Charbroil 415.16661800 Owner's Manual
Use and Care Guide
Liquid Propane Gas Grill
Model No. 415.16661800
This Grill Is For
Outdoor Use Only
WARNING
• Read this manual before cooking on
grill. Failure to follow all
manufacturer’s instructions could
result in fire or explosion which could
cause property damage, personal
injury or death.
• Combustion by-products produced
when using this product contain
chemicals known to the State of
California to cause cancer, birth
defects, or other reproductive harm.
CAUTION
• Read and follow all Safety
Statements, Assembly Instructions
and Use & Care Directions before
attempting to assemble and cook.
• Some parts may contain sharp edges,
especially as noted in these
instructions. Wear protective gloves
if necessary.
• Parts
• Assembly
• Use and Care
• Troubleshooting
• Safety Rules
Assembly Questions?
Call 1-800-241-7548
Parts Ordering:
Call 1-800-4-MY-HOME
To Installer/Assembler: Leave
these instructions with
consumer.
To Consumer: Keep this
manual for future reference.
®
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
©2007 Sears, Roebuck and Co., All Rights Reserved
Printed in China
464220008 • 80011971 • 02-22-08
DANGER
WARNING
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from the
appliance and immediately call your gas
supplier or your fire department.
WARNING
1. Do not store or use gasoline or other
flammable liquids or vapors in the vicinity of
this or any other appliance.
2. An LP Tank not connected for use shall not
be stored in the vicinity of this or any other
appliance.
Call Grill Service Center For Help And Parts
If you have questions or need assistance during assembly,
please call 1-800-241-7548. You will be speaking to a
representative of the grill manufacturer and not a Sears
employee. To order new parts call Sears at 1-800-4-MY-HOME .
CALIFORNIA PROPOSITION 65
1. Combustion by-products produced when using
this product contain chemicals known to the State of
California to cause cancer, birth defects, and other
reproductive harm.
2. This product contains chemicals, including lead
and lead compounds, known to the State of
California to cause cancer, birth defects or other
reproductive harm.
Wash your hands after handling this product.
Installation Safety Precautions
• Use grill, as purchased, only with LP (propane) gas and the
regulator/valve assembly supplied.
• Grill installation must conform with local codes, or in the
absence of local codes, with either the National Fuel Gas
Code, ANSI Z223.1/ NFPA 54, Natural Gas and Propane
Installation Code, CSA B149.1, or Propane Storage and
Handling Code, B149.2, or the Standard for Recreational
Vehicles, ANSI A 119.2/NFPA 1192, and CSA Z240 RV Series,
Recreational Vehicle Code, as applicable.
• All electrical accessories (such as rotisserie) must be
electrically grounded in accordance with local codes, or
National Electrical Code, ANSI / NFPA 70 or Canadian
Electrical Code, CSA C22.1. Keep any electrical cords and/or
fuel supply hoses away from any hot surfaces.
• Grill is not for use in or on recreational vehicles and/or boats.
• This grill is safety certified for use in the United States and/or
Canada only. Do not modify for use in any other location.
Modification will result in a safety hazard.
Safety Symbols
The symbols and boxes shown below explain what each heading
®
means. Read and follow all of the messages found throughout
the manual.
Product Record
IMPORTANT: Fill out the product record information below.
Model Number
Serial Number
See rating label on grill for serial number.
Date Purchased
CAUTION
For residential use only. Do not use for commercial
cooking.
2 • 464220008
DANGER
DANGER: Indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
WARNING
WARNING: Be alert to the possibility of serious bodily injury
if the instructions are not followed. Be sure to read and
carefully follow all of the messages.
CAUTION
CAUTION: Indicates a potentially hazardous situation which,
if not avoided, may result in minor or moderate injury.
TABLE OF CONTENTS WARRANTY
For Your Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Grill Service Center. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Product Record Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Safety Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installation Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Kenmore Elite Grill Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Use and Care. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Parts Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-28
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-31
Repair Protection Agreements
Congratulations on making a smart purchase. Your new
Kenmore® product is designed and manufactured for years of
dependable operation. But like all products, it may require repair
from time to time. That’s when having a Repair Protection
Agreement can save you money and aggravation.
Here’s what the Repair Protection Agreement* includes:
Expert service by our 10,000 professional repair specialists
Unlimited service and no charge for parts and labor on all
covered repairs
Product replacement up to $1500 if your covered product
can’t be fixed
Discount of 10% from regular price of service and related
installed parts not covered by the agreement; also, 10% off
regular price of preventive maintenance check
Fast help by phone – we call it Rapid Resolution –
phone support from a Sears representative. Think of us
as a “talking owner’s manual.”
