Charbroil 461541804 Owner's Manual

Parts to assemble:

2 Leg Assembly
1 Front Panel
2 Side Support Brace
4 Carriage Bolt, 2”
4 Plastic Tee Knob

Leg Assembly

A. Lay leg assemblies on their sides.
B. Place front panel on legs.
C. Braces attach to inside of legs.
D. Secure with carriage bolts and tee knobs.

Front Panel

Parts to assemble:

1 Back Support Brace

2 31

4 Carriage Bolt, 2”
4 Plastic Tee Knob

A. Turn assembly upside-down.
B. Secure back brace and side

braces to legs with carriage
bolts and tee knobs.

Parts to assemble:

1 Tank Support Bracket
2 Wheel
2 Axle Bolt
2 Hitch Pin
2 Leg Extender

A. Insert axle bolts through wheels,

left legs and bracket. Bracket fits
inside legs.

B. Secure with hitch pins in ends

of axle bolts.

C. Push leg extenders into right legs.

Tank Support Bracket

Leg Extender

Wheel

4

Qty. 4

Qty. 4

Qty. 4

Side Support Brace

NOTE: To prevent scratching, lay grill on packing material to assemble.

Parts to assemble:

1 Grill Bottom Assembly
4 Carriage Bolt, 1¼”
4 Metal Wing Nut
2 Control Knob

A. Stand cart upright.
B. Make sure ignitor wire is connected

to ignitor.

C. Place grill bottom onto supports. Control

panel overlaps front panel.
D. Secure with carriage bolts and wing nuts.
E. Press control knobs onto valves.

Ignitor
Wire

Grill Bottom

Control Knobs

Control Panel

Qty. 4

Qty. 4

5

Vaporiser Bar

Parts to assemble:

1 Vaporiser Bar
1 Cooking Grate

A. Place vaporiser bar onto the two inner

support ridges at each end of grill bottom.
Bar should rest between the outer support
ridges. See inset below.

B. Place cooking grate onto grill bottom.

Side braces on
inside of legs.

Cooking Grate

NOTE:
Ceramic briquets are not required.

Outer
Support
Ridge

Back Support Brace

Qty. 2 Qty. 2

6

Parts to assemble:

2 Side Shelf
8 Carriage Bolt, 2”
8 Crown Fasteners

or Plastic T Knobs

Qty. 8

OR

A. Place shelves onto legs (curved edge inward).
B. Secure with carriage bolts and crown fasteners

or T knobs.

Side Shelf

Curved Edge

Qty. 1

Qty. 4

Qty. 1

Parts to assemble:

1 Grill Lid
1 Handle
1 Machine Screw, 1¾”
1 Metal Wing Nut
2 Hinge Pin
2 Hitch Pin

A. Attach lid to grill bottom with

hinge and hitch pins.

B. Attach handle to lid with machine

screw and metal wing nut.

Qty. 2

Qty. 2

Handle

Grill Lid

Qty. 8

Parts to assemble:

1 Tank Retainer Wire

8 97

1 Carriage Bolt, 1¼”
1 Plastic Tee Knob

A. Attach retainer wire to left

side brace with carriage bolt
and tee knob. Leave loose.

Qty. 8

Parts to assemble:

1 LP Gas Tank
(Not included)

LP tank is sold separately. Fill and
leak check before attaching to grill
and regulator.

A. Center LP tank on support bracket

with collar opening to front.

B. Slide retainer over tank collar and

tighten tee knob.

Tank Collar

LP Gas Tank

CAUTION

Tank collar opening must face to front of cart once
tank is attached.

Qty. 1

Qty. 1

Tank
Retainer
Wire

Failure to install tank correctly may allow gas hose to
be damaged in operation, resulting in the risk of fire.

See Use & Care manual to perform the
“Burner Flame Check” and for important
safety instructions before using.

Parts to assemble:

1 Grease Clip

10

A. Hang grease clip

beneath grill bottom.

B. Hang an empty soup

can (not included) from
grease clip.

Rear view
of grill.

CAUTION

• Failure to install can in clip will cause hot grease to
drip from bottom of grill with risk of fire or property
damage.

Grease Clip

461541804