Char-Broil 15601632 User Manual
I N F R A R E D
14601632
Product Guide
Gas (LPG)
IMPORTANT: Fill out the product record information below.
Serial Number
See rating label on barbecue for serial number.
Date Purchased
Note: Sales docket must be kept as proof of
purchase date.
For use with bottled propane gas only
For Outdoor Use Only
For support with your new
barbecue, please call us at
OZtrail Leisure Products (07) 3193 1110
or e-mail at service@oztrail.com.au
© 2013 Char-Broil, LLC • Columbus, GA 31902 • Printed in China • Assembly Instructions © 2013
42805162 - 01/21/14
TABLE OF CONTENTS
For Your Safety...........................................................................2-3
DANGER
Use and Care ...........................................................................4-9
Limited Warranty..........................................................................10
Parts Diagram..............................................................................11
Assembly.................................................................................12-21
Troubleshooting......................................................................22-24
FOR YOUR SAFETY
Safety Symbols
The symbols and boxes shown below explain what each heading
means. Read and follow all of the messages found throughout
the manual.
WARNING
If you smell gas:
1. Shut off gas to the barbecue, if possible.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from the
barbecue and immediately call your gas
supplier or your fire department.
WARNING
1. Do not store or use petrol or other
flammable liquids or vapors in the vicinity of
this or any other appliance.
2. A gas cylinder not connected for use shall not
be stored in the vicinity of this or any other
appliance.
WARNING: Indicates a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
CAUTION
CAUTION: Indicates a potentially hazardous situation or
unsafe practice which, if not avoided, may result in minor
or moderate injury.
DANGER
DANGER: Indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
INSTALLER/ASSEMBLER:
Leave this manual with consumer.
CONSUMER:
Keep this manual for future reference.
CAUTION
For residential use only. Do not use for commercial
cooking.
THIS BARBECUE IS FOR OUTDOOR USE ONLY.
WARNING
Failure to follow all manufacturer’s instructions could result
in serious personal injury and/or property damage.
CAUTION
Read and follow all safety statements, assembly
instructions, and use and care directions before attempting
to assemble and cook.
CAUTION
Some parts may contain sharp edges. Wear protective
gloves if necessary.
2
Gas Installation Codes
The barbecue is certified to AS 4557 by SAI Global
Barbecue must be used in accordance with the
installation requirements of your local gas supply
authority, and the appropriate installation standard
AS 5601.
Specification
Gas consumption @ 2,75 kPA
WARNING
Do not attempt to repair or alter the
hose/valve/regulator for any “assumed” defect. Any
modification to this assembly will void your warranty
and create the risk of a gas leak and fire. Use only
authorized replacement parts supplied by
manufacturer.
1 main burner total 13.7 MJ/h
Overall Dimensions
Height lid closed - 97 cm
Width - 58 cm
Depth - 60 cm
Injector size
Main burners - 1,07 mm
Gas Connection Requirements.
The regulator supplied with the barbecue must be used.
The regulator is supplied with a POL cylinder connection
for connection to a 9 kg gas cylinder.
The regulator supplied has a outlet pressure of 2.75 kPa
This pressure is preset and cannot be adjusted.
USE OF APPLIANCE UNDER
Recommended Maintenance
Each Use
Clean and oil cooking grate assemblies
Clean/Inspect firebox
Clean grease tray
Check gas supply hose for cracks/leaks
Check gas regulator for leaks
Check that all gas fittings are tight
Every 6 months
Clean/Inspect burners and venturis
Check burners for corrosion
Others
Leak checks as specified in guide
OVERHEAD
While acceptable locations to use the barbecue are shown
on page 6, Char-Broil recommends not to use the
barbecue under any overhead. The smoke from cooking,
especialy with IR cooking, contains grease particles which
will deposit on the overhead.
WARNING
Never operate this barbecue for more then 10
minutes on high with hood closed.
3
USE AND CARE
WARNING
•
Do not store spare gas cylinder/s near this
barbecue; use only the cylinder storage facility
provided.
•
If this warning is not followed, a fire causing
injury or damage may occur.
• If you see, smell or hear gas escaping,
immediately get away from the gas
cylinder/barbecue and call your fire department.
Gas Cylinder
• The gas cylinder used with your barbecue must meet the
following requirements:
• Use gas cylinders only with these required measurements:
30.5 cm diameter x 45.7 cm tall with 9 kg. capacity maximum.
This is the minimum cylinder that can be used.
•
Gas cylinder must be arranged for vapor withdrawal and include
collar to protect gas cylinder valve. Always keep gas cylinders in
upright position during use, transit or storage.
Gas Cylinder Removal, Transport and Storage
• Turn OFF all control knobs and gas cylinder valve. Turn coupling
nut clockwise to disconnect. Lift gas cylinder up and out of base.
