Char-Broil 12101550 User Manual

Download

Page 1

Smoker, Roaster & Grill Product Guide Model 12101550

Estimated Assembly Time: 1 Hour

IMPORTANT: Fill out the product record information below.

Serial Number

Date Purchased

See rating label on unit for serial number.

FOR OUTDOOR USE ONLY

CAUTION:

Read and follow all warnings and instructions before assembling and using the appliance.

INSTALLER/ASSEMBLER:

Leave this manual with consumer.

CONSUMER:

Keep this manual for future reference.

If you have questions or need assistance during assembly, please call .

To insure your satisfaction and for follow-up service, register your appliance online at www.charbroil.com/register

The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera®; Charcoal2Go®; Char-Broil®; American Gourmet®; Bandera®; Brush Hawg®; CB 940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; Everybody Grills®; Grill 2 Go®; Grill 2 Go® Express®; Grill Lovers®; Infrared Grilling That’s All About U®; Keepers of the Flame®; Magneto®; New Braunfels Smoker Company®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Pro-Sear®; RED®; Quantum®; Santa Fe®; Sear and Grill®; Sierra®; Signature Series®; Sure2Burn®; The Big Easy®; U®; Wild West Tradition®; and the following marks:

® ®

WARNING:

Failure to follow all manufacturer’s instructions could result in serious personal injury and/or property damage.

CAUTION:

Some parts may contain sharp edges – especially as noted in the manual! Wear protective gloves if necessary.

1-800-241-7548

The following are trademarks of W.C. Bradley Co.:America's Legendary Barbeque Company™; Advantage Series™; Auto-Clean™;Chef Tested™; Commercial Series™; Designer Series™;; Diamond Flame™; Double Chef™; Everybody Outside™; FastStart™; FlavorMaster™; Front Avenue™; Grill 2 Go® Advantage™; Grill 2 Go® Ice™; Hog and Yard Bird™; H20 Smoker™; Infrared. Grilling’s Juicy Little Secret™; Incredible Taste. Infallible Results™; Infrared Inside™; Let’s Grill Something Together™; Longhorn™;; Precision Flame™; Quick2Burn™; QuickSet™; Ready When You Are™; Season, Set, And Savor™; Sizzle On The Grill™; SureFire™; Torchfork™; Trentino™; Universal Grill Parts™; You Bring the Party™ TEC™ is a trademark of Tec Infrared Grills.

TM REVISION 08

12101550• 42804578 • 01-05-11

Page 2

TABLE OF CONTENTS

Product Record Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

DANGER

For Your Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Safety Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Installation Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Food Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Use and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10

Limited Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Parts List/ Parts Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-16

Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-20

Registration Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

This instruction manual contains important information necessary for the proper assembly and safe use of the appliance.

Follow all warnings and instructions when using the appliance.

Do not use this appliance on or under any apartment or condominium balcony or deck.

Safety Symbols

The symbols and boxes shown below explain what each heading means. Read and follow all of the messages found throughout the manual.

DANGER

1. Never operate this appliance unattended.

2. Never operate this appliance within 10ft (3m) of any structure, combustible material or other gas

cylinder.

3. Never operate this appliance within 25 ft (7.5 m) of any flammable liquid.

4. If a fire should occur, keep away from the

appliance and immediately call your fire

department.

Failure to follow these instructions could result in fire, explosion or burn hazard, which could cause property damage, personal injury or death.

DANGER

If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odor continues, keep away from the appliance and immediately call your fire department.

Failure to follow these instructions could result in fire or explosion, which could cause property damage, personal injury or death.

DANGER: Indicates an imminently hazardous situation

which, if not avoided, will result in death or serious injury.

WARNING

WARNING: Indicates an potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION

CAUTION: Indicates a potentially hazardous situation or unsafe practice which, if not avoided, may result in minor or moderate injury.

Page 2

WARNING

Do not attempt to repair or alter the hose/valve/regulator for any “assumed” defect. Any modification to this assembly will void your warranty and create the risk of a gas leak and fire. Use only authorized replacement parts supplied by manufacturer.

CAUTION

For residential use only. This appliance is not intended for commercial use.

Page 3

Installation Safety Precautions

• Use your appliance, as purchased, only with LP (propane) gas

and the regulator/valve assembly supplied.

• The appliance installation must conform with local codes, or in their absence of local codes, with either the National Fuel Gas

Code, ANSI Z223.1/ NFPA 54, Natural Gas and Propane Installation Code, CSA B149.1, and Propane Storage and Handling, CSA B149.2, Canadian Electrical Code, CSA C22.1 or the Standard for Recreational Vehicles,

ANSI A 119.2/NFPA 1192, and CSA Z240 RV Series, Recreational Vehicle Code, as applicable.

• This appliance is not for use in or on recreational vehicles

and/or boats.

• This appliance is safety certified for use in the United States. Do not modify for use in any other location. Modification will result in a safety hazard.

WARNING

CALIFORNIA PROPOSITION 65

1. Combustible by-products produced when using this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

2. This product contains chemicals, including lead and lead compounds, known to the State of California to cause cancer, birth defects or other reproductive harm.

Wash your hands after handling this product.

