Char-Broil 461111811 User Manual

Product Guide Model 461111811

IMPORTANT: Fill out the product record information below.

Serial Number

See rating label on grill for serial number.

Date Purchased

For support and to register your grill, please visit us at

www.charbroil.com

If you have questions or need assistance during assembly, please call 1-800-241-7548.

THIS GRILL IS FOR OUTDOOR USE ONLY.

DANGER

If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department.

Failure to follow these instructions could result in fire or explosion which could cause property damage, personal injury or death.

WARNING

1. Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.

2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.

Estimated assembly time: 30　minutes

WARNING

This manual contains important information necessary for the proper assembly and safe use of the appliance.

Read and follow all warnings and instructions before assembling and using the appliance.

Follow all warnings and instructions when using the appliance.

Keep this manual for future reference

CAUTION

Some parts may contain sharp edges — especially as noted in the manual! Wear protective gloves if necessary.

INSTALLER/ASSEMBLER: Leave these instructions with consumer. CONSUMER: Keep this manual for future reference.

42804627 • 05-18-11

TABLE OF CONTENTS

Product Record Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

DANGER

Safety Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Installation Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Use and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Food Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Limited Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Parts List/ Parts Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-11

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Registration Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Safety Symbols

The symbols and boxes shown below explain what each heading means. Read and follow all of the messages found throughout the manual.

1. Never operate this appliance unattended.

2. Never operate this appliance within 10ft (3m) of any structure, combustible material or other gas

cylinder.

3. Never operate this appliance within 25 ft (7.5 m) of any flammable liquid.

4. If a fire should occur, keep away from the

appliance and immediately call your fire

department. Do not attempt to extinguish an oil

or grease fire with water.

Failure to follow these instructions could result in fire, explosion or burn hazard, which could cause property damage, personal injury or death.

CAUTION

For residential use only. Do not use for commercial cooking.

WARNING

WARNING: Indicates an potentially hazardous situation which, if not avoided, could result in death or serious injury.

DANGER

DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

CAUTION

CAUTION: Indicates a potentially hazardous situation or unsafe practice which, if not avoided, may result in minor or moderate injury.

CAUTION

• For residential use only. Not intended for commercial use.

• Do not leave appliance unattended. Keep children and pets away from appliance at all times.

THIS GRILL IS FOR OUTDOOR USE ONLY.

WARNING

CALIFORNIA PROPOSITION 65

1. Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm.

2. This product contains chemicals, including lead and lead compounds, known to the State of California to cause cancer, birth defects or other reproductive harm.

Wash your hands after handling this product.

WARNING

Do not attempt to repair or alter the regulator/valve for any “assumed” defect. Any modification to this assembly will void your warranty and create the risk of a gas leak and fire. Use only authorized replacement parts supplied by manufacturer.

Installation Safety Precautions

• Use grill, as purchased, only with LP (propane) gas and the

regulator/valve assembly supplied.

USE AND CARE

• Grill installation must conform with local codes, or in their absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1/ NFPA 54. Storage and handling of liquefied petroleum gasses must conform to LP Gas Code ANSI / NFPA 58. Grill is not for use in or on recreational vehicles and/or boats.

• All electrical accessories (such as rotisserie) must be electrically grounded in accordance with local codes, or National Electrical Code, ANSI / NFPA 70. Keep any electrical cords and/or fuel supply hoses away from any hot surfaces.

• This grill is safety certified for use in the United States only. Do not modify for use in any other location. Modification will result in a safety hazard.

• Do not leave appliance unattended. Keep children and pets away from appliance at all times.

Safety Tips

sThe use of alcohol, prescription or nonprescription drugs

may impair the consumer’s ability to properly assemble or safely operate the appliance.

sWhen grill is not in use, disconnect 1 lb. cylinder. sNever move grill while in operation or still hot. Allow the

appliance to cool before moving or storing.

sThe regulator may make a humming or whistling noise

during operation. This will not affect safety or use of grill.

sIf you have a grill problem see the Troubleshooting Section. sLight burners. Check to make sure they are lit, close the lid

and warm up grill on high for 10 minutes. Curing of paint and parts will produce an odor only on first lighting.

sGrill is not intended for and should never be used as a

heater.

sClean grill often, preferably after each cookout. If a bristle

brush is used to clean any of the grill cooking surfaces, ensure no loose bristles remain on cooking surfaces prior to grilling. It is not recommended to clean cooking surfaces while grill is hot.

Use long-handled barbecue utensils and oven mitts to avoid burns and splatters. If the regulator frosts, turn off grill and LP cylinder valve

immediately. This indicates a problem with the cylinder and it should not be used on any product. Return to supplier!

WARNING

For Safe Use of Your Grill and to Avoid Serious

Injury:

•

Do not let children operate or play near grill. Keep grill area clear and free from materials that burn (i.e.

•

gasoline, propane, or any other flammable liquid or gas).

•

Do not block holes in bottom or back of grill. Check burner flames regularly.