Do not store a gas cylinder in enclosed spaces
•
such as a carport, garage, porch, covered
patio or other building. Never leave a gas cylinder
inside a vehicle which may become overheated
by the sun.
• Do not store a gas cylinder in an area where children play.
• Always disconnect regulator from cylinder, never disconnect
hose from barbecue. Gas hoses are factory fitted and
leak tested.
Do not subject gas cylinder to excessive heat.
•
Cylinder Valve
CAUTION
Gas cylinder in upright position for vapor withdrawal
Ensure gas cylinder conforms to Australian Standard
•
AS2469 and is less than 10 years old, or re-certified
if older than 10 years.
LPG (Liquefied Petroleum Gas including Propane)
• LPG is nontoxic, odorless and colorless when produced. For
Your Safety, LPG has been given an odor (similar to rotten
cabbage) so that it can be smelled.
• LPG is highly flammable and may ignite unexpectedly when
mixed with air.
Gas Cylinder Filling or Exchange
• Use only licensed and experienced gas dealers or exchange
at a reputable cylinder exchange outlet.
• A frosty regulator indicates gas overfill. Immediately close gas
cylinder valve and call local gas dealer for assistance.
• Do not release liquid propane gas into the atmosphere.
This is a hazardous practice.
• To remove gas from cylinder, contact a gas dealer or call a
local fire department for assistance.
WARNING
Grease Fires
•Putting out grease fires by closing the lid is not
possible. Barbecue are well ventilated for safety reasons.
•Do not use water on a grease fire. Personal injury may
result. If a grease fire develops, turn knobs and LPG tank
off.
• If barbecue has not been regularly cleaned, a grease fire
can occur that may damage the product. Pay close
attention while preheating or burning off food residue to
insure that a grease fire does not develop. Follow
instructions on General Barbecue Cleaning and Cleaning
The Burner Assembly to prevent grease fires.
•
The best way to prevent grease fires is
regular cleaning of the barbecue.
• Barbecue is not intended to be installed in or on a boat.
•
Barbecue is not intended to be installed in or on a
caravan.
• Never attempt to attach this barbecue to the selfcontained gas system of a caravan.
• Do not use barbecue until leak-tested.
• If a leak is detected at any time, STOP.
•
If you cannot stop a gas leak, immediately close
gas cylinder valve and call gas supplier or your fire
department!
4
Gas Cylinder Leak Test
For your safety
• Leak test must be repeated each time gas cylinder is exchanged
or refilled.
• Do not smoke during leak test.
• Do not use an open flame to check for gas leaks.
• Barbecue must be leak tested outdoors in a well-ventilated area,
away from ignition sources such as gas fired or electrical
appliances. During leak test, keep barbecue away from open flames
or sparks.
• Use a clean paintbrush and a 50/50 mild soap and water
solution.
in figure below.
•
Do not use household cleaning agents. Damage to gas
train components can result.
Brush soapy solution onto areas indicated by arrows
NOTE: The connection to
the gas cyl inder is an
‘ANTI-CLOCKWISE connection.’
Ensure the connection
is tightened firmly. Normally
1
only 1-1
assembly connection should
remain visible.
threads of the hose
2
/
Direction for
tightening
Leak Testing Valves, Hose and Regulator
1. Turn control knob to OFF.
2. Be sure regulator is tightly connected to LPG cylinder.
3. Completely open LPG cylinder valve by turning hand wheel
counterclockwise. If you hear a rushing sound, turn gas off
immediately. There is a major leak at the connection. Correct
before proceeding.
4. Brush soapy solution onto areas circled below.
POL Fitting
Gas Cylinder
Connection to Regulator
WARNING
If “growing” bubbles appear do not use or move the gas
cylinder. Contact a gas supplier or your fire
department!
Connecting Regulator to the Gas Cylinder
1. Gas cylinder must be properly secured onto barbecue. (Refer to
assembly section.)
2. Turn all control knobs to the OFF position.
3. Turn gas cylinder OFF by turning hand wheel clockwise to a
full stop.
4. Prior to connecting check o ring on regulator nipple
for damage. Replace if damaged.
5. Hold regulator and insert nipple into
coupling nut, holding regulator in a
valve so as not to cross-thread the connection.
cylinder valve. Tighten the
straight line with gas cylinder
5/8”-18 UNF SAE
Control Panel not
shown for clarity.
5. If growing bubbles appear, there is a leak. Close LPG
cylinder valve immediately and retighten connections. If leaks
cannot be stopped do not try to repair. Call for
replacement parts. Order new parts by giving the serial, model
number and name and part number of items needed (see
parts list) to the number listed on
front cover.
6. Always close LPG cylinder valve after performing leak test by
turning hand wheel clockwise.
