Charbroil 11701705 Owner's Manual

Product Manual Model 11701705
IMPORTANT: Fill out the product record information below.
Model Number
Serial Number
See rating label on grill for serial number.
Date Purchased
FOR OUTDOOR USE ONLY
CAUTION
Read and follow all safety statements, assembly instructions, and use and care directions before attempting to assemble and cook.
Leave this manual with consumer.
CONSUMER:
Keep this manual for future reference.
Estimated time to complete assembly: 1 hour
WARNING
Failure to follow all manufacturer’s instructions could result in serious personal injury and/or property damage.
CAUTION
Some parts may contain sharp edges – especially as noted in the manual! Wear protective gloves if necessary.
CAUTION
THIS UNIT IS HEAVY! DO NOT assemble without a helper.
If you have questions or need assistance during assembly, please call .
To insure your satisfaction and for follow-up service, register your smoker online at
www.grillregistration.com
1-800-241-7548
42804607 • 08-31-10
Installation Safety Precautions
Use your CB600x, as purchased, only with LP (propane)
gas and the regulator/valve assembly supplied.
Your CB600x installation must conform with local codes, or in their absence of local codes, with either the National Fuel
Gas Code, ANSI Z223.1/ NFPA 54, Natural Gas and Propane Installation Code, CSA B149.1, and Propane Storage and Handling, CSA B149.2, Canadian Electrical Code, CSA C22.1 or the Standard for Recreational Vehicles, ANSI
A 119.2/NFPA 1192, and CSA Z240 RV Series, Recreational Vehicle Code, as applicable.
Your CB600x is not for use in or on recreational vehicles
and/or boats.
• This CB600x is safety certified for use in the United States and/or Canada only. Do not modify for use in any other location. Modification will result in a safety hazard.
DANGER
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from the appliance and immediately call your fire department.
Failure to follow these instructions could result in fire or explosion, which could cause property damage, personal injury or death.
Safety Symbols
The symbols and boxes shown below explain what each heading means. Read and follow all of the messages found throughout the manual.
DANGER
DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
WARNING: Indicates an potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
DANGER
1. Never operate this appliance unattended.
2. Never operate this appliance within 10ft (3m) of any structure, combustible material or other gas
cylinder.
3. Never operate this appliance within 25 ft (7.5 m) of any flammable liquid.
4. If a fire should occur, keep away from the appliance
and immediately call your fire department, Do not attempt to extinguish an oil or grease fire with water.
Failure to follow these instructions could result in fire, explosion or burn hazard, which could cause property damage, personal injury or death.
CAUTION: Indicates a potentially hazardous situation or
unsafe practice which, if not avoided, may result in minor or moderate injury.
CAUTION
For residential use only. Do not use for commercial cooking.
2 • 11701705
TABLE OF CONTENTS
Product Record Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
For Your Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installation Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Safety Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Use and Care. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
Parts List/ Parts Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-17
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-19
Limited Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
WARNING
Do not attempt to repair or alter the hose/valve/regulator for any “assumed” defect. Any modification to this assembly will void your warranty and create the risk of a gas leak and fire. Use only authorized replacement parts supplied by manufacturer.
The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera®; Charcoal2Go®; Char-Broil®; American Gourmet®; Bandera®; Brush Hawg®; CB 940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; Everybody Grills®; Grill 2 Go®; Grill 2 Go® Express®; Grill Lovers®; Infrared Grilling That’s All About U®; Keepers of the Flame®; Magneto®; New Braunfels Smoker Company®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Pro-Sear®; RED®; Quantum®; Santa Fe®; Sear and Grill®; Sierra®; Signature Series®; Sure2Burn®; The Big Easy®; U®; Wild West Tradition®; and the following marks:
® ®
The following are trademarks of W.C. Bradley Co.:America's Legendary Barbeque Company™; Advantage Series™; Auto-Clean™;Chef Tested™; Commercial Series™; Designer Series™;; Diamond Flame™; Double Chef™; Everybody Outside™; FastStart™; FlavorMaster™; Front Avenue™; Grill 2 Go® Advantage™; Grill 2 Go® Ice™; Hog and Yard Bird™; H20 Smoker™; Infrared. Grilling’s Juicy Little Secret™; Incredible Taste. Infallible Results™; Infrared Inside™; Let’s Grill Something Together™; Longhorn™;; Precision Flame™; Quick2Burn™; QuickSet™; Ready When You Are™; Season, Set, And Savor™; Sizzle On The Grill™; SureFire™; Torchfork™; Trentino™; Universal Grill Parts™; You Bring the Party™ TEC™ is a trademark of Tec Infrared Grills.
