Chattanooga Senior Solutions User manual

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Therapy System
Moving Rehabilitation Foward™
SERVICE MANUAL
ISO 13485 CERTIFIED
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Senior Solutions™ Therapy System
FOREWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1 THEORY OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.1 OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.2 POWER SUPPLY CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.3 CONTROL BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.4 STIM BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.5 ULTRASOUND BOARD AND APPLICATOR COMBINATION
SYSTEMS ONLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.6 USER INTERFACE AND ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . 2
2 SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.1 PRECAUTIONARY DEFINITIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
A. Caution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
B. Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
C. Danger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
D. Dangerous Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
E. Biohazard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
F. Corrosive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
G. Spontaneous Combustion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
H. Note . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.2 PRECAUTIONARY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 5
A. Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
B. Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
C. Dangers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3 NOMENCLATURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.1 SENIOR SOLUTIONS THERAPY SYSTEMS . . . . . . . . . . . . . . . . . . . . 7
A. Senior Solutions
Therapy Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
B. Senior Solutions
Combination Therapy System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
C. Senior Solutions
Electrotherapy System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
D. Senior Solutions
Channel 3/4 Electrotherapy Module . . . . . . . . . . . . . . . . . . . . . . 10
E. Senior Solutions
NiMH Battery Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
F. Senior Solutions Dual Channel sEMG Module . . . . . . . . . . . . . . 12
G Senior Solutions Therapy System Cart . . . . . . . . . . . . . . . . . . . . . 13
H. Senior Solutions Operator Remote Control . . . . . . . . . . . . . . . . 14
3.2 SENIOR SOLUTIONS THERAPY SYSTEM HARDWARE AND
SOFTWARE SYMBOL DEFINITIONS . . . . . . . . . . . . . . . . . . . . . . . . 15
A. Hardware Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
B. Software Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
C. Optional Accessory Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.1 SENIOR SOLUTIONS THERAPY SYSTEM . . . . . . . . . . . . . . . . . . . . 16
A. Therapy Systems Physical Specifications . . . . . . . . . . . . . . . . . . . 16
4.2 ELECTROTHERAPY WAVEFORM SPECIFICATIONS . . . . . . . . . . . 17
A. IFC (Interferential) Traditional (4 Pole)- Figure 4.2 . . . . . . . . . . 17
B. TENS- Asymmetrical Biphasic- Figure 4.3 . . . . . . . . . . . . . . . . . . 17
C. TENS- Symmetrical Biphasic- Figure 4.4 . . . . . . . . . . . . . . . . . . . 18
D. High Voltage Pulsed Current (HVPC)- Figure 4.5 . . . . . . . . . . . . 18
E. VMS™- Figure 4.6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
F. IFC (Interferential) Premodulated (2p)- Figure 4.7 . . . . . . . . . . 19
G. Russian- Figure 4.8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
H. Microcurrent- Figure 4.9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
I. DC (Direct Current)- Figure 4.10 . . . . . . . . . . . . . . . . . . . . . . . . . . 20
J. VMS™ Burst- Figure 4.11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
K. VMS™ FR- Figure 4.12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5.1 THERAPY SYSTEM ERROR MESSAGES . . . . . . . . . . . . . . . . . . . . 23
5.2 THERAPY SYSTEM TESTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.3 VISUAL INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.4 LEAKAGE TESTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.5 UNIT STARTUP AND FAN TESTING . . . . . . . . . . . . . . . . . . . . . . . 32
5.6 STIMULATOR TEST SYSTEM SETUP . . . . . . . . . . . . . . . . . . . . . . . 33
5.7 VMS™ MODE TEST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
5.8 INTERFERENTIAL MODE TEST . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
5.9 PREMODULATED MODE TEST . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
5.10 RUSSIAN MODE TEST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
5.11 MICROCURRENT MODE TEST . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
5.12 HIGH VOLTAGE PULSED CURRENT HVPC MODE TEST . . . . . . 39
5.13 MICROCURRENT PROBE MODE TEST . . . . . . . . . . . . . . . . . . . . . 40
5.14 ULTRASOUND TESTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
5.15 ULTRASOUND APPLICATOR IDENTIFICATION TEST . . . . . . . . . 42
5.16 ULTRASOUND APPLICATOR OUTPUT TEST . . . . . . . . . . . . . . . . 43
5.17 ULTRASOUND DUTY CYCLE TEST . . . . . . . . . . . . . . . . . . . . . . . . 44
5.18 COMBO OPERATION TEST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
5.19 sEMG AND sEMG + ELECTRICAL STIMULATION TESTS . . . . . . 46
5.19 NiMH BATTERY MODULE CHECKS . . . . . . . . . . . . . . . . . . . . . . . . 50
6 REMOVAL/REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
6.1 CHANNEL 3/4 ELECTROTHERAPY AND NIMH BATTERY,
INSTALLATION AND REMOVAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
6.2. MODULE INSTALLATION AND REMOVAL . . . . . . . . . . . . . . . . . . 52
SEMG MODULE INSTALLATION AND REMOVAL . . . . . . . . . . . . 56
6.3
6.4 THERAPY SYSTEM SEPARATING TOP & BOTTOM . . . . . . . . . . 59
6.5 THERAPY SYSTEM FAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
6.6 THERAPY SYSTEM CONTROL BOARD ASSEMBLY . . . . . . . . . . 62
6.7 THERAPY SYSTEM KEYMAT ASSEMBLY . . . . . . . . . . . . . . . . . . 63
6.8 THERAPY SYSTEM CONNECTOR BOARD . . . . . . . . . . . . . . . . . 64
6.9 THERAPY SYSTEM ULTRASOUND BOARD
COMBINATION SYSTEMS ONLY . . . . . . . . . . . . . . . . . . . . . . . . 65
6.10 THERAPY SYSTEM STIM BOARD CHANNELS 1/2 . . . . . . . . 66
6.11 THERAPY SYSTEM POWER SUPPLIES . . . . . . . . . . . . . . . . . . . 67
6.12 CHANNEL 3/4 ELECTROTHERAPY MODULE
CONNECTOR BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
6.13 CHANNEL 3/4 ELECTROTHERAPY MODULE STIM BOARD . . . 70
6.14 MOUNTING AND DISMOUNTING THERAPY SYSTEM AND
THERAPY SYSTEM CART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
7 GENERAL MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
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7.1 CLEANING THE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
7.2 CALIBRATION REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . 72
7.3 FIELD SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
7.4 FACTORY SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
8 ULTRASOUND CALIBRATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
8.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
9 PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7479
TOP TO BOTTOM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
COMBINATION SYSTEM BASE ASSEMBLY . . . . . . . . . . . . . . . . . . . . 75
COMBINATION STIM & ULTRASOUND PC BOARD ASSEMBLY . . . . 76
TOP HOUSING ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
SENIOR SOLUTIONS CONTROL BOARD ASSEMBLY . . . . . . . . . . . . . 78
CHANNEL 3/4 ELECTROTHERAPY MODULE ASSEMBLY . . . . . . . . . 79
10 SCHEMATICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
SENIOR SOLUTIONS THERAPY SYSTEM- CONTROL BOARD . . . . 80-82
SENIOR SOLUTIONS THERAPY SYSTEM-
ULTRASOUND PC BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83-85
SENIOR SOLUTIONS THERAPY SYSTEM- STIM BOARD . . . . . . . . 86-95
SENIOR SOLUTIONS THERAPY SYSTEM- CONNECTOR BOARD . . . . . 96
SENIOR SOLUTIONSTHERAPY SYSTEM- CHANNEL 3/4
ELECTROTHERAPY MODULE CONNECTOR BOARD . . . . . . . . . . . . . . . 97
SENIOR SOLUTIONS THERAPY SYSTEM- POWER SUPPLIES . . . . . . . 98
11 WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Senior Solutions™ Therapy System
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FOREWORD
Senior Solutions™ Therapy System
Read, understand, and follow the Safety Precautions and all other information contained in this manual.
This manual contains the necessary safety and field service information for those field service technicians, certified by Chattanooga Group, to perform field service on the Senior Solutions Therapy System, modules, and accessories.
At the time of publication, the information contained herein was current and up-to-date. However, due to continual technological improvements and clinical knowledge in the fields of electrotherapy and ultrasound, as well as Chattanooga Group’s policy of continual improvement, Chattanooga Group reserves the right to make periodic changes and improvements to their equipment and documentation without any obligation on the part of Chattanooga Group.
It is the sole responsibility for certified field service technicians to stay informed and trained in the latest technology utilized in the Senior Solutions Therapy System by Chattanooga Group. From time to time, as significant improvements are incorporated, service bulletins will be produced and made available on our web site (chattgroup.com) in lieu of reprinting a complete manual prematurely. These service bulletins will provide updated service information and technological improvements to the Senior Solutions Therapy System for use by certified service technicians.
Due to the complex nature of the technology utilized by Chattanooga Group, the recommended troubleshooting techniques are to determine “Bad Board” and board replacement only. No board component-level troubleshooting is recommended, nor will information or parts be supplied by Chattanooga Group.
Any board component-level troubleshooting performed will be at the sole risk and liability of the certified field service technician performing such troubleshooting techniques. Performance of such techniques may render the warranty null and void.
The Senior Solutions Therapy System equipment is to be used only under the prescription and supervision of a licensed medical practitioner.
©2008 Encore Medical, L.P. and its affiliates, Austin, Texas, USA. Any use of editorial, pictorial or layout composition of this publication without express written consent from Chattanooga Group of Encore Medical, L.P. is strictly prohibited. This publication was written, illustrated and prepared for print by Chattanooga Group of Encore Medical, L.P.
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1 THEORY OF OPERATION
1.1 OVERVIEW
The Senior Solutions Therapy System are comprised of several PC board assemblies housed within a common enclosure. These assemblies each support a distinct function in the product. The basic elements are User Interface, Control Board, Stim Board, Ultrasound Board, Ultrasound Applicator, and Power Supply Circuits.
When a Module (Channel 3/4 Electrotherapy, NiMH Battery, or sEMG) is installed, the Control Board software automatically recognizes that a Module has been installed and prompts the installer to perform certain tasks, for verification of Module installed and to make the respective Module fully functional. No additional software installation is required as the Therapy System contains all necessary software to accommodate any Module installation.
1.2 POWER SUPPLY CIRCUITS
A universal input 100 Watt power supply provides the Control Board and Stim Board of the system with 24 volts DC. The supply is connected to the mains at all times when the cord is attached. The 24 VDC supply is regulated locally at each PC board as required. On Combination Systems, a separate universal 75 Watt Power Supply provides 24 volts DC to the Ultrasound PC Board. The 24 volt DC power is regulated at the board, as required.
1.3 CONTROL BOARD
The Control Board serves just as its name implies. It controls the operation of the stim board, ultrasound board, user interface, optional modules, and accessories. The control board communicates to the stim boards and ultrasound board through a proprietary bus. The control board drives the display. The control board reads the menu Buttons. The control board reads and manages the Multimedia (MMC) Card, Patient Data Card, and sEMG Data Card. Sound output is generated by the control board and routed to an internal speaker. The control board reads the Optional Patient Interrupt Switch and the Operator Remote Control (used to administer Manual Stimulation Therapy).
1.4 STIM BOARD
The Stim Board creates all muscle stimulation output. Communications to the Stim Board is via a proprietary bus. A processor on the Stim Board acts on messages passed to it by the Control Board to set up waveforms and adjust output amplitude. Information can likewise be passed from the Stim Board back to the Control Board for monitoring Current, Microcurrent Probe Contact Quality indication, etc. If the Stim Board does not respond as expected to a command from the Control Board, output is STOPped and an Error Message is generated.
1.5 ULTRASOUND BOARD AND APPLICATOR COMBINATION SYSTEMS ONLY
The Ultrasound Board generates the 1 or 3.3 MHz output to drive the Sound Head of the Applicator. The Ultrasound Board is accessed through the proprietary bus by the Control Board. It can provide current and voltage information about the ultrasound output of the board. The calibration data for the Sound Head is passed through the Ultrasound Board from the Applicator to the Control Board. By storing the calibration data in the Applicator, there is no calibration necessary for the Ultrasound Board and any calibrated Chattanooga Group Senior Solutions Therapy System Applicator can be connected and operated to provide accurate coupling and output.
1.6 USER INTERFACE AND ACCESSORIES
The LCD display panel provides the operator visible feedback in the way of menu choices. Pressing the menu Buttons makes selections from the menus. The control board interprets these user inputs and responds accordingly. Audible feedback is given as well to indicate key presses and end of treatment.
The Control Board accesses the Patient Data Card, sEMG Data Card and MMC Card via an on board Reader/ Writer Interface. The voltage necessary to operate the reader is provided by the 100 Watt Power Supply and is regulated by the Control Board.
A. Channel 3/4 Electrotherapy Module
The Channel 3/4 Electrotherapy Module creates all muscle stimulation output for Channels 3 and 4. The Channel 3/4 Electrotherapy Module is interfaced with the System via a ribbon cable which supplies power and facilitates communication between the Stim Board and Control Board of the system. All waveforms available to channels 1 and 2 are available to channels 3 and 4 via the system software. No additional software is required for full functionality of the module.
Senior Solutions™ Therapy System
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1 THEORY OF OPERATION
1.6 USER INTERFACE AND ACCESSORIES (CONTINUED)
B. NiMH Battery Module The NiMH Battery Module incorporates two Nickel Metal Hydride (NiMH) Battery packs and
a PC Board. The PC Board monitors the Charge Level of the Batteries. The Batteries supply 24 VDC to the system which is then distributed to the respective pcb’s through the system power supply. The Battery Module is interfaced with the system via a ribbon cable that facilitates communication with the Control Board and delivery of power to a Two Channel Electrotherapy or Combination Therapy System. When the Therapy System is connected to a Mains Power Supply via the Power Cord, the NiMH Battery Module will charge. Once the Module is fully charged the software will STOP the charging process eliminating the possibility of overcharging. Battery power is used only when the Therapy System is not connected to a Mains Power Supply.
C. sEMG Module The Surface Electromyography (sEMG) Module utilizes a PC board to communicate to the Stim and
Control Boards via direct PC Board Contacts. The sEMG module reads and transmits muscle activity through lead wires and electrodes. The sEMG Module communicates muscle activity data to the Control Board which can store the data on an sEMG Data Card via the onboard Card Reader/Writer for viewing on a PC in graph form via the optional Chattanooga Group Patient Data Management System (PDMS) Software and Card Reader.
D. Operator Remote Control The Operator Remote Control is just as its name indicates and incorporates a PC Board. The Channel 1/2
Operator Remote Control is interfaced with the Therapy System through its unique connector on the front of the Therapy System and the Channel 3/4 Electrotherapy Module. The Operator Remote Control communicates with the Stim Board(s) to the Control Board for the administration of Manual Stim Therapy only.
E. Therapy System Cart The Therapy System Cart is designed for use with the Chattanooga Group Therapy System only. The
cart alone provides mobility to the Therapy System and storage of necessary accessories and supplies used in conjunction with the Therapy System.
Senior Solutions™ Therapy System
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2 SAFETY PRECAUTIONS
2.1 PRECAUTIONARY DEFINITIONS
The precautionary instructions found in this section and throughout this manual are indicated by specific symbols. Understand these symbols and their definitions before operating this equipment.
Senior Solutions™ Therapy System
F. Corrosive
A. Caution
Text with a “CAUTION” indicator will explain possible safety infractions that could have the potential to cause minor to moderate injury or damage to equipment.
B. Warning
Text with a “WARNING” indicator will explain possible safety infractions that will potentially cause serious injury and equipment damage.
C. Danger
Text with a “DANGER” indicator will explain possible safety infractions that are imminently hazardous situations that would result in death or serious injury.
Text with a “CORROSIVE" indicator will explain possible safety infractions if the chemical components of the battery are exposed to air, skin, or other materials.
G. Spontaneous Combustion
Text with a “SPONTANEOUS COMBUSTION" indicator will explain possible safety infractions that could create conditions for a Spontaneous Combustion if the material is mishandled and not disposed of properly.
H. Note
Throughout this manual “NOTE” may be found. These Notes are helpful information to aid in the particular area or function being described.
D. Dangerous Voltage
Text with a “Dangerous Voltage” indicator serves to inform the technician of possible hazards resulting in the electrical charge disbursement from certain components if handled or serviced improperly.
E. Biohazardous Materials
Text with a “BIOHAZARD” indicator serves to inform the user of possible hazards resulting in improper handling of components and accessories that have come in contact with bodily fluids.
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2 SAFETY PRECAUTIONS
2.2 PRECAUTIONARY INSTRUCTIONS
Read, understand, and practice the precautionary and
• operating instructions. Know the limitations and hazards associated with using any Chattanooga Group device. Observe the precautionary and operational decals placed on the unit.
Do not operate this unit when connected to any unit other
• than Chattanooga Group devices.
Do not operate this unit in an environment where
• other devices are being used that intentionally radiate electromagnetic energy in an unshielded manner. Portable and mobile RF communications equipment can affect Medical Electrical Equipment.
Inspect the condition of leadwires before each use. Any
• damage could result in intermittent electrical stimulation.
DO NOT use sharp objects such as a pencil point or ballpoint
• pen to operate the Buttons on the control panel as damage may result.
Before each use, inspect Ultrasound Applicator for cracks,
which may allow the ingress of conductive fluid. Inspect Applicator cables and associated connectors before each use.
The Senior Solutions unit is not designed to prevent the
ingress of water or liquids. Ingress of water or liquids could cause malfunction of internal components of the unit and therefore create a risk of injury to the patient.
Where the integrity of the external protective earth conductor
• arrangement is in doubt, equipment shall be operated from its internal electrical power source.
DO NOT remove the cover. This may cause unit damage,
• malfunction, electrical shock, fire, or personal injury. There are no serviceable components inside the unit. If a malfunction occurs, discontinue use, and immediately send to the factory for service.
This equipment generates, uses and can radiate radio
frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to other devices in the vicinity. However, there is no guarantee that interference will not occur in a particular installation. Harmful interference to other devices can be determined by turning this equipment on and off. Try to correct the interference using one or more of the following: reorient or relocate the receiving device, increase the separation between the equipment, connect the equipment to an outlet on a different circuit from that to which the other device(s) are connected, and consult the factory field service technician or the Chattanooga Service Department for help.
Nylatex® Wraps contain dry natural rubber and may cause allergic reactions in patients with allergies to latex.
Senior Solutions™ Therapy System
Ultrasound should be routinely checked before each use
to determine that all controls function normally, especially that the intensity control does properly adjust the intensity of the ultrasonic power output in a stable manner. Also, determine that the treatment time control does actually terminate ultrasonic power output when the timer reaches zero.
This unit should be operated, transported and stored in temperatures between 0°F and 140°F (-18°C and 60°C), with relative humidity ranging from 30%-60%.
Handle Ultrasound Applicator with care. Inappropriate handling of the Ultrasound Applicator may adversely affect its characteristics.
Federal law restricts this device to sale by, or on the order of,
a physician or licensed practitioner. This device should be used only under the continued supervision of a physician or licensed practitioner.
Make certain the unit is electrically grounded by connecting
only to a grounded electrical service receptacle conforming to the applicable national and local electrical codes.
This device should be kept out of the reach of children.
Care must be taken when operating this equipment around other equipment. Potential electromagnetic or other interference could occur to this or to the other equipment. Try to minimize this interference by not using other equipment in conjunction with it.
The safety of TENS waveforms for use during pregnancy or birth has not been established.
TENS is not effective for pain of central origin. (This includes headache.)
TENS should be used only under the continued supervision of a physician or licensed practitioner.
TENS waveforms have no curative value.