Page 3

Page 4

Food Safety

Food safety is a very important part of enjoying the outdoor cooking experience. To keep food safe from harmful bacteria, follow these four basic steps:

Clean: Wash hands, utensils, and surfaces with hot soapy water

before and after handling raw meat and poultry.

Separate: Separate raw meats and poultry from ready-to-eat

foods to avoid cross contamination. Use a clean platter and utensils when removing cooked foods.

Cook: Cook meat and poultry thoroughly to kill bacteria. Use a

thermometer to ensure proper internal food temperatures.

Chill: Refrigerate prepared foods and leftovers promptly.

For more information call: USDA Meat and Poultry Hotline at 1-800-535-4555 In Washington, DC (202) 720-3333, 10:00 am4:00 pm EST.

Grease Tray

• Never use drippings directly from the grease tray to make gravy. Use the included foil tray liner to catch drippings, then reheat the drippings to kill bacteria. Replacement foil tray liners and other accessories can be found at www.charbroil.com.

How To Tell If Meat Is Cooked Thoroughly

• Meat and poultry cooked in the appliance often browns very

fast on the outside. Use only thawed meat and a meat thermometer to be sure food has reached a safe internal temperature, and cut into food to check for visual signs of doneness.

• We recommend food to be at least 40°F before cooking in your

appliance.

• Whole poultry should reach 165° F. Juices should run clear

and flesh should not be pink.

• Beef, veal and lamb steaks, roasts and pork chops can be

cooked to 160° F.

• NEVER partially cook meat or poultry and finish cooking later.

Cook food completely to destroy harmful bacteria.

• Use a meat thermometer to ensure proper internal food

temperatures.

Storing Your Appliance

• Clean cooking basket.

• Store in dry location.

• When LP cylinder is connected to appliance, store outdoors in a well-ventilated space and out of reach of children.

• If the regulator is disconnected from the LP cylinder, a hook is provided to hang the regulator from the handle as shown.

• Cover appliance if stored outdoors. Choose from a variety of covers offered by the manufacturer.

• Store indoors ONLY if LP cylinder is turned off and is disconnected, removed from appliance and stored outdoors.

• When removing appliance from storage, follow “Cleaning the Burner Assembly” instructions before starting.

“For Best Results”

Place poultry into the appliance

with breast up as shown.

Page 4

USDA Recommended

Internal Cooking Temperatures

Ground Meat

Beef, Pork, Veal, Lamb......................................160°F

Turkey, Chicken.................................................165°F

Fresh Beef, Veal, Lamb

Medium Rare.......................................................145°F

Medium................................................................160°F

Well Done............................................................170°F

Poultry

Chicken & Turkey, whole.....................................165°F

Poultry Parts.......................................................165°F

Duck & Goose....................................................165°F

Fresh Pork

Medium..............................................................160°F

Well Done..........................................................170°F

Page 5

USE AND CARE

DANGER

• NEVER store a spare LP cylinder under or near the appliance or in an enclosed area.

• Never fill a cylinder beyond 80% full.

• An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve. This could cause an intense fire with risk of property damage, serious injury or death.

• If you see, smell or hear gas escaping, immediately get away from the LP cylinder/appliance and call your fire department.

• Keep LP tank at a minimum distance of 24” (inches) away from appliance at all times.

24”

• A disconnected LP cylinder in storage or being transported must have a safety cap installed (as shown). Do not store an LP cylinder in enclosed spaces such as a carport, garage, porch, covered patio or other building. Never leave an LP cylinder inside a vehicle which may become overheated by the sun.

• Do not store an LP cylinder in an area where children play.

LP Cylinder

• The LP cylinder used with your appliance must meet the following requirements:

• Use LP cylinders only with these required measurements: 12"

(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum.

• LP cylinders must be constructed and marked in accordance with specifications for LP cylinders of the U.S. Department of Transportation (DOT) or the National Standard of Canada, CAN/CSA-339, Cylinders, Spheres and Tubes for Transportation of Dangerous Goods; and commission, as applicable. See LP cylinder collar for marking.

• LP cylinder valve must have:

• Type 1 outlet compatible with

regulator or appliance.

• Safety relief valve.

• UL listed Overfill Protection

Device (OPD). This OPD safety feature is identified by a unique triangular hand wheel. Use

only LP cylinders equipped with this type of valve.

• LP cylinder must be arranged for vapor withdrawal and include collar to protect LP cylinder valve. Always keep LP cylinders in upright position during use, transit or storage.

LP Cylinder Valve

Safety Cap

Retainer Strap

OPD Hand Wheel

LP Cylinder Removal, Transport and Storage

• Turn OFF the control knob and LP cylinder valve. Turn coupling nut counterclockwise by hand only - do not use tools to disconnect. Install safety cap onto LP cylinder valve. Always use cap and strap supplied with valve. Failure to use safety

cap as directed may result in serious personal injury and/or property damage.

LP (Liquefied Petroleum Gas)

• LP gas is nontoxic, odorless and colorless when produced. For

Your Safety, LP gas has been given an odor (similar to rotten

cabbage) so that it can be smelled.

• LP gas is highly flammable and may ignite unexpectedly when

mixed with air.

LP Cylinder Filling

• Use only licensed and experienced dealers.

• LP dealer must purge new cylinder before filling.

• Dealer should NEVER fill LP cylinder more than 80% of LP

cylinder volume. Volume of propane in cylinder will vary by temperature.