Protected under one or more of the following U.S. Patents: 5,421,319; 5,458,309; 5,579,755; 5,996,573; 6,114,666; 6,135,104; 6.209,533; 6,331,108; 6,484,900; 6,595,197; 6,640,803; 6,729,873; 6,792,935; 6,951,213; 6,935,327; D405,643; D406,005; D406,009 ; D413,043; D413,229; D414,982; D415,388; D416,164; D416,441; D417,587; D417,588; D422,516; D423,274; D423,876; D428,303; D430,772; D435,396; D436,004; D438,059; D438,060; D438,427; D439,110; D442,505; D443,179; D443,354; D443,464; D448,614; D448,615; D448,616; D448,975; D449,492; D451,759; D454,028; D454,031; D455,205; D455,206; D456,202; D460,312; D460,313; D461,359; D465,123; D465,693; D466,439; D477,501; D478,472; D480,914; D491,410; D494,009; D494,413; D498,523; D500,359; D504,048; D535,000; D551,489; D553,430; D562,619; D562,628; D613,116 Canada:D97,504; D99,355; D102,037; D104,200;D108,377; 2,315,567; Other Patents Pending. © 2010 W.C. Bradley Company
TM REVISION 07
11701705 • 3
USE AND CARE
DANGER
• NEVER store a spare LP cylinder under or near the appliance or in an enclosed area.
• Never fill a cylinder beyond 80% full.
• An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve. This could cause an intense fire with risk of property damage, serious injury or death.
• If you see, smell or hear gas escaping, immediately get away from the LP cylinder/appliance and call your fire department.
• Keep LP tank at a minimum distance of 24” (inches) away from appliance at all times.
WARNING
DO NOT place
cylinder within 24"of appliance
LP Cylinder
•The LP cylinder used with your grill must meet the following requirements:
Use LP cylinders only with these required measurements: 12"
(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum.
•LP cylinders must be constructed and marked in accordance with specifications for LP cylinders of the U.S. Department of Transportation (DOT) or for Canada, CAN/CSA-B339, cylinders, spheres and tubes for transportation of dangerous goods. Transport Canada (TC). See LP cylinder collar for marking.
LP cylinder valve must have:
•Type 1 outlet compatible with
regulator or grill.
•Safety relief valve.
•UL listed Overfill Protection
Device (OPD). This OPD safety feature is identified by a unique triangular hand wheel. Use
only LP cylinders equipped with this type of valve.
•LP cylinder must be arranged for vapor withdrawal and include collar to protect LP cylinder valve. Always keep LP cylinders in upright position during use, transit or storage.
OPD Hand Wheel
24”
WARNING
Hose is a trip hazard
LP Cylinder Removal, Transport and Storage
•Turn OFF all control knobs and LP cylinder valve. Turn coupling nut counterclockwise by hand only - do not use tools to disconnect. Loosen cylinder screw beneath bottom shelf, then lift LP cylinder up and out of cart. Install safety cap onto LP cylinder valve. Always use cap and strap supplied with valve.
Failure to use safety cap as directed may result in serious personal injury and/or property damage.
•A disconnected LP cylinder in
storage or being transported must have a safety cap installed (as shown). Do not store an LP cylinder in enclosed spaces such as a carport, garage, porch, covered patio or other building. Never leave an LP cylinder inside a vehicle which may become overheated by the sun.
•Do not store an LP cylinder in an area where children play.
