Applicator.
b) Possible bad internal connection at
Ultrasound Board.
c) Possible bad Ultrasound Board.
Senior Solutions™ Therapy System
FIGURE 5.18
FIGURE 5.19
FIGURE 5.20
42
Page 48
5 TROUBLESHOOTING
5.16 ULTRASOUND APPLICATOR OUTPUT TEST
Perform this test using all available Senior Solutions
Therapy System Applicators for the System being
tested.
A. Ultrasound Applicator Output Test
Procedures
Set up Ohmic Instruments UPM DT
1.
10 or DT 100 Ultrasound Power Meter
per Operator’s Instructions and fill test
reservoir with degassed water.
Place an Applicator into the Power Meter
2.
retainer. Make certain the Sound Head is
completely submerged in the degassed
water and centered directly over the
Stainless Steel Cone. See Figure 5.21.
“Zero” meter.
3.
Press Ultrasound button. Press Edit button.
4.
Press Duty Cycle button until 100% is
5.
displayed within the Duty Cycle icon.
Press Display button until “Watts” appears
6.
within the Display icon.
Press START.
7.
Rotate Therapy Intensity Control clockwise
8.
until the appropriate “Watts” is displayed
per Figure 5.22.
Compare Power Meter readings to Figure
9.
5.22 to all settings for the respective
Applicator being tested as shown in
Figure 5.22.
Press Frequency button until 3.3 MHz
10.
is displayed within the Frequency icon.
Repeat test and compare readings to
Figure 5.22.
NOTE:
The Applicator LED should constantly illuminate green
during the Applicator Output tests.
B. Ultrasound Applicator Output Test Results
Output ranges fall within the specified
1.
ranges as listed in Figure 5.22.
Unit passed test.
Readings fall outside specified ranges of
2.
Figure 5.22.
a) Possible bad degassed water in Power
Meter.
b) Possible use of Power Meter other than
Ohmic Instruments UPM DT 10 or DT 100
Ultrasound Power Meter.
c) Possible bad or out of calibration
Applicator.
d) Possible bad internal connection at
Ultrasound Board.
e) Check Ultrasound Board internal
connections.
f) Replace Ultrasound Board.
g) Replace Control Board.
Senior Solutions™ Therapy System
FIGURE 5.21
USE ONLY DEGASSED WATER IN POWER METER FOR
TESTING ULTRASOUND APPLICATORS. USE OF OTHER
TYPES OF WATER WILL CAUSE FALSE TEST RESULTS. SEE PAGE 31 FOR DEGASSED WATER RECIPES.
DO NOT AERATE WATER WHEN FILLING POWER METER.
APPLICATOR OUTPUT SPECIFICATIONS
APPLICATOR SIZEPOWER SETTINGSOUTPUT RANGE
1 cm
2 cm
5 cm
10 cm
2
2
2
2
10.8 - 1.2
21.6 - 2.4
10.8 - 1.2
21.6 - 2.4
43.2 - 4.8
10.8 - 1.2
21.6 - 2.4
54.0 - 6.0
108.0 - 12.0
10.8 - 1.2
54.0 - 6.0
108.0 - 12.0
15*12.0 - 18.0
20*16.0 - 24.0
* 1 MHz Only
FIGURE 5.22
43
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5 TROUBLESHOOTING
Senior Solutions™ Therapy System
5.17 ULTRASOUND DUTY CYCLE TEST
This test is performed using only the 5 cm
Solutions Therapy System Applicator.
A. Ultrasound Duty Cycle Test Procedures
Set up Ohmic Instruments UPM DT
1.
10 or DT 100 Ultrasound Power Meter
per Operator’s Instructions and fill test
reservoir with degassed water.
Place an Applicator into the Power Meter
2.
retainer. Make certain the Sound Head is
completely submerged in the degassed
water and centered directly over the
Stainless Steel Cone. See Figure 5.23.
“Zero” meter.
3.
Press Ultrasound button. Press Edit button.
4.
Press Duty Cycle button until 100% is
5.
displayed within the Duty Cycle icon.
Press Display button until “Watts” appears
6.
within the Display icon.
Press START.
7.
Rotate Therapy Intensity Control clockwise
8.
until “Watts” is displayed. See Figure 5.24.
Compare Power Meter readings to Figure
9.
5.24 to all settings for the respective
Applicator being tested as shown in
Figure 5.24.
Press Frequency button until 3.3 MHz
10.
is displayed within the Frequency icon.
Repeat test and compare readings to
Figure 5.24.
B. Ultrasound Duty Cycle Test Results
Duty Cycles fall within the specified ranges
1.
as listed in Figure 5.24.
Unit passed test.
Readings fall outside specified ranges of
2.
Figure 5.24.
a) Possible bad degassed water in Power
Meter.
b) Possible use of Power Meter other than
Ohmic Instruments UPM DT 10 or DT
100 Ultrasound Power Meter.
c) Possible bad or out of calibration
Applicator. Re-test with known good
Senior Solutions Therapy System
Applicator.
d) Possible bad internal connection at
Ultrasound Board.
e) Check Ultrasound Board internal
connections.
f) Replace Ultrasound Board.
g) Replace Control Board.
2
Senior
FIGURE 5.23
USE ONLY DEGASSED WATER IN POWER METER FOR
TESTING ULTRASOUND APPLICATORS. USE OF OTHER
TYPES OF WATER WILL CAUSE FALSE TEST RESULTS. SEE PAGE 31 FOR DEGASSED WATER RECIPES.
DO NOT AERATE WATER WHEN FILLING POWER METER.
APPLICATOR OUTPUT SPECIFICATIONS
APPLICATOR SIZEDUTY CYCLEOUTPUT RANGE
5 cm
2
10%0.8 - 1.2
20%1.6 - 2.4
50%4.0 - 6.0
100% (Continuous)8.0 - 12.0
FIGURE 5.24
44
Page 50
5 TROUBLESHOOTING
Senior Solutions™ Therapy System
5.18 COMBO OPERATION TEST
This test is performed using the 5 cm
2
Applicator.
Select Channel 2 and set up System per 5.6 parts A and B prior to performing tests.
2
Connect Senior Solutions Therapy System 5 cm
Applicator to the System. See Figure 5.25. Applicator
LED will flash green five times.
A. Combo Operation Test Procedures
Set Scope; Time- 50 μS, Channel- 20 V, and
1.
Trigger- DC.
Press Combination button. Press Edit
2.
button.
Press Display button until “Watts” is
3.
displayed within Display icon.
Press Select Waveform button.
4.
Press the Up or Down Arrow button until
5.
IFC-4p is highlighted. Press the Accept and
Return button.
Press Edit Stim button and rotate Intensity
6.
Control clockwise until “50 50” (mA) is
displayed in “Amplitude Ch. 1 & 2” icon.
Press START.
7.
Touch the Ultrasound Applicator to the
8.
Combo Contact on the ESTI-2 Load Test
Fixture. The Combo Indicator on the ESTI-2
should illuminate. See Figure 5.26.
Compare waveform on scope to Figure
9.
5.27.
B. Combo Operation Test Results
Waveform on scope the same as Figure
1.
5.27 and the Combo Indicator illuminates.
Unit passed test.
No waveform or considerably different
2.
waveform.
Unit failed test. Check appropriate Stim
Board.
FIGURE 5.25
COMBO INDICATOR
ILLUMINATED
FIGURE 5.26
45
FIGURE 5.27
Page 51
5 TROUBLESHOOTING
5.19 SEMG AND SEMG + ELECTRICAL
STIMULATION TESTS
This test is to be performed on the Senior Solutions
Therapy System only with the sEMG Module properly
installed. Perform this test on all Channels with sEMG.
However, only one channel at a time can be tested
with the Test Equipment described in this section.
A. Test Equipment Required
1.
It will be necessary to build an Attenuator
for this test. See Figure 5.28 for schematic
of the required Attenuator.
2.
Calibrated Audio Signal Generator, B-K
Precision, Model 3001.
3.
Test leads for Audio Generator to
Attenuator.