Once you purchase the Repair Protection Agreement, a
simple phone call is all that it takes for you to schedule service.
You can call anytime day or night, or schedule a service
appointment online.
The Repair Protection Agreement is a risk-free purchase. If
you cancel for any reason during the product warranty period,
we will provide a full refund. Or, a prorated refund anytime after
the product warranty period expires. Purchase your Repair
Protection Agreement today!
Some limitations and exclusions apply. For prices and
additional information in the U.S.A. call 1-800-827-6655.
*Coverage in Canada varies on some items. For full details
call Sears Canada at 1-800-361-6665.
Sears Installation Service
For Sears professional installation of home appliances, garage
door openers, water heaters, and other major home items, in the
U.S.A. or Canada call 1-800-4-MY-HOME®.
KENMORE ELITE FULL WARRANTY
If this grill fails due to a defect in material or workmanship
within one year from the date of purchase, call 1-800-4-MYHOME® to arrange for free repair (or replacement if repair
proves impossible).
Limited Warranty on Stainless Steel Burners
Any stainless steel burner that ever rusts through will be
replaced free of charge. After the first year from the date of
purchase you must pay the labor cost if you wish to have it
installed.
Limited Warranty on Selected Grill Parts
From the date of purchase for the time periods listed below,
the following specific grill parts will be replaced free of charge
if they rust through. After the first year from the date of
purchase you must pay the labor cost if you wish to have
them installed.
Stainless Steel Parts 10 Years (except Burners, see above)
Painted Steel Parts 3 Years
Cooking Grids 2 Years
Heat Diffusers 2 Years
All warranty coverage excludes batteries and any grill part
paint loss or rusting (except for rust-through as specified
above), which are either expendable parts that can wear out
from normal use in less than a year, or are conditions that
can be the result of normal use, accident or improper
maintenance.
All warranty coverage is void if this grill is used for
commercial or rental purposes.
All warranty coverage applies only if this grill is used in the
United States.
This warranty gives you specific legal rights, and you may
also have other rights which vary from state to state.
Sears, Roebuck and Co., Hoffman Estates, IL 60179
464220008 • 3
USE AND CARE
DANGER
• NEVER store a spare LP tank under or near grill or in
enclosed areas
• Never fill the tank beyond 80% full.
• An overfilled or improperly stored tank is a hazard due
to possible gas release from the safety relief valve.
LP Tank
• The LP Tank used with your grill must meet the following
requirements:
• Use LP Tanks only with these required measurements: 12"
(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.)
capacity maximum.
• LP Tanks must be constructed and marked in accordance with
specifications for LP Tanks of the U.S. Department of
Transportation (DOT) or for Canada, CAN/CSA-B339, tanks,
spheres and tubes for transportation of dangerous goods.
Transport Canada (TC). See LP Tank collar for marking.
• LP Tank valve must have:
• Type 1 outlet compatible with
regulator or grill.
• Safety relief valve.
• UL listed Overfill Protection
Device (OPD). This OPD safety
feature is identified by a unique triangular hand wheel. Use
only LP Tanks equipped with this type of valve.
• LP Tank must be arranged for vapor withdrawal and include
collar to protect LP Tank valve. Always keep LP Tanks in
upright position during use, transit or storage.
OPD Hand Wheel
• If you see, smell or hear escaping gas, immediately get
away from the LP tank/grill and call your fire
department.
• If the above is not followed exactly, a fire causing
death or serious injury may occur.
LP Tank Removal, Transport And Storage
• Turn OFF all control knobs and LP tank valve. Turn coupling
nut counterclockwise by hand only - do not use tools to
disconnect. Lift LP tank wire upward off of LP tank collar, then
lift LP tank up and off of support bracket. Install safety cap onto
LP tank valve. Always use cap and strap supplied with valve.
Failure to use safety cap as directed may result in serious
personal injury and/or property damage.
LP Tank Valve
Safety Cap
Retainer Strap
• A disconnected LP tank in storage or being transported must
have a safety cap installed (as shown). Do not store an LP tank
in enclosed spaces such as a carport, garage, porch, covered
patio or other building. Never leave an LP tank inside a vehicle
which may become overheated by the sun.
• Do not store an LP tank in an area where children play.