• A frosty regulator indicates gas overfill. Immediately close LP cylinder valve and call local LP gas dealer for assistance.

• Do not release liquid propane (LP) gas into the atmosphere. This is a hazardous practice.

• To remove gas from LP cylinder, contact an LP dealer or call a local fire department for assistance. Check the telephone directory under “Gas Companies” for nearest certified LP dealers.

Page 5

Page 6

LP Cylinder Exchange

Connecting Regulator to the LP Cylinder

• Many retailers that sell offer you the option of

this appliance replacing your empty LP cylinder through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your

cylinder only for an OPD safety feature-equipped cylinder as described in the "LP Cylinder" section of this manual.

• Always keep new and exchanged LP cylinders in upright

position during use, transit or storage.

• Leak test new and exchanged LP cylinders BEFORE

connecting to the appliance.

•Place dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps

or plugs may result in leakage of propane.

LP Cylinder Leak Test

For your safety

• Leak test must be repeated each time LP cylinder is exchanged

or refilled.

• Do not smoke during leak test.

• Do not use an open flame to check for gas leaks.

1. LP cylinder must be properly secured onto . (Refer to

appliance

assembly section.)

2. Turn all control knobs to the OFF position.

3. Turn LP cylinder OFF by turning hand-wheel clockwise to a full stop.

4. Remove the protective cap from LP cylinder valve. Always use

cap and strap supplied with valve.

OPD Hand Wheel

Type 1 outlet with thread on outside

Safety Relief Valve

• This appliance must be leak tested outdoors in a well-ventilated

area, away from ignition sources such as gas fired or electrical appliances. During leak test, keep appliance away from open flames or sparks.

• Use a clean paintbrush and a 50/50 mild soap and water solution.

Brush soapy solution onto areas indicated by arrows

in figure below.

• Do not use household cleaning agents. Damage to gas train components can result.

Strap and Cap

Do not use a POL transport plug (plastic part with external threads)! It will defeat the safety feature of the valve.

5. Hold regulator and insert nipple into LP

cylinder valve. Hand-tighten the coupling nut, holding regulator in a straight line with LP cylinder valve so as not to cross-thread the connection.

Nipple has to be centered into the LP cylinder valve.

WARNING

If “growing” bubbles appear do not use or move the LP cylinder. Contact an LP gas supplier or your fire department!

Page 6

Page 7

Leak Testing Valves, Hose and Regulator

1. Turn control knob to OFF.

Straight

Hold coupling nut and regulator as shown for proper connection to LP cylinder valve.

6. Turn the coupling nut clockwise and tighten to a full stop. The

regulator will seal on the back-check feature in the LP cylinder valve, resulting in some resistance. An additional one-half to

three-quarters turn is required to complete the connection. Tighten by hand only – do not use tools.

NOTE:

If you cannot complete the connection, disconnect regulator and repeat steps 5 and 6. If you are still unable to complete the connection, do not use this regulator!

2. Be sure regulator is tightly connected to LP cylinder.

3. Completely open LP cylinder valve by turning hand wheel

counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct

before proceeding.

4. Brush soapy solution onto areas circled below.

DANGER

• Do not insert any tool or foreign object into the valve

outlet or safety relief valve. You may damage the valve and cause a leak. Leaking propane may result in explosion, fire, severe personal injury, or death.

WARNING

• This appliance is not intended to be installed in or on a

boat.

This appliance

• is not intended to be installed in or on an

RV.

• Never attempt to attach this to the self-

contained LP gas system of a camper trailer or motor home.

• Do not use until leak-tested.

• If a leak is detected at any time, STOP and call the fire

department.

• If you cannot stop a gas leak, immediately close LP

cylinder valve and call LP gas supplier or your fire department!

this appliance

appliance

5. If “growing” bubbles appear, there is a leak. Close LP cylinder valve immediately and retighten connections. If leaks cannot be stopped do not try to repair. Call for replacement parts. Order new parts by giving the serial, model number and name and part number of items needed (see parts list) to the Grill Service Center at the number listed on front cover.

6. Always close LP cylinder valve after performing leak test by turning hand wheel clockwise.

Page 7

Page 8

WARNING

For Safe Use of Your appliance and to Avoid Serious Injury:

• The use of alcohol, prescription or non-prescription

drugs may impair the consumer's ability to properly assemble or safely operate the appliance.

• When cooking, the appliance must be on a level, stable noncombustible surface in an area clear of combustible material. An asphalt surface (blacktop) may not be acceptable for this purpose.

• Do not leave appliance unattended. Keep children and pets away from the appliance at all times.

• Do not place empty cooking vessel on the appliance while in operation. Use caution when placing anything in cooking vessel while the appliance is in operation.

• Do not move the appliance when in use. Allow the cooking vessel to cool to 115°F (45°C) before moving or storing.

• This appliance is not intended for and should never be used as a heater.

• This appliance will be hot during and after use. Use insulated oven mitts or gloves and long-handled barbecue utensils for protection from hot surfaces or splatter from cooking liquids.

• Keep appliancearea clear and free from materials that burn.

• Keep appliance area clear and free from combustible materials, gasoline and other flammable vapors and liquids.