RED
TO AUDIO WAVEFORM
GENERATOR
BLACK
ATTENUATOR SCHEMATIC
100K 1%
49.9 OHM 1%
49.9 OHM 1%
100K 1%
FIGURE 5.28
Senior Solutions™ Therapy System
RED
GREEN
BLACK
TO SEMG LEAD WIRES
NOTE:
Audio Signal Generator must produce a
Sine waveform.
4.
Known good set of sEMG Lead Wires.
B. sEMG Test Procedures
1.
Refer to Figure 5.29 to set up the Audio
Signal Generator:
a) Plug the Audio Signal Generator Test
Leads into Generator SYNC Ports.
b) Set the FREQ. RANGE Hz to X1.
c) Turn the amplitude knob up to
maximum.
d) Set the WAVEFORM to Sine waveform.
e) Set the ATTEN to O.
f) Set the FREQUENCY DIAL to 100.
g) Turn Audio Signal Generator On.
Turn System On. View Home screen for the
2.
presence of the sEMG and the sEMG + Stim
icons. See Figure 5.30. If icons are not
visible, STOP test and make necessary repairs
to the sEMG Module and System.
SET FREQUENCY RANGE
HZ TO X1
AMPLITUDE TO
MAXIMUM
WAVEFORM
TO SINE
ATT EN T O 0
SEMG AND SEMG + STIM ICONS
FREQUENCY
DIAL TO 100
TEST LEADS TO
SYNC PORTS
FIGURE 5.29
46
FIGURE 5.30
Page 52
5 TROUBLESHOOTING
5.19 SEMG AND SEMG + ELECTRICAL
STIMULATION TESTS (CONTINUED)
3.
If icons are present, connect known good
sEMG Lead Wire to Channels 1 and 2. See
Figure 5.31.
NOTE:
Only one Channel at a time can be tested for
sEMG.
4.
Connect the Channel 1 sEMG lead wires into
the Attenuator. Make certain each sEMG Lead
is connected to its respective color on the
Attenuator. See Figure 5.32.
Senior Solutions™ Therapy System
FIGURE 5.31
5.
Press the sEMG button on Home screen.
Channel 1 should read 7 or less. See Figure
5.33.
6.
If Channel 1 reads less than 7, repeat steps
2 through 5 on Channel 2. If any Channel
being tested reads greater than 7, replace the
sEMG Module and re-test.
NOTE:
The reading on the Channel not being tested
may vary. This is insignificant as it is not
under load.
LEAD WIRES TO THEIR
RESPECTIVE COLORS
ON ATTENUATOR
FIGURE 5.32
47
FIGURE 5.33
Page 53
5 TROUBLESHOOTING
5.19 SEMG AND SEMG + ELECTRICAL
STIMULATION TESTS (CONTINUED)
7. Make certain the Audio Signal Generator
is set up per 5.19, part B, steps 1, a) through 1, g). Connect the Audio Signal
Generator Test Leads from the Generator
SYNC Ports to the Attenuator (make certain
test leads are connected red to red and black
to black). See Figure 5.34.
8. Connect the sEMG Lead Wire to Channel 1.
9. View the System sEMG Screen. Channel 1
should read between 604 and 738. See Figure 5.35.
Test all sEMG Channels. If any channel being
tested reads below 604 or greater than 738,
replace the respective sEMG Module and re test.
NOTE: The reading on the channel not being
tested may vary. This is insignificant as it is
not under load.
Senior Solutions™ Therapy System
FIGURE 5.34
C. sEMG Test Results
If any sEMG Channel fails any part of the tests
as described in 5.19, B, steps 2 through 9, then the module fails the test.
Make certain the sEMG Module is completely
1.
seated in system housing and all contacts
between Stim Board and sEMG Module are
making proper contact.
Replace the respective sEMG Module and
2.
re-test.
Replace the respective Stim Board and
3.
re-test.
Replace the Control Board and re-test.
4.
FIGURE 5.35
48
Page 54
5 TROUBLESHOOTING
5.19 SEMG AND SEMG + ELECTRICAL
STIMULATION TESTS (CONTINUED)
D. sEMG + STIM Tests
To Check Stim output, conduct the
1.
Electrical Stimulator Tests as explained in
5.6 through 5.13.
Set up Signal Generator and Attenuator as
2.
described in 5.19, part B.
Select sEMG + Stim on the Therapy System
3.
Home screen.
Press Edit Button (software Version 2.0 and
4.
later).
Press Stim button on Therapy System
5.
Home screen.
Press the Up or Down Arrow button until
6.
“Sym Biph” is highlighted. Press the Accept
and Return Arrow button.
Press the Edit Stim button.
7.
Rotate Treatment Intensity Knob until 5.0
8.
mA CC is displayed. Then press the Back
Button.
Press START sEMG + Stim Button.
9.
The Audio Signal Generator and the
10.
attenuator should trigger the stim
function of the Therapy System and
Running will display in the selected
channel. See Figure 5.35A.
Senior Solutions™ Therapy System
FIGURE 5.35A
E. sEMG + Stim Test Results
Stim function is triggered. System passed
1.
test.
Stim function is not triggered. System Failed
2.
Test
Replace appropriate Stim Board.
NOTE:
Test all sEMG Channels for proper triggering of
Stim function.
49
Page 55
5 TROUBLESHOOTING
5.20 NIMH BATTERY MODULE CHECKS
The following checks for the NiMH Battery Module are
to check for possible damage to the Battery Cells and
proper connections within the module and module to
System connection.
A. Tools and Equipment Required
#1 Phillips Screwdriver
1.
Flat Blade Screwdriver
2.
B. NiMH Battery Module Check Procedures
NOTE:
If it is suspected that the NiMH Battery cells
may be damaged or leaking, perform steps 8through 13 prior to any other tests or checks.
1.
With the NiMH Battery Module properly
installed onto the System, connect
System Mains Power Cord to an approved
electrical outlet.
2.
Turn system On and view the Home
screen. The Charge Level and Battery
Charging icons should appear in the
lower left corner of the Home screen. See
Figure 5.36.
NOTE:
If Battery Module is fully charged, the
Battery Charging icon will not be visible
and the Charge Level icon will be fully
black. If battery is fully charged, perform
steps 4 through 7 below then perform
step 3.
Allow battery to charge until it can be
3.
verified that it is charging by viewing the
Charge Level icon until the level indicator
fills more of the Charge Level icon.
Set up the Ultrasound Test as described
4.
in 5.16. Set Duty Cycle to 100%. Set
Display to Watts, rotate Therapy Intensity
knob until 10.0 Watts is visible, and set
Treatment Time to 30 minutes.
Disconnect System Mains Power Cord
5.
from power outlet.
With Ultrasound Applicator Sound Head
6.
submerged in the Power Meter degassed
water, press START.
View the Charge Level icon until it reduces
7.
the fill area of the icon. This verifies proper
discharging of the battery module.
Turn System Off and remove the NiMH
8.
Battery Module from the System. Refer
to the proper Removal & Replacement
section for instructions.
Using the #1 Phillips Screwdriver, remove
9.
the two retaining screws in the top of the
NiMH Battery Module. See Figure 5.37.
Senior Solutions™ Therapy System
FIGURE 5.36
FIGURE 5.37
50
Page 56
5 TROUBLESHOOTING
10.
Using the Flat Blade Screwdriver, carefully
release the tabs retaining the top plate in
position. It will be necessary to lift with
one hand while releasing the tabs with
the Screwdriver. See Figure 5.38.
NOTE:
There are eight retaining tabs. All must be
released as shown in Figure 5.38.
Lift the PC Board and check the Battery
11.
Packs to PC Board connection to ensure it
is completely seated. See Figure 5.39.
Visually inspect individual cells of both
12.
battery packs for leaks or ruptures. See
Figure 5.40.
Reassemble the battery Module. Do not
13.
over tighten the two retaining screws in
the module top. Over-tightening may
damage the threaded brass inserts of the
housing.
C. NiMH Battery Module Checks Results
Should any check fail, replace the entire
1.
module. No component parts are or will be
made available for the Battery Module by
Chattanooga Group.
If the problem persists, replace the Control
2.
Board.