TENS is a symptomatic treatment, and as such, suppresses the sensation of pain which would otherwise serve as a protective mechanism.
Do not drop the applicator or unit on hard surfaces. Do not
• cool an overheated applicator with ice water or ice packs. Do not allow the applicator to reach maximum temperatures repeatedly. Do not submerge the applicator or unit in water. All of these conditions will damage the applicator and unit. Damage resulting from these conditions is not covered under the warranty.
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2 SAFETY PRECAUTIONS
2.2 PRECAUTIONARY INSTRUCTIONS (CONTINUED)
Electronic monitoring equipment (such as ECG monitors and
ECG alarms) may not operate properly when TENS stimulation is in use. Powered muscle stimulators should be used only with the leads and electrodes recommended for use by the manufacturer.
In the event that an Error message or Warning appears
beginning with a 2 or 3, immediately STOP all use of the unit and contact the dealer or Chattanooga Group for service. Errors and Warnings in these categories indicate an internal problem with the unit that must be tested by Chattanooga Group or a Field Service Technician certified by Chattanooga Group before any further operation or use of the unit. Use of a unit that indicates an Error or Warning in these categories may pose a risk of injury to the patient, user, or cause extensive internal damage to the unit.
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous exposure to ultrasonic energy.
Before administering any treatment to a patient you should
become acquainted with the operating procedures for each mode of treatment available, as well as the indications, contraindications, warnings and precautions. Consult other resources for additional information regarding the application of Electrotherapy and Ultrasound.
To prevent electrical shock, disconnect the unit from
the power source before attempting any maintenance procedures. Keep electrodes separated during treatment. Electrodes in
contact with each other could result in improper stimulation or skin burns.
Long term effects of chronic electrical stimulation are unknown. Stimulation should not be applied over the anterior neck or mouth. Severe spasm of the laryngeal and pharyngeal muscles may occur and the contractions may be strong enough to close the airway or cause difficulty in breathing.
Stimulation should not be applied transthoracically in that
the introduction of electrical current into the heart may cause cardiac arrhythmia.
Stimulation should not be applied over swollen, infected,
and inflamed areas or skin eruptions, e.g., phlebitis, thrombophlebitis, varicose veins, etc.
Stimulation should not be applied over, or in proximity to,
cancerous lesions. Output current density is related to electrode size. Improper
application may result in patient injury. If any question arises as to the proper electrode size, consult a licensed practitioner prior to therapy session.
The Senior Solutions optional modules and associated accessories
are designed for use only with the Chattanooga Group Electrotherapy and Combination unit.
Use only accessories that are specially designed for this device.
Do not use accessories manufactured by other companies on this device. Chattanooga Group is not responsible for any consequence resulting from using products manufactured by other companies. The use of other accessories or cables may result in increased emissions or decreased immunity of this device and can degrade minimum safety.
Senior Solutions™ Therapy System
DO NOT connect the unit to an electrical supply
• without first verifying that the power supply is the correct voltage. Incorrect voltage may cause unit damage, malfunction, electrical shock, fire, or personal injury. Your unit was constructed to operate only on the electrical voltage specified on the Voltage Rating and Serial Number Plate. Contact your dealer if the unit is not properly rated.
Power Supplies retain High Voltage!
NiMH batteries contain Class E corrosive materials. In
• the event of battery cell rupture or leakage, handle battery module wearing neoprene or natural rubber gloves. Contents of a ruptured or leaking battery can cause respiratory irritation. Hypersensitivity to nickel can cause allergic pulmonary asthma. Contents of cell coming in contact with skin can cause skin irritation and chemical burns.
Stimulus delivered by the TENS waveforms of this
device, in certain configurations, will deliver a charge of 25 microcoulombs (μC) or greater per pulse and may be sufficient to cause electrocution. Electrical current of this magnitude must not flow through the thorax because it may cause a cardiac arrhythmia.
Patients with an implanted neurostimulation device
must not be treated with or be in close proximity to any shortwave diathermy, microwave diathermy, or therapeutic ultrasound diathermy anywhere on their body. Energy from diathermy (shortwave, microwave, ultrasound) can be transferred through the implanted neurostimulation system, can cause tissue damage, and can result in severe injury or death. Injury, damage or death can occur during diathermy therapy even if the implanted neurostimulation system is turned “off.”
Handle, clean and dispose of components and
accessories that have come in contact with bodily fluids according to National, Local and Facility rules, regulations and procedures.
Equipment not suitable for use in the presence of
a flammable anesthetic mixture with air, oxygen or nitrous oxide.
Never, under any circumstances, open the Battery
• Module housing or cells. Should an individual cell from a battery become disassembled, spontaneous combustion of the negative electrode is possible. There can be a delay between exposure to air and spontaneous combustion.
Charge the Battery Module according to the
• instructions found in this manual. Never attempt to charge the Battery Module on any other charging mechanism.
Use the Battery Module only with the Senior
• Solutions unit.
Do not reverse the polarity of the Battery Module.
• Doing so can increase the individual cell temperature and cause cell rupture or leakage.
Never dispose of Battery Module in fire. Never short
• circuit the battery. The battery may explode, ignite, leak or get hot causing serious personal injury.
Dispose of NiMH batteries according to national,
• state and local codes and regulations.
6
Page 12
3 NOMENCLATURE
3.1 SENIOR SOLUTIONS THERAPY SYSTEM
A. Senior Solutions Therapy System
The nomenclature graphic below, Figure 3.1, locates the major components of a two channel combination therapy system equipped with the following: Channel 3/4 Electrotherapy Module, *sEMG Module, and Therapy System Cart.
TWO CHANNEL COMBINATION THERAPY SYSTEM
REFER TO PAGE 8
TWO CHANNEL ELECTROTHERAPY SYSTEM
REFER TO PAGE 9
DUAL CHANNEL SEMG MODULE
REFER TO PAGE 14
INSTALLED TO BOTTOM OF THERAPY SYSTEM
Senior Solutions™ Therapy System
Refer to the respective pages of this section
for specific nomenclature of the optional modules.
ULTRASOUND APPLICATOR
CHANNEL 3/4 ELECTROTHERAPY MODULE
REFER TO PAGE 10
OR
NIMH BATTERY MODULE
REFER TO PAGE 11
CHANNELS 1/2 AND 3/4 OPERATOR REMOTE
REFER TO PAGE 16
THERAPY SYSTEM CART
REFER TO PAGE 15
FIGURE 3.1
7
Page 13
3 NOMENCLATURE
3.1 SENIOR SOLUTIONS THERAPY SYSTEM (CONTINUED)
B. Senior Solutions Therapy System
Senior Solutions™ Therapy System
The nomenclature graphics below, Figure 3.2, indicate the general locations of the exterior components of the Two Channel Senior Solutions Therapy System.
1
2
3
6
4
5
11
12
Know the components and their functions before performing any operation of or service to the Senior Solutions Therapy System.
7
9
8
20 BELOW
10
Screen Contrast Control (Not functional on color
1. Systems)
Power On/Off Switch
2. Technical Maintenance Port
3. Main Power Cord
4. Rear Access Panel
5. Serial Decal
6. Two Channel Combo System
7.
2
Ultrasound Applicator (5 cm
8. User Interface (Screen and Buttons)
9. Front Access Panel
10. Patient Data Card and sEMG Data Card access port
11. Multimedia Card (MMC) access port
12.
shown)
FIGURE 3.2
13.
14.
15.
16.
17.
18.
19.
20.
8
13
14
16
15
18
17
Front Access Panel Lanyard Operator Remote Control Connector Patient Interrupt Switch Connector Channel 1 Lead Wire Connector Channel 2 Lead Wire Connector Microcurrent Probe Connector Ultrasound Applicator Connector Therapy System to Module Ribbon Cable
19
Page 14
3 NOMENCLATURE
3.1 SENIOR SOLUTIONS THERAPY SYSTEM (CONTINUED)
C. Senior Solutions Therapy System Electrotherapy Systems
The nomenclature graphics below, Figure 3.3, indicate the general locations of the exterior components of the Senior Solutions Therapy Two Channel Electrotherapy System.
1
2
3
6
Senior Solutions™ Therapy System
Know the components and their functions before performing any operation of or service to the Senior Solutions Therapy Two Channel Electrotherapy System.
7
8
4
1.
5
Screen Contrast Control (Not functional on Color
11
10
Systems)
Power On/Off Switch
2.
Technical Maintenance Port
3.
Main Power Cord
4.
Rear Access Panel
5.
Serial Decal
6.
Two Channel Electrotherapy System
7.
User Interface (Screen and Buttons)
8.
Front Access Panel
9.
Patient Data Card and sEMG Data Card access
10.
port
Multimedia Card (MMC) access port
11.
FIGURE 3.3
12.
13.
14.
15.
16.
17.
18.
18
9
12
13
15
14
17
16
Front Access Panel Lanyard Operator Remote Control Connector Patient Interrupt Switch Connector Channel 1 Lead Wire Connector Channel 2 Lead Wire Connector
Microcurrent Probe Connector Therapy System to Module Ribbon Cable
9
Page 15
3 NOMENCLATURE
3.1 SENIOR SOLUTIONS THERAPY SYSTEM (CONTINUED)
D. Senior Solutions Therapy System Channel 3/4 Electrotherapy Module
The nomenclature graphics below, Figure 3.4, indicate the general locations of the exterior components of the Senior Solutions Therapy System Channel 3/4 Electrotherapy Module.
Know the components and their functions
6
Senior Solutions™ Therapy System
before performing any operation of or service to the Senior Solutions Therapy System Channel 3/4 Electrotherapy Module.
5
4
3
1
2
1. Two (2) Channel Electrotherapy Module
2. Extended Front Access Panel
3. Module to System Mounting Holes
4. Module to System Feet Alignment Indents
5. Power Cord Routing Port
6. Module to System Connector
7. Operator Remote Control Connector
8. Patient Interrupt Switch Connector
9. Channel 3 Lead Wire Connector
10. Channel 4 Lead Wire Connector
11. Microcurrent Probe Connector
FIGURE 3.4
Also Included:
Four 4 mm X 20 mm mounting screws
Channel 3 and 4 Lead Wires
Sample of Dura-Stick™ II Electrodes
NOTE:
The Channel 3/4 Electrotherapy Module is not operable unless it is properly connected to a Senior Solutions Therapy System.
10
7
8
9
10
11
Page 16
3 NOMENCLATURE
3.1 SENIOR SOLUTIONS THERAPY SYSTEM (CONTINUED)
E. Senior Solutions Therapy System NiMH Battery Module
Senior Solutions™ Therapy System
The nomenclature graphic below, Figure 3.5, indicates the general locations of the exterior components of the Senior Solutions Therapy System NiMH Battery Module.
Know the components and their functions
5
4
before performing any operation of or service to the Senior Solutions Therapy System NiMH Battery Module.
6
1
2
3
1. NiMH Battery Module
2. Extended Front Access Panel
3. Module to System Mounting Holes
4. Module to System Feet Alignment Indents
5. Power Cord Routing Port
6. Module to System Connector
FIGURE 3.5
NOTE:
The NiMH Battery Module is not operable unless it is properly connected to a Senior Solutions Therapy System.
11
Page 17
3 NOMENCLATURE
3.1 SENIOR SOLUTIONS THERAPY SYSTEM (CONTINUED)
F. Senior Solutions Dual Channel sEMG Module
The nomenclature graphics below, Figure 3.8, indicate the general locations of the exterior components of the Senior Solutions Therapy System Dual Channel sEMG Module.
Senior Solutions™ Therapy System
Know the components and their functions before performing any operation of or service to the Senior Solutions Therapy System Dual Channel sEMG Module.
1
4
3
2
1. sEMG Module Top Housing
2. Module Removal Slot
3. Module to System Mounting Tabs
4. Module to System PC Board Contacts
5. Module to System Retaining Tab
6. sEMG Module Bottom Housing
6
FIGURE 3.8
NOTE:
The Senior Solutions Dual Channel sEMG Module is not operable unless it is connected to the Senior Solutions Therapy System.
5
12
Page 18
3 NOMENCLATURE
3.1 SENIOR SOLUTIONS THERAPY SYSTEM (CONTINUED)
G. Senior Solutions Therapy System Cart
The nomenclature graphics below, Figure 3.9, indicate the general locations of the exterior components of the Senior Solutions Therapy System Cart.
1
Senior Solutions™ Therapy System
Know the components and their functions before performing any operation of or service to the Senior Solutions Therapy System Cart.
3
4
5
6
1. Cart Top
2. System to Cart Retaining Screw (4)
3. Storage Bins (6)
4. Cart Rear Swivel Casters
5. Cart Base
6. Cart Front Swivel, Locking Casters
7. Cart Bottom Access Plate
8. Front and Rear Cart Extrusions
2
8
7
FIGURE 3.9
13
Page 19
3 NOMENCLATURE
3.1 SENIOR SOLUTIONS THERAPY SYSTEM (CONTINUED)
H. Senior Solutions Operator Remote Control
The nomenclature graphics below, Figure 3.10, indicate the general locations of the exterior components of the Senior Solutions Therapy System Operator Remote Control.
Senior Solutions™ Therapy System
Know the components and their functions before performing any operation of or service to the Senior Solutions Therapy System Operator Remote Control.
7
6
5
4
1
2*
3
* Blue Button for Channels 1/2 Operator Remote Control Orange Button for Channels 3/4 Operator Remote Control
FIGURE 3.10
1. Operator Remote Storage Hook
2. Treatment PAUSE Button
3. Channel 2 Increase Intensity Button
4. Channel 2 Decrease Intensity Button
5. Manual Stimulation Button
6. Channel 1 Decrease Intensity Button
7. Channel 1 Increase Intensity Button
NOTE:
The Senior Solutions Operator Remote Control is not operable unless it is properly connected to the Senior Solutions Therapy System.
Operator Remote Control Symbol Definitions
INCREASE INTENSITY
DECREASE INTENSITY
M
PAUSE TREATMENT
MANUAL STIMULATION
14
Page 20
3 NOMENCLATURE
Senior Solutions™ Therapy System
3.2 SENIOR SOLUTIONS THERAPY SYSTEM HARDWARE AND SOFTWARE SYMBOL DEFINITIONS
The symbol below are found on the system as well as within the software. These symbols are defined below for the purpose of recognition and functionality when operating or performing service on a Senior Solutions Therapy System,
Modules, and Accessories. Know the symbols and their definitions before
performing any operation of or service to the Senior Solutions Therapy System, Modules, or Accessories.
A. Hardware Symbols
CONTRAST CONTROL
ON/OFF SWITCH
DATA PORT
MULTIMEDIA AND PATIENT + SEMG DATA CARD
STOP TREATMENT
PAUSE TREATMENT
START TREATMENT
THERAPY INTENSITY CONTROL
HOME
PAD CONTACT QUALITY
SINGLE CHANNEL GRAPH
CLINICAL RESOURCES LIBRARY
BACK
CHANNEL 1/2 OPERATOR REMOTE CONTROL OPTIONAL
CHANNEL 1 LEAD WIRES
CHANNEL 2 LEAD WIRES
MICROCURRENT PROBE
ULTRASOUND APPLICATOR
PAD CONTACT QUALITY
DUAL CHANNEL GRAPH
B. Software Symbols
MOVE UP
MOVE DOWN
MOVE RIGHT
MOVE LEFT
ACCEPT AND RETURN
DO NOT ACCEPT AND RETURN
C. Optional Accessory Symbols
1. Operator Remote Control Symbols
INCREASE INTENSITY
DECREASE INTENSITY
2. NiMH Battery Module Symbols
CHARGE LEVEL
3. Channel 3/4 Electrotherapy Module Symbols
PATIENT INTERRUPT SWITCH
CHANNEL 3 LEAD WIRES
CHANNEL 4 LEAD WIRES
4. Patient Interrupt Switch
PAUSE TREATMENT
MANUAL
M
STIMULATION
MICROCURRENT PROBE
CHANNEL 3/4 OPERATOR REMOTE CONTROL OPTIONAL
BATTERY CHARGING
15
PATIENT INTERRUPT SWITCH
Page 21
4 SPECIFICATIONS
4.1 SENIOR SOLUTIONS THERAPY SYSTEM
Senior Solutions™ Therapy System
The specifications found in this section provide physical details of the Senior Solutions Therapy System. This section also provides waveform specifications to aid in troubleshooting.
A. Therapy Systems Physical Specifications
Refer to this section when performing troubleshooting, replacement, and repair of a Senior Solutions Therapy System, Modules, and Accessories.
HEIGHT
DEPTH
WIDTH
DIMENSIONS
Width
Combination Unit . . . . . . . . . . . . . . . . . . . . . . 11.375 in (28.9 cm)
Electrotherapy Unit . . . . . . . . . . . . . . . . . . . . . . 9.750 in (24.8 cm)
Depth Height
(Combination and Electrotherapy Unit) . . 12.750 in (32.4 cm) (Combination and Electrotherapy Unit) . 8.750 in (22.2 cm)
Standard Weight
Two Channel Combination Unit . . . . . . . . . . . . . . . 7 lbs (3.2 kg)
Two Channel Electrotherapy Unit . . . . . . . . . . . . . 6 lbs (2.7 kg)
Power (Combination and Electrotherapy Units)
Input . . . . . . . . . . . . . . . . . . . . . . . . 100 - 240 V, 218.75 VA, 50/60 Hz
Output (Internal Power Supply) . . . . . . . . . . . . . . . . . . +24 V, 7.3 A
Duty Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Continuous
Electrical Class . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CLASS I
Electrical Type
Ultrasound . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TYPE B
Electrotherapy and sEMG . . . . . . . . . . . . . . . . . . . . . . . . TYPE BF
Regulatory Compliance UL/IEC/EN 60601-1
IEC/EN 60601-1-2 IEC 60601-2-5 IEC 60601-2-10
Certified to CAN/CSA C22.2 No. 601.1-M90 w/A2.
FIGURE 4.1
All waveforms except High
NOTE:
Voltage Pulsed Current (HVPC) have been designed with a 200 mA current limit. All output intensities are measured, specified, and listed to peak, not peak to peak.
16
Page 22
4 SPECIFICATIONS
4.2 ELECTROTHERAPY WAVEFORM SPECIFICATIONS
The specifications found in this section provide the necessary waveform specifications to aid in troubleshooting. A waveform graphic from an oscilloscope is also provided for clarification.
Refer to this section when performing troubleshooting, replacement, and repair of the Therapy System, Modules, and Accessories.
A. IFC (Interferential) Traditional (4 Pole)­ Figure 4.2
Interferential Current is a medium frequency waveform. Current is distributed through two channels (four electrodes). The currents cross each other in the body at the area requiring treatment. The two currents interfere with each other at this crossing point, resulting in a modulation of the intensity (the current intensity increases and decreases at a regular frequency).
Output Mode…………………………………………Electrodes Output Intensity………………………………………0-100 mA Carrier Frequency…………………………………2,500-5,000 Hz Beat Frequency…………………………………………1-200 Hz Sweep Time………………………………………………15 sec Sweep Low Beat Frequency……………………………1-199 Hz Sweep High Beat Frequency……………………………2-200 Hz Scan Percentage…………………………Static, 10%, 40%, 100% Mode Selection…………………………………………CC or CV*
Treatment Time……………………………………. . . . . 1-60 Min
Available on Channel………………………… . . 1&2, 3&4 Option
Senior Solutions™ Therapy System
NOTE:
All waveforms, except High Voltage Pulsed Current (HVPC), of the Senior Solutions Therapy System have a 200 mA current limit.
VMS™, VMS™ Burst, and all TENS waveform output intensities are measured, specified, and listed to peak, not peak to peak.