5
THIS BARBECUE SHALL ONLY BE USED IN AN ABOVE GROUND OPEN AIR SITUATION WITH NATURAL
VENTILATION, WITHOUT STAGNANT AREAS, WHERE GAS LEAKAGE AND PRODUCTS OF COMBUSTION
ARE RAPIDLY DISPERSED BY WIND AND NATURAL CONVECTION.
ANY ENCLOSURE IN WHICH THE BARBECUE IS USED SHALL COMPLY WITH ONE OF THE FOLLOWING:
• AN ENCLOSURE WITH WALLS
ON ALL SIDES, BUT AT LEAST
ONE PERMANENT OPENING AT
GROUND LEVEL AND NO
OVERHEAD COVER
• WITHIN A PARTIAL
ENCLOSURE THAT INCLUDES
AN OVERHEAD COVER AND NO
MORE THAN TWO WALLS
• WITHIN A PARTIAL
ENCLOSURE THAT INCLUDES
AN OVERHEAD COVER AND
MORE THAN TWO WALLS, THE
FOLLOWING SHALL APPLY:
(i) AT LEAST 25% OF THE TOTAL
WALL AREA IS COMPLETELY
OPEN: AND
(ii) AT LEAST 30% OF THE
REMAINING WALL AREA IS
OPEN AND UNRESTRICTED
• IN THE CASE OF BALCONIES,
AT LEAST 20% OF THE TOTAL
OF THE SIDE, BACK AND FRONT
WALL AREAS SHALL BE AND
REMAIN OPEN AND
UNRESTRICTED
• DO NOT USE YOUR BARBECUE
IN GARAGES, PORCHES,
BREEZEWAYS, SHEDS OR
OTHER ENCLOSED AREAS.
YOUR BARBECUE IS TO BE
USED OUTDOORS ONLY.
Refer below.
• THE BARBECUE IS NOT
INTENDED TO BE INSTALLED IN
OR USED ON RECREATIONAL
VEHICLES AND/OR BOATS AND
SHOULD NOT BE PLACED
ADJACENT TO OR UNDER ANY
SURFACE THAT WILL BURN.
• DO NOT OBSTRUCT THE FLOW
OF COMBUSTION AND
VENTILATION AIR AROUND
THE BARBECUE HOUSING
WHILST IN USE.
The following diagrams are examples of outdoor areas.
These same principles apply to canopy or shaded cloth areas.
Open side at
least 25% of total
wall area
30% or more in total of
the remaining wall area
is open and unrestricted
Both ends
open
30% or more in total of
the remaining wall area
is open and unrestricted
Open side at
least 25% of total
wall area
6
WARNING
For Safe Use of Your barbecue and to Avoid Serious
Injury:
• The use of alcohol, prescription or non-prescription
drugs may impair the consumer's ability to properly
assemble or safely operate the barbecue.
• When cooking, the barbecue must be on a level, stable
surface in an area clear of combustible material.
• Do not leave barbecue unattended. Keep children and
pets away from the barbecue at all times.
•
Do not cover grates with aluminum foil or any other
material. This will block burner ventilation and create a
potentially dangerous condition resulting in property
damage and/or personal injury.
• Do not move the barbecue when in use.
• This barbecue is not intended for and should never be
used as a heater.
• This barbecue will be hot during and after use. Use
insulated oven mitts or gloves and long-handled
barbecue utensils for protection from hot surfaces or
splatter from cooking liquids.
• Keep appliance area clear and free from materials that
burn.
• Keep barbecue area clear and free from combustible
materials, petrol and other flammable vapors and
liquids.
• Keep fuel supply hose away from any heated surfaces.
• Use only in well-ventilated space. NEVER use
barbecue
in enclosed space such as carport, garage, porch,
covered patio, or under an overhead structure of any
kind.
• Use barbecue at least 1 m from any wall or surface.
Maintain 3 m clearance to objects that can catch fire or
sources of ignition such as pilot lights on water heaters,
live electrical appliances, etc.
• Apartment Dwellers:
Check with management to learn the requirements and
fire codes for using a barbecue in your
apartment complex. If allowed, use outside on the ground
floor with a 1 meter clearance from walls or rails. Do
not use on or under balconies.
• NEVER attempt to light burner with any type of
closed cover . A buildup of non-ignited gas inside a
closed barbecue is hazardous.
• Never operate barbecue with LPG cylinder out of
correct position specified in assembly instructions.
• Always close LPG cylinder valve and remove coupling
nut before moving LPG cylinder from specified
operation position.
Safety Tips
• Before opening LPG cylinder valve, check the coupling nut for
tightness.
• When this barbecue is not in use, turn off control knob and LPG
cylinder valve.
• The grease tray must be inserted into barbecue and emptied
after each use.