Senior Solutions™ Therapy System
FIGURE 5.38
NiMH batteries contain Class E corrosive
•
materials. In the event of battery cell rupture
or leakage, handle battery module wearing
neoprene or natural rubber gloves. Contents
of a ruptured or leaking battery can cause
respiratory irritation. Hypersensitivity to
nickel can cause allergic pulmonary asthma.
Contents of cell coming in contact with skin
can cause skin irritation and chemical burns.
Never, under any circumstances, open the
•
battery cells. Should an individual cell from a
battery become disassembled, spontaneous
combustion of the negative electrode is
possible. There can be a delay between
exposure to air and spontaneous combustion.
FIGURE 5.39
FIGURE 5.40
51
Page 57
6 REMOVAL/REPLACEMENT
6.1 CHANNEL 3/4 ELECTROTHERAPY AND
NIMH BATTERY INSTALLATION AND
REMOVAL.
DISCONNECT THE SYSTEM FROM THE POWER
SOURCE (OUTLET OR REMOVE BATTERY MODULE IF
INSTALLED) BEFORE ATTEMPTING ANY MAINTENANCE,
INSTALLATION, REMOVAL, OR REPLACEMENT
PROCEDURES TO PREVENT ELECTRICAL SHOCK AND
POSSIBLE DAMAGE TO SYSTEM.
6.2. MODULE INSTALLATION AND REMOVAL
A. Tools & Equipment Required
#1 Phillips Screwdriver
1.
Flat Blade Screwdriver
2.
Needle Nose Pliers
3.
The following procedures apply to all Channel 3/4
Electrotherapy and NiMH Battery that mount to the
base of a Therapy System.
B. Module Installation
Disconnect Therapy System from the
1.
power source.
Remove the Rear Panel and disconnect the
2.
Power Cord from the System. See Figure
6.1.
Place System on a level working surface.
3.
Remove the Front Access Panel and
4.
disconnect all existing cables and Lead
Wires. See Figure 6.2.
Using a #1 Phillips Screwdriver, remove the
5.
screw securing the Lanyard to the Front
Access Panel. See Figure 6.3.
Turn system over, remove the label
6.
covering the Ribbon Cable, and unroll
Ribbon Cable. See Figure 6.4.
NOTE:
When turning over Therapy System onto
its face, place a clean, soft cloth under the
lens to prevent scratching or lens damage.
If the system is equipped with an sEMG
Module, leave it in place to maintain sEMG
functions for Channels 1 and 2. The sEMG
Module will not interfere with installation of
a Module to the Therapy System.
Senior Solutions™ Therapy System
REAR PANEL
DISCONNECT
POWER CORD
FIGURE 6.1
REMOVE FRONT ACCESS
PANEL AND DISCONNECT
ALL CABLES
FIGURE 6.2
REMOVE
LANYARD
FIGURE 6.3
Be careful to not disconnect the Ribbon Cable from
the Senior Solutions Therapy System.
52
REMOVE
LABEL
FIGURE 6.4
RIBBON
CABLE
LEAVE SEMG
IN PLACE
Page 58
6 REMOVAL/REPLACEMENT
DISCONNECT THE SYSTEM FROM THE POWER
SOURCE (OUTLET OR REMOVE BATTERY MODULE IF
INSTALLED) BEFORE ATTEMPTING ANY MAINTENANCE,
INSTALLATION, REMOVAL, OR REPLACEMENT
PROCEDURES TO PREVENT ELECTRICAL SHOCK AND
POSSIBLE DAMAGE TO SYSTEM.
7.
Lay Therapy System on its side and
position the Module to be installed beside
it. Install Ribbon Cable to Module and
seat completely on module pins. Make
certain the Blue Strip on Ribbon Cable is
positioned as shown in Figure 6.5.
DO NOT TWIST RIBBON CABLE!
If Ribbon Cable is twisted, the pins will not properly
align. If power is applied to the system with
misalignment of pins or a twisted ribbon cable,
the controlling electronics in the Module will be
destroyed and possible damage to the System
internal components could occur.
POSITION THERAPY SYSTEM
AND MODULE AS SHOWN
Senior Solutions™ Therapy System
BLUE STRIP
RIBBON CABLE MUST BE
POSITIONED AS SHOWN
8.
Position Therapy System over Module
as shown in Figure 6.6. Align Therapy
System Feet with Module Indentions.
RIBBON CABLE MUST BE POSITIONED AS
SHOWN!
9.
Place System onto Module making certain
the System Feet are within the Module
Identions.
FIGURE 6.5
RIBBON CABLE MUST BE
POSITIONED AS SHOWN
53
FEET ALIGNED
WITH INDENTIONS
FIGURE 6.6
Page 59
6 REMOVAL/REPLACEMENT
DISCONNECT THE SYSTEM FROM THE POWER
SOURCE (OUTLET OR REMOVE BATTERY MODULE IF
INSTALLED) BEFORE ATTEMPTING ANY MAINTENANCE,
INSTALLATION, REMOVAL, OR REPLACEMENT
PROCEDURES TO PREVENT ELECTRICAL SHOCK AND
POSSIBLE DAMAGE TO SYSTEM.
10.
Holding Module to system, position both
on one side and secure the Module to the
System with four 4 mm x 20 mm Screws.
See Figure 6.7. Tighten only enough to
prevent Module from shifting on Therapy
System.
11.
Set the assembly upright on the work
surface and install the new Extended Front
Access Panel to the Lanyard. See Figure
6.8.
NOTE:
When mounting the Front Access Panel
to the Therapy System, make certain the
Lanyard does not become kinked.
Senior Solutions™ Therapy System
4 MM X 20 MM
SCREWS
FIGURE 6.7
EXTENDED FRONT
ACCESS PANEL
12.
Route Power Cord through Module to
Therapy System. See Figure 6.9.
Re-install Rear Panel. Plug Power Cord into
an approved power outlet.
NOTE:
If installing Therapy System with Module to
a Therapy System Cart, refer to the Therapy
System Cart installation instructions.
LANYARD
FIGURE 6.8
54
FIGURE 6.9
Page 60
6 REMOVAL/REPLACEMENT
Install all cables, Lead Wires, etc. to the
13.
Therapy System and Module where
applicable. Refer to page 14 for Symbol
Definitions See Figure 6.10.
Turn the System On using the On/Off
14.
Switch. The system will automatically
recognize the added module and display
a configuration change message. See
Figure 6.11.
Read and carefully follow the instructions
15.
on the Screen.
Senior Solutions™ Therapy System
CHANNEL 3/4 ELECTROTHERAPY MODULE SHOWN
FIGURE 6.10
Verify that the module installed is the module
displayed in the message BEFORE pressing the
START Button. If it is not, DO NOT press the START
Button. Turn the system OFF and back ON. If the
problem persists, call the dealer or Chattanooga
Group Technical Support immediately. DO NOT USE
THE SYSTEM until all necessary repairs are made by
a Technician certified by Chattanooga Group. If use
is attempted before repairs are made, the system
may operate unpredictably and has the potential
of causing injury to the patient or damage to the
system internal components.
C. Module Removal
Remove Module in reverse order of
1.
installation beginning with step A, 13.
After module is removed, follow instructions
2.
in steps A, 14 and A, 15.
FIGURE 6.11
55
Page 61
6 REMOVAL/REPLACEMENT
6.3 SEMG MODULE INSTALLATION AND
REMOVAL
DISCONNECT THE SYSTEM FROM THE POWER
SOURCE (OUTLET OR REMOVE BATTERY MODULE IF
INSTALLED) BEFORE ATTEMPTING ANY MAINTENANCE,
INSTALLATION, REMOVAL, OR REPLACEMENT
PROCEDURES TO PREVENT ELECTRICAL SHOCK AND
POSSIBLE DAMAGE TO SYSTEM.
A. Tools and Equipment Required
1.
#1 Phillips Screwdriver
2.
Flat Blade Screwdriver
B. sEMG Installation
NOTE:
If installing or replacing an sEMG Module
on a Therapy System with a Channel 3/4
Electrotherapy Module or Battery Module
already installed, and the sEMG functions
are desired for Channels 1 and 2, it will be
necessary to remove the module from the
system. Refer to 6.2, part C for instructions.
