This Natural Gas Conversion Kit can be used ONLY with
Dual Fuel™ grills.
If you have questions or need assistance during assembly, please call 1-800-241-7548
WARNING
•Read and follow all Safety Assembly,,
and Use and Care Instructions in this
Guide before assembling and cooking
with this grill.
•Failure to follow all instructions in this
Use and Care Guide may lead to fire or
explosion which could result in property,
damage personal injury or death,.
Estimated assembly time: 45-60 minutes
The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Char-Broil®; America's Legendary Barbeque Company®; American Gourmet®; Bandera®;
BrushHawg®; CB940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; DiamondFlame®; Everybody Grills®; Everybody Outside®; FastStart®; Fireball®; Firenzy®; FlavorMaster®; Grill2Go®; Grill2Go®
Express®; GrillLovers®; H20 Smoker®; Keepersof the Flame®;New Braunfels Smoker Company®;Oklahoma Joe's®; Patio Bistro®;Patio Caddie®; PatioKitchen®; Precision Flame®; Quantum®;Santa
Fe®; Sear andGrill®; Sierra®; Signature Series®; The Big Easy®;The MinuteGrill®; Trentino®;Wild West Tradition®;and the following marks:
®®
The following are trademarks of W.C. Bradley Co.: Commercial Series™; Designer Series™; Grill2Go® Advantage™; Longhorn™; Double Chef™; QuickSet™; Ready When You Are™; Hog and Yard
Bird™; YouBring the Party™; SureFire™; Universal GrillParts™
• To order non-warranty replacement parts or accessories
please visit us on the web ator call
1-800-241-7548 and one of our friendly and knowledgeable
agents will be glad to assist you.
Safety Symbols
The symbols and boxes shown below explain what each heading
means. Read and follow all of the messages found throughout
the manual.
www.charbroil.com
Natural Gas Connections and Service Regulators
Above 1/2 psi.
Prior to 1998, all residual gas service regulators were
set with an outlet pressure of 7 inches water column.
In the 1998 edition of NFPA 54, the National Fuel Gas
Code, a change was made allowing service regulators
of 2 and 5 psi.
With this change it was also required that an in line
regulator be connected between the service regulator
and the appliance regulator if the 2 or 5 psi system is
used. This additional regulator is not supplied with the
product.
It is possible for a consumer, making the connection
themselves, or a plumber, not checking, to tap into a 2
or 5 psi line. If a pressure of 2 psi or greater is supplied
to the appliance regulator on certain grills it will shut
down and not deliver any gas to the grill. Other
concerns are the quick disconnect socket and hose
which are only rated to 1/2 psi.
If the quick disconnect socket, hose, and grill are
properly connected and still not getting gas, delivery
pressure needs to be verified. If pressure is greater
than 1/2 psi, make sure that an in line regulator is
present.
Once the grill has been over-pressured, the regulator
may or may not have been damaged. The best practice
is to replace the regulator.
WARNING
WARNING: Indicates an potentially hazardous situation
which, if not avoided, could result in death or serious injury.
CAUTION
CAUTION: Indicates a potentially hazardous situation or
unsafe practice which, if not avoided, may result in minor
or moderate injury.
DANGER
DANGER: Indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
2
CAUTION:
Read and follow all safety statements, assembly
instructions, and use and care directions before attempting
to assemble and cook.
INSTALLER/ASSEMBLER:
Leave this manual with consumer.
CONSUMER:
Keep this manual for future reference.
WARNING:
Failure to follow all manufacturer’s instructions could result
in serious personal injury and/or property damage.
CAUTION:
Some parts may contain sharp edges – especially as noted
in the manual! Wear protective gloves if necessary.
WARNING
WARNING
CALIFORNIA PROPOSITION 65
1. Combustion by-products produced when using
this product contain chemicals known to the State of
California to cause cancer, birth defects, and other
reproductive harm.
2. This product contains chemicals, including lead
and lead compounds, known to the State of
California to cause cancer, birth defects or other
reproductive harm.
Wash your hands after handling this product.