All waveforms are available on all channels.
FIGURE 4.2
B. TENS- Asymmetrical Biphasic- Figure 4.3
The Asymmetrical Biphasic waveform has a short pulse duration. It is capable of strong stimulation of the nerve fibers in the skin as well as of muscle tissue. This waveform is often used in TENS devices. Because of its short pulse, the patient typically tolerates the current well, even at relatively high intensities.
Output Mode………………………………………Electrodes Output Intensity……………………………………0-110 mA Phase Duration………………………Adjustable 20-1,000 μsec Frequency……………………………………………1-250 Hz Mode Selection………………………………………CC or CV* Burst Frequency………………………………………0-10 bps Frequency Modulation………………………………0-250 Hz Amplitude Modulation…………Off, 40%, 60%, 80%, and 100% Treatment Time………………………………………1-60 min
*CC= Constant Current CV= Constant Voltage
FIGURE 4.3
Stimulus delivered by the TENS waveforms of this device, in certain configurations, will deliver a charge of 25 microcoulombs (μC) or greater per pulse and may be sufficient to cause electrocution. Electrical current of this magnitude must not flow through the thorax because it may cause a cardiac arrhythmia.
17
Page 23
4 SPECIFICATIONS
4.2 ELECTROTHERAPY WAVEFORM SPECIFICATIONS (CONTINUED)
C. TENS- Symmetrical Biphasic- Figure 4.4
The Symmetrical Biphasic waveform has a short pulse duration and is capable of strong stimulation of nerve fibers in the skin and in muscle. This waveform is often used in portable muscle stimulation units, and some TENS devices. Because of its short pulse duration, the patient typically tolerates the current well, even at relatively high intensities.
Output Mode……………………………Electrodes Output Intensity……………………………0-80 mA Phase Duration……………Adjustable 20-1000 μsec Frequency…………………………………1-250 Hz Mode Selection…………………………… CC or CV* Burst Frequency……………………………0-10 bps Frequency Modulation……………………0-250 Hz Amplitude ModulationOff, 40%, 60%, 80%, and 100% Treatment Time……………………………1-60 min
Senior Solutions™ Therapy System
FIGURE 4.4
D. High Voltage Pulsed Current (HVPC)­ Figure 4.5
The High Voltage Pulsed Current (HVPC) has a very brief pulse duration characterized by two distinct peaks delivered at high voltage. The waveform is monophasic (current flows in one direction only). The high voltage causes a decreased skin resistance making the current comfortable and easy to tolerate.
Output Mode…………………………Electrodes or Probe Output Intensity……………………………………0-500 V Polarity……………………………… Positive or Negative Ramp……………………………0.5 sec, 1 sec, 2 sec, 5 sec Display………………………………Peak Current or Volts Sweep…… Continuous, 80/120 pps, 1/120 pps, 1/10 pps Frequency…………………………………… 10-120 pps Cycle Time…5/5, 4/12, 10/10, 10/20, 10/30, 10/50, Continuous Treatment Time………………………………… 1-60 Min Available on Channels…………………1 & 2, 3 & 4 Option
FIGURE 4.5
*CC= Constant Current CV= Constant Voltage
18
Page 24
4 SPECIFICATIONS
4.2 ELECTROTHERAPY WAVEFORM SPECIFICATIONS (CONTINUED)
E. VMS™- Figure 4.6
VMS is a symmetrical biphasic waveform with a 100 μsec interphase interval. Because the pulse is relatively short, the waveform has a low skin load, making it suitable for applications requiring high intensities, such as in muscle strengthening protocols.
Output Mode………………………………………Electrodes Output Intensity………………………………………0-200 mA Channel Mode……………………Single, Reciprocal, Co-Contract Phase Duration………………………………………20-400 μsec Mode Selection…………………………………………CC or CV* Anti-Fatigue……………………………………………Off or On
Set Intensity…Individual Channel Intensity Setting in Reciprocal and …………………………………………………Co-Contract modes
Cycle Time…………Continuous, 5/5, 4/12, 10/10, 10/20, 10/30, 10/50 Frequency…………………………………………………1-200 pps Ramp………………………………0.5 sec, 1 sec, 2 sec, and 5 sec Treatment Time…………………………………………1-60 min
Available on Channels.……………………… 1 & 2, 3 & 4 Option
Senior Solutions™ Therapy System
FIGURE 4.6
F. IFC (Interferential) Premodulated (2p)- Figure
4.7
Premodulated Current is a medium frequency waveform. Current comes out of one channel (two electrodes). The current intensity is modulated: it increases and decreases at a regular frequency (the Amplitude Modulation Frequency).
Output Mode……………………………………Electrodes Output Intensity……………………………………0-100 mA Carrier Frequency…………………………………2,500 Hz Beat Fixed (Sweep Off)……………………………1-200 Hz Sweep Low Beat Frequency………………………1-199 Hz Sweep High Beat Frequency…………………… 2-200 Hz Cycle Time…Continuous, 5/5, 4/12, 10/10, 10/20, 10/30, 10/50 Mode Selection ……………………………………CC or CV* Treatment Time………………………………… 1-60 Min Available on Channel………………… 1 & 2, 3 & 4 Option
FIGURE 4.7
*CC= Constant Current CV= Constant Voltage
19
Page 25
4 SPECIFICATIONS
4.2 ELECTROTHERAPY WAVEFORM SPECIFICATIONS (CONTINUED)
G. Russian- Figure 4.8
Russian Current is a sinusoidal waveform, delivered in bursts or series of pulses. This method was claimed by its author (Kots) to produce maximal muscle strengthening effects without significant discomfort to the patient.
Output Mode…………………………………Electrodes Output Intensity…………………………………0-100 mA Channel Mode…………… Single, Reciprocal, Co-Contract Duty Cycle……………………10%, 20%, 30%, 40%, 50% Mode Selection………………………………… CC or CV* Anti-Fatigue………………………………………Off or On Cycle Time…5/5, 4/12, 10/10, 10/20, 10/30, 10/50, Continuous Burst Frequency (Anti-Fatigue Off )……………20-100 bps Ramp………………………0.5 sec, 1 sec, 2 sec, and 5 sec Treatment Time…………………………………1-60 min
Available on Channels……………… 1 & 2, 3 & 4 Option
H. Microcurrent- Figure 4.9
Microcurrent is a monophasic waveform of very low intensity that closely simulates the electrical current generated by the human body. Microcurrent can be applied via electrodes or probe.
Output Mode…………………………Electrodes or Probe Output Intensity……………………………………0-1000 μA Polarity………………… Positive, Negative or Alternating Treatment Time………………………………… 1-60 Min Available on channels…………………1 & 2, 3 & 4 Option
Senior Solutions™ Therapy System
FIGURE 4.8
I. DC (Direct Current)- Figure 4.10
DC Current is a direct current flowing in one direction only. The current can be continuous or interrupted.
Output Mode……………………………………Electrodes Output Intensity……………………………………0-4 mA Polarity Reversal…………………………………On or Off
With Polarity Reversal On, Polarity will change at
50% of treatment time. Cycle Time………………………… Continuous, 5/60, 10/60 Treatment Time…………………………………1-10 min Available on Channels…………………1 & 2, 3 & 4 Option
*CC= Constant Current CV= Constant Voltage
FIGURE 4.9
FIGURE 4.10
20
Page 26
4 SPECIFICATIONS
4.2 ELECTROTHERAPY WAVEFORM SPECIFICATIONS (CONTINUED)
J. VMS™ Burst- Figure 4.11
VMS Burst is a symmetrical biphasic waveform delivered in a burst format. Because the pulse is relatively short, the waveform has a low skin load, making it suitable for applications requiring high intensities, such as in muscle strengthening protocols.
Output Mode……………………………………Electrodes Output Intensity……………………………………0-200 mA Channel Mode………………Single, Reciprocal, Co-Contract Phase Duration…………………………………20-400 μsec Mode Selection…………………………………… CC or CV* Anti-Fatigue…………………………………………Off or On Set Intensity…………Individual Channel Intensity Setting in
…………………………Reciprocal and Co-Contract modes Cycle Time…Continuous, 5/5, 4/12, 10/10, 10/20, 10/30, 10/50 Frequency…………………………………………1-200 pps Ramp…………………………… 0.5 sec, 1 sec, 2 sec, 5 sec Treatment Time………………………………… 1-60 min
Available on Channels……………1 & 2, 3 & 4 Option
Senior Solutions™ Therapy System
FIGURE 4.11
K. VMS™
VMS FR is a version of the existing VMS waveform that incorporates channel interaction and amplitude modulation to stimulate the movement and coordination of an agonist/antagonist muscle group. Because the pulse is relatively short, the waveform has a low skin load, making it suitable for applications requiring high intensities, such as in muscle strengthening protocols.
Output Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrodes
Output Intensity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0-150 mA
Phase Duration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-400 μsec
Burst Duration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200-5000 ms
On/Off Ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1:3, 1:4, and 1:5
Mode Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CC or CV*
Set Intensity . . . . . . . . . . . . . . . . . . . . . . . . . . Channel 1, Channel 2, and Both Channels
Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-80 pps
Treatment Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-60 min
Available on Channels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 & 2, 3 & 4 Option
FR - Figure 4.12
FIGURE 4.12
*CC= Constant Current CV= Constant Voltage
21
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4 SPECIFICATIONS
4.3 ULTRASOUND SPECIFICATIONS
Senior Solutions™ Therapy System
This section provides the necessary Ultrasound Specifications to aid in troubleshooting the Senior Solutions Therapy System Ultrasound PC Board and
Refer to these specifications as necessary when troubleshooting the Ultrasound PC Board and Applicators.
Applicators.
2
5 cm
1 cm
2
2
2 cm
STANDARD
Ultrasound
Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 MHz, ± 5%; 3.3 MHz, ±5%
Duty Cycles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10%, 20%, 50%, and Continuous
Pulse Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100 Hz
Pulse Duration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 mSec, ±20%; 2 mSec, ±20%, and 5 mSec, ±20%
Output Power 10 cm 5 cm 2 cm 1 cm
2
Crystal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-20 Watts at 1 MHz and 0-10 Watts at 3.3 MHz
2
Crystal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-10 Watts, 1 and 3.3 MHz
2
Crystal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0-4 Watts, 1 and 3.3 MHz
2
Crystal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-2 Watts 3.3 MHz Only
Amplitude . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 to 2.5 W/cm
Output accuracy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ± 20% above 10% of maximum
Temporal Peak to Average Ratios. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2:1, ± 20%, at 50% Duty Cycle
Beam Nonuniformity Ratio. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.0 : 1 maximum
Beam Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Collimating
Effective Radiating Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 cm
5 cm2 Crystal - 4.0 cm2, ±1.0 2 cm 1 cm
Treatment Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-30 Mins
Head Warming Feature
The Head Warming feature of the Senior Solutions Combination Therapy System utilizes ultrasound output resulting in warming of the Sound Head to increase patient comfort.
With Head Warming enabled, ultrasound is emitted without pressing the START button. The Applicator LED will not illuminate during the Head Warming period. US Channel will indicate "Head Warming".
Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 - 50% Cycling of maximum power
Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3 Mhz
Sound Head Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 °F - 110 °F (29.4 °C - 43.3 °C)
10 cm
2
2
in continuous mode,
0-3 W/cm
2
in pulsed modes
5:1, ± 20%, at 20% Duty Cycle 9:1, ± 20%, at 10% Duty Cycle
2
Crystal - 8.5 cm2, ±1.5
2
Crystal - 1.8 cm2, +0.2/-0.4
2
Crystal - 0.8 cm2, +0.2/-0.4
Do not apply the Ultrasound Applicator to the patient during the Head Warming period. Applicator must remain in Applicator Hook during the Head Warming period.
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5 TROUBLESHOOTING
5.1 THERAPY SYSTEM ERROR MESSAGES
A. The information provided below is intended to
aid in defining the Software Error Messages of the Senior Solutions Therapy System. Once a particular Error Message is defined the information will also list probable causes and possible remedies.
No board level troubleshooting or field epair
information is or will be provided by Chattanooga Group for field repair of the Senior Solutions Therapy System, Modules, or Accessories.
Error messages in the range of 100 to 199 are
Senior Solutions™ Therapy System
primarily user definable and remedied by following the instructions given by the Therapy System. Error messages in the ranges of 200- 299 and 300-399, require Technical Assistance.
Code
Number
100 Warning Overcurrent A. Check Electrodes and Lead Wires. Make certain Lead Wires are not damaged and are properly
101 Warning Shorted Lead Wires A. Check Electrodes and Lead Wires. Make certain Lead Wires are not damaged and are properly
102 Warning Bad Contact Quality A. Make certain Electrodes are making proper contact with the treatment area.
103 Warning Blank Patient ID Properly enter Patient ID. Refer to User Manual for Patient Data Card instructions.
104 Warning 1. Blank Protocol Name
106 107
108 Warning Attempting to save additional User Protocols or
109 110 111
112 Warning Ultrasound Applicator disconnected from system
113 Warning Attempting to perform Ultrasound treatment with no
114 Warning Ultrasound Applicator is not calibrated. Use a known good Applicator. If problem continues, contact dealer or factory for service.
115 Warning Ultrasound Applicator is too hot. Allow Ultrasound Applicator Sound Head to cool to ambient temperature.
Type
Message
Warning Warning
Warning Warning Warning
Probable Cause Possible Remedies
2. Blank Sequence Name
1. Attempting to delete factory set Sequence.
2. Attempting to delete Clinical Protocol.
Sequences after system memory has reached the maximum allowed (200).
Attempting to access protocols or sequences and none are found in the system.
during treatment session.
Applicator connected to the system.
connected to the system. Make certain Lead Wires are properly connected to the Electrodes and that electrodes are not damaged and are making proper contact with treatment area.
B. Replace Lead Wires and Electrodes.
connected to the system. Make certain Lead Wires are properly connected to the Electrodes and that electrodes are not damaged and are making proper contact with treatment area.
B. Replace Lead Wires and Electrodes
B. Make certain Lead Wires are properly connected to Electrodes. C. Replace Electrodes and Lead Wires..
Properly enter Protocol or Sequence Name. Refer to the appropriate section of the User Manual.
Cannot delete factory set Clinical Protocols or factory set Sequences.
Delete some User Protocols or Sequences. Refer to appropriate section of the User Manual for instructions.
A. User Protocols- No protocols have been saved in the system. Refer to Therapy System User
Manual to save User Protocols
B. Sequences- No User Sequences have been saved in the system. Refer to Therapy System User
Manual to save Sequences.
A. Connect Ultrasound Applicator to system. B. If Ultrasound Applicator is connected, reset system by turning power switch Off and On. C. If problem persists, connect a known good Ultrasound Applicator. If problem continues, contact
dealer or factory for service.
A. Connect the desired Ultrasound Applicator to the system. B. If Ultrasound Applicator is connected, reset system by turning power switch Off and On. C. If problem persists, connect a known good Ultrasound Applicator. If problem continues, contact
dealer or factory for service.
116 117
Warning Warning
1. No Patient Data Card is inserted into the system.
2. Attempted to use an Invalid Patient Data Card.
A. Properly insert the Patient Data Card into the system port. Refer to Therapy System User Manual
for new and existing Patient Data Card instructions.
B. Use a known good Patient Data Card. C. Make certain a Patient Data Card and not an sEMG Data Card is being used. D. If problem continues, contact dealer or factory for service.
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5 TROUBLESHOOTING
5.1 THERAPY SYSTEM ERROR MESSAGES (CONTINUED)
Senior Solutions™ Therapy System
Code
Number
118 Warning Attempting to save additional User Protocols or Sequences after
119 120 121 122
123 Warning Patient Data Card is full. Erase Patient Data Card. Refer to Therapy System User Manual for instructions.
124 Warning Patient Treatment Data already saved.. A. Cannot save same data again on Patient Data Card.
125 Warning Multimedia Card (MMC) not in system port. A. Properly insert the MMC card into the system port.
126 Warning No valid channels are available for attempted treatment. A. Complete existing treatment before attempting to START another.
127 128
129 Warning sEMG Data Card full. sEMG Data Card faulty. Inser t a known good sEMG Data Card. If problem continues,
135 Warning Control Board Software upgrade warning. Upgrade Control Board Software to latest version. Contact dealer or Chattanooga Group for
136 Warning Stim Board Main Software upgrade warning. Upgrade Stim Board Software to latest version. Contact dealer or Chattanooga Group for
Type
Message
Warning Warning Warning Warning
Warning Warning
Probable Cause Possible Remedies
system memory has reached the maximum allowed (200).
1. Attempted to read a treatment from Patient Data Card that is
not a valid treatment for the system.
2. Attempted to use a Non-Patient Data Card.
3. No Patient Data Card inserted into system port.
4. Unknown type of smart card inserted into system.
1. No sEMG Channels are available for treatment.
2. No sEMG Module installed or detected by system.
Delete some User Protocols or Sequences. Refer to appropriate section of the Therapy System User Manual for instructions.
A. Use a Patient Data Card with proper treatment data for the system. B. Properly insert a Patient Data Card. C. Insert a known good Patient Data Card. D. If problem persists, insert a known good Patient Data Card. If problem continues, contact
dealer or Factory for service.
B. Use a new Patient Data Card to resave data. C. Erase Patient Data Card and resave treatment data.
B. Insert a known good MMC Card. If problem continues, contact dealer or Chattanooga
Group for Service.
B. Reset Therapy System by turning main power switch Off and On.
A. Wait until current treatment is complete. B. Reset Therapy System by turning main power switch Off and On. C. Make certain sEMG Module is properly installed. Refer to sEMG Module User Manual for
installation instructions.
D. Replace sEMG Module with known good sEMG Module. E. If problem continues, contact dealer or factory for service.
contact dealer or factory for service.
latest software upgrade and instructions.
latest software upgrade and instructions.
137 Warning Stim Board Main Software upgrade warning. Upgrade Stim Board Software to latest version. Contact dealer or Chattanooga Group for
138 Warning Ultrasound Board Software upgrade warning. Upgrade Ultrasound Board Software to latest version. Contact dealer or Chattanooga Group
latest software upgrade and instructions.
for latest software upgrade and instructions.
24
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5 TROUBLESHOOTING
5.1 THERAPY SYSTEM ERROR MESSAGES (CONTINUED)
Senior Solutions™ Therapy System
Code
Number
135 Warning Control Board Software upgrade warning. Upgrade Control Board Software to latest version. Contact dealer or Chattanooga Group for latest
136 Warning Stim Board Main Software upgrade warning. Upgrade Stim Board Software to latest version. Contact dealer or Chattanooga Group for latest
137 Warning Stim Board Main Software upgrade warning. Upgrade Stim Board Software to latest version. Contact dealer or Chattanooga Group for latest
138 Warning Ultrasound Board Software upgrade warning. Upgrade Ultrasound Board Software to latest version. Contact dealer or Chattanooga Group for
140 Warning MMC Software upgrade warning. Upgrade MMC Software to latest version. Contact dealer or Chattanooga Group for latest software
141 Warning Battery Module Software upgrade warning. Upgrade Battery Software to latest version. Contact dealer or Chattanooga Group for latest
142 Warning A Laser Protocol was selected but no Laser Module is
145 Warning Patient Data Card Button on Home Screen was pressed
Type
Message
Probable Cause Possible Remedies
installed on system.
with no Patient Data Card installed into system port and no treatment currently being performed.
software upgrade and instructions.
software upgrade and instructions.
software upgrade and instructions.
latest software upgrade and instructions.
upgrade and instructions.
software upgrade and instructions.
Install Laser Module to Therapy System. Refer to Laser Module User Manual for installation instructions.
Properly insert a Patient Data Card, set up and perform the treatment and save data to Patient Data Card.