If replacing or installing an sEMG Module
to a Therapy System with a Channel 3/4
Electrotherapy Module, and it is desired that
sEMG function be available to Channels 3 and 4,
it will not be necessary to remove the module
as it will be installed to the Module.
The sEMG Module can only be installed on the
Therapy System and Channel 3/4 Electrotherapy
Module. This allows a maximum of two sEMG
modules on a four channel Electrotherapy or
Combination Therapy System. An sEMG Module
cannot be installed on the NiMH Battery.
Only two channels of sEMG can be used at
any given time even if the Therapy System is
equipped with two sEMG Modules.
1.
Disconnect Power Cord from the power
source and turn system over on its face.
NOTE:
When turning over Therapy System onto its
face, place a clean, soft cloth under the lens
to prevent scratching or lens damage.
2.
Using a Flat Blade Screwdriver, carefully
remove the four breakout tabs on the System
bottom. See Figure 6.12.
NOTE:
Twist the Screwdriver to break tabs free.
Carefully remove tabs so as not to cause any
damage to the PC Board Contacts below
the tabs. If installing on the Channel 3/4
Electrotherapy Module, remove tabs from the
Module in the same manner.
Senior Solutions™ Therapy System
FIGURE 6.12
Be careful to not damage the contacts of the sEMG
Module, Therapy System, or Module Stim Board
contacts.
56
Page 62
6 REMOVAL/REPLACEMENT
DISCONNECT THE SYSTEM FROM THE POWER
SOURCE (OUTLET OR REMOVE BATTERY MODULE IF
INSTALLED) BEFORE ATTEMPTING ANY MAINTENANCE,
INSTALLATION, REMOVAL, OR REPLACEMENT
PROCEDURES TO PREVENT ELECTRICAL SHOCK AND
POSSIBLE DAMAGE TO SYSTEM.
3.
Position the Surface EMG Module so that
the two mounting tabs are inserted into the
System or Electrotherapy Module mounting
slots. See Figure 6.13.
Push the upper portion of the sEMG Module
4.
until it snaps and is locked into position. See
Figure 6.14.
Re-install module if required. Refer to 6.2
5.
part C.
Senior Solutions™ Therapy System
FIGURE 6.13
Route Power Cord through the Module and
6.
connect to the Therapy System. Install all
cables, Lead Wires, etc. to the Therapy System
and Module where applicable. Refer to
page 15 for symbol definitions. See Figure
6.15.
FIGURE 6.14
CHANNEL 3/4 ELECTROTHERAPY MODULE SHOWN
FIGURE 6.15
57
Page 63
6 REMOVAL/REPLACEMENT
7.
Turn the System On using the On/Off Switch.
The system will automatically recognize the
added module and display a configuration
change message. See Figure 6.16.
Verify that the module installed is the module
displayed in the message BEFORE pressing the
START Button. If it is not, DO NOT press the START
Button. Turn the system OFF and back ON. If the
problem persists, call the dealer or Chattanooga
Group Technical Support immediately. DO NOT USE
THE SYSTEM until all necessary repairs are made by
a Technician certified by Chattanooga Group. If use
is attempted before repairs are made, the system
may operate unpredictably and has the potential
of causing injury to the patient or damage to the
system internal components.
Senior Solutions™ Therapy System
FIGURE 6.16
Read and carefully follow the instructions on
8.
the screen.
C. Module Removal
Remove Module, if necessary, from Therapy
1.
System. Refer to 6.2, part C for instructions.
Place a Flat Blade Screwdriver under the
2.
locking tab of the sEMG Module. Firmly push
in and twist Screwdriver. The Module should
release from the Therapy System. See Figure
6.17.
NOTE:
If no sEMG Module will be re-installed on the
system install sEMG Plug Kit, part number
28027, to protect and cover the Stim Board
contacts. The Therapy System may be placed
back into service without an sEMG Module
installed as long as the sEMG Plug Kit is
installed to protect the PC Board contacts.
Refer to steps 7 and 8 to finalize removal.
3.
FIGURE 6.17
58
Page 64
6 REMOVAL/REPLACEMENT
Senior Solutions™ Therapy System
6.4 THERAPY SYSTEM SEPARATING
TOP & BOTTOM
DISCONNECT THE SYSTEM FROM THE POWER
SOURCE (OUTLET OR REMOVE BATTERY MODULE IF
INSTALLED) BEFORE ATTEMPTING ANY MAINTENANCE,
INSTALLATION, REMOVAL, OR REPLACEMENT
PROCEDURES TO PREVENT ELECTRICAL SHOCK AND
POSSIBLE DAMAGE TO SYSTEM.
A. Tools and Equipment Required
#1 Phillips Screwdriver
1.
Flat Blade Screwdriver
2.
B. Separating Top from Bottom
Place system face down on a soft work
1.
surface.
Remove any Module (NiMH Battery, Channel
2.
3/4 Electrotherapy) from the System. Refer
to 6.2 Module Installation and Removal
for instructions.
NOTE:
It is not necessary to remove an sEMG
Module from the System unless the Stim
Board is being replaced.
Remove the four mounting screws
3.
securing the top and bottom.
See Figure 6.18.
Turn System over on its feet and carefully
4.
separate the System Top from the Bottom
Housing.
NOTE:
On Combination Systems, it may be
necessary to use a Flat Blade Screwdriver
around the Ultrasound Applicator Rest to
separate the top from the bottom. See
Figure 6.19.
Raise the System Top and disconnect the
5.
Control Board Ribbon Cable from the Stim
Board or Ultrasound Board on Combination
Systems. See Figure 6.20.
REMOVE 4 SCREWS
FIGURE 6.18
FIGURE 6.19
CONTROL BOARD
RIBBON CABLE
59
FIGURE 6.20
Page 65
6 REMOVAL/REPLACEMENT
DISCONNECT THE SYSTEM FROM THE POWER
SOURCE (OUTLET OR REMOVE BATTERY MODULE IF
INSTALLED) BEFORE ATTEMPTING ANY MAINTENANCE,
INSTALLATION, REMOVAL, OR REPLACEMENT
PROCEDURES TO PREVENT ELECTRICAL SHOCK AND
POSSIBLE DAMAGE TO SYSTEM.
Lay System Top on the edge and disconnect
6.
the remaining harnesses from the Control
Board. See Figure 6.21.
C. Replacing Top to Bottom
Replace System Top by reversing the steps 1- 5
on page 59.
NOTE: Do not overtighten the screws. Overtightening
will damage the threads of the brass inserts.
Senior Solutions™ Therapy System
REMOVE
HARNESSES
FIGURE 6.21
60
Page 66
6 REMOVAL/REPLACEMENT
6.5 THERAPY SYSTEM FAN
Senior Solutions™ Therapy System
DISCONNECT THE SYSTEM FROM THE POWER
SOURCE (OUTLET OR REMOVE BATTERY MODULE IF
INSTALLED) BEFORE ATTEMPTING ANY MAINTENANCE,
INSTALLATION, REMOVAL, OR REPLACEMENT
PROCEDURES TO PREVENT ELECTRICAL SHOCK AND
POSSIBLE DAMAGE TO SYSTEM.
A. Tools and Equipment Required
#1 Phillips Screwdriver
B. Therapy System Fan Removal
Separate Top from Bottom. Refer to 6.4,
1.
part B.
Using a #1 Phillips Screwdriver, remove the
2.
Two Fan Retaining Screws securing the Fan
to the System Top. See Figure 6.22.
Remove the Fan Harness from the Control
3.
Board. See Figure 6.23.
REMOVE
SCREWS
FIGURE 6.22
REMOVE
FAN HARNESS
Remove the Fan Baffle from the Fan Housing.
4.
See Figure 6.24.
C. Replacing Fan
Replace new Fan, part number 27158, by
1.
reversing the steps 1- 3 above.
NOTE:
Do not over-tighten the screws.
Over- tightening will damage the threads of
the brass standoffs.
61
61
FIGURE 6.23
REMOVE
BAFFLE
FIGURE 6.24
Page 67
6 REMOVAL/REPLACEMENT
6.6 THERAPY SYSTEM
CONTROL BOARD ASSEMBLY
DISCONNECT THE SYSTEM FROM THE POWER
SOURCE (OUTLET OR REMOVE BATTERY MODULE IF
INSTALLED) BEFORE ATTEMPTING ANY MAINTENANCE,
INSTALLATION, REMOVAL, OR REPLACEMENT
PROCEDURES TO PREVENT ELECTRICAL SHOCK AND
POSSIBLE DAMAGE TO SYSTEM.