LP Tank in upright position for vapor withdrawal
LP (Liquefied Petroleum Gas)
• LP gas is nontoxic, odorless and colorless when produced. For
Your Safety, LP gas has been given an odor (similar to rotten
cabbage) so that it can be smelled.
• LP gas is highly flammable and may ignite unexpectedly when
mixed with air.
LP Tank Filling
• Use only licensed and experienced dealers.
• LP dealer must purge new tank before filling.
• Dealer should NEVER fill LP Tank more than 80% of LP Tank
volume. Volume of propane in tank will vary by temperature.
• A frosty regulator indicates gas overfill. Immediately close LP
Tank valve and call local LP gas dealer for assistance.
• Do not release liquid propane (LP) gas into the atmosphere.
This is a hazardous practice.
• To remove gas from LP Tank, contact an LP dealer or call a
local fire department for assistance. Check the telephone
directory under “Gas Companies” for nearest certified LP
dealers.
4 • 464220008
LP Tank Exchange
Connecting Regulator To The LP Tank
• Many retailers that sell grills offer you the option of replacing
your empty LP tank through an exchange service. Use only
those reputable exchange companies that inspect, precision fill,
test and certify their tanks. Exchange your tank only for an
OPD safety feature-equipped tank as described in the "LP
Tank" section of this manual.
• Always keep new and exchanged LP tanks in upright position
during use, transit or storage.
• Leak test new and exchanged LP tanks BEFORE
connecting to grill.
LP Tank Leak Test
For your safety
• Leak test must be repeated each time LP tank is exchanged or
refilled.
• Do not smoke during leak test.
• Do not use an open flame to check for gas leaks.
• Grill must be leak tested outdoors in a well-ventilated area,
away from ignition sources such as gas fired or electrical
appliances. During leak test, keep grill away from open flames
or sparks.
• Use a clean paintbrush and a 50/50 mild soap and water
solution.
Brush soapy solution onto areas indicated by arrows
in figure below. Leaks are indicated by growing bubbles.
WARNING
1. LP tank must be properly secured onto grill. (Refer to
assembly section.)
2. Turn all control knobs to the OFF position.
3. Turn LP tank OFF by turning OPD hand wheel clockwise to a
full stop.
4. Remove the protective cap from LP tank valve. Always use
cap and strap supplied with valve.
c
k
w
o
i
l
s
e
Strap and Cap
OPD Hand Wheel
Type 1 outlet with
thread on outside
Safety Relief Valve
C
f
f
O
Do not use a POL transport plug
(plastic part with external threads)!
It will defeat the safety feature of
the valve.
If “growing” bubbles appear do not use or move the LP tank.
Contact an LP gas supplier or your fire department!
s Do not use household cleaning agents. Damage to gas
train components can result.
5. Hold regulator and insert nipple into LP
tank valve. Hand-tighten the coupling
nut, holding regulator in a straight line
with LP tank valve so as not to crossthread the connection.
Nipple has to be centered
into the LP tank valve.
464220008 • 5
Leak Testing Valves, Hose and Regulator
1. Turn all grill control knobs to OFF.
Straight
Hold coupling nut and regulator
as shown for proper connection
to LP tank valve.
6. Turn the coupling nut clockwise and tighten to a full stop. The
regulator will seal on the back-check feature in the LP tank
valve, resulting in some resistance. An additional one-half to
three-quarters turn is required to complete the
connection. Tighten by hand only – do not use tools.
NOTE:
If you cannot complete the connection, disconnect regulator and
repeat steps 5 and 6. If you are still unable to complete the
connection, do not use this regulator!
2. Be sure regulator is tightly connected to LP tank.
3. Completely open LP tank valve by turning OPD hand wheel
counterclockwise. If you hear a rushing sound, turn gas off
immediately. There is a major leak at the connection. Correct
before proceeding by calling Sears for replacement parts at
1-800-4-MY-HOME .
4. Brush soapy solution onto areas where bubbles are shown in
picture below:
®
s Never remove threaded
orifice at end of valve.
DANGER
• Do not insert any tool or foreign objects into the valve outlet
or safety relief valve. You may damage the valve and cause
a leak. Leaking propane may result in explosion, fire, severe
personal injury, or death..
• If a leak is detected at any time, STOP and call the fire
department.
• If you cannot stop a gas leak, immediately close LP tank
valve and call LP gas supplier or your fire department!
WARNING
• Never attempt to attach this grill to the self-contained LP gas
system of a camper trailer or motor home.
• Do not use grill until leak-tested.