Installation Safety Precautions
••Use grill, as purchased, only with LP (propane) gas and the
regulator/valve assembly supplied. A conversion kit must be
purchased for use with natural gas.
Grill installation must conform with local codes, or in their
absence of local codes, with either the
Code, ANSI Z223.1/4, Natural Gas and Propane
Installation Code, CSA B149.1, or Propane Storage and
Handling Code, B149.2, or the Standard for Recreational
Vehicles, ANSI A 119.2/NFPA 1192, and CSA Z240 RV Series,
Recreational Vehicle Code, as applicable.
• All electrical accessories (such as rotisserie) must be
electrically grounded in accordance with local codes, or
National Electrical Code, ANSI / NFPA 70 or Canadian
Electrical Code, CSA C22.1.
fuel supply hoses away from any hot surfaces.
• This grill is safety certified for use in the United States and/or
Canada only. Do not modify for use in any other location.
Modification will result in a safety hazard.
NFPA 5
Keep any electrical cords and/or
National Fuel Gas
Do not attempt to repair or alter the
hose/valve/regulator for any “assumed” defect. Any
modification to this assembly will void your warranty
and create the risk of a gas leak and fire. Use only
authorized replacement parts supplied by
manufacturer.
Food Safety
Food safety is a very important part of enjoying the outdoor
cooking experience. To keep food safe from harmful bacteria,
follow these four basic steps:
Wash hands, utensils, and surfaces with hot soapy water
Clean:
before and after handling raw meat and poultry.
Separate:
foods to avoid cross contamination. Use a clean platter and
utensils when removing cooked foods.
Cook:
thermometer to ensure proper internal food temperatures.
Chill:
Seperate raw meats and poultry from ready-to-eat
Cook meat and poultry thoroughly to kill bacteria. Use a
Refrigerate prepared foods and leftovers promptly.
For more information call: USDA Meat and Poultry Hotline
at 1-800-535-4555 in Washington, DC (202) 720-3333,
10:00 am-4:00 pm .
How To Tell If Meat Is Grilled Thoroughly
Meat and poultry cooked on a grill often browns very fast on the
outside. Use a meat thermometer to be sure food has reached a
safe internal temperature, and cut into food to check for visual
signs of doneness.
DANGER
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from the
appliance and immediately call your gas
supplier or your fire department.
CAUTION
For residential use only. Do not use for commercial
cooking.
Whole poultry should reach 165 F. Juices should run clear and
flesh should not be pink.
o
Hamburgers made of any ground meat or poultry should reach
160 F, and be brown in the middle with no pink juices. Beef,
veal and lamb steaks, roast and chops can be cooked to 145 F.
All cuts of pork should reach 160 F.
NEVER partially grill meat or poultry and finish cooking later.
Cook food completely to destroy harmful bacteria.
When reheating takeout foods or fully cooked meats like hot
dogs, grill to 165 F, or until steaming hot.
WARNING:
to the minimum internal temperatures listed in the table on next
page.
o
To ensure that it is safe to eat, food must be cooked
o
o
o
3
USDA Safe Minimum Internal Temperatures*
Fish
Pork
Egg Dishes
Steaks and Roasts of Beef,
Veal or Lamb
Ground Beef, Veal or Lamb
Whole Poultry (Turkey,
Chicken, Duck, etc.)
Ground or Pieces Poultry
(Chicken Breast, etc.)
*United States Department of Agriculture
CAUTION
Using pots larger than 6 quarts in capacity could
exceed weight limit of the
side burner shelf,
resulting in failure
of grill cart
components.
145 F°
160 F°
160 F°
145 F°
160 F°
165 F°
165 F°
USE AND CARE
DANGER
NEVER store a spare cylinder under or near the applience
or in an enclosed area.
Never fill a cylinder beyond 80% full.
WARNING
1. Do not store or use gasoline or other
flammable liquids or vapors in the vicinity of
this or any other appliance.
2. An LP cylinder not connected for use shall not
be stored in the vicinity of this or any other
appliance.