25
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5 TROUBLESHOOTING
Senior Solutions™ Therapy System
5.1 THERAPY SYSTEM ERROR MESSAGES (CONTINUED)
ERROR MESSAGES REQUIRING TECHNICAL ASSISTANCE 200299
Code
Number
200 Error Error reading the system Real Time Clock (RTC) Replace Control Board
201 Error Internal List Box Memory Error. Reinstall software. If problem persists, replace Control Board.
202 Error Program Control Software Allocation Memory Error Reinstall software. If problem persists, replace Control Board.
203 Error Error erasing Patient Data Card Insert known good Patient Data Card. If problem persists, replace Control Board.
204 Error Error writing to sEMG Data Card. Insert known good sEMG Data Card. If problem persists, replace Control Board.
205 Error MMC Card Formatting Error.
206 Error Error reading MMC. Insert known good MMC Card. If problem persists, replace Control Board.
207 Error Error reading protocols on power up of system. Restore default protocols. All User Protocols and Saved Sequences will be deleted
208 Error Error reading protocols. Restore default protocols. All User Protocols and Saved Sequences will be deleted
209 Error Error writing protocol. Restore default protocols. All User Protocols and Saved Sequences will be deleted
210 Error Error Calibrating Ultrasound Applicator. A. Connect a known good Ultrasound Applicator.
211 Error Error saving Calibration Data to Ultrasound Applicator. A. Connect a known good Ultrasound Applicator.
212 Error Ultrasound Applicator not calibrated OK Error. A. Connect a known good Ultrasound Applicator.
213 Error Time out error saving Ultrasound Applicator
Type
Message
Probable Cause Possible Remedies
(Using Tech Service Utilities)
Calibration Data to Applicator.
Insert known good MMC Card. If problem persists, replace Control Board.
permanently from the system.
permanently from the system.
permanently from the system.
B. Replace Ultrasound Board. C. Replace Control Board.
B. Replace Ultrasound Board. C. Replace Control Board.
B. Replace Ultrasound Board. C. Replace Control Board.
A. Connect a known good Ultrasound Applicator. B. Replace Ultrasound Board. C. Replace Control Board.
219 Error Error while performing a Software upgrade. A. Turn Therapy System Off and back On. Reattempt upgrade.
B. Replace the PC Board that the software is attempting to upgrade.
220 Error Error while performing a Software upgrade. A. Turn Therapy System Off and back On. Reattempt upgrade.
B. Replace the PC Board that the software is attempting to upgrade.
221 Error Error while performing a Software upgrade. A. Turn Therapy System Off and back On. Reattempt upgrade.
B. Replace the PC Board that the software is attempting to upgrade.
222 Error Error while performing a Software upgrade. A. Turn Therapy System Off and back On. Reattempt upgrade.
B. Replace the PC Board that the software is attempting to upgrade.
223 Error Error while performing a Software upgrade. A. Turn Therapy System Off and back On. Reattempt upgrade.
B. Replace the PC Board that the software is attempting to upgrade.
26
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5 TROUBLESHOOTING
5.1 THERAPY SYSTEM ERROR MESSAGES (CONTINUED)
ERROR MESSAGES REQUIRING TECHNICAL ASSISTANCE 200299
Code
Number
224 Error Error while performing a Software upgrade. A. Turn Therapy System Off and back On. Reattempt upgrade.
225 Error Error while performing a Software upgrade. A. Turn Therapy System Off and back On. Reattempt upgrade.
226 Error Error while performing a Software upgrade. A. Turn Therapy System Off and back On. Reattempt upgrade.
227 Error Error while performing a Software upgrade. A. Turn Therapy System Off and back On. Reattempt upgrade.
228 Error Error while performing a Software upgrade. A. Turn Therapy System Off and back On. Reattempt upgrade.
229 Error Error while performing a Software upgrade. A. Turn Therapy System Off and back On. Reattempt upgrade.
230 Error Error while performing a Software upgrade. A. Turn Therapy System Off and back On. Reattempt upgrade.
231 Error Error while performing a Software upgrade. A. Turn Therapy System Off and back On. Reattempt upgrade.
232 Error Error while performing a Software upgrade. A. Turn Therapy System Off and back On. Reattempt upgrade.
233 Error Error while performing a Software upgrade. A. Turn Therapy System Off and back On. Reattempt upgrade.
234 Error Error while performing a Software upgrade. A. Turn Therapy System Off and back On. Reattempt upgrade.
235 Error Error while performing a Software upgrade. A. Turn Therapy System Off and back On. Reattempt upgrade.
236 Error Error while performing a Software upgrade. A. Turn Therapy System Off and back On. Reattempt upgrade.
237 Error Error while performing a Software upgrade. A. Turn Therapy System Off and back On. Reattempt upgrade.
238 Error Error while performing a Software upgrade. A. Turn Therapy System Off and back On. Reattempt upgrade.
239 Error Error while performing a Software upgrade. A. Turn Therapy System Off and back On. Reattempt upgrade.
240 Error Error while performing a Software upgrade. A. Turn Therapy System Off and back On. Reattempt upgrade.
Type
Message
Probable Cause Possible Remedies
B. Replace the PC Board that the software is attempting to upgrade.
B. Replace the PC Board that the software is attempting to upgrade.
B. Replace the PC Board that the software is attempting to upgrade.
B. Replace the PC Board that the software is attempting to upgrade.
B. Replace the PC Board that the software is attempting to upgrade.
B. Replace the PC Board that the software is attempting to upgrade.
B. Replace the PC Board that the software is attempting to upgrade.
B. Replace the PC Board that the software is attempting to upgrade.
B. Replace the PC Board that the software is attempting to upgrade.
B. Replace the PC Board that the software is attempting to upgrade.
B. Replace the PC Board that the software is attempting to upgrade.
B. Replace the PC Board that the software is attempting to upgrade.
B. Replace the PC Board that the software is attempting to upgrade.
B. Replace the PC Board that the software is attempting to upgrade.
B. Replace the PC Board that the software is attempting to upgrade.
B. Replace the PC Board that the software is attempting to upgrade.
B. Replace the PC Board that the software is attempting to upgrade.
Senior Solutions™ Therapy System
NOTE:
Errors 219-231: after replacing the PC Board, and if the problem persists, send the Therapy System to the Factory for service.
Errors 233-240: after replacing the PC Board, and if the problem persists, send the Therapy System to the Factory for service.
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5 TROUBLESHOOTING
Senior Solutions™ Therapy System
5.1 THERAPY SYSTEM ERROR MESSAGES (CONTINUED)
CRITICAL ERRORS DEMANDING TECHNICAL SERVICE 300399
Code
Number
300 Critical Error Stim Board not found on Power up. A. On Therapy System, make certain internal Ribbon Cable is seated on Stim PC Board and Control
301 Critical Error Stim Board failed Power up self test. A. On Therapy System, make certain internal Ribbon Cable is seated on Stim PC Board and Control
302 Critical Error Stim Board Reset occurred. But, neither the main uP
303 Critical Error Main uP on Stim Board reset occurred. A. On Therapy System, make certain internal Ribbon Cable is seated on Stim PC Board and Control
304 Critical Error Channel A uP on Stim Board reset occurred. A. On Therapy System, make certain internal Ribbon Cable is seated on Stim PC Board and Control
305 Critical Error Channel B uP on Stim Board reset occurred. A. On Therapy System, make certain internal Ribbon Cable is seated on Stim PC Board and Control
306 Critical Error Error writing to Stim Board. A. On Therapy System, make certain internal Ribbon Cable is seated on Stim PC Board and Control
307 Critical Error Error writing from Stim Board. A. On Therapy System, make certain internal Ribbon Cable is seated on Stim PC Board and Control
Type
Message
Probable Cause Possible Remedies
nor channel uP reset bit was set.
Board.
B. On Channel 3/4 Electrotherapy Module, make certain the Therapy System to Module Ribbon
Cable is seated in the Therapy System and on the Module.
C. If problem persists, replace appropriate Stim PC Board. D. Replace Control Board.
Board.
B. On Channel 3/4 Electrotherapy Module, make certain the Therapy System to Module Ribbon
Cable is seated in the Therapy System and on the Module.
C. If problem persists, replace appropriate Stim PC Board. D. Replace Control Board.
A. On Therapy System, make certain internal Ribbon Cable is seated on Stim PC Board and Control
Board.
B. On Channel 3/4 Electrotherapy Module, make certain the Therapy System to Module Ribbon
Cable is seated in the Therapy System and on the Module.
C. If problem persists, replace appropriate Stim PC Board. D. Replace Control Board.
Board.
B. On Channel 3/4 Electrotherapy Module, make certain the Therapy System to Module Ribbon
Cable is seated in the Therapy System and on the Module.
C. If problem persists, replace appropriate Stim PC Board. D. Replace Control Board.
Board.
B. On Channel 3/4 Electrotherapy Module, make certain the Therapy System to Module Ribbon
Cable is seated in the Therapy System and on the Module.
C. If problem persists, replace appropriate Stim PC Board. D. Replace Control Board.
Board.
B. On Channel 3/4 Electrotherapy Module, make certain the Therapy System to Module Ribbon
Cable is seated in the Therapy System and on the Module.
C. If problem persists, replace appropriate Stim PC Board. D. Replace Control Board.
Board.
B. On Channel 3/4 Electrotherapy Module, make certain the Therapy System to Module Ribbon
Cable is seated in the Therapy System and on the Module.
C. If problem persists, replace appropriate Stim PC Board. D. Replace Control Board.
Board.
B. On Channel 3/4 Electrotherapy Module, make certain the Therapy System to Module Ribbon
Cable is seated in the Therapy System and on the Module.
C. If problem persists, replace appropriate Stim PC Board. D. Replace Control Board.
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5 TROUBLESHOOTING
Senior Solutions™ Therapy System
5.1 THERAPY SYSTEM ERROR MESSAGES (CONTINUED)
CRITICAL ERRORS DEMANDING TECHNICAL SERVICE 300399
Code
Number
308 Critical Error Error reading from Stim Board. A. On Therapy System, make certain internal Ribbon Cable is seated on Stim PC Board and Control
309 Critical Error Error reading from Stim Board. A. On Therapy System, make certain internal Ribbon Cable is seated on Stim PC Board and Control
310 Critical Error Ultrasound Board has reported an error. A. Make certain Ultrasound PC Board is completely seated on internal Header and Ribbon Cable is
311 Critical Error Ultrasound Board has reset. A. Make certain Ultrasound PC Board is completely seated on internal Header and Ribbon Cable is
312 Critical Error Error writing to Ultrasound Board. A. Make certain Ultrasound PC Board is completely seated on internal Header and Ribbon Cable is
313 Critical Error Error reading from Ultrasound Board. A. Make certain Ultrasound PC Board is completely seated on internal Header and Ribbon Cable is
314 Critical Error Error reading from Ultrasound Board. A. Make certain Ultrasound PC Board is completely seated on internal Header and Ribbon Cable is
315 Critical Error Error reading from Ultrasound Board. A. Make certain Ultrasound PC Board is completely seated on internal Header and Ribbon Cable is
316 Critical Error Error writing to Module Board. A. Make certain the Therapy System to Module Ribbon Cable is seated in the Therapy System and
317 Critical Error Error reading from Module Board. A. Make certain the Therapy System to Module Ribbon Cable is seated in the Therapy System and
318 Critical Error Error reading from Module Board. A. Make certain the Therapy System to Module Ribbon Cable is seated in the Therapy System and
Type
Message
Probable Cause Possible Remedies
Board.
B. On Channel 3/4 Electrotherapy Module, make certain the Therapy System to Module Ribbon
Cable is seated in the Therapy System and on the Module.
C. If problem persists, replace appropriate Stim PC Board. D. Replace Control Board.
Board.
B. On Channel 3/4 Electrotherapy Module, make certain the Therapy System to Module Ribbon
Cable is seated in the Therapy System and on the Module.
C. If problem persists, replace appropriate Stim PC Board. D. Replace Control Board.
seated on Stim PC Board and Control Board.
B. If problem persists, replace Ultrasound PC Board. C. Replace Control Board.
seated on Stim PC Board and Control Board.
B. If problem persists, replace Ultrasound PC Board. C. Replace Control Board.
seated on Stim PC Board and Control Board.
B. If problem persists, replace Ultrasound PC Board. C. Replace Control Board.
seated on Stim PC Board and Control Board.
B. If problem persists, replace Ultrasound PC Board. C. Replace Control Board.
seated on Stim PC Board and Control Board.
B. If problem persists, replace Ultrasound PC Board. C. Replace Control Board.
seated on Stim PC Board and Control Board.
B. If problem persists, replace Ultrasound PC Board. C. Replace Control Board.
on the Module.
B. If problem persists, replace appropriate Stim PC Board. C. Replace Control Board.
on the Module.
B. If problem persists, replace appropriate Stim PC Board. C. Replace Control Board.
on the Module.
B. If problem persists, replace appropriate Stim PC Board. C. Replace Control Board.
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5 TROUBLESHOOTING
5.1 THERAPY SYSTEM ERROR MESSAGES (CONTINUED)
B. The information provided below is intended to
aid in additional troubleshooting of the Senior Solutions Therapy System.
Problem Probable Cause Possible Remedies
Channel 3/4 Module, or NiMH Battery Module not recognized.
1. Bad connection between System and Module.
2. Bad Module.
3. Bad Control Board.
A. Make Certain Ribbon Cable is installed correctly and seated
completely. B. If Battery, replace with known good module. If
Channel 3/4 Electrotherapy Module, make necessary repairs. C. Replace Control Board.
Senior Solutions™ Therapy System
sEMG Module not recognized. 1. Bad contact between Stim
Operator Remote Control doesn’t work according to User Manual instructions.
Board and sEMG Module.
2. Bad sEMG Module.
3. Bad Stim Board.
4. Bad Control Board.
1. Early Revision of Stim Board
and Connector Board.
2. Bad Operator Remote Control.
3. Bad Connector PC Board.
4. Bad Stim Board.
5. Bad Control Board.
A. Remove sEMG Module and make certain the stim board is
seated completely in the System housing. Check 1/4 Turn Screw for proper installation.
B. Replace with known good sEMG Module. C. Replace Stim Board. D. Replace Control Board.
A. Follow “Amendment to Operation” document shipped with
Operator Remote.
B. Therapy System- Replace Stim Board with 27057 Rev. E or above
and Connector Board with 27059 Rev E or above.
Channel 3/4 Electrotherapy Module- Replace Stim Board with
27057 Rev. E or above and Connector Board with 27060 Rev F or above.
C. Replace with known good Operator Remote Control. D. Replace Control Board.
30
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5 TROUBLESHOOTING
5.2 THERAPY SYSTEM TESTING
A. General
The following information is intended to aid
1.
in troubleshooting the major components of the Senior Solutions Therapy System to “board level” only. These tests are FACTORY standard testing procedures and methods used at the factory before shipment of any Senior Solutions Therapy System.
Due to the complex nature of the technology
2.
utilized by Chattanooga Group, the recommended troubleshooting techniques are to determine “Bad Board” and board replacement only. No board component­level troubleshooting is recommended nor will information or parts be supplied by Chattanooga Group. Any board component­level troubleshooting performed will be at sole risk and liability of the Service Technician performing such troubleshooting techniques.
Once a particular PC Board has been
3.
determined as bad, refer to the appropriate Removal and Replacement Section of this Manual for proper replacement.
B. Special Tools, Fixtures, & Materials Required
Certain tests require the use of special
1.
tools and fixtures. These will be listed at the particular test where they are required. Testing with any other special tool or fixture other than those stated could give erroneous readings or test results. Always perform the tests exactly as stated to ensure accurate results.
Any special tools or fixtures required can
2.
be obtained through Chattanooga Group Service Department.
Scope and other standard test equipment
3.
settings will be listed for each test performed to aid in performing the test to FACTORY standards and ensure proper readings.
The troubleshooting and repair of the Senior
4.
Solutions Therapy System, Modules, and Accessories should be performed only by authorized technicians trained and certified by Chattanooga Group.
C. Equipment Required
Oscilloscope and Probes.
1.
ESTI-2 Load Test Fixture.
2.
Digital Multimeter.
3.
Microcurrent Probe (Accessory).
4.
Patient Interrupt Switch (Optional Accessory).
5.
Operator Remote Control (Optional
6.
Accessory).
Senior Solutions™ Therapy System
7.
Senior Solutions Therapy System Ultrasound Applicators (Accessories).
8.
Dielectric Withstand (Hi-Pot) and ground resistance tester.
NOTE:
Adjust Dielectric Withstand tester to indicate fault with 120 k Ohm Load across the output when at specified test voltage.
1.
Milliohm Meter.
2.
Ohmic Instruments UPM DT 10 or DT 100 Ultrasound Power Meter.
3.
Audio Signal Generator, B-K Precision, Model 3001.
4.
Dissolved Oxygen Test Kit. Used to test oxygen level of degassed water.
5.
Degassed Water (<5 ppm) for Ultrasound Power Meter.
D. Recipe(s) for Degassed Water
1.
Boil distilled water for 30 minutes. Place water in a non-porous container and immediately cover with cellophane. Allow to cool to room temperature of approximately 70 °F (21 °C). May be refrigerated to aid cooling time.
2.
Bring distilled water to a boil. Place the container under vacuum for 5 to 10 minutes.
NOTE:
Two liter soft drink bottles are ideal storage and transport containers for degassed water as they are designed to keep oxygen out. Do not allow aeration of degassed water during transport or filling of the power meter.
Do not use tap water or distilled water in the Ultrasound Power Meter. Use only degassed water in order to obtain correct test results. The chart below illustrates the oxygen content of degassed, tap and distilled water.
WATER TYPE ppm of Oxygen
Degassed per recipe 1 or 2 Less than 5 ppm
Tap Water Up to 35 ppm
Distilled Water Up to 20 ppm
E. Full Functional Tests
Perform the tests found in this section to verify full functionality of new Therapy Systems and related Modules and accessories.
31
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5 TROUBLESHOOTING
5.3 VISUAL INSPECTION
Visually inspect the Senior Solutions Therapy System. A visual inspection can, to an experienced technician, indicate possible abuse of the unit and internal problems.
5.4 LEAKAGE TESTS
Conduct all necessary leakage tests as required per “Chapter 7 Electrical Equipment” of the 1999, or later, edition of the NFPA (National Fire Protection Association) “Health Care Facility” standards. See Figure 5.1.
5.5 UNIT STARTUP AND FAN TESTING
A. Test
Place System face up on work surface.
1.
Connect power cord to unit and plug into an
2.
approved power receptacle. Turn system on. Press the Electrotherapy
3.
Button. Press the Interferential Button. Place hand at the back of system, at Mains
4.
Power Switch, to verify fan is blowing out.
See Figure 5.2.
B. Test Results
1. Unit will not START= Unit Failed Test. a) Bad Fuse. b) Possible bad Main Power Switch.
c) Possible bad Power Supply. d) Possible bad power outlet or Power Cord.
2. Home Screen does not display= Unit Failed Test.
a) Possible bad display. b) Possible bad Control Board. c) Possible bad Power Supply.
Visually check power LED. LED should illuminate Blue. Turn system off with power switch. Power LED should illuminate green. If Power LED illuminates blue with system On and green with system Off, the Power Supply is good. Replace Control Board.
3. Fan not blowing outward= Unit Failed Test. a) Fan Blowing Inward.
Fan wired wrong. Rewire or replace fan.
b) Fan not blowing.
1) Possible bad Fan.
2) Possible bad Power Supply.
3) Possible bad Control Board.