• Keep fuel supply hose away from any heated surfaces.

• Use only in well-ventilated space. NEVER use

appliance in enclosed space such as carport, garage, porch, covered patio, or under an overhead structure of any kind.

• Use appliance at least 3 ft. from any wall or surface.

Maintain 10 ft. clearance to objects that can catch fire or sources of ignition such as pilot lights on water heaters, live electrical appliances, etc.

• Apartment Dwellers:

Check with management to learn the requirements and fire codes for using an LP gas appliance in your apartment complex. If allowed, use outside on the ground floor with a three (3) foot clearance from walls or rails. Do not use on or under balconies.

• NEVER attempt to light burner with any type of closed cover . A buildup of non-ignited gas inside a

closed appliance is hazardous.

• Never operate appliance with LP cylinder out of correct position specified in assembly instructions.

• Always close LP cylinder valve and remove coupling nut before moving LP cylinder from specified operation position.

Safety Tips

• Before opening LP cylinder valve, check the coupling nut for

tightness.

• When this appliance is not in use, turn off control knob and LP

cylinder valve.

• The grease tray must be inserted into appliance and emptied

after each use.

• If you notice grease or other hot material dripping from

appliance onto valve, hose or regulator, turn off gas supply at once. Determine the cause, correct it, then clean and inspect valve, hose and regulator before continuing. Perform a leak test.

• Do not store objects or materials under the appliance

enclosure that would block the flow of combustion air to the underside of either the control panel or the firebox bowl.

• The regulator may make a humming or whistling noise during

operation. This will not affect safety or use of the appliance.

• If you have an appliance problem see the "Troubleshooting

Section".

• If the regulator frosts, turn off appliance and LP cylinder valve

immediately. This indicates a problem with the cylinder and it should not be used on any product. Return to supplier!

• Clean grill often, preferably after each cookout. If a bristle

brush is used to clean any of the grill cooking surfaces, ensure no loose bristles remain on cooking surfaces prior to grilling. It is not recommended to clean cooking surfaces while grill is hot.

CAUTION

Page 8

3 ft.

24”

3 ft.

• Putting out grease fires by closing the lid is not possible. This appliance is well ventilated for safety reasons.

• Do not use water on a grease fire. Personal injury may result. If a grease fire develops, turn knobs and LP cylinder off.

• Do not leave appliance unattended while burning off food residue. If appliance has not been regularly cleaned, a grease fire can occur that may damage the product.

Page 9

Ignitor Lighting

• Do not lean over appliance while lighting.

• Read all instructions before lighting.

1. Turn ON LP gas cylinder.

2. Open lid during lighting.

3. Press and turn the control knob to HIGH.

4. Turn ROTARY IGNITOR knob rapidly.

5. If ignition does not occur in 5 seconds, turn the burner control

knob OFF, wait 5 minutes, and repeat lighting procedure.

If ignition still does not occur, follow match-lighting

instructions.

WARNING

Turn control knob and LP cylinder OFF when not in use.

CAUTION

If ignition does NOT occur in 5 seconds, turn the control knob OFF, wait 5 minutes and repeat the lighting procedure. If the burner does not ignite with the valve open, gas will continue to flow out of the burner and could accidently ignite with risk of injury.

Match-Lighting

Do not lean over appliance while lighting.

1. Turn ON LP cylinder.

2. Swing match hole plate to expose match lighting hole. Place

lit match into match lighting hole of appliance as pictured below. Make sure lit match is placed inside hole and near burner.

3. Push in and turn control knob to HIGH. Be sure burner lights and stays lit.

4. Once lit, swing match hole plate back to cover up match lighting hole. Caution: Plate maybe hot.

Match Lighting Hole

Match

Control Knob

Match Hole Plate

Swing Plate to expose Matchlighting Hole

View is from side of appliance

Burner Flame Check

• Light burner. Looking through viewing hole on top of appliance, you should see the flame height as shown below. Turn control knob from HIGH to LOW. The Flame height should decrease and then go out. Always check flame prior to each use. If only low flame is seen refer to "Sudden drop or low flame" in the Troubleshooting Section.

High Flame

Low Flame

Turning Appliance Off

• Turn control knob to position. Turn LP cylinder off by turning hand-wheel clockwise to a full stop.

OFF

Ignitor Check

• Turn gas off at LP cylinder. Turn ignitor knob. "Click" should

be heard each time at electrode. See "Troubleshooting" if no click or spark.

Valve Check

• Important: Make sure gas is off at LP cylinder before

checking valve. Knob locks in position. To check valve,

OFF

first push in knob and release, knob should spring back. If knob does not spring back, replace valve assembly before using this appliance. Turn knob to LOW position then turn back to

OFF

position. Valve should turn smoothly.

Hose Check

• Before each use, check to see if hose is cut, worn or kinked. Replace damaged hose before using applaince. Use only

valve/hose/regulator specified by manufacturer.

Normal Hose

Kinked Hose

General Appliance Cleaning

• Meat Thermometer: Do not immerse or soak in water. Wash with warm soapy water and wipe dry.

• Do not mistake brown or black accumulation of grease and smoke for paint. Interiors are not painted at the factory (and should never be painted). Apply a strong solution of detergent and water or use a grill cleaner with scrub brush on insides of appliance lid and bottom. Rinse and allow to completely air dry.