An over filled or improperly stored cylinder is a hazard due
to possible gas release from the safety relief valve.
f you see, smell or hear gas escaping, immediately get
away from the LP cylinder/appliance and call your fire
department.
This could cause an intense fire with risk of property
damage, seriouse injury or death.
LP Cylinder Removal, Transport and Storage
1.
Turn OFF all control knobs and LP cylinder valve. Turn coupling
nut counterclockwise by hand only - do not use tools to disconnect.
Loosen cylinder screw beneath bottom shelf, then lift LP cylinder
up and out of cart. Install safety cap onto LP cylinder valve.
Always use cap and strap supplied with valve.
safety cap as directed may result in serious personal injury
and/or property damage.
2.
A disconnected LP cylinder in
storage or being
transported must have a safety cap
installed (as shown). Do not store an LP
cylinder in enclosed spaces such as a
carport, garage, porch, covered patio or
other building. Never leave an LP cylinder
inside a vehicle which may become overheated
by the sun.
Failure to use
Do not store an LP cylinder in an area where children play.
3.
4
LP Cylinder
The LP cylinder used with your grill must meet the following
requirements:
1. Use LP cylinders only with these required measurements: 12”
(30.5cm) (diameter) x 18” (45.7cm) (tall) with 20 lb. (9kg) capacity
maximum.
2. LP cylinders must be constructed and marked in accordance with
specifications for LP cylinders of thr U.S. Department of
Transportation (DOT) or for Canada, CAN/CSA-B339, cylinders,
spheres and tubes for transportation of dangerous goods.
Transport Canada (TC). See cylinder collar for marking.
3.
LP cylinder valve must have:
-Type 1 outlet compatable with
regulator or grill.
-Safety relief valve.
-UL listed Overfill Protection
Device (OPD). This OPD safety
feature is identified by a unique triangular hand wheel. Use only
LP cylinders equipped with this type of valve.
4. LP cylinder must be arranged for vapor withdrawal and include
collar to protect LP cylinder valve. Always keep LP cylinder in
upright position during use, transit or storage.
OPD Hand Wheel
LP Cylinder Exchange
Many retailers that sell grills offer you the option of replacing
your empty LP cylinder through an exchange service. Use only
those reputable exchange companies that inspect, precision fill,
test and certify their cylinders.
for an OPD safety feature-equipped cylinder as described in
the “LP Cylinder” section of this manual.
Always keep new and exchanged LP cylinders in upright position
during use, transit or storage.
Leak test new and exchanged LP cylinders BEFORE
connecting to grill.
Exchange your cylinder only
LP Cylinder Leak Test
For your safety
Leak test must be repeated each time LP cylinder is exchanged
or refilled.
Do not smoke during leak test.
Do not use an open flame to check for gas leaks.
Grill must be leak tested outdoors in a well-ventilated area, away
from ignition sources such as gas fired or electrical appliances.
During leak test, keep grill away from open flames or sparks.
Use a clean paintbrush and a 50/50 mild soap and water
solution. Brush soapy solution onto areas indicated by arrows in
figure below.
LP cylinder in upright position for vapor withdrawal
LP (liquefied Petroleum Gas)
LP gas is nontoxic, odorless and colorless when produced.
Your Safety
cabbage) so that it can be smelled.
LP gas is highly flammable and may ignite unexpectedly when
mixed with air.
, LP gas has been given an odor (similar to rotten
LP Cylinder Filling
Use only licensed and experienced dealers.
LP dealerbefore filling.
Dealer should NEVER fill LP cylinder more than 80% of LP
cylinder volume. Volume of propane in cylinder will vary by
temperature.
A frosty regulator indicates gas overfill. Immediately close LP
cylinder valve and call local LP gas dealer for assistance.
Do not release liquid propane (LP) gas into the atmosphere.
This is a hazardous practice.
To remove gas from LP cylinder, contact an LP dealer or call a
local fire department for assistance. Check the telephone
directory under “Gas Companies” for nearest certified LP
dealers.
must purge new cylinder
For
Do not use household cleaning agents.
components can result.
Damage to gas train
WARNING
If “growing” bubbles appear do not use or move the
LP cylinder. Contact an LP gas supplier or your fire
department!