4 • 11701705
LP Cylinder Valve
Safety Cap
Retainer Strap
LP cylinder in upright position for vapor withdrawal
LP (Liquefied Petroleum Gas)
LP gas is nontoxic, odorless and colorless when produced. For Your Safety, LP gas has been given an odor (similar to rotten
cabbage) so that it can be smelled.
LP gas is highly flammable and may ignite unexpectedly when mixed with air.
LP Cylinder Filling
Use only licensed and experienced dealers.
LP dealer must purge new cylinder before filling.
Dealer should NEVER fill LP cylinder more than 80% of LP
cylinder volume. Volume of propane in cylinder will vary by temperature.
A frosty regulator indicates gas overfill. Immediately close LP cylinder valve and call local LP gas dealer for assistance.
•Do not release liquid propane (LP) gas into the atmosphere. This is a hazardous practice.
•To remove gas from LP cylinder, contact an LP dealer or call a local fire department for assistance. Check the telephone directory under “Gas Companies” for nearest certified LP dealers.
LP Cylinder Exchange
Connecting Regulator to the LP Cylinder
•Many retailers that sell grills offer you the option of replacing your empty LP cylinder through an exchange service. Use only those reputable exchange companies that inspect, precision fill,
test and certify their cylinders. Exchange your cylinder only
for an OPD safety feature-equipped cylinder as described in the "LP Cylinder" section of this manual.
Always keep new and exchanged LP cylinders in upright
position during use, transit or storage.
Leak test new and exchanged LP cylinders BEFORE
connecting to grill.
•Place dust cap on cylinder valve outlet whenever the cylinder is
not in use. Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps
or plugs may result in leakage of propane.
LP Cylinder Leak Test
For your safety
Leak test must be repeated each time LP cylinder is exchanged
or refilled.
Do not smoke during leak test.
Do not use an open flame to check for gas leaks.
Grill must be leak tested outdoors in a well-ventilated area,
away from ignition sources such as gas fired or electrical appliances. During leak test, keep grill away from open flames or sparks.
•Use a clean paintbrush and a 50/50 mild soap and water solution. in figure below.
s Do not use household cleaning agents. Damage to gas
train components can result.
Brush soapy solution onto areas indicated by arrows
1.LP cylinder must be properly secured onto grill. (Refer to assembly section.)
2.Turn all control knobs to the OFF position.
3.Turn LP cylinder OFF by turning hand-wheel clockwise to a full stop.
4.Remove the protective cap from LP cylinder valve. Always use
cap and strap supplied with valve.
c
k
w
o
i
l
s
e
Strap and Cap
OPD Hand Wheel
Type 1 outlet with thread on outside
Safety Relief Valve
C
f
f
O
Do not use a POL transport plug (plastic part with external threads)! It will defeat the safety feature of the valve.
WARNING
If “growing” bubbles appear do not use or move the LP cylinder. Contact an LP gas supplier or your fire department!
5.Hold regulator and insert nipple into LP cylinder valve. Hand-tighten the coupling nut, holding regulator in a straight line with LP cylinder valve so as not to cross-thread the connection.
Nipple has to be centered into the LP cylinder valve.
11701705 • 5
Leak Testing Valves, Hose and Regulator
1. Turn control knob to OFF.
Straight
Hold coupling nut and regulator as shown for proper connection to LP cylinder valve.
6. Turn the coupling nut clockwise and tighten to a full stop. The
regulator will seal on the back-check feature in the LP cylinder valve, resulting in some resistance. An additional one-half to
three-quarters turn is required to complete the connection. Tighten by hand only – do not use tools.
NOTE:
If you cannot complete the connection, disconnect regulator and repeat steps 5 and 6. If you are still unable to complete the connection, do not use this regulator!
2. Be sure regulator is tightly connected to LP cylinder.
3. Completely open LP cylinder valve by turning hand wheel
counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct
before proceeding.
4. Brush soapy solution onto areas circled below.
DANGER
• Do not insert any tool or foreign object into the valve outlet or safety relief valve. You may damage the valve and cause a leak. Leaking propane may result in explosion, fire, severe personal injury, or death.