• If you notice grease or other hot material dripping from
barbecue onto valve, hose or regulator, turn off gas supply at
once. Determine the cause, correct it, then clean and inspect
valve, hose and regulator before continuing. Perform a leak
test.
• Do not store objects or materials under the barbecue
enclosure that would block the flow of combustion air to the
underside of either the control panel or the firebox bowl.
• The regulator may make a humming or whistling noise during
operation. This will not affect safety or use of the barbecue.
• If you have an barbecue problem see the "Troubleshooting
Section".
• If the regulator frosts, turn off barbecue and LPG cylinder valve
immediately. This indicates a problem with the cylinder and it
should not be used on any product. Return to supplier!
• Clean barbecue often, preferably after each cookout. If a bristle
brush is used to clean any of the barbecue cooking surfaces,
ensure no loose bristles remain on cooking surfaces prior to
barbecuing. It is not recommended to clean cooking surfaces
while barbecue is hot.
1 m
1 m
7
Ignitor Lighting
READ INSTRUCTIONS BEFORE LIGHTING.
Do NOT lean over barbecue while lighting.
1. Turn gas burner control valve to .
2. Turn ON gas at LPG gas cylinder.
3. Open the barbecue lid.
4. Press and turn the control knob to the
5. Push and hold ELECTRONIC IGNITOR button until
the burner lights.
6. Once the burner has ignited, turn the control knob to
the desired setting.
7. If ignition does not occur in 5 seconds, turn the burner
control knob to , wait 5 minutes, and repeat lighting
procedure.
If ignition still does not occur, follow match-
lighting instructions.
position.
WARNING
Turn control knob and LPG cylinder OFF when not in
use.
CAUTION
If ignition does NOT occur in 5 seconds, turn the
control knob to , wait 5 minutes and repeat the
lighting procedure. If the burner does not ignite with
the valve open, gas will continue to flow out of the
burner and could accidently ignite with risk of injury.
Match-Lighting
Do NOT lean over barbecue while lighting.
1.Turn gas burner control valve to .
2.Turn ON gas at LPG cylinder.
3. Open barbecue lid.
4. Insert match into match holder. Strike match. Place lit
match into match light hole at the rear of the barbecue
bottom, shown “A”. Make sure lit match is placed inside
through the hole and near burner.
5.Push in and turn control knob to position 5 . Be sure
burner lights and stays lit.
A
Rotate Match
Light Hole
Cover
Match Light Hole
View is from
rear of appliance
Burner Flame Check
• Light burner. Looking through the match light hole underneath
the barbecue, you should see the flame height as shown
below. Turn control knob from position 5 to 1 . The Flame
height should decrease. Always check flame prior to each use.
If only low flame is seen refer to "Sudden drop or low flame" in
the Troubleshooting Section.
High Flame
Low Flame
Turning Barbecue Off
• Turn control knob to position. Turn LPG cy linder
by turning hand-wheel clockwise to a full stop.
OFF
OFF
Ignitor Check
• Turn gas off at LP cylinder. Press and hold electronic
ignitor button. "Click" should be heard and spark seen each
time in each collector box or between burner and electrode.
See "Troubleshooting" if no click or spark.
Valve Check
• Important: Make sure gas is off at LPG cylinder
before checking valve. Knob locks in position. To
check valve, first push in knob and release, knob should
spring back. If knob does not spring back, replace valve
assembly before using this barbecue. Turn knob to
position 1 then turn back to position. Valve should
turn smoothly.
OFF
Hose Check
• Before each use, check to see if hose is cut, worn or
kinked. Replace damaged hose before using applaince.
Use only valve/hose/regulator specified by
manufacturer.
Normal
Hose
Kinked
Hose
General Barbecue Cleaning
• Meat Thermometer: Do not immerse or soak in water.
Wash with warm soapy water and wipe dry.
• Do not mistake brown or black accumulation of grease and
smoke for paint. Interiors are not painted at the factory
(and should never be painted). Apply a strong solution
of detergent and water or use a barbecue cleaner with scrub
brush on insides of barbecue lid and bottom. Rinse and
allow to completely air dry. Do not apply a caustic
barbecue/oven cleaner to painted surfaces. A black surface
improves the appliances performance.
• Plastic parts: Wash with warm soapy water and wipe dry.
Do not use citrisol, abrasive cleaners, degreasers or a
concentrated barbecue cleaner on plastic parts. Damage to and
failure of parts can result.
• Painted surfaces: Wash with mild detergent or nonabrasive cleaner and warm soapy water. Wipe dry with a
soft non-abrasive cloth.
•
Cooking surfaces: If a bristle brush is used to clean any
of the barbecue cooking surfaces, ensure no loose bristles remain
on cooking surfaces prior to barbecuing. It is not recommended
to clean cooking surfaces while barbecue is hot.
8
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