5. If “growing” bubbles appear, there is a leak. Close LP tank
valve immediately and retighten connections. If leaks cannot
be stopped do not try to repair. Call Sears for replacement
parts at 1-800-4-MY-HOME .
6. Always close LP tank valve after performing leak test by
turning hand wheel clockwise.
®
6 • 464220008
WARNING
For Safe Use Of Your Grill And To Avoid Serious
Injury:
• Do not let children operate or play near grill.
• Keep grill area clear and free from materials that burn.
• Do not block holes in bottom or back of grill.
• Check burner flames regularly.
• Use grill only in well-ventilated space. NEVER use in
enclosed space such as carport, garage, porch, covered
patio, or under an overhead structure of any kind.
• Do not use charcoal or ceramic briquets in a gas grill.
(Unless briquets are supplied with your grill.)
• Use grill at least 3 ft. from any wall or surface. Maintain
10 ft. clearance to objects that can catch fire or sources of
ignition such as pilot lights on water heaters, live electrical
appliances, etc.
Safety Tips
sBefore opening LP tank valve, check the coupling nut for
tightness.
sWhen grill is not in use, turn off all control knobs and LP tank
valve.
sNever move grill while in operation or still hot.
sUse long-handled barbecue utensils and oven mitts to avoid
burns and splatters.
sMaximum load for shelves is 10 lbs.
sDo not use a cooking pot larger than 9” on grid.
sThe grease tray be installed into opening in back panel
and should be emptied after each use. Do not remove grease
tray until grill has completely cooled.
sIf you notice grease or other hot material dripping from grill
onto valve, hose or regulator, turn off gas supply at once.
Determine the cause, correct it, then clean and inspect valve,
hose and regulator before continuing. Perform a leak test.
sThe regulator may make a humming or whistling noise during
operation. This will not affect safety or use of grill.
sIf you have a grill problem see the "Troubleshooting Section".
must
• Apartment Dwellers:
Check with management to learn the requirements and fire
codes for using an LP gas grill in your apartment complex. If
allowed, use outside on the ground floor with a three (3) foot
clearance from walls or rails. Do not use on or under
balconies.
• NEVER attempt to light burner with lid closed. A buildup
of non-ignited gas inside a closed grill is hazardous.
• Never operate grill with LP tank out of correct position
specified in assembly instructions.
• Always close LP tank valve and remove coupling nut
before moving LP tank from specified operation
position.
WARNING
If the regulator frosts, turn off grill and LP tank valve
immediately. This indicates a problem with the tank and it
should not be used on any product. Return to supplier!
Main Burner Ignitor Lighting
s Do not lean over grill while lighting.
1. Open lid during lighting.
2. Turn ON gas valve from source or tank.
3. Push and turn burner control knob to and you will hear a
clicking sound as the burner is being ignited.
4. If ignition does NOT occur in 5 seconds, turn the burner
control knob OFF, wait 5 minutes for gas to clear, and repeat
the lighting procedure.
5. Repeat above steps to light each burner individually. After
lighting: Turn knobs to HI position for 15 minutes to pre heat
the grill. Then turn knobs to desired setting for cooking.
6. Important: When using the rotisserie burner, do not use the
main burners.
CAUTION
If burner does not light, turn knobs to OFF, wait 5
minutes, and try again. Always close valve during the 5
minute waiting period. If the burner does not ignite with
the valve open, gas will continue to flow out of the burner
and could accidentally ignite with risk of injury.
464220008 • 7
Main Burner Match Lighting
Rotisserie Burner Ignitor Lighting
s Do not lean over grill while lighting.
1. Open lid during lighting.
2. Place match into match holder (hanging from side of cart).
Light match, place into lighting hole on right side of firebox.
3. Push in and turn right knob to HI position. Be sure burner
lights and stays lit.
4. If ignition does NOT occur in 5 seconds, turn the burner
control knob OFF, wait 5 minutes for gas to clear, and repeat
the lighting procedure.
5. Light other burners by pushing knob in and turning to HI
position. After lighting: Leave knobs in HI position for 15
minutes to pre heat the grill. Then turn knobs to desired setting
for cooking.
s Do not lean over grill while lighting.
1. Turn OFF all gas burner control valves.
2 .OPEN lid during lighting.
3. To ignite, turn the rotisserie knob to ,and you will hear a
clicking sound as the burner is being ignited .
4. If ignition does NOT occur in 5 seconds, turn the burner
controls to OFF, wait 5 minutes for gas to clear, and repeat the
lighting procedure.