WARNING
• This appliance is not intended to be installed in or on a boat.
This appliance
is not intended to be installed in or on an RV.
• Never attempt to attach this to the self­contained LP gas system of a camper trailer or motor home.
• Do not use until leak-tested.
• If a leak is detected at any time, STOP and call the fire department.
• If you cannot stop a gas leak, immediately close LP cylinder valve and call LP gas supplier or your fire department!
appliance
appliance
5. If “growing” bubbles appear, there is a leak. Close LP cylinder valve immediately and retighten connections. If leaks cannot be stopped do not try to repair. Call for replacement parts. Order new parts by giving the serial, model number and name and part number of items needed (see parts list) to the Grill Service Center at 1-800-241-7548.
6. Always close LP cylinder valve after performing leak test by turning hand wheel clockwise.
6 • 11701705
WARNING
For Safe Use of Your CB600x and to Avoid Serious Injury:
The use of alcohol, prescription or non-prescription
drugs may impair the consumer's ability to properly assemble or safely operate the appliance.
When cooking, the appliance must be on a level, stable noncombustible surface in an area clear of combustible material. An asphalt surface (blacktop) may not be acceptable for this purpose.
Do not leave appliance unattended. Keep children and pets away from the appliance at all times.
Do not place empty cooking vessel on the appliance while in operation. Use caution when placing anything in cooking vessel while the appliance is in operation.
Do not move the appliance when in use. Allow the cooking vessel to cool to 115°F (45°C) before moving or storing.
This appliance is not intended for and should never be used as a heater.
This appliance will be hot during and after use. Use insulated oven mitts or gloves and long-handled barbecue utensils for protection from hot surfaces or splatter from cooking liquids.
Keep appliancearea clear and free from materials that burn.
Keep appliance area clear and free from combustible materials, gasoline and other flammable vapors and liquids.
Keep fuel supply hose away from any heated surfaces.
Use only in well-ventilated space. NEVER use
appliance in enclosed space such as carport, garage, porch, covered patio, or under an overhead structure of any kind.
• Use appliance at least 3 ft. from any wall or surface.
Maintain 10 ft. clearance to objects that can catch fire or sources of ignition such as pilot lights on water heaters, live electrical appliances, etc.
3 ft.
3 ft.
24”
• Apartment Dwellers:
Check with management to learn the requirements and fire codes for using an LP gas appliance in your apartment complex. If allowed, use outside on the ground floor with a three (3) foot clearance from walls or rails. Do not use on or under balconies.
• NEVER attempt to light burner with any type of closed cover . A buildup of non-ignited gas inside a
closed appliance is hazardous.
• Never operate appliance with LP cylinder out of correct position specified in assembly instructions.
• Always close LP cylinder valve and remove coupling nut before moving LP cylinder from specified operation position.
Safety Tips
Before opening LP cylinder valve, check the coupling nut for
tightness.
When appliance is not in use, turn off control knob and LP cylinder
valve.
Smoker Chamber door should be open while attempting to light the
burner.
The grease tray must be inserted into appliance and emptied after
each use. Do not remove grease tray until appliance has completely cooled.
If you notice grease or other hot material dripping from appliance
onto valve, hose or regulator, turn off gas supply at once. Determine the cause, correct it, then clean and inspect valve, hose and regulator before continuing. Perform a leak test.
Do not store objects or materials under the appliance enclosure that
would block the flow of combustion air to the underside of either the control panel or the firebox bowl.
The regulator may make a humming or whistling noise during
operation. This will not affect safety or use of grill.
If you have an appliance problem see the "Troubleshooting Section".
If the regulator frosts, turn off appliance and LP cylinder valve
immediately. This indicates a problem with the cylinder and it should not be used on any product. Return to supplier!
Clean grill often,
is used to clean any of the grill cooking surfaces, ensure no loose bristles remain on cooking surfaces prior to grilling. It is not recommended to clean cooking surfaces while grill is hot.
preferably after each cookout. If a bristle brush
CAUTION
• Putting out grease fires by closing the lid is not possible. This appliance is well ventilated for safety reasons.