Do not apply a caustic grill/oven cleaner to painted

surfaces. A black surface improves the appliances

performance.

• Plastic parts: Wash with warm soapy water and wipe dry. Do not use citrisol, abrasive cleaners, degreasers or a

concentrated grill cleaner on plastic parts. Damage to and failure of parts can result.

• Painted surfaces: Wash with mild detergent or non-abrasive cleaner and warm soapy water. Wipe dry with a soft nonabrasive cloth.

Cooking surfaces: If a bristle brush is used to clean any of

•

the grill cooking surfaces, ensure no loose bristles remain on cooking surfaces prior to grilling. It is not recommended to

clean cooking surfaces while grill is hot.

Page 9

Page 10

CAUTION

SPIDER ALERT!

SPIDER AND WEBS

INSIDE BURNER

Please note that the burner shown is for illustration purposes only. The burner in your product may be different from the one shown.

If you notice that your the appliance is getting hard to light or that the flame isn’t as strong as it should be, take the time to check and clean the venturi’s.

CONTROL PANEL

VALVE

SPIDER WEBS

INSIDE VENTURI

BURNER

Cleaning the Burner Assembly (Continued)

9. Clean inner burner as recommended below, shown E.

We suggest three ways to clean the burner tube. Use the one easiest for you.

(A) Bend a stiff wire (a light weight coat hanger works well)

into a small hook. Run hook through burner tube several times.

(B) Use a narrow bottle brush with a flexible handle (do not

use a brass wire brush), run the brush through burner tube several times.

the burner tube and out the burner ports. Check each port to make sure air comes out each hole.

10. Check burner for damage, due to normal wear and corrosion

some holes may become enlarged. If any large cracks or holes are found replace burner.

11. Carefully replace heat shield and control panel assembly .

12. Reattach electrode wire to ignitor.

VERY IMPORTANT: Burner tube must re-engage over valve

opening. See illustration, shown F.

13. Reattach front legs. Carefully stand the unit upright.

14. Reposition inner liner, cooking basket.

Smoker box NOT shown

Cooking Basket

Burner (exposed)

In some areas of the country, spiders or small insects have been known to create “flashback” problems. The spiders spin webs, build nests and lay eggs in the the appliance’s venturi tube(s) obstructing the flow of gas to the burner. The backed-up gas can ignite in the venturi behind the control panel. This is known as a flashback and it can damage your the appliance and even cause injury.

To prevent flashbacks and ensure good performance the burner and venturi assembly should be removed from the the appliance and cleaned before use whenever the the appliance has been idle for an extended period.

Cleaning the Burner Assembly

Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting appliance.

1. Turn gas OFF at control knob and LP cylinder and

disengage regulator from cylinder.

2. Open top cover, remove cooking basket and cooking Chamber, shown A. This will expose the burner from inside, shown B.

3. Wire brush entire outer surface of burner to remove food residue and dirt.

4. Clean any blocked ports with a stiff wire such as an open paper clip.

5. Carefully lay the appliance on its back, with control panel facing up shown C.

6. Disconnect electrode wire underneath appliance, shown C.

7. Remove screws and disengage front legs from appliance.

8. Remove screws and disengage control panel assembly and heat shield from unit, shown D.

Page 10

Cooking Chamber

Carefully place unit on its back.

Electrode Wire

Tube cleaner (see above recommendations)

Remove Front Legs

Burner (exposed)

Control Panel Assembly

Remove Screws

Valve

Valve engaged inside burner tube end correctly

(Control panel and heat sheild hidden for clarity)

Heat Shield

Burner Tube

Page 11

LIMITED WARRANTY

This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*. The manufacturer reserves the right to require that defective parts be returned, postage and or freight pre-paid by the consumer for review and examination.

SCOPE OF COVERAGE PERIOD OF COVERAGE TYPE OF FAILURE COVERAGE

All Parts

*Note: A dated sales reciept WILL be required for warranty service.

The original consumer-purchaser will be responsible for all shipping charges for parts replaced under the terms of this limited warranty.

This limited warranty is applicable in the United States and Canada only, is only available to the original owner of the product and is not transferable. Manufacturer requires proof of your date of purchase. Therefore, you should retain your sales slip or invoice. Registering your product is not a substitute for proof of purchase and the manufacturer is not responsible for or required to retain proof of purchase records.

This limited warranty applies to the functionality of the product ONLY and does not cover cosmetic issues such as scratches, dents, corrosions or discoloring by heat, abrasive and chemical cleaners or any tools used in the assembly or installation of the appliance, surface rust, or the discoloration of stainless steel surfaces.

This limited warranty will not reimburse you for the cost of any inconvenience, food, personal injury or property damage.

RUST is not considered a manufacturing or materials defect.

90 days from date of purchase*

ITEMS MANUFACTURER WILL NOT PAY FOR:

1. Shipping cost, standard or expedited, for warranty and replacement parts

2. Service calls to your home.

3. Repairs when your product is used for other than normal, single-family household or residential use.

4. Damage, failures, or operating difficulties resulting from accident, alteration, careless handling, misuse, abuse, fire, flood, acts of God, improper installation or maintenance, installation not in accordance with electrical or plumbing codes, or use

of products not approved by the manufacturer.