Senior Solutions™ Therapy System
FIGURE 5.1
UNIT FAILING DIELECTRIC WITHSTAND OR LEAKAGE TESTS COULD INDICATE SERIOUS INTERNAL PROBLEMS.
DO NOT PLACE UNIT BACK INTO SERVICE! SEND UNIT TO FACTORY FOR REPAIR! DO NOT ATTEMPT TO REPAIR!
32
FIGURE 5.2
Page 38
5 TROUBLESHOOTING
5.6 STIMULATOR TEST SYSTEM SETUP
The following tests for Stimulator Outputs will be performed on Channels 1 and 2. The performance of these same tests will apply to the Channel 3 and 4 Electrotherapy Module for four channel therapy systems.
A. Equipment Required
ESTI-2 Load Test Fixture
1.
Calibrated Oscilloscope and Probes
2.
B. System Set Up
Install known good Lead Wires to Channels 1
1.
and 2 on the system or Channels 3 and 4 on the Channel 3/4 Electrotherapy Module. See
Figure 5.3.
Connect Lead Wires from the system to the
2.
ESTI-2 Load Test Fixture- Channel 1 or 3 to Channel 1 IN and Channel 2 or 4 to Channel 2 IN. See Figure 5.4.
Connect Scope Probes to the Channel 1 To
3.
SCOPE and Channel 2 To SCOPE Tabs on the ESTI 2 Load Test Fixture respectively. See
Figure 5.4.
Place ESTI-2 Load Switch in the 1 K position.
4.
See Figure 5.4.
Install power cord into system and plug into
5.
proper power supply. Turn system On.
Senior Solutions™ Therapy System
FIGURE 5.3
SCOPE TO
ESTI2
LOAD SWITCH
TO 1K
FIGURE 5.4
THERAPY SYSTEM TO
ESTI2
33
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5 TROUBLESHOOTING
5.7 VMS™ MODE TEST
A. VMS™ Mode Test Procedures
Set Scope; Time- 100 μS, Channel- 50 V, and
1.
Trigger- DC. Press Electrotherapy Button.
2.
Press VMS Button and then press Edit
3.
Button. Press “Channel Mode” until “Co-Contracted”
4.
is displayed just beneath “Channel Mode”. Press Cycle Time Button until “Continuous” is
5.
displayed. Press Phase Duration and press the Up
6.
Arrow until 300 is displayed just below “Phase Duration”.
Press the Accept and Return Arrow.
7.
Turn Therapy Intensity Control clockwise
8.
until 200 is displayed. Press START.
9.
Compare waveform on scope to
10.
Figure 5.5.
Press STOP Button. Then press Home Button.
11.
Press Select Channel Button until Channel 2
12.
is selected. Repeat steps 2 through 11.
B. VMS™ Mode Test Results
Waveform is the same between scope and
1.
Figure 5.5. Unit passed test.
No waveform or considerably different
2.
waveform. Unit failed test. Replace appropriate Stim PC Board.
Senior Solutions™ Therapy System
FIGURE 5.5
34
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5 TROUBLESHOOTING
5.8 INTERFERENTIAL MODE TEST
It is assumed that the unit is ready for tests as described in 5.6 parts A and B. If not, Set up unit per
5.6 parts A and B prior to performing tests.
A. Interferential Mode Test Procedures
Set Scope; Time- 100 μS, Channel- 20 V, and
1.
Trigger- DC.
Press Electrotherapy button.
2.
Press IFC Traditional (4p) button.
3.
Rotate Therapy Intensity Control clockwise
4.
until 50 is displayed.
Press START button.
5.
Compare waveform form on scope to
6.
Figure 5.6.
Press PAUSE.
7.
Verify that the amplitude displayed
8.
below timer and beside Channel 1 and 2 icons drops to zero (0). Verify that PAUSE is displayed beside the “Channel 1” and “Channel 2” icons.
Press STOP button.
9.
Press the Home Button. Move Lead wires to
10.
Channels 3 and 4 on 4 Channel Systems and repeat steps 2 through 9.
B. Interferential Mode Test Results
1. Waveform is the same between scope and Figure 5.6, amplitude dropped to zero when PAUSE and PAUSE displayed beside channel icons.
Unit passed test.
2. No waveform or considerably different waveform.
Unit failed test. Replace appropriate Stim Board.
3. Amplitude failed to “zero” when paused. Unit failed test. Replace appropriate Stim
Board.
4. “PAUSED” did not display when unit paused. Unit failed test. Replace appropriate Stim
Board.
Senior Solutions™ Therapy System
FIGURE 5.6
35
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5 TROUBLESHOOTING
5.9 PREMODULATED MODE TEST
Set up System per 5.6 parts A and B prior to performing test.
A. Premodulated Mode Test Procedures
Set Scope; Time- 2.50 mS, Channel- 20 V, and
1.
Trigger- DC. Press Electrotherapy button.
2.
Press IFC Premodulated (2p) button.
3.
Rotate Intensity Control clockwise until 50
4.
is displayed. Press START.
5.
Compare waveform form on scope to
6.
Figure 5.7.
Press STOP. Then press Home button and
7.
move scope probes to Channel 2 and repeat steps 2 through 6. Repeat test on channels 3 and 4 on 4 Channel Systems.
B. Premodulated Mode Test Results
Waveform is the same between scope and
1.
Figure 5.7.
Unit passed test. No waveform or considerably different
2.
waveform. Unit failed test. Replace appropriate Stim Board.
Senior Solutions™ Therapy System
FIGURE 5.7
36
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5 TROUBLESHOOTING
5.10 RUSSIAN MODE TEST
Set up System per 5.6 parts A and B prior to performing test.
A. Russian Mode Test Procedures
Set Scope; Time- 5 mS, Channel- 50 V, and
1.
Trigger- DC. Install Optional Patient Interrupt Switch.
2.
See Figure 5.8.
Press Electrotherapy button.
3.
Press Russian button. Press Edit button.
4.
Press Channel Mode until Co-Contract is
5.
displayed. Press the Cycle Time utton until
6.
Continuous is displayed. Rotate Therapy Intensity Control clockwise
7.
until 100 is displayed. Press START.
8.
Compare waveform on scope to Figure
9.
5.9.
Verify that both Channels reach 100.
10.
Press Optional Patient Interrupt Switch.
11.
Verify treatment stops and “Patient Switch for Ch 1 and 2 was pressed." Press any button to continue...” message appears. See Figure 5.9A. Press any button.
Press STOP button. Press Home button
12.
and move scope probes to Channel 3 and 4 on 4 Channel Systems. Repeat steps 2
through 11.
B. Russian Mode Test Results
Waveform is the same between scope
1.
and Figure 5.9, amplitude reached 100 and patient switch message displayed when switch pressed. See Figure 5.9A Unit passed test.
No waveform or considerably different
2.
waveform. Unit failed test. Replace appropriate Stim Board.
Amplitude failed to reach 100 on both
3.
Channels. Unit failed test. Replace appropriate Stim Board.
Patient Switch message did not display
4.
when patient switch pressed. Unit failed test.
a) Try a known good Patient Switch and
repeat test.
b) Replace appropriate Stim Board.
Senior Solutions™ Therapy System
FIGURE 5.8
FIGURE 5.9
37
FIGURE 5.9A
Page 43
5 TROUBLESHOOTING
5.11 MICROCURRENT MODE TEST
Set up System per 5.6 parts A and B prior to performing test. Place ESTI-2 Load Switch in the 10 K Micro position only for the Microcurrent Mode Tests. See Figure
5.10.
A. Microcurrent Mode Test Procedures.
Set Scope; Time- 250 μS, Channel- 5.0 V,
1.
and Trigger- DC. Press Electrotherapy button.
2.
Press Microcurrent button and press Edit
3.
button. Press Frequency button.
4.
Press the Up Arrow button until 1000.0 Hz
5.
is displayed. Press the Accept and Return Arrow.
6. NOTE:
1000.0 Hz should be displayed within the Frequency icon. If not, repeat steps 4
through 6.
Press “Polarity” until “Alternating” appears
7.
within the Polarity icon.
NOTE:
The Frequency value will continue to ramp and rotate due to Alternating Polarity being selected. This is normal.
Rotate Therapy Intensity Control until
8.
1000 is displayed. Press START.
9.
Compare waveform on scope to Figure
10.
5.11 and Figure 5.11A.
NOTE:
The output will alternate between positive and negative on the scope.
Press STOP button and then press Home
11.
button. Select the next channel to be tested by
12.
pressing the Select Channel button until the desired channel is selected. Repeat steps 2 through 11 for each channel.
B. MicroCurrent Mode Test Results
Waveform is the same between scope and
1.
Figure 5.11 and Figure 5.11A. Unit passed test.
No waveform or considerably different
2.
waveform. Unit failed test. Replace appropriate Stim Board.
Senior Solutions™ Therapy System
LOAD SWITCH TO 10K MICRO
FIGURE 5.10
PROPER POSITIVE + “MICROCURRENT” WAVEFORM
SPEC: 10 V PEAK TO PEAK ±10%
FIGURE 5.11
PROPER NEGATIVE  “MICROCURRENT” WAVEFORM
38
SPEC: 10 V PEAK TO PEAK ±10%
FIGURE 5.11A
Page 44
5 TROUBLESHOOTING
5.12 HIGH VOLTAGE PULSED CURRENT HVPC MODE TEST
Set up Unit per 5.6 parts A and B prior to performing tests.
A. High Voltage Pulsed Current (HVPC) Mode
Test Procedures
Set Scope; Time- 25 μS, Channel- 50 V, and
1.
Trigger- DC. Press Electrotherapy button.
2.
Press High Volt button.
3.
Rotate Therapy Intensity Control clockwise until
4.
250 Volts is displayed. Press START button.
5.
Compare waveform on scope to Figure 5.12.
6.
Press Edit button.
7.
Press Polarity button until Positive is displayed in
8.
Polarity icon. Compare waveform form on scope to Figure
9.
5.13.
Press Display button until Peak Current is
10.
displayed in the Display icon. The numbers displayed for amplitude must not
11.
exceed 1.5 Amps. See Figure 5.14. Press STOP.
12. B. High Voltage Pulsed Current (HVPC) Mode
Test Results
Waveforms on scope the same as Figures 5.12
1.
and 5.13 and Amps do not exceed 1.5. Unit passed test.
No waveform or considerably different
2.
waveforms. Unit failed test. Replace appropriate Stim Board.
Amps exceed 1.5.
3.
Unit failed test. Replace appropriate Stim Board.
Senior Solutions™ Therapy System
PROPER NEGATIVE HIGH VOLT WAVEFORM
FIGURE 5.12
PROPER POSITIVE HIGH VOLT WAVEFORM
FIGURE 5.13
AMPS MUST NOT
EXCEED 1.5
39
FIGURE 5.14
Page 45
5 TROUBLESHOOTING
5.13 MICROCURRENT PROBE MODE TEST
Set up Unit per 5.6 parts A and B prior to performing tests.
Black Lead Wire for Channel 1 and Channel 3, and Microcurrent Probe with Probe Tips are required for this test.
NOTE:
This test is to be performed on Channel 1 and 3 only.
A. Microcurrent Probe Mode Test Procedures
Install the Black Lead Wire into Channel 1
1.
connector on System. See Figures 5.15 and 5.16.
Install a Probe Tip into Microcurrent
2.
Probe and plug Probe into Microcurrent connector on the Therapy System. See
Figure 5.15.
Press Electrotherapy button.
3.
Press Microcurrent button. Press Edit
4.
button. Press Method button until Probe is
5.
displayed within the Method icon. An audible beep will be heard, this is the Search Mode beep. A Contact Quality Scale will also appear on the screen.
Touch the probe to the metal tip of the
6.
Black (-) Leadwire. See Figure 5.16. The beep (search mode) should increase
7.
in speed and the Contact Quality scale should display a full vertical green bar on Color Systems, gray on Monochrome. See
Figure 5.17.
Press the blue button on the probe.
8.
The Search Mode beep should stop and the treatment timer should begin countdown. Once the treatment timer is at zero (0), three high pitch beeps will be heard. The Search Mode beep will restart simultaneously [with probe away from the metal tip of the Black (-) Leadwire].
Repeat steps 6 and 7 to verify Search
9.
Mode beep speed increases and Contact Quality icon gives a full vertical green or gray bar.
Press STOP button. This should terminate
10.
the Search Mode beep, stop the treatment and the Home screen should be displayed.
Senior Solutions™ Therapy System
FIGURE 5.15
FIGURE 5.16
40
FIGURE 5.17
Page 46
5 TROUBLESHOOTING
5.13 MICROCURRENT PROBE MODE TEST (CONTINUED)
B. MicroCurrent Probe Mode Test Results
1.
Unit performs as described in steps 5-7 and 10.
Unit passed test.
2.
No Search Mode beep. Unit failed test. Try a known good Microcurrent Probe and repeat test. If still no beep. Replace appropriate Stim Board.
3.
Good Search Mode beep but no beep speed increase when probe touched to metal tip of the Black (-) Leadwire. Unit failed test. Replace probe, and lead wire with known good probe, and lead wire. Repeat test and use process of elimination to determine if probe,or lead wire is the problem. Same results after test is repeated, replace appropriate Stim Board.
Tones OK but no green or gray vertical bar
4.
in Contact Quality Scale. Unit failed test. Replace appropriate Stim Board. If problem persists, replace Control Board.
Senior Solutions™ Therapy System
41
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5 TROUBLESHOOTING
5.14 ULTRASOUND TESTS
A. Equipment Required
Degassed Water. Refer to page 37 for
1.
Degassed Water Recipes. Ohmic Instruments UPM DT 10 or DT 100
2.
Ultrasound Power Meter. Dissolved Oxygen Test Kit. Used to test
3.
oxygen level of degassed water. Senior Solutions Therapy System Ultrasound
4.
Applicator.
5.15 ULTRASOUND APPLICATOR IDENTIFICATION TEST
NOTE:
Use any Senior Solutions Therapy System Ultrasound Applicator for this test.
A. Ultrasound Applicator Identification Test Procedures
Without Applicator installed, turn unit on.
1.
Look at the “Ultrasound” channel icon at the
2.
lower left hand corner of screen. It should read “No Appl.” See Figure 5.18.
Plug Senior Solutions Therapy System
3.
Applicator into Applicator connector. See Figure 5.19. Watch Applicator LED while
connecting to System. The LED should flash green five times.
Look at the “Ultrasound” channel icon. It
4.
should read Available. See Figure 5.19. Press the Ultrasound button. Press the Edit
5.
Button. Press the Head Warming button until On is
6.
displayed. Press the Back button. Turn System Off
7.
and back On with Main Power Switch. After System boots, view the Ultrasound icon, Head Warming should be visible. See
Figure 5.20.
B. Ultrasound Applicator Identification Test Results
Unit operates as described in steps 2, 4,
1.
and 7. Unit passed test. “Appl. Not Cal.” displays in Ultrasound
2.
channel icon. a) Applicator not calibrated or needs re-calibration. b) Possible bad Applicator. Re-test with known good Applicator.
“No Appl.” displayed after ten seconds of
3.
Applicator being connected to System. a) Possible bad applicator. Re-test with known good Applicator. b) Possible bad internal connection at Ultrasound Board. c) Possible bad Ultrasound Board.
Senior Solutions™ Therapy System
FIGURE 5.18
FIGURE 5.19
FIGURE 5.20
42
Page 48
5 TROUBLESHOOTING
5.16 ULTRASOUND APPLICATOR OUTPUT TEST
Perform this test using all available Senior Solutions Therapy System Applicators for the System being tested.
A. Ultrasound Applicator Output Test Procedures
Set up Ohmic Instruments UPM DT
1.
10 or DT 100 Ultrasound Power Meter per Operator’s Instructions and fill test reservoir with degassed water. Place an Applicator into the Power Meter
2.
retainer. Make certain the Sound Head is completely submerged in the degassed water and centered directly over the Stainless Steel Cone. See Figure 5.21. “Zero” meter.
3.
Press Ultrasound button. Press Edit button.
4.
Press Duty Cycle button until 100% is
5.
displayed within the Duty Cycle icon. Press Display button until “Watts” appears
6.
within the Display icon. Press START.
7.
Rotate Therapy Intensity Control clockwise
8.
until the appropriate “Watts” is displayed per Figure 5.22. Compare Power Meter readings to Figure
9.
5.22 to all settings for the respective Applicator being tested as shown in
Figure 5.22.
Press Frequency button until 3.3 MHz
10.
is displayed within the Frequency icon. Repeat test and compare readings to
Figure 5.22.
NOTE:
The Applicator LED should constantly illuminate green during the Applicator Output tests.
B. Ultrasound Applicator Output Test Results
Output ranges fall within the specified
1.
ranges as listed in Figure 5.22. Unit passed test.
Readings fall outside specified ranges of
2.
Figure 5.22.
a) Possible bad degassed water in Power Meter. b) Possible use of Power Meter other than Ohmic Instruments UPM DT 10 or DT 100 Ultrasound Power Meter. c) Possible bad or out of calibration Applicator. d) Possible bad internal connection at Ultrasound Board. e) Check Ultrasound Board internal connections.
f) Replace Ultrasound Board. g) Replace Control Board.
Senior Solutions™ Therapy System
FIGURE 5.21
USE ONLY DEGASSED WATER IN POWER METER FOR TESTING ULTRASOUND APPLICATORS. USE OF OTHER TYPES OF WATER WILL CAUSE FALSE TEST RESULTS. SEE PAGE 31 FOR DEGASSED WATER RECIPES.
DO NOT AERATE WATER WHEN FILLING POWER METER.
APPLICATOR OUTPUT SPECIFICATIONS
APPLICATOR SIZE POWER SETTINGS OUTPUT RANGE
1 cm
2 cm
5 cm
10 cm
2
2
2
2
1 0.8 - 1.2
2 1.6 - 2.4
1 0.8 - 1.2
2 1.6 - 2.4
4 3.2 - 4.8
1 0.8 - 1.2
2 1.6 - 2.4
5 4.0 - 6.0
10 8.0 - 12.0
1 0.8 - 1.2
5 4.0 - 6.0
10 8.0 - 12.0
15* 12.0 - 18.0
20* 16.0 - 24.0
* 1 MHz Only
FIGURE 5.22
43
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5 TROUBLESHOOTING
Senior Solutions™ Therapy System
5.17 ULTRASOUND DUTY CYCLE TEST
This test is performed using only the 5 cm Solutions Therapy System Applicator.
A. Ultrasound Duty Cycle Test Procedures
Set up Ohmic Instruments UPM DT
1.
10 or DT 100 Ultrasound Power Meter per Operator’s Instructions and fill test reservoir with degassed water.
Place an Applicator into the Power Meter
2.
retainer. Make certain the Sound Head is completely submerged in the degassed water and centered directly over the Stainless Steel Cone. See Figure 5.23.
“Zero” meter.
3.
Press Ultrasound button. Press Edit button.
4.
Press Duty Cycle button until 100% is
5.
displayed within the Duty Cycle icon. Press Display button until “Watts” appears
6.
within the Display icon. Press START.
7.
Rotate Therapy Intensity Control clockwise
8.
until “Watts” is displayed. See Figure 5.24. Compare Power Meter readings to Figure
9.
5.24 to all settings for the respective Applicator being tested as shown in
Figure 5.24.
Press Frequency button until 3.3 MHz
10.
is displayed within the Frequency icon. Repeat test and compare readings to
Figure 5.24.
B. Ultrasound Duty Cycle Test Results
Duty Cycles fall within the specified ranges
1.
as listed in Figure 5.24. Unit passed test.
Readings fall outside specified ranges of
2.