If ignition still does not occur, follow match-lighting
instructions.
Rotisserie Burner Match Lighting
s Do not lean over grill while lighting.
1. Open lid during lighting. Turn on gas at LP Tank.
2. Place lit match into rotisserie match lighting hole.
3. Turn rotisserie burner knob to HIGH position. Be sure burner
lights and stays lit.
4. If ignition does NOT occur in 5 seconds, turn the burner
controls to OFF, wait 5 minutes for gas to clear, and repeat the
lighting procedure.
Side Burner Ignitor Lighting
s Do not lean over grill while lighting.
1. Open lid during lighting. Turn on gas at LP Tank.
2. Turn sideburner knob to , and you will hear a clicking sound
as the burner is being ignited.
3. If ignition does NOT occur in 5 seconds, turn the burner
control OFF. Wait 5 minutes for gas to clear, and repeat
lighting procedure.
Side Burner Match Lighting
s Do not lean over grill while lighting.
1. Open lid during lighting. Turn on gas at LP Tank.
2. Place lit match near burner.
3. Turn sideburner knob to HIGH position. Be sure burner lights
and stays lit.
4. If ignition does NOT occur in 5 seconds, turn the burner
control knob OFF, wait 5 minutes for gas to clear, and repeat
the lighting procedure.
Rotisserie Match lighting hole
CAUTION
• Putting out grease fires by closing the lid is not
possible. Grills are well ventilated for safety reasons.
• Do not use water on a grease fire. Personal injury may
result. If a grease fire develops, turn knobs and LP tank
off.
8 • 464220008
• Do not leave grill unattended while preheating or
burning off food residue on high. If grill has not been
regularly cleaned, a grease fire can occur that may
damage the product. Follow instructions on General
Grill Cleaning and Cleaning The Burner Assembly to
prevent grease fires.
Before Your First Cookout
• Light burners, check to make sure they are lit, close the lid and
warm up grill on HIGH for 15 minutes. This curing of paint and
parts will produce an odor only on first lighting.
Burner Flame Check
• Light burner, rotate knobs from HIGH to LOW. You should see
a smaller flame in LOW position than seen on HIGH. Always
check flame prior to each use. If only low flame is seen refer to
"Sudden drop or low flame" in the Troubleshooting Section.
HI
LO
Hose Check
• Before each use, check to see if hoses are cut, worn or kinked.
Replace damaged hoses before using grill. Use only
valve/hose/regulator specified in the Parts List.
Normal
Hose
Kinked
Hose
Turning Grill Off
• Turn all knobs to OFF position. Turn LP tank off by turning
OPD hand wheel clockwise to a full stop.
• Plated wire grates: Wash grates with concentrated grill cleaner
or use soap and water solution. Dry thoroughly and store indoors
between cookouts.
• Plastic parts: Wash with warm soapy water and wipe dry.
s Do not use citrisol, abrasive cleaners, degreasers or a
concentrated grill cleaner on plastic parts. Damage to and failure
of parts can result.
• Porcelain grates: Because of glass-like composition, most
residue can be wiped away with baking soda/water solution or
specially formulated cleaner. Use non-abrasive scouring powder
for stubborn stains.
• Cooking surfaces: If a bristle brush is used to clean any of
the grill cooking surfaces, ensure no loose bristles remain on
cooking surfaces prior to grilling. It is not recommended to
clean cooking surfaces while grill is hot.
CAUTION
SPIDER ALERT!
SPIDER AND WEBS
INSIDE BURNER TUBE
Ignitor Check
• Turn gas off at LP tank. Push and turn burner control to .
"Clicking" should be heard and sparking seen each time
between collector box or burner and electrodes. See
"Troubleshooting" if no click or spark occurs.
Valve Check
• Important: Make sure gas is off at LP tank before checking
valves. Knobs lock in OFF position. To check valves, first
push in knobs and release, knobs should spring back. If knobs
do not spring back, replace valve assembly before using grill.
Turn knobs to LO position then turn back to OFF position.
Valves should turn smoothly.
General Grill Cleaning
• Keep the outside of your grill looking new by cleaning it once a
month with warm soap and water or a non-abrasive cleaner. If
you don’t have a grill cover, wipe off dust and grime before
starting your grill.
• Coating the cooking grids with spray-on cooking oil will keep the
food from sticking and make clean up easier. After cooking,
scrape the grates with a long handled, brass wire bristle brush.
• Check inside the grill bottom for grease build up and clean
often, especially after cooking fatty meat.
