Charbroil 461633803 Owner's Manual
Parts List - Model 461633803
Key Qty. Description Part #
A 1 Handle .............................4090009
Key Qty. Description Part#
1 Hardware Bag, Cart ...................4254046
A
T
12000
461633803
R
ASSEMBLY MANUAL
B 1 Vaporiser Bar ........................4151038
C 1 Cooking Grate .......................4152738
D 1 Warming Rack .......................4152866
E 2 Side Shelf...........................4154279
F 2 Wheel ..............................4154569
G 1 Back Support Brace ...................4500251
H 2 Leg Assembly ........................4502376
I 2 Side Support Brace ...................4502373
J 1 Tank Support Bracket..................4502093
K 1 Front Panel..........................4502118
L 4 #10x1/2”, T-20, Self-Tap Screw ..........4080043
M 2 Valve Clip ...........................4156172
N 1 Burner/Collector Assembly ..............4505081
O 1 Control Panel Assembly ................4530075
P 2 Control Knob ........................4154470
Q 1 Grill Bottom..........................4580422
R 1 Grill Lid .............................4581018
S 1 Tank Retainer Wire ....................4151018
T 1 Logo Plate ..........................4157144
1 Hardware Bag, Shelves ................4254005
Replacement Ignition Module Bag ................4506709
C
D
THIS GRILL IS FOR
OUTDOOR USE ONLY
CAUTION:
statements, assembly instructions, and use
B
E
F
N
E
Q
G
H
I
S
U
H
O
I
L
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and care directions before attempting to
assemble and cook.
INSTALLER/ASSEMBLER:
instructions with consumer.
CONSUMER:
reference.
!
WARNING
Failure to follow all manufacturer’s
instructions could result in serious personal
injury and/or property damage.
!
CAUTION
Some parts may contain sharp edges –
especially as noted in the manual! Wear
protective gloves if necessary.
If you have any questions or need assistance
during assembly, please call 1-800-241-7548.
Read and follow all safety
Leave these
Keep this manual for future
U 1 Grease Clip .........................5156607
Optional Assembly Hardware
We realize some customers prefer to use tools.
have been provided for you to use.
nuts
Optional hex
F
J
461633803 / 0–4165165 (10-28-02)
1
Parts to assemble:
2 Leg Assembly
1 Front Panel
2 Side Support Brace
4 Carriage Bolt, 2”
4 Plastic Tee Knob
Leg Assembly
A. Lay leg assemblies on their sides.
B. Place front panel on legs.
C. Braces attach to inside of legs.
D. Secure with carriage bolts and tee knobs.
Front Panel
Parts to assemble:
1 Back Support Brace
2 3
4 Carriage Bolt, 2”
4 Plastic Tee Knob
A. Turn assembly upside-down.
B. Secure back brace and side
braces to legs with carriage
bolts and tee knobs.
Parts to assemble:
1 Tank Support Bracket
2 Wheel
2 Axle Bolt
2 Hitch Pin
2 Leg Extender
A. Insert axle bolts through wheels,
left legs and bracket. Bracket fits
inside legs.
B. Secure with hitch pins in ends
of axle bolts.
C. Push leg extenders into right legs.
Tank Support Bracket
Leg Extender
Wheel
4
Qty. 4
Qty. 4
Side Support Brace
NOTE: To prevent scratching, lay grill on packing material to assemble.
Parts to assemble:
1 Grill Bottom Assembly
4 Carriage Bolt, 1¼”
4 Metal Wing Nut
A. Stand cart upright.
B. Make sure ignitor wire is connected
to ignitor.
C. Place grill bottom onto supports. Control
panel overlaps front panel.
D. Secure with carriage bolts and wing nuts.
Ignitor
Wire
Grill Bottom
Control Panel
Qty. 4
Qty. 4
5
Vaporiser Bar
Parts to assemble:
1 Vaporiser Bar
1 Cooking Grate
A. Place vaporiser bar onto the two inner
support ridges at each end of grill bottom.
Bar should rest between the outer support
ridges. See inset below.
B. Place cooking grate onto grill bottom.
Side braces on
inside of legs.
Cooking Grate
NOTE:
Ceramic briquets are not required.
Outer
Support
Ridge
Back Support Brace
Qty. 2 Qty. 2
6
Parts to assemble:
2 Side Shelf
8 Carriage Bolt, 2”
8 Crown Fasteners
Side Shelf
A. Place shelves onto legs (curved edge inward).
B. Secure with carriage bolts and crown fasteners.
Curved Edge
Qty. 4
Qty. 4
7
Parts to assemble:
1 Grill Lid
1 Handle Assembly
2 Metal Wing Nut
2 Hinge Pin
2 Hitch Pin
1 Logo Plate
A. Attach lid to grill bottom with
hinge and hitch pins.
B. Attach handle assembly to lid
with two metal wing nuts.
C. Snap logo plate into grill lid.
Handle Assembly
Grill Lid
(Lid style may vary.)
8
Parts to assemble:
1 Warming Rack
A. Slide rear pivot wire of
warming rack into holes
in grill lid.
B. Insert leg wires into top
hole of three-hole pattern
in side of grill bottom.
Note: Wires at rear of
warming rack should point
upward.
Warming Rack
9
Qty. 8Qty. 8
Parts to assemble:
1 Tank Retainer Wire
1 Carriage Bolt, 1¼”
1 Plastic Tee Knob
A. Attach retainer wire to left
side brace with carriage bolt
and tee knob. Leave loose.
Qty. 2
Qty. 2
10
Qty. 2
Parts to assemble:
1 LP Gas Tank
LP tank is sold separately. Fill and
leak check before attaching to grill
and regulator.
A. Center LP tank on support bracket
with collar opening to front.
B. Slide retainer over tank collar and
tighten tee knob.
CAUTION
Tank collar opening must face to front of cart once
tank is attached.
Tank Collar
LP Gas Tank
11
Parts to assemble:
1 Grease Clip
A. Hang grease clip
beneath grill bottom.
B. Hang an empty soup
can (not included) from
grease clip.
Rear view
of grill.
Grease Clip
Qty. 1
Qty. 1
Tank
Retainer
Wire
Failure to install tank correctly may allow gas hose to
be damaged in operation, resulting in the risk of fire.
See Use & Care manual to perform the
“Burner Flame Check” and for important
safety instructions before using.
CAUTION
• Failure to install cup in clip will cause hot grease to
drip from bottom of grill with risk of fire or property
damage.
461633803
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