5. Any food loss due to product failures or operating difficulties.

6. Replacement parts or repair labor costs for units operated outside the United States or Canada.

7. Pickup and delivery of your product.

8. Repairs to parts or systems resulting from unauthorized modifications made to the product.

9. The removal and/or reinstallation of your product.

DISCLAIMER OF IMPLIED WARRANTIES and LIMITATION OF REMEDIES

Repair or replacement of defective parts is your exclusive remedy under the terms of this limited warranty. Manufacturer will not be responsible for any consequential or incidental damages arising from the breach of either this limited warranty or any applicable implied warranty, or for failure or damage resulting from acts of God, improper care and maintenance, grease fire, accident, alteration, replacement of parts by anyone other than Manufacturer, misuse, transportation, commercial use, abuse, hostile environments (inclement weather, acts of nature, animal tampering), improper installation or installation not in accordance with local codes or printed manufacturer instructions.

PERFORATION, MANUFACTURING, AND MATERIAL DEFECTS ONLY

THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY GIVEN BY THE MANUFACTURER. NO PRODUCT PERFORMANCE SPECIFICATION OR DESCRIPTION WHEREVER APPEARING IS WARRANTED BY MANUFACTURER EXCEPT TO THE EXTENT SET FORTH IN THIS LIMITED WARRANTY. ANY IMPLIED WARRANTY PROTECTION ARISING UNDER THE LAWS OF ANY STATE, INCLUDING IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE, IS HEREBY LIMITED IN DURATION TO THE DURATION OF THIS LIMITED WARRANTY.

Neither dealers nor the retail establishment selling this product has any authority to make any additional warranties or to promise remedies in addition to or inconsistent with those stated above. Manufacturer's maximum liability, in any event, shall not exceed the purchase price of the

product paid by the original consumer. NOTE: Some states do not allow an exclusion or limitation of incidental or consequential damages, so some of the above limitations or exclusions

may not apply to you. This limited warranty gives you specific legal rights as set foth herein. You may also have other rights which vary from state to state. In the state of California only, if refinishing or replacement of the product is not commercially practicable, the retailer selling this product or the Manufacturer will refund the purchase price paid for the product, less the amount directly attributable to use by the original consumer-purchaser prior to discovery of the nonconformity. In addition, in the state of California only, you may take the product to the retail establishment selling this product in order to obtain performance under this limited warranty.

If you wish to obtain performance of any obligation under this limited warranty, you should

Columbus, GA 31902-1240

Consumer returns will not be accepted unless a valid Return Authorization is first acquired. Authorized returns are clearly marked on the outside of the package with an RA number and the package is shipped freight/postage pre-paid. Consumer returns that do not meet these standards will be refused.

write to:

Consumer Relations

P. O. Box 1240

WS_1 Rev02

Page 11

Page 12

PARTS DIAGRAM

Key Qty Description

A 1 OUTER BODY B 1 INNER BODY C 1 BODY TOP RING D 1 BURNER E 1 HEAT SHIELD F 1 IGNITION KIT G 1 LOGO PLATE H 1 COOKING CHAMBER

I 1 ROASTER BASKET J 2 SIDE HANDLE K 3 HANDLE SPRING L 1 CONTROL PANEL M 1 IGNITOR KNOB N 1 CONTROL KNOB O 1 TOP LID P 4 LEG ASSEMBLY Q 1 GREASE TRAY R 2 GREASE TRAY RAIL S 1 HOSE, VALVE, REGULATOR T 1 HEAT SHIELD

Key Qty Description

U 1 LIFT HOOK V 1 MEAT THERMOMETER

W 1 COOKING GRATE

X 1 SMOKER BOX HOUSING Y 1 WIND SHIELD Z 1 WIRE GRATE, SET OF 2

AA 4 BURNER SUPPORT BB 1 TOP HANDLE CC 1 HINGE, RIGHT DD 1 HINGE, LEFT EE 4 FOOT KIT FF 1 SMOKE BOX FRAME GG 1 MATCH LIGHT COVER HH 1 SMOKER BOX COVER

II 1 SMOKER BOX HANDLE

JJ 1 SMOKER BOX HANDLE SPRING … 1 HARDWARE PACK … 1 ASSEMBLY MANUAL, ENGLISH … 1 ASSEMBLY MANUAL, SPANISH … 1 GRILLING GUIDE, ENGLISH

Page 12

NOTE: Some grill parts shown in the assembly steps may differ slightly in appearance from those on your particular model. However, the method of assembly remains the same.

Page 13

ASSEMBLY

Tools required for assembly: Phillips Screwdriver (Not Supplied); Small Adjustable Wrench (Not Supplied)

Carefully turn the unit upside down.

•

Slide Heat Shield into place over the exposed burner tube.

•

Align hole in Heat Shield with end of Burner Tube

Heat Shield in Position

•

While holding the Heat Shield in place, slide the Control Panel Assembly into place, taking care to ensure that

the valve engages the burner tube. shown Figure A

•

Install two #10x3/8" self-tap screws through the right side of the control panel. Leave screws loose.

•

Make sure valve is inside burner tube. Align the heat shield as shown Figure B. Secure control panel using the two remaining #10x3/8” self-tap screws. Tighten all four screws.