• Do not mistake brown or black accumulation of grease and
smoke for paint. Apply a strong solution of detergent and water
or use a grill cleaner with scrub brush on insides of grill lid and
bottom. Rinse and allow to completely air dry. Do not apply a
caustic grill/oven cleaner to painted surfaces.
If you notice that your grill is getting hard to light or that the
flame isn’t as strong as it should be, take the time to check and
clean the burners.
CONTROL PANEL
VALVE
In some areas of the country, spiders or small insects have been
known to create “flashback” problems. The spiders spin webs, build
nests and lay eggs in the grill’s burner tube(s) obstructing the flow of
gas to the burner. The backed-up gas can ignite in the tube behind
the control panel. This is known as a flashback and it can damage
your grill and even cause injury.
To prevent flashbacks and ensure good performance the burner
assembly should be removed from the grill and cleaned before use
whenever the grill has been idle for an extended period.
SPIDER WEBS
INSIDE TUBE
BURNER
464220008 • 9
Cleaning the Burner Assembly
Follow these instructions to clean and/or replace parts of burner
assembly or if you have trouble igniting grill.
1. Turn gas off at control knobs and LP Tank.
2. Remove cooking grates and heat diffusers.
3. Remove screws and flame carryover tubes from rear of
burners.
4. Remove screw and washers to disengage burner from
bracket on firebox.
5. Remove screws to detach electrode from burner. Electrode
should remain in firebox.
6. Carefully lift each burner up and away from valve openings.
Storing Your Grill
• Clean cooking grates.
• Store in dry location.
• When LP tank is connected to grill, store outdoors in wellventilated space and out of reach of children.
• Cover grill if stored outdoors.
• Store grill indoors ONLY if LP tank is turned off and
disconnected, removed from grill and stored outdoors.
• When removing grill from storage follow "Cleaning Burner
Assembly" instructions before starting grill.
We suggest three ways to clean the burner tubes. Use the one
easiest for you.
(A) Bend a stiff wire (a light weight coat hanger works well)
into a small hook. Run the hook through each burner
tube several times.
(B) Use a narrow bottle brush with a flexible handle (do not
use a brass wire brush), run the brush through each
burner tube several times.
(C) Wear eye protection: Use an air hose to force air into
the burner tube and out the burner ports. Check each
port to make sure air comes out each hole.
7. Wire brush entire outer surface of burner to remove food
residue and dirt.
8. Clean any blocked ports with a stiff wire such as an open
paper clip.
9. Check burner for damage, due to normal wear and corrosion
some holes may become enlarged. If any large cracks or
holes are found replace burner.
VERY IMPORTANT: Burner tubes must re-engage valve
openings. See illustrations at right.
10. Attach electrode to burner.
11. Carefully replace burners.
Correct
burner-to-valve
engagement
12. Attach burners to brackets on firebox.
13. Reposition flame carryover tubes and attach
to burners. Replace heat tents and
cooking grates.
Firebox
Flame
arryover tube
C
Food Safety
Food safety is a very important part of enjoying the outdoor
cooking experience. To keep food safe from harmful bacteria,
follow these four basic steps:
Clean: Wash hands, utensils, and surfaces with hot soapy water
before and after handling raw meat and poultry.
Separate: Separate raw meats and poultry from ready-to-eat
foods to avoid cross contamination. Use a clean platter and
utensils when removing cooked foods.
Cook: Cook meat and poultry thoroughly to kill bacteria. Use a
thermometer to ensure proper internal food temperatures.
Chill: Refrigerate prepared foods and leftovers promptly.
For more information call: USDA Meat and Poultry Hotline at
1-800-535-4555 (In Washington, DC (202) 720-3333, 10:00 am4:00 pm EST).
How To Tell If Meat Is Grilled Thoroughly
• Meat and poultry cooked on a grill often browns very fast on the
outside. Use a meat thermometer to be sure food has reached
a safe internal temperature, and cut into food to check for
visual signs of doneness.
• Whole poultry should reach 180° F; breasts, 170° F. Juices
should run clear and flesh should not be pink.
• Hamburgers made of any ground meat or poultry should reach
160° F, and be brown in the middle with no pink juices. Beef,
veal and lamb steaks, roasts and chops can be cooked to 145°
F. All cuts of pork should reach 160° F.
• NEVER partially grill meat or poultry and finish cooking later.
Cook food completely to destroy harmful bacteria.
• When reheating takeout foods or fully cooked meats like hot
dogs, grill to 165° F, or until steaming hot.
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