Figure 5.24.
a) Possible bad degassed water in Power Meter. b) Possible use of Power Meter other than Ohmic Instruments UPM DT 10 or DT 100 Ultrasound Power Meter. c) Possible bad or out of calibration Applicator. Re-test with known good Senior Solutions Therapy System Applicator. d) Possible bad internal connection at Ultrasound Board. e) Check Ultrasound Board internal connections.
f) Replace Ultrasound Board. g) Replace Control Board.
2
Senior
FIGURE 5.23
USE ONLY DEGASSED WATER IN POWER METER FOR TESTING ULTRASOUND APPLICATORS. USE OF OTHER TYPES OF WATER WILL CAUSE FALSE TEST RESULTS. SEE PAGE 31 FOR DEGASSED WATER RECIPES.
DO NOT AERATE WATER WHEN FILLING POWER METER.
APPLICATOR OUTPUT SPECIFICATIONS
APPLICATOR SIZE DUTY CYCLE OUTPUT RANGE
5 cm
2
10% 0.8 - 1.2
20% 1.6 - 2.4
50% 4.0 - 6.0
100% (Continuous) 8.0 - 12.0
FIGURE 5.24
44
Page 50
5 TROUBLESHOOTING
Senior Solutions™ Therapy System
5.18 COMBO OPERATION TEST
This test is performed using the 5 cm
2
Applicator.
Select Channel 2 and set up System per 5.6 parts A and B prior to performing tests.
2
Connect Senior Solutions Therapy System 5 cm Applicator to the System. See Figure 5.25. Applicator LED will flash green five times.
A. Combo Operation Test Procedures
Set Scope; Time- 50 μS, Channel- 20 V, and
1.
Trigger- DC. Press Combination button. Press Edit
2.
button. Press Display button until “Watts” is
3.
displayed within Display icon. Press Select Waveform button.
4.
Press the Up or Down Arrow button until
5.
IFC-4p is highlighted. Press the Accept and Return button.
Press Edit Stim button and rotate Intensity
6.
Control clockwise until “50 50” (mA) is displayed in “Amplitude Ch. 1 & 2” icon.
Press START.
7.
Touch the Ultrasound Applicator to the
8.
Combo Contact on the ESTI-2 Load Test Fixture. The Combo Indicator on the ESTI-2 should illuminate. See Figure 5.26.
Compare waveform on scope to Figure
9.
5.27.
B. Combo Operation Test Results
Waveform on scope the same as Figure
1.
5.27 and the Combo Indicator illuminates. Unit passed test.
No waveform or considerably different
2.
waveform. Unit failed test. Check appropriate Stim Board.
FIGURE 5.25
COMBO INDICATOR ILLUMINATED
FIGURE 5.26
45
FIGURE 5.27
Page 51
5 TROUBLESHOOTING
5.19 SEMG AND SEMG + ELECTRICAL STIMULATION TESTS
This test is to be performed on the Senior Solutions Therapy System only with the sEMG Module properly installed. Perform this test on all Channels with sEMG. However, only one channel at a time can be tested with the Test Equipment described in this section.
A. Test Equipment Required
1.
It will be necessary to build an Attenuator for this test. See Figure 5.28 for schematic of the required Attenuator.
2.
Calibrated Audio Signal Generator, B-K Precision, Model 3001.
3.
Test leads for Audio Generator to Attenuator.
RED
TO AUDIO WAVEFORM GENERATOR
BLACK
ATTENUATOR SCHEMATIC
100K 1%
49.9 OHM 1%
49.9 OHM 1%
100K 1%
FIGURE 5.28
Senior Solutions™ Therapy System
RED
GREEN
BLACK
TO SEMG LEAD WIRES
NOTE:
Audio Signal Generator must produce a Sine waveform.
4.
Known good set of sEMG Lead Wires.
B. sEMG Test Procedures
1.
Refer to Figure 5.29 to set up the Audio Signal Generator: a) Plug the Audio Signal Generator Test Leads into Generator SYNC Ports.
b) Set the FREQ. RANGE Hz to X1. c) Turn the amplitude knob up to
maximum.
d) Set the WAVEFORM to Sine waveform. e) Set the ATTEN to O. f) Set the FREQUENCY DIAL to 100. g) Turn Audio Signal Generator On.
Turn System On. View Home screen for the
2.
presence of the sEMG and the sEMG + Stim icons. See Figure 5.30. If icons are not visible, STOP test and make necessary repairs to the sEMG Module and System.
SET FREQUENCY RANGE HZ TO X1
AMPLITUDE TO MAXIMUM
WAVEFORM
TO SINE
ATT EN T O 0
SEMG AND SEMG + STIM ICONS
FREQUENCY DIAL TO 100
TEST LEADS TO SYNC PORTS
FIGURE 5.29
46
FIGURE 5.30
Page 52
5 TROUBLESHOOTING
5.19 SEMG AND SEMG + ELECTRICAL STIMULATION TESTS (CONTINUED)
3.
If icons are present, connect known good sEMG Lead Wire to Channels 1 and 2. See
Figure 5.31.
NOTE:
Only one Channel at a time can be tested for sEMG.
4.
Connect the Channel 1 sEMG lead wires into the Attenuator. Make certain each sEMG Lead is connected to its respective color on the Attenuator. See Figure 5.32.
Senior Solutions™ Therapy System
FIGURE 5.31
5.
Press the sEMG button on Home screen. Channel 1 should read 7 or less. See Figure
5.33.
6.
If Channel 1 reads less than 7, repeat steps 2 through 5 on Channel 2. If any Channel
being tested reads greater than 7, replace the sEMG Module and re-test.
NOTE:
The reading on the Channel not being tested may vary. This is insignificant as it is not under load.
LEAD WIRES TO THEIR
RESPECTIVE COLORS
ON ATTENUATOR
FIGURE 5.32
47
FIGURE 5.33
Page 53
5 TROUBLESHOOTING
5.19 SEMG AND SEMG + ELECTRICAL STIMULATION TESTS (CONTINUED)
7. Make certain the Audio Signal Generator is set up per 5.19, part B, steps 1, a) through 1, g). Connect the Audio Signal Generator Test Leads from the Generator SYNC Ports to the Attenuator (make certain test leads are connected red to red and black to black). See Figure 5.34.
8. Connect the sEMG Lead Wire to Channel 1.
9. View the System sEMG Screen. Channel 1 should read between 604 and 738. See Figure 5.35.
Test all sEMG Channels. If any channel being tested reads below 604 or greater than 738, replace the respective sEMG Module and re­ test.
NOTE: The reading on the channel not being tested may vary. This is insignificant as it is not under load.
Senior Solutions™ Therapy System
FIGURE 5.34
C. sEMG Test Results
If any sEMG Channel fails any part of the tests as described in 5.19, B, steps 2 through 9, then the module fails the test.
Make certain the sEMG Module is completely
1.
seated in system housing and all contacts between Stim Board and sEMG Module are making proper contact.
Replace the respective sEMG Module and
2.
re-test. Replace the respective Stim Board and
3.
re-test. Replace the Control Board and re-test.
4.
FIGURE 5.35
48
Page 54
5 TROUBLESHOOTING
5.19 SEMG AND SEMG + ELECTRICAL STIMULATION TESTS (CONTINUED)
D. sEMG + STIM Tests
To Check Stim output, conduct the
1.
Electrical Stimulator Tests as explained in
5.6 through 5.13.
Set up Signal Generator and Attenuator as
2.
described in 5.19, part B. Select sEMG + Stim on the Therapy System
3.
Home screen. Press Edit Button (software Version 2.0 and
4.
later). Press Stim button on Therapy System
5.
Home screen. Press the Up or Down Arrow button until
6.
“Sym Biph” is highlighted. Press the Accept and Return Arrow button.
Press the Edit Stim button.
7.
Rotate Treatment Intensity Knob until 5.0
8.
mA CC is displayed. Then press the Back Button.
Press START sEMG + Stim Button.
9.
The Audio Signal Generator and the
10.
attenuator should trigger the stim function of the Therapy System and Running will display in the selected channel. See Figure 5.35A.
Senior Solutions™ Therapy System
FIGURE 5.35A
E. sEMG + Stim Test Results
Stim function is triggered. System passed
1.
test. Stim function is not triggered. System Failed
2.
Test Replace appropriate Stim Board.
NOTE:
Test all sEMG Channels for proper triggering of Stim function.
49
Page 55
5 TROUBLESHOOTING
5.20 NIMH BATTERY MODULE CHECKS
The following checks for the NiMH Battery Module are to check for possible damage to the Battery Cells and proper connections within the module and module to System connection.
A. Tools and Equipment Required
#1 Phillips Screwdriver
1.
Flat Blade Screwdriver
2.
B. NiMH Battery Module Check Procedures
NOTE:
If it is suspected that the NiMH Battery cells may be damaged or leaking, perform steps 8 through 13 prior to any other tests or checks.
1.
With the NiMH Battery Module properly installed onto the System, connect System Mains Power Cord to an approved electrical outlet.
2.
Turn system On and view the Home screen. The Charge Level and Battery Charging icons should appear in the lower left corner of the Home screen. See
Figure 5.36.
NOTE:
If Battery Module is fully charged, the Battery Charging icon will not be visible and the Charge Level icon will be fully black. If battery is fully charged, perform
steps 4 through 7 below then perform step 3.
Allow battery to charge until it can be
3.
verified that it is charging by viewing the Charge Level icon until the level indicator fills more of the Charge Level icon.
Set up the Ultrasound Test as described
4.
in 5.16. Set Duty Cycle to 100%. Set Display to Watts, rotate Therapy Intensity knob until 10.0 Watts is visible, and set Treatment Time to 30 minutes.
Disconnect System Mains Power Cord
5.
from power outlet. With Ultrasound Applicator Sound Head
6.
submerged in the Power Meter degassed water, press START.
View the Charge Level icon until it reduces
7.
the fill area of the icon. This verifies proper discharging of the battery module.
Turn System Off and remove the NiMH
8.
Battery Module from the System. Refer to the proper Removal & Replacement section for instructions.
Using the #1 Phillips Screwdriver, remove
9.
the two retaining screws in the top of the NiMH Battery Module. See Figure 5.37.
Senior Solutions™ Therapy System
FIGURE 5.36
FIGURE 5.37
50
Page 56
5 TROUBLESHOOTING
10.
Using the Flat Blade Screwdriver, carefully release the tabs retaining the top plate in position. It will be necessary to lift with one hand while releasing the tabs with the Screwdriver. See Figure 5.38.
NOTE:
There are eight retaining tabs. All must be released as shown in Figure 5.38.
Lift the PC Board and check the Battery
11.
Packs to PC Board connection to ensure it is completely seated. See Figure 5.39.
Visually inspect individual cells of both
12.
battery packs for leaks or ruptures. See Figure 5.40.
Reassemble the battery Module. Do not
13.
over tighten the two retaining screws in the module top. Over-tightening may damage the threaded brass inserts of the housing.
C. NiMH Battery Module Checks Results
Should any check fail, replace the entire
1.
module. No component parts are or will be made available for the Battery Module by Chattanooga Group.
If the problem persists, replace the Control
2.
Board.
Senior Solutions™ Therapy System
FIGURE 5.38
NiMH batteries contain Class E corrosive
• materials. In the event of battery cell rupture or leakage, handle battery module wearing neoprene or natural rubber gloves. Contents of a ruptured or leaking battery can cause respiratory irritation. Hypersensitivity to nickel can cause allergic pulmonary asthma. Contents of cell coming in contact with skin can cause skin irritation and chemical burns.
Never, under any circumstances, open the
• battery cells. Should an individual cell from a battery become disassembled, spontaneous combustion of the negative electrode is possible. There can be a delay between exposure to air and spontaneous combustion.
FIGURE 5.39
FIGURE 5.40
51
Page 57
6 REMOVAL/REPLACEMENT
6.1 CHANNEL 3/4 ELECTROTHERAPY AND NIMH BATTERY INSTALLATION AND REMOVAL.
DISCONNECT THE SYSTEM FROM THE POWER SOURCE (OUTLET OR REMOVE BATTERY MODULE IF INSTALLED) BEFORE ATTEMPTING ANY MAINTENANCE, INSTALLATION, REMOVAL, OR REPLACEMENT PROCEDURES TO PREVENT ELECTRICAL SHOCK AND POSSIBLE DAMAGE TO SYSTEM.
6.2. MODULE INSTALLATION AND REMOVAL
A. Tools & Equipment Required
#1 Phillips Screwdriver
1.
Flat Blade Screwdriver
2.
Needle Nose Pliers
3.
The following procedures apply to all Channel 3/4 Electrotherapy and NiMH Battery that mount to the base of a Therapy System.
B. Module Installation
Disconnect Therapy System from the
1.
power source. Remove the Rear Panel and disconnect the
2.
Power Cord from the System. See Figure
6.1.
Place System on a level working surface.
3.
Remove the Front Access Panel and
4.
disconnect all existing cables and Lead Wires. See Figure 6.2.
Using a #1 Phillips Screwdriver, remove the
5.
screw securing the Lanyard to the Front Access Panel. See Figure 6.3.
Turn system over, remove the label
6.
covering the Ribbon Cable, and unroll Ribbon Cable. See Figure 6.4.
NOTE:
When turning over Therapy System onto its face, place a clean, soft cloth under the lens to prevent scratching or lens damage. If the system is equipped with an sEMG Module, leave it in place to maintain sEMG functions for Channels 1 and 2. The sEMG Module will not interfere with installation of a Module to the Therapy System.
Senior Solutions™ Therapy System
REAR PANEL
DISCONNECT
POWER CORD
FIGURE 6.1
REMOVE FRONT ACCESS
PANEL AND DISCONNECT
ALL CABLES
FIGURE 6.2
REMOVE
LANYARD
FIGURE 6.3
Be careful to not disconnect the Ribbon Cable from the Senior Solutions Therapy System.
52
REMOVE
LABEL
FIGURE 6.4
RIBBON
CABLE
LEAVE SEMG
IN PLACE
Page 58
6 REMOVAL/REPLACEMENT
DISCONNECT THE SYSTEM FROM THE POWER SOURCE (OUTLET OR REMOVE BATTERY MODULE IF INSTALLED) BEFORE ATTEMPTING ANY MAINTENANCE, INSTALLATION, REMOVAL, OR REPLACEMENT PROCEDURES TO PREVENT ELECTRICAL SHOCK AND POSSIBLE DAMAGE TO SYSTEM.
7.
Lay Therapy System on its side and position the Module to be installed beside it. Install Ribbon Cable to Module and seat completely on module pins. Make certain the Blue Strip on Ribbon Cable is positioned as shown in Figure 6.5.
DO NOT TWIST RIBBON CABLE!
If Ribbon Cable is twisted, the pins will not properly align. If power is applied to the system with misalignment of pins or a twisted ribbon cable, the controlling electronics in the Module will be destroyed and possible damage to the System internal components could occur.
POSITION THERAPY SYSTEM
AND MODULE AS SHOWN
Senior Solutions™ Therapy System
BLUE STRIP
RIBBON CABLE MUST BE POSITIONED AS SHOWN
8.
Position Therapy System over Module as shown in Figure 6.6. Align Therapy System Feet with Module Indentions.
RIBBON CABLE MUST BE POSITIONED AS SHOWN!
9.
Place System onto Module making certain the System Feet are within the Module Identions.
FIGURE 6.5
RIBBON CABLE MUST BE
POSITIONED AS SHOWN
53
FEET ALIGNED
WITH INDENTIONS
FIGURE 6.6
Page 59
6 REMOVAL/REPLACEMENT
DISCONNECT THE SYSTEM FROM THE POWER SOURCE (OUTLET OR REMOVE BATTERY MODULE IF INSTALLED) BEFORE ATTEMPTING ANY MAINTENANCE, INSTALLATION, REMOVAL, OR REPLACEMENT PROCEDURES TO PREVENT ELECTRICAL SHOCK AND POSSIBLE DAMAGE TO SYSTEM.
10.
Holding Module to system, position both on one side and secure the Module to the System with four 4 mm x 20 mm Screws. See Figure 6.7. Tighten only enough to prevent Module from shifting on Therapy System.
11.
Set the assembly upright on the work surface and install the new Extended Front Access Panel to the Lanyard. See Figure
6.8.
NOTE:
When mounting the Front Access Panel to the Therapy System, make certain the Lanyard does not become kinked.
Senior Solutions™ Therapy System
4 MM X 20 MM
SCREWS
FIGURE 6.7
EXTENDED FRONT
ACCESS PANEL
12.
Route Power Cord through Module to Therapy System. See Figure 6.9. Re-install Rear Panel. Plug Power Cord into an approved power outlet.
NOTE:
If installing Therapy System with Module to a Therapy System Cart, refer to the Therapy System Cart installation instructions.
LANYARD
FIGURE 6.8
54
FIGURE 6.9
Page 60
6 REMOVAL/REPLACEMENT
Install all cables, Lead Wires, etc. to the
13.
Therapy System and Module where applicable. Refer to page 14 for Symbol Definitions See Figure 6.10.
Turn the System On using the On/Off
14.
Switch. The system will automatically recognize the added module and display a configuration change message. See
Figure 6.11.
Read and carefully follow the instructions
15.
on the Screen.
Senior Solutions™ Therapy System
CHANNEL 3/4 ELECTROTHERAPY MODULE SHOWN
FIGURE 6.10
Verify that the module installed is the module displayed in the message BEFORE pressing the START Button. If it is not, DO NOT press the START Button. Turn the system OFF and back ON. If the problem persists, call the dealer or Chattanooga Group Technical Support immediately. DO NOT USE THE SYSTEM until all necessary repairs are made by a Technician certified by Chattanooga Group. If use is attempted before repairs are made, the system may operate unpredictably and has the potential of causing injury to the patient or damage to the system internal components.
C. Module Removal
Remove Module in reverse order of
1.
installation beginning with step A, 13. After module is removed, follow instructions
2.
in steps A, 14 and A, 15.
FIGURE 6.11
55
Page 61
6 REMOVAL/REPLACEMENT
6.3 SEMG MODULE INSTALLATION AND REMOVAL
DISCONNECT THE SYSTEM FROM THE POWER SOURCE (OUTLET OR REMOVE BATTERY MODULE IF INSTALLED) BEFORE ATTEMPTING ANY MAINTENANCE, INSTALLATION, REMOVAL, OR REPLACEMENT PROCEDURES TO PREVENT ELECTRICAL SHOCK AND POSSIBLE DAMAGE TO SYSTEM.
A. Tools and Equipment Required
1.
#1 Phillips Screwdriver
2.
Flat Blade Screwdriver
B. sEMG Installation
NOTE:
If installing or replacing an sEMG Module on a Therapy System with a Channel 3/4 Electrotherapy Module or Battery Module already installed, and the sEMG functions are desired for Channels 1 and 2, it will be necessary to remove the module from the system. Refer to 6.2, part C for instructions.
If replacing or installing an sEMG Module to a Therapy System with a Channel 3/4 Electrotherapy Module, and it is desired that sEMG function be available to Channels 3 and 4, it will not be necessary to remove the module as it will be installed to the Module.
The sEMG Module can only be installed on the Therapy System and Channel 3/4 Electrotherapy Module. This allows a maximum of two sEMG modules on a four channel Electrotherapy or Combination Therapy System. An sEMG Module cannot be installed on the NiMH Battery.
Only two channels of sEMG can be used at any given time even if the Therapy System is equipped with two sEMG Modules.
1.
Disconnect Power Cord from the power source and turn system over on its face.
NOTE:
When turning over Therapy System onto its face, place a clean, soft cloth under the lens to prevent scratching or lens damage.
2.
Using a Flat Blade Screwdriver, carefully remove the four breakout tabs on the System bottom. See Figure 6.12.