Fig. A

Burner Tube

Proper Valve to Burner Tube installation

(veiw from underneath control panel)

Screw hole for leg - used later.

Valve End

Fig. B

Carefully insert valve end into burner tube making sure valve is centered with burner tube, after aligned correctly, loosely secure with two self-tap screws on RH side of control panel.

Hold Heat Shield in place while attaching Control Panel

Screw hole for leg - used later.

Ignitor Wire

Qty: 4

#10x3/8"

Self-Tap Screw

NOTE: Install these

screws first!

Heat shield

Control Panel

NOTE: Ensure that the valve engages the burner tube

Page 13

Page 14

• Pass the loose end of the wire through the hole in the body, shown Figure A.

•

Attach the ignitor wire to Ignitor.

• Place wind shield inside the bottom of the body . , shown Figure B NOTE: Fasteners are not required for the wind shield. The wind shield is held in place once the legs are attached.

Ignitor Wire

Ignitor

Figure B

Figure A

Wind Shield

Grease Tray Rail

Page 14

Page 15

#10-24x1"

• Install legs by engaging leg tabs over bottom edge of the

appliance body.

• Once the leg is in place, attach two #10-24x1" screws through the leg and into the appliance body.

• Repeat for the remaining legs.

•

When all four legs are securely installed, carefully turn the unit upright.

• Slide the grease tray into the rear of the unit.

Leg Tabs shown

in proper position.

Screw

Qty: 8

#10-24x1" Screw

Grease tray

rails

Grease Tray

• Attach the side handle assemblies to the unit using two #10-24x1/2" screw per

handle.

• Install the control knobs on to the valve stem and the ignitor stem.

Qty: 4

#10-24x1/2" Screw

Control

Knob

Ignitor

Knob

#10-24x1/2"

Screw

Page 15

Page 16

• Attach the hinges to the lid inserting a #10-24x3/8" screw into hinge, install a fiber washer onto screw, align lid onto screw, install fiber washer from inside the lid, and finally secure with a #10-24 Keps nut. Repeat for opposite hinge. Shown A.

Qty: 8

Fiber Washer

Qty: 4

#10-24 Keps Nut

Qty: 8

#10-24x3/8" Screw

#10-24 Keps nut

Fiber

Washer

#10-24x3/8"

Screw

LH Hinge

RH Hinge

• Attach the lid handle by inserting a #10-24x1" screw into handle, install a fiber washer onto screw, align handle onto lid screw

hole, install fiber washer from inside the lid, and finally secure with a #10-24 Keps nut.

• Repeat for opposite side.

• Install lid by aligning the LH and RH hinges at the rear of the unit and securing with 4 #10-24x3/8" screws as shown B.

Page 16

Qty: 4

Fiber Washer

#10-24x1" Screw

Fiber Washer

#10-24 Keps nut

Qty: 2

#10-24 Keps Nut

Qty: 2

#10-24x1" Screw

Page 17

• Slide the cooking chamber into the appliance. Note that an alignment pin is located on the cooking pot. This pin ensures that the cooking chamber is installed correctly. The pin fits into a slot on the top ring above the smoker box. There are arrows located on the top ring and cooking chamber to aid in alignment.

Cooking Chamber

Top Ring

Smoker

Box

#10-24 Keps nut

Alignment Arrow

Top Ring Slot

Top Ring

Cooking Chamber

Slot for tab

Smoker Box Installation

Alignment Pin

Smoker Box Tab

Alignment Arrow

(inside cooking pot)

Page 17

Page 18

Accessory Use and Storage

NOTE: Before cooking on your appliance for the first time, refer to the separate Cooking Guide on how to prepare the appliance for

cooking. It is recommended that you season your appliance prior to cooking.

• Once seasoning is complete, the appliance is now ready for use. The cooking chamber will continue to darken with use. This will

inhibit rusting along with improving the performance of the infrared cooking system.

• The bottom of the Cooking Grate has a locating ring. Be sure that the locating ring faces down and is centered in the cooking Chamber when using the Cooking Grate. Otherwise, the Cooking Grate could slip off the top of the appliance.

Never use the Cooking Grate upside down!

Locating

Ring on bottom

of Cooking Grate

Locating

Ring

Cooking Grate shown

in proper position.

Note: Cooking Grate shown transparent for clarity

Never use the Cooking Grate upside down!

When using the Cooking Basket, insert it into the Cooking Chamber as shown.

Assembling your Half Racks into the cooking basket is very easy. Just insert the Half Rack through the side of the cooking basket at the desired

level. Allow the Half Rack legs to rest securely on the cooking basket wire. Make sure the legs are OUTSIDE of the cooking basket. This prevents the Half Racks from slipping.

All four Legs outside of cooking basket.

Two Half Racks are included with your Smoker, Roaster, & Grill. Please visit us at www.charbroil.com and click on the Buy Online link to purchase additional Half Rack sets.

Page 18

Cooking

Basket

Page 19

Accessory Use and Storage

Smoker Box

The smoker box fits on board the Smoker, Roaster, & Grill in the location provided.

Accessory storage

Accessory items such as the cooking grate, smoker box and half racks can be stored on board the Smoker, Roaster, & Grill as shown.

Hanging hooks

Hole

All accessories properly stored.

