Char-broil 12601688, 12601663, 12601664, 12601578, 12601559 User Manual

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Page 1
Assembly
Guide
Model Numbers:
12601559 12601578 12601663 12601664 12601665 12601688 12601514 12601514-C1
ELECTRIC
(English)
Page 2
2
ASSEMBLY GUIDE
A, B, C, Assembly:
CAUTION: For your safety, before operating, Read Product Guide & Outdoor Cooking Guide
provided with this grill.
*SAFETY First…..Grill components may have sharp edges. Be careful when handling grill parts
during assembly. We suggest that you wear a sturdy pair of leather gloves while handling the grill parts.
BEFORE You begin assembly of your grill….
1. Carefully remove all components from the carton.
2. Familiarize yourself with the components and hardware used for assembly.
3. Please note that hardware used for assembly may not be shown actual size..
4. After removing components from the carton, split the carton open and use it as a soft, scratch-free work pad to assemble your grill.
BEFORE You Grill….
1. Read Product Guide & Outdoor Cooking Guide
2. Position Grill Safely away from walls & structures.
3. Pre– Heat Grill—15 minutes on 5 , High to season grill.
NOTE….
Installer: Leave instructions with the grill.
Consumer: Retain instructions for reference. Grill must be installed in accordance with local codes…..
Designed for outdoor use only…
Read all instructions before operating…
TOOLS REQUIRED FOR ASSEMBLY
(Not Supplied)
Phillips Head
Screwdriver
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Small Adjustable
Wrench
Page 3
3
ASSEMBLY GUIDE
A
O
Grill Parts Diagram
H
F
D
w
Q
V
G
X
R
L
U
Key Qty Description
A 1 Grill Lid B 1 Lower Body C 1 Controller D 1 Element Assembly E 1 Wire Shelf F 1 G 1 H 1 Lid I 1 J 2 K 1 L 1 Front Leg Set
Wind Shield Towel Bar
Handle Control Panel Wheel Rear Leg Set
I
C
N
P
U
T
Key Qty Description
M 1 N 2 O 1 P 2 Q 1 R 1 S 1 T 1 U 2 Leg Cap V 1 Heat Shield W 1 Inner Reflector (Porcelain Bowl) X 1 Bezel
Grease Tray Hubcap Warming Rack Axle Heat Indicator Cooking Grate Cart Base Cart Bracket
B
B
E
K
S
M
Key Qty Description
Y 1 Grease Tray Guide 1 Hardware Pack — 1 Assembly Guide, English — 1 Assembly Guide, Spanish, optional — 1 Assembly Guide, French, optional —
1 Product Guide, English
optional
1 Product Guide, Spanish, — 1 Product Guide, French, —
1 Grilling Guide, English — 1 Grilling Guide, Spanish, web only — 1 Grilling Guide, French, optional
J
Y
optional
NOTE: Some grill parts shown in the parts list may differ slightly in appearance from those on
your particular model.
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Page 4
4
ASSEMBLY GUIDE
Step 1–
Part Qty
A1– 1
Cart Base
A2–
Front Leg Set
A3– 1
Rear Leg Set
A4–
Wheels
A5–
Hubcap
Attach Front Leg Set (A2) to the Cart Base (A1) using 2 1/4-20 screws. Attach Rear Leg Set (A3) to the Cart Base (A1) in the
1
2 2
.
1/4x20-1/2"
(qty 4)
GRILL CART Assembly
screw
Fasteners
Wheel Retaining
Axle Bolt
(qty 2)
After cart assembly, if your cart does not sit level, use these screws to
Clip
(qty 2)
3/8-16 Nut
(qty 2)
A3
Step 2
Axle Nut
3/8-16
Attach 2 Axle Bolts to the Rear Leg Set (A3), thread a 3/8-16 nut as shown and tighten securely using a small adjustable wrench. Slide a Wheel (A4) over an Axle Bolt and secure using a Wheel Retaining Clip. Repeat for other side. Position and Snap into place the
Axle Bolt
A2
A1
1/4-20 Screws
(4 each)
Wheel Retaining Clip - Install after placing wheel on the axle.
A5
A4
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Position wheel as shown
Page 5
5
ASSEMBLY GUIDE
A6 A7
– –
A8
Part Qty
Cart Bracket Wire Shelf Leg End Cap
GRILL CART Assembly
Fasteners
1 1
2
.