A. Tools and Equipment Required
#1 Phillips Screwdriver
1.
Needle Nose Pliers
2.
B. Control Board Assembly Removal
Separate Top from Bottom. Refer to 6.4,
1.
part B.
Remove Fan. Refer to 6.5, part B.
2.
Remove the Contrast Knob. See Figure 6.25.
3.
Remove the Control Board Ribbon Cable and
4.
the two Control Board Assembly Retaining
Screws. See Figure 6.26.
STARTing at the top of the Control Board
5.
Assembly, lift Control Board with one hand,
push in and release the plastic clips holding
Control Board Assembly in position. See
Figure 6.27.
While holding up on Control Board Assembly,
6.
use the Needle Nose Pliers to squeeze the
lower plastic retainers holding the bottom of
the Control Board. See Figure 6.27 inset.
Remove the Card Reader Housing from the
7.
Control Board Assembly.
C. Replacing Control Board Assembly
Replace new Control Board Assembly, part
1.
number 27053, by reversing the steps 1- 7
above.
NOTE:
Do not over tighten the screws. Over
tightening will damage the threads of the
brass inserts.
Install Therapy Intensity Control Knob on the
2.
front side of Therapy System Top.
Re-assemble Therapy System referring to the
3.
appropriate sections of this manual for proper
instructions.
Senior Solutions™ Therapy System
CONTRAST KNOB
FIGURE 6.25
REMOVE
RIBBON CABLE
REMOVE
RETAINING
SCREWS
FIGURE 6.26
MAKE CERTAIN THE CONTROL BOARD RIBBON
CABLE IS INSTALLED WITH THE BLACK STRIP AT THE
NUMBER “1” ON THE CONTROL BOARD. FAILURE
TO PROPERLY INSTALL RIBBON CABLE COULD
CAUSE EXTENSIVE DAMAGE TO THE INTERNAL
COMPONENTS OF THE SYSTEM WHEN TURNED ON.
FIGURE 6.27
62
Page 68
6 REMOVAL/REPLACEMENT
6.7 THERAPY SYSTEM KEYMAT ASSEMBLY
Senior Solutions™ Therapy System
DISCONNECT THE SYSTEM FROM THE POWER
SOURCE (OUTLET OR REMOVE BATTERY MODULE IF
INSTALLED) BEFORE ATTEMPTING ANY MAINTENANCE,
INSTALLATION, REMOVAL, OR REPLACEMENT
PROCEDURES TO PREVENT ELECTRICAL SHOCK AND
POSSIBLE DAMAGE TO SYSTEM.
A. Tools and Equipment Required
#1 Phillips Screwdriver
1.
Needle Nose Pliers
2.
B. Keymat Assembly Removal
Separate Top from Bottom. Refer to 6.4,
1.
part B.
Remove Fan. Refer to 6.5, part B.
2.
Remove Control Board Assembly. Refer to
3.
6.6, part B.
Remove eight Keymat PC Board Retaining
4.
screws. See Figure 6.28.
Starting at the top of the Keymat PC Board,
5.
lift board with one hand, push in and release
the plastic clips holding the Keymat PC Board
in position. See Figure 6.29.
Remove Keymats from the System Top. See
6.
Figure 6.30.
C. Replacing Keymat Assembly
Replace with new Keymat Assembly Kit by
1.
reversing the steps 1- 6 above.
REMOVE
RETAINING
SCREWS
FIGURE 6.28
LIFT PC BOARD AND
RELEASE PLASTIC CLIPS
MAKE CERTAIN WHEN INSTALLING CONTROL BOARD
ASSEMBLY TO KEYMAT PC BOARD PINS FROM THE
CONTROL BOARD ALIGN WITH THE CONNECTOR ON
THE KEYMAT PC BOARD.
NOTE:
Do not over-tighten the screws. Overtightening will damage the threads of the
brass inserts.
Re-assemble Therapy System referring to
2.
the appropriate sections of this manual for
proper instructions.
FIGURE 6.29
REMOVE ALL THREE
KEYMATS
FIGURE 6.30
63
Page 69
6 REMOVAL/REPLACEMENT
6.8 THERAPY SYSTEM CONNECTOR BOARD
DISCONNECT THE SYSTEM FROM THE POWER
SOURCE (OUTLET OR REMOVE BATTERY MODULE IF
INSTALLED) BEFORE ATTEMPTING ANY MAINTENANCE,
INSTALLATION, REMOVAL, OR REPLACEMENT
PROCEDURES TO PREVENT ELECTRICAL SHOCK AND
POSSIBLE DAMAGE TO SYSTEM.
A. Tools and Equipment Required
#1 Phillips Screwdriver
B. Connector Board Removal
Separate Top from Bottom. Refer to 6.4,
1.
part B.
Remove Connector Infill and Lanyard. Lay
2.
aside. See Figure 6.31.
Carefully pull Connector Board out toward
3.
front of System. See Figure 6.32.
Senior Solutions™ Therapy System
REMOVE CONNECTOR INFILL
LANYARD NOT ILLUSTRATED
FIGURE 6.31
C. Replacing Connector Board
Replace new Connector Board, part number
1.
27059, in reverse order of steps 1-3 above.
Make Certain the words “THIS SIDE UP” on
Connector Board are facing up. Make certain
Connector Board is completely seated in Stim
Board Connector. See Figure 6.33.
Re-install the Connector Infill and Lanyard.
2.
Refer to Figure 6.31.
Re-assemble Therapy System. Refer to 6.4,
3.
part C for proper instructions.
NOTE:
Do not over-tighten the screws. Overtightening will damage the threads of the
brass inserts.
PULL CONNECTOR BOARD
TOWARD SYSTEM FRONT
FIGURE 6.32
FIGURE 6.33
64
Page 70
6 REMOVAL/REPLACEMENT
6.9 THERAPY SYSTEM ULTRASOUND BOARD
COMBINATION SYSTEMS ONLY
DISCONNECT THE SYSTEM FROM THE POWER
SOURCE (OUTLET OR REMOVE BATTERY MODULE IF
INSTALLED) BEFORE ATTEMPTING ANY MAINTENANCE,
INSTALLATION, REMOVAL, OR REPLACEMENT
PROCEDURES TO PREVENT ELECTRICAL SHOCK AND
POSSIBLE DAMAGE TO SYSTEM.
A. Tools and Equipment Required
#1 Phillips Screwdriver
1.
Needle Nose Pliers
2.
B. Ultrasound Board Removal
Separate Top from Bottom. Refer to 6.4,
1.
part B.
Remove Connector Board. Refer to 6.8,
2.
part B.
NOTE:
It may be necessary to have help in
removing the Ultrasound Board due to the
tight fit of the Header Connector between
the Ultrasound Board and the Stim Board.
Gently and firmly pull up the back corners
3.
of the Ultrasound Board and use the Needle
Nose Pliers to release the board from
the Blue Stand offs in each corner of the
Ultrasound Board. See Figure 6.34.
Firmly pull each side of the Ultrasound
4.
board up until the board is almost off of the
Header Connector and is clear of the Stand
Off Barbs. See Figure 6.35.
Use the Needle Nose Pliers to release the
5.
Ultrasound Board from the front Stand Offs.
See inset in Figure 6.34.
C. Replacing Ultrasound Board
1.
Replace new Ultrasound Board, part
number 27055, in reverse order of steps 1-5 above.
Senior Solutions™ Therapy System
FIGURE 6.34
FIRMLY PULL EACH SIDE OF THE
BOARD UP
FIGURE 6.35
MAKE CERTAIN THE STIM BOARD HEADER PINS ARE
PROPERLY ALIGNED WITH THE ULTRASOUND BOARD
WHEN INSTALLING ULTRASOUND BOARD. SEE
FIGURE 6.36.
FAILURE TO PROPERLY ALIGN HEADER PINS WILL
RESULT IN SEVERE DAMAGE TO THE SYSTEM.