Cooking Grate Storage

Half Rack Storage

Page 19

Page 20

EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department.

Emergencies

Gas leaking from cracked/cut/burned hose.

Gas leaking from LP cylinder.

Gas leaking from LP cylinder valve.

Gas leaking between LP cylinder and regulator connection.

Fire coming through control panel.

Grease fire or continuous excessive flames above cooking surface.

Troubleshooting

Problem

Possible Cause

• Damaged hose.

• Mechanical failure due to rusting or mishandling.

• Failure of cylinder valve from mishandling or mechanical failure.

• Improper installation, connection not tight, failure of rubber seal.

• Fire in burner section of burner due to blockage.

• Too much grease buildup in burner area.

Possible Cause

Prevention/Solution

• Turn off gas at LP cylinder or at source on natural gas systems. If hose is cut or cracked, replace valve/hose/regulator. See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder.

• Replace LP cylinder.

• Turn off LP cylinder valve. Return LP cylinder to gas supplier.

• Turn off LP cylinder valve. Remove regulator from cylinder and visually inspect rubber seal for damage. See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder.

• Turn off control knob and LP cylinder valve. Allow flames to die down. After fire is out and fryer is cold, remove burner and inspect for spider nests or rust. See Natural Hazard and Cleaning the Burner Assembly pages.

• Turn off control knob and LP cylinder valve. Allow flames to die down. After cooling, clean food particles and excess grease from inside appliance body, grease tray, and other surfaces.

Prevention/Solution

Burner will not light using ignitor.

GAS ISSUES:

• Burner not engaged with control valve.

• Obstruction in burner.

• No gas flow.

• Vapor lock at coupling nut to LP cylinder.

• Coupling nut and LP cylinder valve not fully connected.

ELECTRICAL ISSUES:

• Electrode cracked or broken; “sparks at crack.”

• Electrode tip not in proper position

• Wire and/or electrode covered with cooking residue.

• Wire is loose or disconnected.

• Wire is shorting (sparking) between ignitor and electrode.

• Make sure valve is positioned inside of burner .

• Ensure burner is not obstructed with spider webs or other matter. See cleaning section of Use and Care.

• Make sure LP cylinder is not empty. If LP cylinder is not empty, refer to “Sudden drop in gas flow.”

• Turn off knob and disconnect coupling nut from LP cylinder. Reconnect and retry.

• Turn the coupling nut approximately one-half to three-quarters additional turn until solid stop. Tighten by hand only - do not use tools.

• Replace electrode.

• Tip of electrode should be pointing toward gas port opening on burner. The distance should be 1/8” to 1/4”. Adjust if necessary.

• Clean wire and/or electrode with rubbing alcohol and clean swab.

• Reconnect wire or replace electrode/wire assembly.

• Replace ignitor wire/electrode assembly.

Page 20

Page 21

Troubleshooting (continued)

Problem

Burner will not light using ignitor.

Burner will not match light.

Sudden drop in gas flow or low flame.

Flames blow out.

Possible Cause

• Rotary knob rotates without clicking.

• Sparking between ignitor and electrode.

• See “GAS ISSUES:” on previous page.

• Match will not reach.

• Improper method of match-lighting.

• Out of gas.

• Excess flow valve on regulator tripped.

• Vapor lock at coupling nut/LP cylinder connection.

• Low on LP gas.

• Excess flow valve tripped.

Prevention/Solution

• Replace knob.

• Inspect wire insulation and proper connection. Replace wire if insulation is broken.

• Use long-stem match (fireplace match).

• See “Match-Lighting” section of Use and Care.

• Check for gas in LP cylinder.

• Turn off control knob, wait 30 seconds and light appliance. If flames are still low, turn off knob and LP cylinder valve. Disconnect regulator. Reconnect regulator and leak-test. Turn on LP cylinder valve, wait 30 seconds and then light appliance.

• Turn off knob and LP cylinder valve. Disconnect coupling nut from cylinder. Reconnect and retry.

• Refill LP cylinder.

• Refer to “Sudden drop in gas flow” above.

Flare-up.

Persistent grease fire.

Flashback... (fire in burner ).

Unable to fill LP cylinder.

Cooking slower than expected

• Grease buildup.

• Excessive fat in meat.

• Excessive cooking temperature.

• Grease trapped by food buildup around burner system.

• Burner is blocked.

• Some dealers have older fill nozzles with worn threads.

• Vapor Lock

• Valve not properly aligned to burner

• High wind conditions

• Clean burner and inside of fryer body.

• Trim fat from meat before grilling.

• Adjust (lower) temperature accordingly.

• Turn knob to OFF. Turn gas off at LP cylinder. Let fire burn out. After fryer cools, remove and clean all parts.

• Turn knob to OFF. Clean burner. See burner cleaning section of Use and Care.

• The worn nozzles don’t have enough “bite” to engage the valve. Try a second LP dealer.

• Turn off control knob and disconnect coupling nut from LP cylinder. Reconnect and retry.

• Loosen control panel and valve. Be sure valve is centered top to bottom and left to right in burner . Tighten all components once proper alignment is achieved.

• Relocate the appliance to a less windy area. Use Top Cover during cooking.

Page 21

Page 22

Notes

Page 22

Page 23

Page 24

REGTEMP REV00