NOTE:
Twist the Screwdriver to break tabs free. Carefully remove tabs so as not to cause any damage to the PC Board Contacts below the tabs. If installing on the Channel 3/4 Electrotherapy Module, remove tabs from the Module in the same manner.
Senior Solutions™ Therapy System
FIGURE 6.12
Be careful to not damage the contacts of the sEMG Module, Therapy System, or Module Stim Board contacts.
56
Page 62
6 REMOVAL/REPLACEMENT
DISCONNECT THE SYSTEM FROM THE POWER SOURCE (OUTLET OR REMOVE BATTERY MODULE IF INSTALLED) BEFORE ATTEMPTING ANY MAINTENANCE, INSTALLATION, REMOVAL, OR REPLACEMENT PROCEDURES TO PREVENT ELECTRICAL SHOCK AND POSSIBLE DAMAGE TO SYSTEM.
3.
Position the Surface EMG Module so that the two mounting tabs are inserted into the System or Electrotherapy Module mounting slots. See Figure 6.13.
Push the upper portion of the sEMG Module
4.
until it snaps and is locked into position. See Figure 6.14.
Re-install module if required. Refer to 6.2
5.
part C.
Senior Solutions™ Therapy System
FIGURE 6.13
Route Power Cord through the Module and
6.
connect to the Therapy System. Install all cables, Lead Wires, etc. to the Therapy System and Module where applicable. Refer to
page 15 for symbol definitions. See Figure
6.15.
FIGURE 6.14
CHANNEL 3/4 ELECTROTHERAPY MODULE SHOWN
FIGURE 6.15
57
Page 63
6 REMOVAL/REPLACEMENT
7.
Turn the System On using the On/Off Switch. The system will automatically recognize the added module and display a configuration change message. See Figure 6.16.
Verify that the module installed is the module displayed in the message BEFORE pressing the START Button. If it is not, DO NOT press the START Button. Turn the system OFF and back ON. If the problem persists, call the dealer or Chattanooga Group Technical Support immediately. DO NOT USE THE SYSTEM until all necessary repairs are made by a Technician certified by Chattanooga Group. If use is attempted before repairs are made, the system may operate unpredictably and has the potential of causing injury to the patient or damage to the system internal components.
Senior Solutions™ Therapy System
FIGURE 6.16
Read and carefully follow the instructions on
8.
the screen.
C. Module Removal
Remove Module, if necessary, from Therapy
1.
System. Refer to 6.2, part C for instructions. Place a Flat Blade Screwdriver under the
2.
locking tab of the sEMG Module. Firmly push in and twist Screwdriver. The Module should release from the Therapy System. See Figure
6.17.
NOTE:
If no sEMG Module will be re-installed on the system install sEMG Plug Kit, part number 28027, to protect and cover the Stim Board contacts. The Therapy System may be placed back into service without an sEMG Module installed as long as the sEMG Plug Kit is installed to protect the PC Board contacts.
Refer to steps 7 and 8 to finalize removal.
3.
FIGURE 6.17
58
Page 64
6 REMOVAL/REPLACEMENT
Senior Solutions™ Therapy System
6.4 THERAPY SYSTEM SEPARATING TOP & BOTTOM
DISCONNECT THE SYSTEM FROM THE POWER SOURCE (OUTLET OR REMOVE BATTERY MODULE IF INSTALLED) BEFORE ATTEMPTING ANY MAINTENANCE, INSTALLATION, REMOVAL, OR REPLACEMENT PROCEDURES TO PREVENT ELECTRICAL SHOCK AND POSSIBLE DAMAGE TO SYSTEM.
A. Tools and Equipment Required
#1 Phillips Screwdriver
1.
Flat Blade Screwdriver
2.
B. Separating Top from Bottom
Place system face down on a soft work
1.
surface. Remove any Module (NiMH Battery, Channel
2.
3/4 Electrotherapy) from the System. Refer to 6.2 Module Installation and Removal
for instructions.
NOTE:
It is not necessary to remove an sEMG Module from the System unless the Stim Board is being replaced.
Remove the four mounting screws
3.
securing the top and bottom.
See Figure 6.18.
Turn System over on its feet and carefully
4.
separate the System Top from the Bottom Housing.
NOTE:
On Combination Systems, it may be necessary to use a Flat Blade Screwdriver around the Ultrasound Applicator Rest to separate the top from the bottom. See
Figure 6.19.
Raise the System Top and disconnect the
5.
Control Board Ribbon Cable from the Stim Board or Ultrasound Board on Combination Systems. See Figure 6.20.
REMOVE 4 SCREWS
FIGURE 6.18
FIGURE 6.19
CONTROL BOARD
RIBBON CABLE
59
FIGURE 6.20
Page 65
6 REMOVAL/REPLACEMENT
DISCONNECT THE SYSTEM FROM THE POWER SOURCE (OUTLET OR REMOVE BATTERY MODULE IF INSTALLED) BEFORE ATTEMPTING ANY MAINTENANCE, INSTALLATION, REMOVAL, OR REPLACEMENT PROCEDURES TO PREVENT ELECTRICAL SHOCK AND POSSIBLE DAMAGE TO SYSTEM.
Lay System Top on the edge and disconnect
6.
the remaining harnesses from the Control Board. See Figure 6.21.
C. Replacing Top to Bottom
Replace System Top by reversing the steps 1- 5 on page 59.
NOTE: Do not overtighten the screws. Overtightening will damage the threads of the brass inserts.
Senior Solutions™ Therapy System
REMOVE
HARNESSES
FIGURE 6.21
60
Page 66
6 REMOVAL/REPLACEMENT
6.5 THERAPY SYSTEM FAN
Senior Solutions™ Therapy System
DISCONNECT THE SYSTEM FROM THE POWER SOURCE (OUTLET OR REMOVE BATTERY MODULE IF INSTALLED) BEFORE ATTEMPTING ANY MAINTENANCE, INSTALLATION, REMOVAL, OR REPLACEMENT PROCEDURES TO PREVENT ELECTRICAL SHOCK AND POSSIBLE DAMAGE TO SYSTEM.
A. Tools and Equipment Required
#1 Phillips Screwdriver
B. Therapy System Fan Removal
Separate Top from Bottom. Refer to 6.4,
1.
part B.
Using a #1 Phillips Screwdriver, remove the
2.
Two Fan Retaining Screws securing the Fan to the System Top. See Figure 6.22.
Remove the Fan Harness from the Control
3.
Board. See Figure 6.23.
REMOVE
SCREWS
FIGURE 6.22
REMOVE
FAN HARNESS
Remove the Fan Baffle from the Fan Housing.
4.
See Figure 6.24.
C. Replacing Fan
Replace new Fan, part number 27158, by
1.
reversing the steps 1- 3 above. NOTE:
Do not over-tighten the screws. Over- tightening will damage the threads of the brass standoffs.
61
61
FIGURE 6.23
REMOVE
BAFFLE
FIGURE 6.24
Page 67
6 REMOVAL/REPLACEMENT
6.6 THERAPY SYSTEM CONTROL BOARD ASSEMBLY
DISCONNECT THE SYSTEM FROM THE POWER SOURCE (OUTLET OR REMOVE BATTERY MODULE IF INSTALLED) BEFORE ATTEMPTING ANY MAINTENANCE, INSTALLATION, REMOVAL, OR REPLACEMENT PROCEDURES TO PREVENT ELECTRICAL SHOCK AND POSSIBLE DAMAGE TO SYSTEM.
A. Tools and Equipment Required
#1 Phillips Screwdriver
1.
Needle Nose Pliers
2.
B. Control Board Assembly Removal
Separate Top from Bottom. Refer to 6.4,
1.
part B. Remove Fan. Refer to 6.5, part B.
2.
Remove the Contrast Knob. See Figure 6.25.
3.
Remove the Control Board Ribbon Cable and
4.
the two Control Board Assembly Retaining Screws. See Figure 6.26. STARTing at the top of the Control Board
5.
Assembly, lift Control Board with one hand, push in and release the plastic clips holding Control Board Assembly in position. See
Figure 6.27.
While holding up on Control Board Assembly,
6.
use the Needle Nose Pliers to squeeze the lower plastic retainers holding the bottom of the Control Board. See Figure 6.27 inset. Remove the Card Reader Housing from the
7.
Control Board Assembly.
C. Replacing Control Board Assembly
Replace new Control Board Assembly, part
1.
number 27053, by reversing the steps 1- 7 above.
NOTE:
Do not over tighten the screws. Over tightening will damage the threads of the brass inserts. Install Therapy Intensity Control Knob on the
2.
front side of Therapy System Top. Re-assemble Therapy System referring to the
3.
appropriate sections of this manual for proper instructions.
Senior Solutions™ Therapy System
CONTRAST KNOB
FIGURE 6.25
REMOVE
RIBBON CABLE
REMOVE
RETAINING
SCREWS
FIGURE 6.26
MAKE CERTAIN THE CONTROL BOARD RIBBON CABLE IS INSTALLED WITH THE BLACK STRIP AT THE NUMBER “1” ON THE CONTROL BOARD. FAILURE TO PROPERLY INSTALL RIBBON CABLE COULD CAUSE EXTENSIVE DAMAGE TO THE INTERNAL COMPONENTS OF THE SYSTEM WHEN TURNED ON.
FIGURE 6.27
62
Page 68
6 REMOVAL/REPLACEMENT
6.7 THERAPY SYSTEM KEYMAT ASSEMBLY
Senior Solutions™ Therapy System
DISCONNECT THE SYSTEM FROM THE POWER SOURCE (OUTLET OR REMOVE BATTERY MODULE IF INSTALLED) BEFORE ATTEMPTING ANY MAINTENANCE, INSTALLATION, REMOVAL, OR REPLACEMENT PROCEDURES TO PREVENT ELECTRICAL SHOCK AND POSSIBLE DAMAGE TO SYSTEM.
A. Tools and Equipment Required
#1 Phillips Screwdriver
1.
Needle Nose Pliers
2.
B. Keymat Assembly Removal
Separate Top from Bottom. Refer to 6.4,
1.
part B. Remove Fan. Refer to 6.5, part B.
2.
Remove Control Board Assembly. Refer to
3.
6.6, part B.
Remove eight Keymat PC Board Retaining
4.
screws. See Figure 6.28. Starting at the top of the Keymat PC Board,
5.
lift board with one hand, push in and release the plastic clips holding the Keymat PC Board in position. See Figure 6.29.
Remove Keymats from the System Top. See
6.
Figure 6.30.
C. Replacing Keymat Assembly
Replace with new Keymat Assembly Kit by
1.
reversing the steps 1- 6 above.
REMOVE
RETAINING
SCREWS
FIGURE 6.28
LIFT PC BOARD AND
RELEASE PLASTIC CLIPS
MAKE CERTAIN WHEN INSTALLING CONTROL BOARD ASSEMBLY TO KEYMAT PC BOARD PINS FROM THE CONTROL BOARD ALIGN WITH THE CONNECTOR ON THE KEYMAT PC BOARD.
NOTE:
Do not over-tighten the screws. Over­tightening will damage the threads of the brass inserts.
Re-assemble Therapy System referring to
2.
the appropriate sections of this manual for proper instructions.
FIGURE 6.29
REMOVE ALL THREE
KEYMATS
FIGURE 6.30
63
Page 69
6 REMOVAL/REPLACEMENT
6.8 THERAPY SYSTEM CONNECTOR BOARD
DISCONNECT THE SYSTEM FROM THE POWER SOURCE (OUTLET OR REMOVE BATTERY MODULE IF INSTALLED) BEFORE ATTEMPTING ANY MAINTENANCE, INSTALLATION, REMOVAL, OR REPLACEMENT PROCEDURES TO PREVENT ELECTRICAL SHOCK AND POSSIBLE DAMAGE TO SYSTEM.
A. Tools and Equipment Required
#1 Phillips Screwdriver
B. Connector Board Removal
Separate Top from Bottom. Refer to 6.4,
1.
part B.
Remove Connector Infill and Lanyard. Lay
2.
aside. See Figure 6.31. Carefully pull Connector Board out toward
3.
front of System. See Figure 6.32.
Senior Solutions™ Therapy System
REMOVE CONNECTOR INFILL
LANYARD NOT ILLUSTRATED
FIGURE 6.31
C. Replacing Connector Board
Replace new Connector Board, part number
1.
27059, in reverse order of steps 1-3 above. Make Certain the words “THIS SIDE UP” on Connector Board are facing up. Make certain Connector Board is completely seated in Stim Board Connector. See Figure 6.33.
Re-install the Connector Infill and Lanyard.
2.
Refer to Figure 6.31. Re-assemble Therapy System. Refer to 6.4,
3.
part C for proper instructions.
NOTE:
Do not over-tighten the screws. Over­tightening will damage the threads of the brass inserts.
PULL CONNECTOR BOARD
TOWARD SYSTEM FRONT
FIGURE 6.32
FIGURE 6.33
64
Page 70
6 REMOVAL/REPLACEMENT
6.9 THERAPY SYSTEM ULTRASOUND BOARD COMBINATION SYSTEMS ONLY
DISCONNECT THE SYSTEM FROM THE POWER SOURCE (OUTLET OR REMOVE BATTERY MODULE IF INSTALLED) BEFORE ATTEMPTING ANY MAINTENANCE, INSTALLATION, REMOVAL, OR REPLACEMENT PROCEDURES TO PREVENT ELECTRICAL SHOCK AND POSSIBLE DAMAGE TO SYSTEM.
A. Tools and Equipment Required
#1 Phillips Screwdriver
1.
Needle Nose Pliers
2.
B. Ultrasound Board Removal
Separate Top from Bottom. Refer to 6.4,
1.
part B. Remove Connector Board. Refer to 6.8,
2.
part B.
NOTE:
It may be necessary to have help in removing the Ultrasound Board due to the tight fit of the Header Connector between the Ultrasound Board and the Stim Board. Gently and firmly pull up the back corners
3.
of the Ultrasound Board and use the Needle Nose Pliers to release the board from the Blue Stand offs in each corner of the Ultrasound Board. See Figure 6.34. Firmly pull each side of the Ultrasound
4.
board up until the board is almost off of the Header Connector and is clear of the Stand Off Barbs. See Figure 6.35. Use the Needle Nose Pliers to release the
5.
Ultrasound Board from the front Stand Offs.
See inset in Figure 6.34.
C. Replacing Ultrasound Board
1.
Replace new Ultrasound Board, part number 27055, in reverse order of steps 1-5 above.
Senior Solutions™ Therapy System
FIGURE 6.34
FIRMLY PULL EACH SIDE OF THE
BOARD UP
FIGURE 6.35
MAKE CERTAIN THE STIM BOARD HEADER PINS ARE PROPERLY ALIGNED WITH THE ULTRASOUND BOARD WHEN INSTALLING ULTRASOUND BOARD. SEE
FIGURE 6.36.
FAILURE TO PROPERLY ALIGN HEADER PINS WILL RESULT IN SEVERE DAMAGE TO THE SYSTEM.
2.
Re-assemble Therapy System. Refer to 6.8 and 6.4, part C for proper instructions.
NOTE:
Do not over-tighten the screws. Over- tightening will damage the threads of the brass inserts.
FIGURE 6.36
65
Page 71
6 REMOVAL/REPLACEMENT
6.10 THERAPY SYSTEM STIM BOARD CHANNELS 1/2
DISCONNECT THE SYSTEM FROM THE POWER SOURCE (OUTLET OR REMOVE BATTERY MODULE IF INSTALLED) BEFORE ATTEMPTING ANY MAINTENANCE, INSTALLATION, REMOVAL, OR REPLACEMENT PROCEDURES TO PREVENT ELECTRICAL SHOCK AND POSSIBLE DAMAGE TO SYSTEM.
A. Tools and Equipment Required
1.
#1 Phillips Screwdriver
2.
Needle Nose Pliers
3.
Flat Blade Screwdriver
B. Stim Board (Channels 1/2) Removal
1.
Remove Channel 3/4 Electrotherapy or NiMH Battery if installed. Refer to 6.2 part C for instructions.
2.
Remove sEMG Module if equipped. Refer to 6.3 part C.
3.
Separate Top from Bottom. Refer to 6.4, part B.
4.
Remove Connector Board. Refer to 6.8, part B.
5.
Remove Ultrasound Board on Combination Systems. Refer to 6.9, part B.
6.
Lay Therapy System on one side and use the Flat Blade Screwdriver to remove the ¼ Turn Fastener retaining the Stim Board in position.
See Figure 6.37.
7.
Remove System to Module Ribbon Cable from System. See Figure 6.37A.
8.
Gently pull up on each corner and release the plastic retaining tabs holding the Stim Board in position. See Figure 6.38.
C. Replacing Stim Board
1.
Replace new Stim Board, part number 27056, in reverse order of steps 1-8 above. Make certain Jumpers are properly set on Stim Board. See Figure 6.38A.
NOTE:
Position Ribbon Cable so the Blue Strip is positioned as shown in Figure 6.37A. Press on Stim Board while seating Ribbon Cable to the system. On Combination Systems, install the Ribbon Cable and ¼ turn fastener before installing the Ultrasound Board.
2.
Re-assemble Therapy System. Refer to
6.9 part C, 6.8 and 6.4, part C for proper
instructions.
NOTE:
Do not over-tighten the screws. Over­tightening will damage the threads of the brass inserts.
FIGURE 6.37
REMOVE
RIBBON CABLE
BLUE STRIP
FIGURE 6.37 A
RELEASE LOCKING TABS ON EACH SIDE OF STIM BOARD
CHANNEL 1/2
POSITION
FIGURE 6.38A
Senior Solutions™ Therapy System
SLOT 90° TO
LOCKED INDICATOR
LOCKED
INDICATOR
FIGURE 6.38
CHANNEL 3/4
POSITION
66
Page 72
6 REMOVAL/REPLACEMENT
6.11 THERAPY SYSTEM POWER SUPPLIES
NOTE:
The Senior Solutions Therapy System incorporates two different Power Supply configurations:
Combination Therapy System- Two Power Supplies, one 75 Watt for Ultrasound Power and one 100 Watt to power the rest of the system.
Electrotherapy System- One 100 Watt Power Supply.
Senior Solutions™ Therapy System
DISCONNECT THE SYSTEM FROM THE POWER SOURCE (OUTLET OR REMOVE BATTERY MODULE IF INSTALLED) BEFORE ATTEMPTING ANY MAINTENANCE, INSTALLATION, REMOVAL, OR REPLACEMENT PROCEDURES TO PREVENT ELECTRICAL SHOCK AND POSSIBLE DAMAGE TO SYSTEM.
A. Tools and Equipment Required
1.
#1 Phillips Screwdriver
2.
Insulated Needle Nose Pliers
3.
Flat Blade Screwdriver
4.
Digital Multimeter
B. Power Supply Removal
1.
Separate Top from Bottom. Refer to 6.4, part B.
2.
Remove Connector Board. Refer to 6.8 part B.
3.
Remove Ultrasound Board on Combination Systems. Refer to 6.9, part B.
4.
Remove Stim Board. Refer to 6.10, part B.
5.
Using the # 1 Phillips Screwdriver, remove the two screws securing the Power Supply Assembly to the System Housing. See
Figure 6.39.
REMOVE SCREWS
FIGURE 6.39
REAR
MOUNTING
TAB S
BRACKETS
POWER SUPPLY
ASSEMBLY
FIGURE 6.40
100 WATT
POWER SUPPLY
POWER SUPPLIES RETAIN HIGH VOLTAGE!
WHEN REMOVING FROM SYSTEM, HANDLE POWER SUPPLIES BY MOUNTING BRACKETS ONLY.
6.