2.
Re-assemble Therapy System. Refer to 6.8
and 6.4, part C for proper instructions.
NOTE:
Do not over-tighten the screws.
Over- tightening will damage the threads of
the brass inserts.
FIGURE 6.36
65
Page 71
6 REMOVAL/REPLACEMENT
6.10 THERAPY SYSTEM STIM BOARD
CHANNELS 1/2
DISCONNECT THE SYSTEM FROM THE POWER
SOURCE (OUTLET OR REMOVE BATTERY MODULE IF
INSTALLED) BEFORE ATTEMPTING ANY MAINTENANCE,
INSTALLATION, REMOVAL, OR REPLACEMENT
PROCEDURES TO PREVENT ELECTRICAL SHOCK AND
POSSIBLE DAMAGE TO SYSTEM.
A. Tools and Equipment Required
1.
#1 Phillips Screwdriver
2.
Needle Nose Pliers
3.
Flat Blade Screwdriver
B. Stim Board (Channels 1/2) Removal
1.
Remove Channel 3/4 Electrotherapy or NiMH
Battery if installed. Refer to 6.2 part C for
instructions.
2.
Remove sEMG Module if equipped. Refer
to 6.3 part C.
3.
Separate Top from Bottom. Refer to 6.4,
part B.
4.
Remove Connector Board. Refer to 6.8,
part B.
5.
Remove Ultrasound Board on Combination
Systems. Refer to 6.9, part B.
6.
Lay Therapy System on one side and use the
Flat Blade Screwdriver to remove the ¼ Turn
Fastener retaining the Stim Board in position.
See Figure 6.37.
7.
Remove System to Module Ribbon Cable
from System. See Figure 6.37A.
8.
Gently pull up on each corner and release
the plastic retaining tabs holding the Stim
Board in position. See Figure 6.38.
C. Replacing Stim Board
1.
Replace new Stim Board, part number
27056, in reverse order of steps 1-8 above.
Make certain Jumpers are properly set on
Stim Board. See Figure 6.38A.
NOTE:
Position Ribbon Cable so the Blue Strip is
positioned as shown in Figure 6.37A. Press
on Stim Board while seating Ribbon Cable to
the system. On Combination Systems, install
the Ribbon Cable and ¼ turn fastener before
installing the Ultrasound Board.
2.
Re-assemble Therapy System. Refer to
6.9 part C, 6.8 and 6.4, part C for proper
instructions.
NOTE:
Do not over-tighten the screws. Overtightening will damage the threads of the
brass inserts.
FIGURE 6.37
REMOVE
RIBBON CABLE
BLUE STRIP
FIGURE 6.37 A
RELEASE LOCKING TABS ON
EACH SIDE OF STIM BOARD
CHANNEL 1/2
POSITION
FIGURE 6.38A
Senior Solutions™ Therapy System
SLOT 90° TO
LOCKED INDICATOR
LOCKED
INDICATOR
FIGURE 6.38
CHANNEL 3/4
POSITION
66
Page 72
6 REMOVAL/REPLACEMENT
6.11 THERAPY SYSTEM POWER SUPPLIES
NOTE:
The Senior Solutions Therapy System incorporates
two different Power Supply configurations:
Combination Therapy System- Two Power
Supplies, one 75 Watt for Ultrasound Power and
one 100 Watt to power the rest of the system.
Electrotherapy System- One 100 Watt Power
Supply.
Senior Solutions™ Therapy System
DISCONNECT THE SYSTEM FROM THE POWER
SOURCE (OUTLET OR REMOVE BATTERY MODULE IF
INSTALLED) BEFORE ATTEMPTING ANY MAINTENANCE,
INSTALLATION, REMOVAL, OR REPLACEMENT
PROCEDURES TO PREVENT ELECTRICAL SHOCK AND
POSSIBLE DAMAGE TO SYSTEM.
A. Tools and Equipment Required
1.
#1 Phillips Screwdriver
2.
Insulated Needle Nose Pliers
3.
Flat Blade Screwdriver
4.
Digital Multimeter
B. Power Supply Removal
1.
Separate Top from Bottom. Refer to 6.4,
part B.
2.
Remove Connector Board. Refer to 6.8
part B.
3.
Remove Ultrasound Board on Combination
Systems. Refer to 6.9, part B.
4.
Remove Stim Board. Refer to 6.10, part B.
5.
Using the # 1 Phillips Screwdriver, remove
the two screws securing the Power Supply
Assembly to the System Housing. See
Figure 6.39.
REMOVE
SCREWS
FIGURE 6.39
REAR
MOUNTING
TAB S
BRACKETS
POWER SUPPLY
ASSEMBLY
FIGURE 6.40
100 WATT
POWER SUPPLY
POWER SUPPLIES RETAIN HIGH VOLTAGE!
WHEN REMOVING FROM SYSTEM, HANDLE
POWER SUPPLIES BY MOUNTING BRACKETS
ONLY.
6.
Lift Power Supply Assembly up to remove
from rear mounting tabs. See Figure 6.40.
7.
Using the Digital Multimeter, discharge the
Power Supplies as follows:
a) 100 Watt Power Supply- Discharge
Capacitor C4. See Figure 6.41.b) 75 Watt Power Supply (Combo Systems
Only)- Discharge Capacitor on back of
Power Supply PC Board. Pins are on
either side of “R8A” on PC Board. See
Figure 6.41.
75 WATT
POWER SUPPLY
COMBINATION SYSTEMS ONLY
FIGURE 6.41
67
Page 73
6 REMOVAL/REPLACEMENT
DISCONNECT THE SYSTEM FROM THE POWER
SOURCE (OUTLET OR REMOVE BATTERY MODULE IF
INSTALLED) BEFORE ATTEMPTING ANY MAINTENANCE,
INSTALLATION, REMOVAL, OR REPLACEMENT
PROCEDURES TO PREVENT ELECTRICAL SHOCK AND
POSSIBLE DAMAGE TO SYSTEM.
8.
Using Insulated Needle Nose Pliers,
disconnect the Mains Connector Wiring
Harness from the Power Supply Assembly.
See Figure 6.42.
9.
Remove 100 Watt Power Supply from
Mounting Bracket by removing the two
retaining screws from the inside top of the
Power Supply. See Figure 6.43.NOTE:
Steps 10 and 11 below apply only to
Combination Systems.
10.
Remove 75 Watt Power Supply from
Mounting Bracket by removing the two
mounting screws on the back of Mounting
Bracket securing the 75 Watt Power Supply.
See inset at Figure 6.43.
11.
Using Insulated Needle Nose Pliers, remove
the 100 Watt Power Supply Harness from
the 75 Watt Power Supply. See Figure
6.44.
Senior Solutions™ Therapy System
MAINS WIRING
HARNESS
PLIERS NOT
SHOWN
FOR CLARITY
FIGURE 6.42
100 WATT
SCREWS
C. Replacing Power Supplies
1.
Replace new Power Supplies in reverse
order of preceding steps using part
numbers:
a) 27048 100 Watt Power Supply
b) 27049 75 Watt Power Supply (Combo
System Only)
2.
Re-assemble Therapy System. Refer to
6.10, part C, 6.9, part C, 6.8, part C,
and 6.4, part C for proper instructions.
NOTE:
Do not over-tighten the screws. Overtightening will damage the threads of the
brass inserts.
DISCONNECT THE SYSTEM FROM THE POWER
SOURCE (OUTLET OR REMOVE BATTERY MODULE IF
INSTALLED) BEFORE ATTEMPTING ANY MAINTENANCE,
INSTALLATION, REMOVAL, OR REPLACEMENT
PROCEDURES TO PREVENT ELECTRICAL SHOCK AND
POSSIBLE DAMAGE TO SYSTEM.
A. Tools and Equipment Required
#1 Phillips Screwdriver
1.
Flat Blade Screwdriver
2.
B. Module Connector Board Removal
Remove Module from Therapy System.
1.
Refer to 6.2, part C.
Release the Module Top Retaining Tabs with
2.
the Flat Blade Screwdriver. See Figure 6.45
Remove Top.
3.
Remove Module Connector Infill. See
4.
Figure 6.46.
