Char-Broil 3201560 User Manual

0420110103201560 • 04201113

Smoker, BBQ and Grill

Tools needed for

assembly:

2 Adjustable Wrenches

7/16” Open-End Wrench

Flat Screwdriver

Hammer

THIS UNIT IS HEAVY. DO NOT assemble without helper.

Some parts may contain sharp edges - especially as noted in
manual. Wear protective gloves if necessary.

Read and follow all safety statements, warning, assembly
instructions and use & care directions before attempting to
assemble and cook.

CARBON MONOXIDE HAZARD

Burning charcoal inside can kill

you. It gives off carbon monoxide,

which has no odor. NEVER burn

charcoal inside homes, vehicles

or tents.

42802119 (01-09-04)

STOP!

Missing a part?

No need to go back to the store!

The store where you made your purchase
does not stock parts for this item. If you
need parts, whether they are missing or
damaged, call the Customer Service toll
free Help Line.

Call us and we will gladly ship

the part you need

FREE OF CHARGE.

ITEM DESCRIPTION
55700193 SMOKER CHAMBER KIT
55700194 FIREBOX KIT
55700195 WOOD SHELF KIT
55700442 AXLE KIT
55700443 WHEEL KIT
55700198 LEG BRACE KIT
55700199 SMOKESTACK KIT
55700200 SHORT LEG KIT
55700201 LONG LEG KIT
55700202 SHELF BRACKET KIT
55700203 COVER PLATE KIT
55700204 DOOR LATCH KIT
55700205 LOGO PLATE KIT
55700206 8” WOOD HANDLE KIT
55700192 BUTTERFLY DAMPER KIT
42000010 HARDWARE BAG
10000074 LEG CAPS
40009916 LARGE PORCELAIN GRATE SET
40009925 SMALL PORCELAIN GRATE
40022811 FIRE GRATE SET (3)
46030090 WOOD STORAGE RACK

PARTS LIST

44830150 GREASE CLIP
40003010 OPTIONAL TEMPERATURE GAUGE
42802119 ASSEMBLY INSTRUCTIONS

Call Our Help Line

FIRST, GET A HELPER! This unit is heavy and requires a second person for lifting and moving. NEXT, pick a suitable location to

work. Open the carton and slit the corners so that the carton lays flat. This will give you a protective work surface during assembly.

1

TO BEGIN ASSEMBLY, build two leg assemblies by sliding the long leg sections into the short leg sections.

Short leg section

Long leg section

Attach leg braces to the outside of one leg assembly using #10-24x1¾” screws and #10-24 flange nuts. Make sure slotted
(oval) hole is toward bottom of leg. Do not fully tighten screws until Step 8 is complete.

2

Leg brace

Leg brace

Slotted
hole

Lay the leg assembly on its side with legs braces pointing upward. Insert the wood rack hooks into leg holes and swing rack
upward, parallel to leg braces.

3

Wood rack

4

With the aid of a helper, place leg holes of remaining leg assembly over wood rack hooks and rotate leg assembly until it meets
the leg braces. Make sure both short legs are at one end of the rack and both long legs at the other end. Attach to leg braces
using #10-24x1¾” screws and #10-24 flange nuts. Do not fully tighten screws until Step 8 is complete.

Short leg

Long leg

Short leg

Long leg

Insert a cotter pin into the hole at one end of the axle and bend the ends of the pin back so that it cannot be removed. Slide a
wheel onto the axle. Slide the axle through the holes at the ends of the short legs. Slide remaining wheel onto axle and secure

5

with remaining cotter pin.

Cotter pin

Axle

6

Cotter pin

NOTE: Smoker chamber door not pictured

for clarity.

Stand the leg assembly on end, wheels
down. Stand the smoker chamber on its
solid end, open end up. Place leg assembly
against chamber, aligning holes in legs with
holes in chamber. Attach legs to chamber
using four 1/4-20x2” screws and 1/4-20
flange nuts. Insert screws from outside,
flange nuts inside chamber.

FULLY TIGHTEN ALL SCREWS AND
NUTS AT THIS TIME.

Wheels down

Open end up

Smoker chamber