• Do not use water on a grease fire. Personal injury may result. If a grease fire develops, turn knobs and LP cylinder off.
• Do not leave appliance unattended while burning off food residue. If appliance has not been regularly cleaned, a grease fire can occur that may damage the product.
11701705 • 7
Ignitor Lighting
Do not lean over appliance while lighting.
1. Turn ON LP gas cylinder.
2. Open the Smoke Chamber door.
3. Press and turn the control knob to HIGH.
4. Turn ROTARY IGNITOR knob rapidly.
5. Pull out the Firebox Drawer to verify that the burner is lit.
6. If ignition does not occur in 5 seconds, turn the burner control knob OFF, wait 5 minutes, and repeat lighting procedure.
If ignition still does not occur, follow match-lighting
instructions.
WARNING
Turn control knob and LP cylinder OFF when not in use.
CAUTION
If ignition does NOT occur in 5 seconds, turn the control knob OFF, wait 5 minutes and repeat the lighting procedure. If the burner does not ignite with the valve open, gas will continue to flow out of the burner and could accidently ignite with risk of injury.
Match-Lighting
Do not lean over appliance while lighting.
1. Turn ON LP cylinder.
2. Open the Smoke Chamber door.
3. Place lit match into match lighting hole of appliance as
pictured below. Make sure lit match is placed inside hole and near burner.
4. Push in and turn control knob to HIGH. Be sure burner lights and stays lit.
5. Pull out the Firebox Drawer to verify that the burner is lit.
First - Open the door
8 • 11701705
Firebox Drawer
Control Knob
View is from side of appliance
Match Lighting Hole
Match
Burner Flame Check
• Light burner, rotate knob from HIGH to LOW. Looking through the match light holes underneath the appliance, you should see the flame height decrease when turning knob from HIGH to LOW. Always check flame prior to each use. If only low flame is seen refer to "Sudden drop or low flame" in the Troubleshooting Section.
Turning Appliance Off
• Turn control knob to position. Turn LP cylinder off by turning hand-wheel clockwise to a full stop.
OFF
Ignitor Check
• Turn gas off at LP cylinder. Turn ignitor knob. "Click" should
be heard each time at electrode. See "Troubleshooting" if no click or spark.
Valve Check
• Important: Make sure gas is off at LP cylinder before
checking valve. Knob locks in position. To check valve,
OFF
first push in knob and release, knob should spring back. If knob does not spring back, replace valve assembly before using Oil­less Fryer. Turn knob to HIGH position then turn back to
OFF
position. Valve should turn smoothly.
Hose Check
Before each use, check to see if hose is cut, worn or kinked. Replace damaged hose before using applaince. Use only
valve/hose/regulator specified by manufacturer.
Normal Hose
Kinked Hose
General Appliance Cleaning
• Do not mistake brown or black accumulation of grease and smoke for paint. Interiors are not painted at the factory (and should never be painted). Apply a strong solution of detergent and water or use a grill cleaner with scrub brush on insides of appliance lid and bottom. Rinse and allow to completely air dry.
Do not apply a caustic grill/oven cleaner to painted
surfaces.
Plastic parts: Wash with warm soapy water and wipe dry. Do not use citrisol, abrasive cleaners, degreasers or a
concentrated grill cleaner on plastic parts. Damage to and failure of parts can result.
• Painted surfaces: Wash with mild detergent or non-abrasive cleaner and warm soapy water. Wipe dry with a soft non­abrasive cloth.
• Stainless steel surfaces: To maintain the high quality appearance, wash with mild detergent and warm soapy water and wipe dry with a soft cloth after each use. Baked-on grease deposits may require the use of an abrasive plastic cleaning pad. Use only in direction of brushed finish to avoid damage. Do not use abrasive pad on areas with graphics.
• Cooking surfaces: If a bristle brush is used to clean any of the grill cooking surfaces, ensure no loose bristles remain on cooking surfaces prior to grilling. It is not recommended to clean cooking surfaces while grill is hot.
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