Carefully pull Connector Board out toward
5.
front of Module. See Figure 6.47.
C. Replacing Connector Board
Replace new Connector Board, part
1.
number 27059 in reverse order of steps
1-4 above. Make Certain the words
“THIS SIDE UP” on Connector Board are
facing up. Make certain Connector Board is
completely seated in Stim Board Connector.
See Figure 6.47.
Re-install the Connector Infill and Lanyard.
2.
Refer to Figure 6.46.
Re-assemble Therapy System referring to
3.
the appropriate sections of this manual for
proper instructions.
NOTE:
Do not over-tighten the screws. Overtightening will damage the threads of the
brass inserts.
Senior Solutions™ Therapy System
RELEASE TABS
FIGURE 6.45
LIFT CONNECTOR INFILL OUT
OF MODULE HOUSING
FIGURE 6.46
69
FIGURE 6.47
Page 75
6 REMOVAL/REPLACEMENT
6.13 CHANNEL 3/4 ELECTROTHERAPY
MODULE STIM BOARD
DISCONNECT THE SYSTEM FROM THE POWER
SOURCE (OUTLET OR REMOVE BATTERY MODULE IF
INSTALLED) BEFORE ATTEMPTING ANY MAINTENANCE,
INSTALLATION, REMOVAL, OR REPLACEMENT
PROCEDURES TO PREVENT ELECTRICAL SHOCK AND
POSSIBLE DAMAGE TO SYSTEM.
Senior Solutions™ Therapy System
A. Tools and Equipment Required
#1 Phillips Screwdriver
1.
Flat Blade Screwdriver
2.
B. Channel 3/4 Electrotherapy Module
Stim Board Removal
Remove Module from Therapy System.
1.
Refer to 6.2, part C.
Remove Module Connector Infill. Refer
2.
to Figure 6.13.
Remove Module Connector Board. See
3.
Figure 6.48.
Lift Channel 3/4 Stim Board from Module
4.
Housing. See Figure 6.48A.
C. Replacing Channel 3/4 Electrotherapy
Module Stim Board
Replace new Stim Board, part number
1.
27056, in reverse order of steps 1-4 above.
Re-assemble Module and Therapy System
2.
referring to the appropriate sections of this
manual for proper instructions.
NOTE:
Do not over-tighten the screws. Overtightening will damage the threads of the
brass inserts.
CONNECTOR
BOARD
FIGURE 6.48
LIFT OUT
STIM BOARD
FIGURE 6.48A
70
Page 76
6 REMOVAL/REPLACEMENT
6.14 MOUNTING AND DISMOUNTING THERAPY
SYSTEM AND THERAPY SYSTEM CART
DISCONNECT THE SYSTEM FROM THE POWER
SOURCE (OUTLET OR REMOVE BATTERY MODULE IF
INSTALLED) BEFORE ATTEMPTING ANY MAINTENANCE,
INSTALLATION, REMOVAL, OR REPLACEMENT
PROCEDURES TO PREVENT ELECTRICAL SHOCK AND
POSSIBLE DAMAGE TO SYSTEM.
Senior Solutions™ Therapy System
A. Mounting Therapy System to
Therapy System Cart
1.
Remove all the Storage Bins from both
sides of the Therapy System Cart by pulling
each bin out and up. See Figure 6.49.
2.
Allow approximately 4.5in (11.5 cm) of the
power cord extending through the top of
the cart for connecting to system. If the
system is equipped with an optional NiMH
Battery, or Channel 3/4 Electrotherapy
Module, it will be necessary to allow 6.5
in (16.5 cm) of the Power Cord extending
through the top of the Therapy System
Cart. See Figure 6.50.
3.
Secure the System to the cart with the four
socket head screws in the Therapy System
Cart Top. See Figure 6.51.
NOTE:
Secure the System to the cart by tightening
the screws by hand only. Do not use
a wrench to tighten the screws. Overtightening may cause damage to the
System or Module housing.
4.
Plug Power Cord into the System Mains
Disconnect and reinstall the Rear Access
Panel. Install all lead wires and cables to
the System.
5.
Install Storage Bins into Therapy System
Cart. START with bottom Storage Bin first.
REMOVE
ALL BINS
FIGURE 6.49
4.5 IN 11.5 CM
SYSTEM ONLY
6.5 IN 16.5 CM
SYSTEM W/MODULE
FIGURE 6.50
HAND TIGHTEN THE SOCKET
HEAD SCREWS TO SECURE
SYSTEM TO CART
B. Dismounting Therapy System from
Therapy System Cart
1.
To remove the System from the Therapy
System Cart, repeat the Mounting System
to Therapy System Cart instructions in
reverse order.
FIGURE 6.51
71
Page 77
7 GENERAL MAINTENANCE
DISCONNECT THE SYSTEM FROM THE POWER
SOURCE (OUTLET OR REMOVE BATTERY MODULE IF
INSTALLED) BEFORE ATTEMPTING ANY MAINTENANCE,
INSTALLATION, REMOVAL, OR REPLACEMENT
PROCEDURES TO PREVENT ELECTRICAL SHOCK AND
POSSIBLE DAMAGE TO SYSTEM.
7.1 CLEANING THE SYSTEM
A. Cleaning the Therapy System
With the system disconnected from the power
source, clean the system with a clean, lint
free cloth moistened with water and mild
antibacterial soap. If a more sterile cleaning
is needed, use a cloth moistened with an
antimicrobial cleaner.
Do not submerse the system in liquids. Should
the unit accidentally become submersed,
contact the dealer or Chattanooga Group
Service Department immediately. Do not
attempt to use a system that has been wet
inside until inspected and tested by a
Technician certified by Chattanooga Group.
Do not allow liquids to enter the ventilation holes
in the optional modules. This could permanently
damage the modules.
B. Lens Cleaning
Therapy System Screen Lens
Clean the Therapy System Lens with the
NOVUS® Plastic Polishing System. NOVUS can
be purchased by going to novuspolish.com on
the internet. Follow the instructions as given by
NOVUS on their product.
Do not use alcohol or chlorine-based solvents
as this may damage the lens.
Service
Senior Solutions™ Therapy System
B. Any work attempted outside the scope of this
Service Manual is the sole responsibility and
liability of the Field Technician performing such
procedures.
7.4 FACTORY SERVICE
When the
requires factory service, contact the dealer or
Chattanooga Group Service Department.
NOVUS is the Registered Trademark of NOVUS Inc.
Senior Solutions Therapy System
7.2 CALIBRATION REQUIREMENTS
Ultrasound Applicators:
Annual factory calibration is required for all
Ultrasound Applicators. Only the Applicators
should be sent to the factory for this
procedure.
7.3 FIELD SERVICE
A. All field service procedures as described in
this Service Manual for the Senior Solutions
Therapy System must be performed by a
Service Technician certified by Chattanooga
Group.
72
Page 78
8 ULTRASOUND CALIBRATION
8.1 GENERAL
A. Tools and Equipment Required
Senior Solutions Combination Therapy
1.
System and all Senior Solutions Ultrasound
Applicators associated with the System being
serviced.
Ohmic Instruments UPM DT 10 or DT 100
2.
Ultrasound Power Meter, set to “watts”.
Degassed Water. Refer to page 31 for
3.
Degassed Water Recipes.
USE ONLY DEGASSED WATER IN POWER METER FOR
CALIBRATING ULTRASOUND APPLICATORS.
USE OF OTHER TYPES OF WATER WILL CAUSE FALSE
READINGS AND BAD TEST RESULTS.
SEE PAGE 31 FOR DEGASSED WATER RECIPES.
USE OF OTHER BRANDS OR TYPES OF TOOLS,
EQUIPMENT, FIXTURES, MATERIALS, AND SUPPLIES
OTHER THAN THOSE SPECIFICALLY LISTED IN “A. Tools
and Equipment Required” ABOVE WILL GIVE BAD
TEST AND CALIBRATION RESULTS.
IF PROPER EQUIPMENT IS NOT AVAILABLE OR
CAN NOT BE OBTAINED, SEND THE ULTRASOUND
APPLICATORS TO THE FACTORY FOR CALIBRATION.