Lift Power Supply Assembly up to remove from rear mounting tabs. See Figure 6.40.
7.
Using the Digital Multimeter, discharge the Power Supplies as follows: a) 100 Watt Power Supply- Discharge Capacitor C4. See Figure 6.41. b) 75 Watt Power Supply (Combo Systems Only)- Discharge Capacitor on back of Power Supply PC Board. Pins are on either side of “R8A” on PC Board. See
Figure 6.41.
75 WATT
POWER SUPPLY
COMBINATION SYSTEMS ONLY
FIGURE 6.41
67
Page 73
6 REMOVAL/REPLACEMENT
DISCONNECT THE SYSTEM FROM THE POWER SOURCE (OUTLET OR REMOVE BATTERY MODULE IF INSTALLED) BEFORE ATTEMPTING ANY MAINTENANCE, INSTALLATION, REMOVAL, OR REPLACEMENT PROCEDURES TO PREVENT ELECTRICAL SHOCK AND POSSIBLE DAMAGE TO SYSTEM.
8.
Using Insulated Needle Nose Pliers, disconnect the Mains Connector Wiring Harness from the Power Supply Assembly.
See Figure 6.42.
9.
Remove 100 Watt Power Supply from Mounting Bracket by removing the two retaining screws from the inside top of the Power Supply. See Figure 6.43. NOTE:
Steps 10 and 11 below apply only to
Combination Systems.
10.
Remove 75 Watt Power Supply from Mounting Bracket by removing the two mounting screws on the back of Mounting Bracket securing the 75 Watt Power Supply. See inset at Figure 6.43.
11.
Using Insulated Needle Nose Pliers, remove the 100 Watt Power Supply Harness from the 75 Watt Power Supply. See Figure
6.44.
Senior Solutions™ Therapy System
MAINS WIRING
HARNESS
PLIERS NOT
SHOWN
FOR CLARITY
FIGURE 6.42
100 WATT
SCREWS
C. Replacing Power Supplies
1.
Replace new Power Supplies in reverse order of preceding steps using part numbers:
a) 27048 100 Watt Power Supply b) 27049 75 Watt Power Supply (Combo
System Only)
2.
Re-assemble Therapy System. Refer to
6.10, part C, 6.9, part C, 6.8, part C, and 6.4, part C for proper instructions.
NOTE:
Do not over-tighten the screws. Over­tightening will damage the threads of the brass inserts.
75 WATT SCREWS
FIGURE 6.43
FIGURE 6.44
68
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6 REMOVAL/REPLACEMENT
6.12 CHANNEL 3/4 ELECTROTHERAPY MODULE CONNECTOR BOARD
DISCONNECT THE SYSTEM FROM THE POWER SOURCE (OUTLET OR REMOVE BATTERY MODULE IF INSTALLED) BEFORE ATTEMPTING ANY MAINTENANCE, INSTALLATION, REMOVAL, OR REPLACEMENT PROCEDURES TO PREVENT ELECTRICAL SHOCK AND POSSIBLE DAMAGE TO SYSTEM.
A. Tools and Equipment Required
#1 Phillips Screwdriver
1.
Flat Blade Screwdriver
2.
B. Module Connector Board Removal
Remove Module from Therapy System.
1.
Refer to 6.2, part C.
Release the Module Top Retaining Tabs with
2.
the Flat Blade Screwdriver. See Figure 6.45 Remove Top.
3.
Remove Module Connector Infill. See
4.
Figure 6.46.
Carefully pull Connector Board out toward
5.
front of Module. See Figure 6.47.
C. Replacing Connector Board
Replace new Connector Board, part
1.
number 27059 in reverse order of steps 1-4 above. Make Certain the words “THIS SIDE UP” on Connector Board are facing up. Make certain Connector Board is completely seated in Stim Board Connector.
See Figure 6.47.
Re-install the Connector Infill and Lanyard.
2.
Refer to Figure 6.46.
Re-assemble Therapy System referring to
3.
the appropriate sections of this manual for proper instructions.
NOTE:
Do not over-tighten the screws. Over­tightening will damage the threads of the brass inserts.
Senior Solutions™ Therapy System
RELEASE TABS
FIGURE 6.45
LIFT CONNECTOR INFILL OUT
OF MODULE HOUSING
FIGURE 6.46
69
FIGURE 6.47
Page 75
6 REMOVAL/REPLACEMENT
6.13 CHANNEL 3/4 ELECTROTHERAPY MODULE STIM BOARD
DISCONNECT THE SYSTEM FROM THE POWER SOURCE (OUTLET OR REMOVE BATTERY MODULE IF INSTALLED) BEFORE ATTEMPTING ANY MAINTENANCE, INSTALLATION, REMOVAL, OR REPLACEMENT PROCEDURES TO PREVENT ELECTRICAL SHOCK AND POSSIBLE DAMAGE TO SYSTEM.
Senior Solutions™ Therapy System
A. Tools and Equipment Required
#1 Phillips Screwdriver
1.
Flat Blade Screwdriver
2.
B. Channel 3/4 Electrotherapy Module Stim Board Removal
Remove Module from Therapy System.
1.
Refer to 6.2, part C.
Remove Module Connector Infill. Refer
2.
to Figure 6.13. Remove Module Connector Board. See
3.
Figure 6.48.
Lift Channel 3/4 Stim Board from Module
4.
Housing. See Figure 6.48A.
C. Replacing Channel 3/4 Electrotherapy Module Stim Board
Replace new Stim Board, part number
1.
27056, in reverse order of steps 1-4 above. Re-assemble Module and Therapy System
2.
referring to the appropriate sections of this manual for proper instructions.
NOTE:
Do not over-tighten the screws. Over­tightening will damage the threads of the brass inserts.
CONNECTOR
BOARD
FIGURE 6.48
LIFT OUT
STIM BOARD
FIGURE 6.48A
70
Page 76
6 REMOVAL/REPLACEMENT
6.14 MOUNTING AND DISMOUNTING THERAPY SYSTEM AND THERAPY SYSTEM CART
DISCONNECT THE SYSTEM FROM THE POWER SOURCE (OUTLET OR REMOVE BATTERY MODULE IF INSTALLED) BEFORE ATTEMPTING ANY MAINTENANCE, INSTALLATION, REMOVAL, OR REPLACEMENT PROCEDURES TO PREVENT ELECTRICAL SHOCK AND POSSIBLE DAMAGE TO SYSTEM.
Senior Solutions™ Therapy System
A. Mounting Therapy System to Therapy System Cart
1.
Remove all the Storage Bins from both sides of the Therapy System Cart by pulling each bin out and up. See Figure 6.49.
2.
Allow approximately 4.5in (11.5 cm) of the power cord extending through the top of the cart for connecting to system. If the system is equipped with an optional NiMH Battery, or Channel 3/4 Electrotherapy Module, it will be necessary to allow 6.5 in (16.5 cm) of the Power Cord extending through the top of the Therapy System Cart. See Figure 6.50.
3.
Secure the System to the cart with the four socket head screws in the Therapy System Cart Top. See Figure 6.51.
NOTE:
Secure the System to the cart by tightening the screws by hand only. Do not use a wrench to tighten the screws. Over­tightening may cause damage to the System or Module housing.
4.
Plug Power Cord into the System Mains Disconnect and reinstall the Rear Access Panel. Install all lead wires and cables to the System.
5.
Install Storage Bins into Therapy System Cart. START with bottom Storage Bin first.
REMOVE
ALL BINS
FIGURE 6.49
4.5 IN 11.5 CM SYSTEM ONLY
6.5 IN 16.5 CM
SYSTEM W/MODULE
FIGURE 6.50
HAND TIGHTEN THE SOCKET
HEAD SCREWS TO SECURE
SYSTEM TO CART
B. Dismounting Therapy System from Therapy System Cart
1.
To remove the System from the Therapy System Cart, repeat the Mounting System to Therapy System Cart instructions in reverse order.
FIGURE 6.51
71
Page 77
7 GENERAL MAINTENANCE
DISCONNECT THE SYSTEM FROM THE POWER SOURCE (OUTLET OR REMOVE BATTERY MODULE IF INSTALLED) BEFORE ATTEMPTING ANY MAINTENANCE, INSTALLATION, REMOVAL, OR REPLACEMENT PROCEDURES TO PREVENT ELECTRICAL SHOCK AND POSSIBLE DAMAGE TO SYSTEM.
7.1 CLEANING THE SYSTEM
A. Cleaning the Therapy System
With the system disconnected from the power source, clean the system with a clean, lint free cloth moistened with water and mild antibacterial soap. If a more sterile cleaning is needed, use a cloth moistened with an antimicrobial cleaner.
Do not submerse the system in liquids. Should the unit accidentally become submersed, contact the dealer or Chattanooga Group Service Department immediately. Do not attempt to use a system that has been wet inside until inspected and tested by a Technician certified by Chattanooga Group.
Do not allow liquids to enter the ventilation holes in the optional modules. This could permanently damage the modules.
B. Lens Cleaning Therapy System Screen Lens
Clean the Therapy System Lens with the NOVUS® Plastic Polishing System. NOVUS can be purchased by going to novuspolish.com on the internet. Follow the instructions as given by NOVUS on their product.
Do not use alcohol or chlorine-based solvents as this may damage the lens.
Service
Senior Solutions™ Therapy System
B. Any work attempted outside the scope of this
Service Manual is the sole responsibility and liability of the Field Technician performing such procedures.
7.4 FACTORY SERVICE
When the requires factory service, contact the dealer or Chattanooga Group Service Department.
NOVUS is the Registered Trademark of NOVUS Inc.
Senior Solutions Therapy System
7.2 CALIBRATION REQUIREMENTS
Ultrasound Applicators:
Annual factory calibration is required for all Ultrasound Applicators. Only the Applicators should be sent to the factory for this procedure.
7.3 FIELD SERVICE
A. All field service procedures as described in
this Service Manual for the Senior Solutions Therapy System must be performed by a Service Technician certified by Chattanooga Group.
72
Page 78
8 ULTRASOUND CALIBRATION
8.1 GENERAL
A. Tools and Equipment Required
Senior Solutions Combination Therapy
1.
System and all Senior Solutions Ultrasound Applicators associated with the System being serviced.
Ohmic Instruments UPM DT 10 or DT 100
2.
Ultrasound Power Meter, set to “watts”. Degassed Water. Refer to page 31 for
3.
Degassed Water Recipes.
USE ONLY DEGASSED WATER IN POWER METER FOR CALIBRATING ULTRASOUND APPLICATORS.
USE OF OTHER TYPES OF WATER WILL CAUSE FALSE READINGS AND BAD TEST RESULTS.
SEE PAGE 31 FOR DEGASSED WATER RECIPES. USE OF OTHER BRANDS OR TYPES OF TOOLS,
EQUIPMENT, FIXTURES, MATERIALS, AND SUPPLIES OTHER THAN THOSE SPECIFICALLY LISTED IN “A. Tools and Equipment Required” ABOVE WILL GIVE BAD TEST AND CALIBRATION RESULTS.
IF PROPER EQUIPMENT IS NOT AVAILABLE OR CAN NOT BE OBTAINED, SEND THE ULTRASOUND APPLICATORS TO THE FACTORY FOR CALIBRATION.
Senior Solutions™ Therapy System
THERAPY SYSTEMS WITH
SOFTWARE VERSION 2.0 OR
ABOVE
FIGURE 8.1
ULTRASOUND CALIBRATION
BUTTON
B. Ultrasound Applicator Calibration Procedures
Enter the Technical Service screen of the
1.
Therapy System by pressing the STOP, PAUSE, and START buttons simultaneously.
See Figure 8.1.
NOTE:
To access the Technical Service screen of Therapy Systems with Version 2.0 or later software, simultaneously press the HOME and BACK button from within the Utilities screen. See inset at Figure 8.1.
Set up Power Meter per Ohmic User Manual.
2.
Position the Ultrasound Applicator in the Power Meter.
Press the Ultrasound Calibration button. See
3.
Figure 8.2.
Press the Head Size button until the size
4.
applicator being calibrated is displayed. See Figure 8.3.
Press the START button, refer to Figure 8.3.
5.
Follow the instructions displayed on the Therapy System.
Repeat this procedure for each Ultrasound
6.
Applicator associated with the Therapy System being serviced.
HEAD SIZE BUTTON
FIGURE 8.2
START
BUTTON
FIGURE 8.3
73
Page 79
9 PARTS
TOP TO BOTTOM ASSEMBLY
Senior Solutions™ Therapy System
TOP ASSEMBLY
1
BOTTOM ASSEMBLY
7
6
5
3
4
3
ITEM
NUMBER
1 27159 Bottom Assembly to Top Assembly Ribbon Cable 1
2 27306 Rear Access Panel 1
3 27138 Screw, M3 x 16 mm 4
4 27029 Front Access Panel 1
5 27020 Lanyard 1
6 21188 Screw, #4-40 x .375in 1
7 27007 Front Infill 1
PART
NUMBER
DESCRIPTION QTY
3
2
REQ'D
74
Page 80
9 PARTS
COMBINATION SYSTEM BASE ASSEMBLY
11
Senior Solutions™ Therapy System
STIM & ULTRASOUND BOARD ASSEMBLY SEE PAGE 84
1
14
13
9
10
12
2
5
6
7
8
7
ITEM
NUMBER
1 27022 Mains Harness Clip 1
2 27276 Main Power Switch 1
5 27277 Mains Power Input Connector 1
6 27010 Applicator Holder 1
7 27274 Feet 4
8 27436 Stim Board ¼ Turn Pin 1
9 27059 Stim Connector Board 1
10 27142 Screws, M3 x 6mm 2
11 27006 Base Housing 1
12 27048 100 Watt Power Supply 1
13 27049 75 Watt Power Supply (Combination Systems Only) 1
14 27000 Power Supply Mounting Bracket 1
PART
NUMBER
DESCRIPTION QTY
75
REQ'D
Page 81
9 PARTS
COMBINATION STIM & ULTRASOUND PC BOARD ASSEMBLY
3
Senior Solutions™ Therapy System
1
2
3
3
4
ITEM
NUMBER
1 27055 Ultrasound PC Board 1
2 27161 Ultrasound to Stim Header 1
3 27160 PC Board Stand Off 4
4 27057 Stim PC Board 1
PART
NUMBER
DESCRIPTION QTY
76
REQ'D
Page 82
9 PARTS
Senior Solutions™ Therapy System
TOP HOUSING ASSEMBLY
7
5
1A
1B
2
3
4
6
5
5
5
ITEM
NUMBER
1A 28122 Top Housing (Blue) 1
1B 28400 Lens (Senior Solutions) 1
2 27026 Left Keymat 1
3 27027 Right Keymat 1
4 27051 Keymat PC Board 1
5 27142 Screw, M3 x 6 mm 10
6 27028 Bottom Keymat 1
7 27305 Intensity Control Knob 1
PART
NUMBER
DESCRIPTION QTY
CONTROL BOARD
ASSEMBLY
SEE PAGE 63, 79, 81
REQ'D
77
Page 83
9 PARTS
SENIOR SOLUTIONS THERAPY SYSTEM CONTROL BOARD ASSEMBLY
Senior Solutions™ Therapy System
11
12
1
1
2
3
4
5
6
10
9
ITEM
NUMBER
1 27093 Color Display Mounting Bracket/Spacer 2
2 27162 Color Display 1
3 27012 Contrast Knob (Not Functional) 1
4 27053 Color Control PC Board 1
5 27137 Screw, M4 x 8 mm 2
6 21188 Screw, PSM PT Type 4
7 27021 Air Exhaust Funnel 1
8 27158 Cooling Fan 1
9 27136 Screw, #4-40 x .375 in 4
10 27144 Fan Mounting Stand Off, M4 x 16 mm 2
11 27024 MMC Card Top 1
12 27009 Patient Data Card and MMC Card System Port Housing 1
PART
NUMBER
DESCRIPTION QTY
8
6
7
REQ'D
78
Page 84
9 PARTS
CHANNEL 3/4 ELECTROTHERAPY MODULE ASSEMBLY
Senior Solutions™ Therapy System
8
7
1
2
3
4
5
6
5
ITEM
NUMBER
1 27015 Module Top 1
2 27353 Stim Board to Ribbon Cable Header 1
3 27057 Stim PC Board 1
4 27016 Module Bottom Housing 1
5 27150 Feet 4
6 27061 Channel 3/4 Stim Connector PC Board 1
7 27017 Connector Infill 1
8 27136 Module to Therapy System Ribbon Cable (Mounted onto Therapy System) 1
PART
NUMBER
DESCRIPTION QTY
5
REQ'D
79
Page 85
10 SCHEMATICS
Senior Solutions™ Therapy System
27053 Sheet 1
CONTROL BOARD
SENIOR SOLUTIONS THERAPY SYSTEM-
80
Page 86
10 SCHEMATICS
Senior Solutions™ Therapy System
CONTROL BOARD
SENIOR SOLUTIONS THERAPY SYSTEM-
27053 Sheet 2
81
Page 87
10 SCHEMATICS
Senior Solutions™ Therapy System
27052 Sheet 3
CONTROL BOARD
SENIOR SOLUTIONS THERAPY SYSTEM-
82
Page 88
10 SCHEMATICS
Senior Solutions™ Therapy System
27055 Sheet 1
ULTRASOUND PC BOARD
SENIOR SOLUTIONS THERAPY SYSTEM-
83
Page 89
10 SCHEMATICS
Senior Solutions™ Therapy System
27055 Sheet 2
ULTRASOUND PC BOARD
SENIOR SOLUTIONS THERAPY SYSTEM-
84
Page 90
10 SCHEMATICS
Senior Solutions™ Therapy System
27055 Sheet 3
ULTRASOUND PC BOARD
SENIOR SOLUTIONS THERAPY SYSTEM-
85
Page 91
10 SCHEMATICS
STIM BOARD
27057 Sheet 1
SENIOR SOLUTIONS THERAPY SYSTEM-
Senior Solutions™ Therapy System
86
Page 92
10 SCHEMATICS
Senior Solutions™ Therapy System
STIM BOARD
27057 Sheet 2
SENIOR SOLUTIONS THERAPY SYSTEM-
87
Page 93
10 SCHEMATICS
Senior Solutions™ Therapy System
STIM BOARD
27057 Sheet 3
SENIOR SOLUTIONS THERAPY SYSTEM-
88
Page 94
10 SCHEMATICS
Senior Solutions™ Therapy System
STIM BOARD
27057 Sheet 4
SENIOR SOLUTIONS THERAPY SYSTEM-
89
Page 95
10 SCHEMATICS
Senior Solutions™ Therapy System
STIM BOARD
27057 Sheet 5
SENIOR SOLUTIONS THERAPY SYSTEM-
90
Page 96
10 SCHEMATICS
Senior Solutions™ Therapy System
STIM BOARD
27057 Sheet 6
SENIOR SOLUTIONS THERAPY SYSTEM-
91
Page 97
10 SCHEMATICS
SENIOR SOLUTIONS THERAPY SYSTEM-
STIM BOARD
Senior Solutions™ Therapy System
27057 Sheet 7
92
Page 98
10 SCHEMATICS
Senior Solutions™ Therapy System
STIM BOARD
27057 Sheet 8
SENIOR SOLUTIONS THERAPY SYSTEM-
93
Page 99
10 SCHEMATICS
Senior Solutions™ Therapy System
STIM BOARD
27057 Sheet 9
SENIOR SOLUTIONS THERAPY SYSTEM-
94
Page 100
10 SCHEMATICS
Senior Solutions™ Therapy System
STIM BOARD
27057 Sheet 10
SENIOR SOLUTIONS THERAPY SYSTEM-
95
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