1/4-20 Nut
1/4-20 Nut
(qty 4)
1/4x20-2"
#10x3/8"
screw
(qty 2)
screw
(qty 4)
A6
A7
Step 3 - Carefully turn the Cart Assembly over and allow it to rest on the tops of the leg assemblies. Spread the leg assemblies apart just far enough to allow the insertion of the Wire Shelf
(A7) into the 4 leg holes. Assemble the Cart Bracket (A6) to the Cart Assembly by inserting 4
each 1/4-20x2" screws int0 into corresponding holes as shown. Allow the Cart Bracket to rest on the floor, this will help with alignment. Secure with 4 each, 1/4-20 nuts using a small adjustable wrench, not supplied. FINGER TIGHTEN ONLY AT THIS POINT. The bracket will be tightened in step B2. Be sure to install Cart Bracket (A6) on the side shown. Once complete -leave the cart in the upside down position. Lastly, insert the Leg End Caps (A8) into the front
A7
Place the Grill Bottom on the carton pad upside down in preparation for the next step.
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1/4-20x2" screws
A8
A6
#10x3/8" screws
Page 6
6
ASSEMBLY GUIDE
Part Qty.
B1– Lower Body 1
GRILL BODY Assembly
Fasteners
B2– Wind Shield 1
B3– Grill Lid 1
ASSEMBLY
Step 1 - Attach the Lower Body Assembly (B1) to the
Cart Assembly by aligning the studs on the bottom of the
grill with the corresponding holes in the tops of the leg assemblies. Secure with 7 each 10-24 nuts. A Nut Driver (not supplied) will work nicely for this step.
Studs located on Lower Body Assembly
B1
10-24x3/8"
screw
(qty 3)
1/4-20x3/4"
Hinge screw
(qty 2)
Fiber Washer
(qty 5)
Step 3 - Attach the Wind Shield (B2) to the Lower Body (B1)
by aligning the holes in the panels with the corresponding holes in the Lower Body. Secure with 3 10-24 nuts, 3 10-24x3/8" Screws, and 3 fiber washers. The Wind Shield will rest inside the Lower
Body.
10-24
Nuts
(3 each)
Fiber
Washer
(3 each)
B2
B1
1/4-20 Nut
10-24x3/8"
(3 each)
(qty 2)
Screws
10-24 Nut
(qty 10)
Cart Bracket
B1
Step 2 - With the legs assembled to the Lower
Body, tighten the 4 screws holding the Cart
Bracket in place. Once complete, turn the grill over
to the upright position.
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Step 4 - Attach the Grill Lid (B3) by aligning the hinge holes
in the lid to the matching holes in the Wind Shield (B2). Insert 2 Hinge Screws into the holes and secure with 2 1/4-20 nuts and two Fiber washers from the inside of the grill.
B3
Fiber
Washer
(2 each)
1/4-20x3/4"
Hinge
Screws
(2 each)
1/4-20
Nuts
(2 each)
Page 7
7
ASSEMBLY GUIDE
GRILL FINAL Assembly
Part Qty.
C1 – 1
C2 – C3 –
Cooking Grate
Warming Rack Grease tray
1
1
NOTE: The Cooking Grate may have sharp edges. Be very careful when handling the Cooking Grate. You should wear gloves when handling the Cooking Grate.
Step 1 - With the Grill Lid open, place the Cooking Grate (C1)into the Lower Body, allowing it to rest on the three brackets
spaced around the Lower Body. Be sure the slots in the Cooking Grate are facing the front of thegrill. Place the Warming Rack (C2) into position by first hooking the center pins into the wind shield, then rotate the warming rack down into position.
C1
Slots to the front of the grill.
C2
Step 2 - Install the Grease Tray (C3) by sliding the tray onto the Grease Tray Rails from the rear of the grill. Note: The
Grease
Tray
Rails
C3
Fig. A
Grease
Tray
Rail Stops
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Page 8
8
ASSEMBLY GUIDE
Part Qty.
GRILL FINAL Assembly
C4 – C5 –
Controller Lid Handle
1
Fasteners
1
10-24x3/8"
screw
(qty 2)
Fiber Washer
(qty 2)
NOTE: Be sure to press the controller into the receptacle as far as it will go. Route the controller cord BEHIND the towel bar as shown.
Step 3 - Install the Controller (C4) into the receptacle. Be sure to route the controller cord behind the towel bar when
installing the controller. The control knob should be facing up as you engage the tip of the controller into the receptacle. Push the controller in all the way until you hear a click, this will ensure your controller is installed properly.
Receptacle
Towel Bar
Controller
C4
Step 4 - Install the Lid Handle with 2 10-24x3/8" screws and 2 fiber washers as shown.
Ground Fault Interrupter
Since 1971 the National Electric Code (NEC) has
required Ground Fault Interrupter devices on all outdoor circuits.
If your residence was built before 1971, check with a
qualified electrician to determine if a Ground Fault Interrupter protector exists.
Do not use this appliance if the circuit does not
have GFI protection.
Do not plug this appliance into an indoor circuit.
Fiber
Washer
(2 each)
10-24x3/8"
Screws
(2 each)
C5
Controller Tip
Congratulations! You have successfully completed the assembly of your grill.
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