Senior Solutions™ Therapy System
THERAPY SYSTEMS WITH
SOFTWARE VERSION 2.0 OR
ABOVE
FIGURE 8.1
ULTRASOUND CALIBRATION
BUTTON
B. Ultrasound Applicator Calibration
Procedures
Enter the Technical Service screen of the
1.
Therapy System by pressing the STOP,
PAUSE, and START buttons simultaneously.
See Figure 8.1.
NOTE:
To access the Technical Service screen of
Therapy Systems with Version 2.0 or later
software, simultaneously press the HOME
and BACK button from within the Utilities
screen. See inset at Figure 8.1.
Set up Power Meter per Ohmic User Manual.
2.
Position the Ultrasound Applicator in the
Power Meter.
Press the Ultrasound Calibration button. See
3.
Figure 8.2.
Press the Head Size button until the size
4.
applicator being calibrated is displayed. See
Figure 8.3.
Press the START button, refer to Figure 8.3.
5.
Follow the instructions displayed on the
Therapy System.
Repeat this procedure for each Ultrasound
6.
Applicator associated with the Therapy
System being serviced.
HEAD SIZE BUTTON
FIGURE 8.2
START
BUTTON
FIGURE 8.3
73
Page 79
9 PARTS
TOP TO BOTTOM ASSEMBLY
Senior Solutions™ Therapy System
TOP ASSEMBLY
1
BOTTOM ASSEMBLY
7
6
5
3
4
3
ITEM
NUMBER
127159Bottom Assembly to Top Assembly Ribbon Cable1
227306Rear Access Panel1
327138Screw, M3 x 16 mm4
427029Front Access Panel1
527020Lanyard1
621188Screw, #4-40 x .375in1
727007Front Infill1
PART
NUMBER
DESCRIPTIONQTY
3
2
REQ'D
74
Page 80
9 PARTS
COMBINATION SYSTEM BASE ASSEMBLY
11
Senior Solutions™ Therapy System
STIM & ULTRASOUND BOARD ASSEMBLY
SEE PAGE 84
1
14
13
9
10
12
2
5
6
7
8
7
ITEM
NUMBER
127022Mains Harness Clip1
227276Main Power Switch1
527277Mains Power Input Connector1
627010Applicator Holder1
727274Feet4
827436Stim Board ¼ Turn Pin1
927059Stim Connector Board1
1027142Screws, M3 x 6mm2
1127006Base Housing1
1227048100 Watt Power Supply1
132704975 Watt Power Supply (Combination Systems Only)1
1427000Power Supply Mounting Bracket1
PART
NUMBER
DESCRIPTIONQTY
75
REQ'D
Page 81
9 PARTS
COMBINATION STIM & ULTRASOUND PC BOARD ASSEMBLY
3
Senior Solutions™ Therapy System
1
2
3
3
4
ITEM
NUMBER
127055Ultrasound PC Board1
227161Ultrasound to Stim Header1
327160PC Board Stand Off4
427057Stim PC Board1
PART
NUMBER
DESCRIPTIONQTY
76
REQ'D
Page 82
9 PARTS
Senior Solutions™ Therapy System
TOP HOUSING ASSEMBLY
7
5
1A
1B
2
3
4
6
5
5
5
ITEM
NUMBER
1A28122Top Housing (Blue)1
1B28400Lens (Senior Solutions)1
227026Left Keymat1
327027Right Keymat1
427051Keymat PC Board1
527142Screw, M3 x 6 mm10
627028Bottom Keymat1
727305Intensity Control Knob1
PART
NUMBER
DESCRIPTIONQTY
CONTROL BOARD
ASSEMBLY
SEE PAGE 63, 79, 81
REQ'D
77
Page 83
9 PARTS
SENIOR SOLUTIONS THERAPY SYSTEM CONTROL BOARD ASSEMBLY
Senior Solutions™ Therapy System
11
12
1
1
2
3
4
5
6
10
9
ITEM
NUMBER
127093Color Display Mounting Bracket/Spacer2
227162Color Display1
327012Contrast Knob (Not Functional)1
427053Color Control PC Board1
527137Screw, M4 x 8 mm2
621188Screw, PSM PT Type4
727021Air Exhaust Funnel1
827158Cooling Fan1
927136Screw, #4-40 x .375 in4
1027144Fan Mounting Stand Off, M4 x 16 mm2
1127024MMC Card Top1
1227009Patient Data Card and MMC Card System Port Housing1
PART
NUMBER
DESCRIPTIONQTY
8
6
7
REQ'D
78
Page 84
9 PARTS
CHANNEL 3/4 ELECTROTHERAPY MODULE ASSEMBLY
Senior Solutions™ Therapy System
8
7
1
2
3
4
5
6
5
ITEM
NUMBER
127015Module Top1
227353Stim Board to Ribbon Cable Header1
327057Stim PC Board1
427016Module Bottom Housing1
527150Feet4
627061Channel 3/4 Stim Connector PC Board1
727017Connector Infill1
827136Module to Therapy System Ribbon Cable (Mounted onto Therapy System)1
PART
NUMBER
DESCRIPTIONQTY
5
REQ'D
79
Page 85
10 SCHEMATICS
Senior Solutions™ Therapy System
27053 Sheet 1
CONTROL BOARD
SENIOR SOLUTIONS THERAPY SYSTEM-
80
Page 86
10 SCHEMATICS
Senior Solutions™ Therapy System
CONTROL BOARD
SENIOR SOLUTIONS THERAPY SYSTEM-
27053 Sheet 2
81
Page 87
10 SCHEMATICS
Senior Solutions™ Therapy System
27052 Sheet 3
CONTROL BOARD
SENIOR SOLUTIONS THERAPY SYSTEM-
82
Page 88
10 SCHEMATICS
Senior Solutions™ Therapy System
27055 Sheet 1
ULTRASOUND PC BOARD
SENIOR SOLUTIONS THERAPY SYSTEM-
83
Page 89
10 SCHEMATICS
Senior Solutions™ Therapy System
27055 Sheet 2
ULTRASOUND PC BOARD
SENIOR SOLUTIONS THERAPY SYSTEM-
84
Page 90
10 SCHEMATICS
Senior Solutions™ Therapy System
27055 Sheet 3
ULTRASOUND PC BOARD
SENIOR SOLUTIONS THERAPY SYSTEM-
85
Page 91
10 SCHEMATICS
STIM BOARD
27057 Sheet 1
SENIOR SOLUTIONS THERAPY SYSTEM-
Senior Solutions™ Therapy System
86
Page 92
10 SCHEMATICS
Senior Solutions™ Therapy System
STIM BOARD
27057 Sheet 2
SENIOR SOLUTIONS THERAPY SYSTEM-
87
Page 93
10 SCHEMATICS
Senior Solutions™ Therapy System
STIM BOARD
27057 Sheet 3
SENIOR SOLUTIONS THERAPY SYSTEM-
88
Page 94
10 SCHEMATICS
Senior Solutions™ Therapy System
STIM BOARD
27057 Sheet 4
SENIOR SOLUTIONS THERAPY SYSTEM-
89
Page 95
10 SCHEMATICS
Senior Solutions™ Therapy System
STIM BOARD
27057 Sheet 5
SENIOR SOLUTIONS THERAPY SYSTEM-
90
Page 96
10 SCHEMATICS
Senior Solutions™ Therapy System
STIM BOARD
27057 Sheet 6
SENIOR SOLUTIONS THERAPY SYSTEM-
91
Page 97
10 SCHEMATICS
SENIOR SOLUTIONS THERAPY SYSTEM-
STIM BOARD
Senior Solutions™ Therapy System
27057 Sheet 7
92
Page 98
10 SCHEMATICS
Senior Solutions™ Therapy System
STIM BOARD
27057 Sheet 8
SENIOR SOLUTIONS THERAPY SYSTEM-
93
Page 99
10 SCHEMATICS
Senior Solutions™ Therapy System
STIM BOARD
27057 Sheet 9
SENIOR SOLUTIONS THERAPY SYSTEM-
94
Page 100
10 SCHEMATICS
Senior Solutions™ Therapy System
STIM BOARD
27057 Sheet 10
SENIOR SOLUTIONS THERAPY SYSTEM-
95
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