5
Connecting Regulator to the LP Cylinder
1. LP cylinder must be properly secured onto grill. (Refer to
assembly section of your grill manual).
2. Turn all control knobs to the OFF position.
3. Turn LP cylinder OFF by turning hand wheel clockwise to a
Full Stop.
4. Remove the protective cap from LP cylinder valve. Always use
cap and strap supplied with valve.
c
k
w
o
i
l
C
f
f
O
s
e
Straight
Hold coupling nut and regulator
as shown for proper connection
to LP cylinder valve.
Safety Relief Valve
Strap and Cap
Do not use a POL transport
plug (plastic part with external
threads)! It will defeat the
safety feature of the valve.
5. Hold regulator and insert nipple into LP
cylinder valve. Hand-tighten the
coupling nut, holding regulator in a
straight line with LP cylinder valve so
as not to cross-thread the connection.
Nipple has to be centered
into the LP cylinder valve.
OPD Hand Wheel
Type 1 outlet with
thread on outside
Connecting Regulator to the LP Cylinder (Con’t.)
6. Turn the coupling nut clockwise and tighten to a.
The regulator will seal on the back-check feature in the LP
cylinder valve, resulting in some resistance.
one-half to three-quarters turn is required to complete the
connection. Tighten by hand only - do not use tools.
NOTE:
If you cannot complete the connection, disconnect regulator and
repeat steps 5 and 6. If you are still unable to complete the
connection,
do not use this regulator!
Full Stop
An additional
DANGER
Do not insert any tool or foreign object into the valve outlet
or safety relief valve. You may damage the valve and
cause a leak. Leaking propane may result in explosion,
fire, severe personal injury, or death.
WARNING
Outdoor gas appliance is not intended to be installed in
or on a boat.
Outdoor gas appliance is not intended to be installed in
or on an RV.
Never attempt to attach this grill to the self-contained LP
gas system of a camper trailer or motor home.
Do not use grill until leak-tested.
If a leak is detected at any time,and call the fire
department.
If you cannot stop a gas leakclose LP
cylinder valve and call LP gas supplier or your fire
department!
STOP
IMMEDIATELY
6
Leak Testing Valves, Hoses and Regulator
1.
Turn all control knobs to the OFF position.
2. Be sure regulator is tightly connected to LP cylinder.
3. Completely open LP cylinder valve by turning hand wheel
counterclockwise. If you hear a, turn gas off
immediately. There is a major leak at the connection.
before proceeding.
4. Brush soapy solution onto areas circled below.
Never remove threaded orifice
at end of valve during leak
testing of valves.
rushing sound
Correct
WARNING
For Safe Use of Your Grill and to Avoid Serious
Injury:
-Do not let children operate or play near grill.
-Keep grill area clear and free from materials that burn.
-Do not block holes in sides or back of grill.
-Check burner flames regularly.
-Use grill only in well-ventilated space.use in
enclosed space such as carport, garage, porch, covered
patio, or under an overhead structure of ant kind.
-Do not use charcoal or ceramic briquets in a gas grill.
(Unless briquets are supplied with your grill)
-Use grill at least 3 ft. from any wall or surface.
Maintain 10ft. clearance to objects that can catch fir or
sources of ignition such as pilot lights on water heaters,
live electrical appliances, etc.
NEVER
5. If “growing” bubbles appear there is a leak. Close LP cylinder
valve immediately and retighten connections. If leaks cannot
be stopped do not try to repair. Call for replacement parts.
Order new parts by giving the serial, model number and name
and part number of items needed (see parts list) to the Grill
Service Center at 1-888-430-7870.
6. Always close LP cylinder valve after performing leak test by
turning hand wheel clockwise.
Apartment Dwellers:
Check with apartment management to learn the
requirements and fire codes for using an LP gas grill in
your apartment complex. If allowed, use outside on the
ground floor with a three (3) foot clearance from walls or
rails. Do not use on or under balconies.
NEVER attempt to light burner with lid closed. A
buildup of non-ignited gas inside a closed grill is
hazardous.