•

• Never use regulator from this grill with any other LP appliance.

• When cooking, the appliance must be on a level surface in an area clear of combustible material.

Use grill only in well-ventilated space. NEVER use in

•

enclosed space such as carport, garage, porch, covered patio, or under an overhead structure of any kind.

Do not use charcoal or ceramic briquets in a gas grill.

•

Unless briquets are supplied with your grill.)

(

• This appliance is not intended for and should never be used as a heater.

• Use grill at least 2 ft. from any wall or surface.

10 ft. clearance to objects that can catch fire or sources of ignition such as pilot lights on water heaters, live electrical appliances, etc..

• Apartment Dwellers:

Check with management to learn the requirements and fire codes for using an LP gasgrill in your apartment complex. If allowed, use outside on the ground floor with a three (3) foot clearance from walls or rails. Do not use on or under balconies.

• NEVER attempt to light burner with lid closed. A buildup of non-ignited gas inside a closed grill is hazardous.

• Never operate grill with LP cylinder out of correct position specified in assembly instructions

2 ft. (.6m) minimum

10 ft. recommended

Maintain

LP (Liquefied Petroleum Gas)

Is nontoxic, odorless and colorless when produced.

• For Your Safety

, LP gas has been givenan odor (similar to rotten

cabbage) so that it can be smelled.

• LP gas is highly flammable and may ignite unexpectedly when mixed with air.

Propane Cylinder Use (1 lb. Disposable)

Use only cylinder marked “Propane Fuel”.

•

Cylinder must be constructed and marked in accordance with the specifications for LP-gas cylinders of the U.S. Department ofTransportation (DOT) or the National Standard of Canada, CAN/CSA-B339, Cylinders, Spheres and Tubes for the Transportationof Dangerous Goods.

•

Save cylinder cap and reinstall when not in use.

•

Cylinder supply system must be arranged for vapor withdrawal. Gas cylinder must be upright in use.

Propane Gas Cylinders

- Your grill is designed to operate with one 16.4 oz. disposable cylinder (Dot 39 Cylinder) that is 7 3/8” high (not included).

Do not attempt to refill any 16.4 oz. disposable fuel cylinders.

- The cylinder must be installed, transported and stored in an upright position and should not be dropped or handled roughly.

- When the appliance is to be stored indoors, the propane gas cylinder must be disconnected from the appliance.

- When the propane gas cylinder is not disconnected from the appliance, the appliance and cylinder must be stored outdoors in a well-ventilated space.

- The cylinder should never be transported or stored where temperature can reach 125 F (51 C).

- Cylinders must be stored outdoors out of the reach of children.

Propane Cylinder Installation/Removal

Propane Cylinder Installation:

1. Remove cap from end of Propane cylinder (sold separately).

2. Cap should be kept on cylinder when not in use to prevent dirt and debris from entering Regulator/Valve.

3. Check end of cylinder attachment for dirt and debris. Clean out if necessary.

4. Insert threaded end of Propane Cylinder into Regulator/Valve and hand-tighten turning cylinder clockwise as shown below. DO NOT USE TOOLS! Over tightening can damage threads on Regulator/Valve.

5. Perform a leak test.

Propane Cylinder Removal:

1. Turn regulator OFF.

2. Allow Grill to cool.

3. Remove the propane cylinder by turning counter-clockwise until disengaged from the Regulator/Valve.

4. Install cap on cylinder. Cap should be kept on cylinder when not in use to prevent dirt and debris from entering Regulator/Valve.

Leak Testing (1 lb. Disposable)

IMPORTANT!

• During leak test, keep grill away from open flames or sparks and do not smoke. Grill must be leak tested outdoors in a well ventilated area.

Leak test must be repeated each time gas cylinder is replaced

•

or after storage.

Materials needed include clean paint brush and 50/50 soap and water solution. Use mild soap and water.

household cleaning agents.

Damage to components can

result.

Be sure on regulator is in "OFF" position.

1. control knob

Brush soapy solution onto between gas cylinder

2. connection

and regulator at .

(A)

If growing bubbles appear,there isa leak. Retighten connection and repeat steps 1 and 2.

Turn propane cylinder CLOCKWISE to install.

Propane Cylinder

(not included)

Do not use

- A disconnected LP cylinder in storage or being transported must have a safety cap installed. Failure to use safety cap as directed may result in serious personal injury and/or property damage.

- Do not store an LP cylinder in enclosed spaces such as a carport, garage, porch, covered patio or other building.

If you cannot stop a leak, remove gas cylinder from regulator and check for

damaged threads, dirt and debris on regulator and gas cylinder.Also check to see if anything is obstructing flow of gas at regulator and gas cylinder openings. Remove any obstruction that may be found and repeat leak test.

If threads are damaged on either regulator or gas cylinder, replace.

Order new parts by giving the serial, model number and name of items needed to the Grill Service Center at .

1-800-232-3398

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