Never operate grill with LP cylinder out of correct
position specified in assembly instructions.
Always close LP cylinder valve and remove coupling
nut before moving LP cylinder from specified
operation position.
7
Safety Tips
- Before opening LP cylinder valve, check the coupling nut for
tightness.
- When grill is not in use, turn off all control knobs and LP cylinder
valve.
Never move grill while in operation or still hot.
-
- Use long-handled barbecue utensils and oven mitts to avoid
burns and splatters.
- Maximum load for sideburner and side shelf is 10 lbs.
- The grease traybe inserted into grill and emptied after
each use. Do not remove grease tray until grill has completely
cooled.
- Clean grill often, preferably after each cookout. If a bristle brush
is used to clean any of the grill cooking surfaces, ensure no
loose bristles remain on cooking surfaces prior to grilling. It is
not recommended to clean surfaces while grill is hot.
- If you notice grease or other hot material dripping from grill onto
valve, hose or regulator, turn off gas supply at once. Determine
the cause, correct it, then clean and inspect valve, hose and
regulator before continuing. Perform a leak test.
- Keep ventilation openings in cylinder enclosure (grill Cart) free
and clean of debris.
- Do not store objects or materials inside the grill cart enclosure
that could block the flow of combustion air to the underside of
either the control panel or the firebox bowl.
- The regulator may make a humming or whistling noise during
operation. This will not affect safety or use of grill.
- If you have a grill problem see theof
your grill manual.
- If the regulator frosts, turn off grill and LP cylinder valve
immediately. This indicates a problem with the cylinder and it
should not be used on any product. Return to supplier!
must
“Troubleshooting Section”
CAUTION
Ignitor Lighting
Do not lean over grill while lighting.
Light burners one at a time.
1. Turnall Gas Burner Control Valves.
2. Turngas source or tank.
3. Open lid during lighting.
4. To ignite turn burner control valve to .
5. Push and holdbutton until the burner
6. If ignition does not occur in 5 seconds, turn the burner controls
7. Ignite remaining burners by repeating steps 4 through 6 for each
If ignition still does not occur, follow match-lighting instructions.
lights.
OFF
burner.
OFF
ON
ELECTRONIC IGNITOR
, wait 5 minutes, and repeat the lighting procedure.
Main Burner Match-Lighting
Do not lean over grill while lighting.
1. Turnall Gas Burner Control Valves.
2. Open lid during lighting. Turngas source or tank.
3. Place match into match holder (hanging from side of cart). Light
4. Push in and turn control knob to high position for the desired
5. If ignition does not occur in 5 seconds, turn the burner controls
6. Ignite remaining burners by repeating steps 3 through 5 for each
OFF
ON
match, place into lighting hole for desired burner to light. The
lighting holes are located at the front of the cooking grates
between the emitter plate mounting brackets.
burner to light. Be sure burner lights and stays lit.
OFF
burner.
, wait 5 minutes, and repeat the lighting procedure.
Putting out grease fires by closing the lid is not possible.
Grills are well ventilated for safety reasons.
Do not use water on a grease fire. Personal injury may
result. If grease fire develops, turn knobs and LP cylinder
off.
Do not leave grill unattended while preheating or burning
off food residue on Hi. If grill has not been regularly
cleaned, a grease fire can occur that may damage the
product.
WARNING
Turn controls and gas source or tank OFF when not
in use.
CAUTION
If ignition does NOT occur in 5 seconds, turn the burner
controls OFF, wait 5 minutes and repeat the lighting
procedure. If the burner does not ignite with the valve
open, gas will continue to flow out of the burner and could
accidently ignite with risk of injury.
8
Emitter Plate Brackets
Side Burner Match-Lighting
Do not lean over grill while lighting.
1. Open lid during lighting. Turn
gas source or tank.
2. Place lit match near burner.
3. Turn sideburner knob to high
position.
Be sure burner lights and stays lit.
4. If ignition does not occur in 5 seconds,
turn the burner controls,
wait 5 minutes, and repeat the lighting
procedure.
ON
OFF
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