Char-Broil 11101706 User Manual

Multi-Purpose Cooker Product Guide Model 11101706
Estimated Assembly Time: 15 minutes
IMPORTANT: Fill out the product record information below.
Serial Number
Date Purchased
See rating label on unit for serial number.
No tools required for assembly.
FOR OUTDOOR USE ONLY
CAUTION:
Read and follow all warnings and instructions before assembling and using the appliance.
INSTALLER/ASSEMBLER:
CONSUMER:
Keep this manual for future reference.
If you have questions or need assistance during assembly, please call .
To insure your satisfaction and for follow-up service, register your appliance online at www.charbroil.com/register
The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera®; Charcoal2Go®; Char-Broil®; American Gourmet®; Bandera®; Brush Hawg®; CB 940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; Everybody Grills®; Grill 2 Go®; Grill 2 Go® Express®; Grill Lovers®; Infrared Grilling That’s All About U®; Keepers of the Flame®; Magneto®; New Braunfels Smoker Company®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Pro-Sear®; RED®; Quantum®; Santa Fe®; Sear and Grill®; Sierra®; Signature Series®; Sure2Burn®; The Big Easy®; U®; Wild West Tradition®; and the following marks:
® ®
WARNING:
Failure to follow all manufacturer’s instructions could result in serious personal injury and/or property damage.
CAUTION:
Some parts may contain sharp edges – especially as noted in the manual! Wear protective gloves if necessary.
1-800-241-7548
The following are trademarks of W.C. Bradley Co.:America's Legendary Barbeque Company™; Advantage Series™; Auto-Clean™;Chef Tested™; Commercial Series™; Designer Series™;; Diamond Flame™; Double Chef™; Everybody Outside™; FastStart™; FlavorMaster™; Front Avenue™; Grill 2 Go® Advantage™; Grill 2 Go® Ice™; Hog and Yard Bird™; H20 Smoker™; Infrared. Grilling’s Juicy Little Secret™; Incredible Taste. Infallible Results™; Infrared Inside™; Let’s Grill Something Together™; Longhorn™;; Precision Flame™; Quick2Burn™; QuickSet™; Ready When You Are™; Season, Set, And Savor™; Sizzle On The Grill™; SureFire™; Torchfork™; Trentino™; Universal Grill Parts™; You Bring the Party™ TEC™ is a trademark of Tec Infrared Grills.
TM REVISION 08
© 2010 Char-Broil, LLC Printed in China • Columbus, GA 31902 • • Assembly Instructions © 2010
42804686 • 11101706 • 12-14-10
TABLE OF CONTENTS
Product Record Information . . .. . .. . . . . . . . . . . . . . . . . . . . . . 1
DANGER
For Your Safety.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Safety Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Food Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Installation Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Use and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Limited Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Parts List/ Parts Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-15
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-17
Registration Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
This instruction manual contains important information necessary for the proper assembly and safe use of the appliance.
Follow all warnings and instructions when using the appliance.
Do not use this appliance on or under any apartment or condominium balcony or deck.
1. Never operate this appliance unattended.
2. Never operate this appliance within 10ft (3m) of any structure, combustible material or other gas cylinder.
3. Never operate this appliance within 25 ft (7.5 m) of any flammable liquid.
4. Never use more then 1 cup of oil.
5. Never allow oil or grease to get hotter then 400 F or 200 C. If the temperature exceeds 400 F (200 C) or if oil begins to smoke, immediately turn the burner or gas supply OFF.
6. Heated liquids remain at scalding temperatures long after the cooking process. Never touch cooking appliance until liquids have cooled to 115 F (45 C) or less.
7. If a fire should occur, keep away from the appliance and immediately call your fire department. Do not attempt to extinguish an oil or grease fire with water.
Failure to follow these instructions could result in fire, explosion or burn hazard, which could cause property damage, personal injury or death.
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Safety Symbols
The symbols and boxes shown below explain what each heading means. Read and follow all of the messages found throughout the manual.
DANGER
DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
WARNING: Indicates an potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
CAUTION: Indicates a potentially hazardous situation or unsafe practice which, if not avoided, may result in minor or moderate injury.
WARNING
NEVER USE THIS APPLIANCE AS A
TURKEY FRYER! Use as a turkey fryer may
result in a hazardous situation causing property damage, personal injury, or loss of life.
DANGER
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. If odor continues, keep away from the appliance and immediately call your fire department.
Failure to follow these instructions could result in fire or explosion, which could cause property damage, personal injury or death.

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WARNING
WARNING
1. Never leave the appliance unattended. Keep children and pets away from the appliance at all times.
2. The use of alcohol, prescription or non-prescription drugs may impair the consumer’s ability to properly assemble or safely operate the appliance.
3. This appliance is for OUTDOOR use only. Do NOT use in a building, garage or any other enclosed area. Do NOT use in or on a recreational vehicle or boat. NEVER use this appliance as a heater.
4. When cooking, the appliance must be on a level, stable noncombustible surface in an area clear of combustible material. An asphalt surface (blacktop) may not be acceptable for this purpose.
5. Keep the fuel supply hose away from any heated surfaces.
6. When cooking with oil or grease, the thermometer provided MUST be used. Follow instructions in this manual for proper installation and use of the thermometer. If the thermometer supplied with this appliance has been lost or damaged, a replacement thermometer meeting or exceeding the appliance manufacturer specifications shall be obtained before using the appliance.
7. If the temperature exceeds 400°F (200°C) or if oil begins to smoke, immediately turn the burner or gas supply OFF and wait for the temperature to decrease to less than 350°F (175°C) before relighting burner according to the manufacturer’s instructions. If there is a lid (cover), do not remove the lid.
8. In the event of an oil/grease fire immediately call the fire department. Do not attempt to extinguish with water. When cooking with oil/grease, have a Type BC or ABC fire extinguisher readily available. A Type BC or ABC fire extinguisher may, in some circumstances, contain the fire.
9. Never overfill the cooking vessel with oil, grease or water. Follow instructions in this manual for establishing proper oil, grease or water levels.
10. Introduction of water or ice from any source into the oil/grease may cause overflow and severe burns from hot oil and water splatter. When cooking with oil/grease, all food products MUST be completely thawed and towel dried before being immersed in the cooking vessel.
11. Do not place empty cooking vessel on the appliance while in operation. Use caution when placing anything in cooking vessel while the appliance is in operation.
12. In the event of rain, snow, hail, sleet or other forms of precipitation while cooking with oil/grease, cover the cooking vessel immediately and turn off the appliance burners and gas supply. Do not attempt to move the appliance or cooking vessel.
13. Do not move the appliance when in use. Allow the cooking vessel to cool to 115°F (45°C) before moving or storing.
14. Never drop food or accessories into hot cooking liquid. Lower food and accessories slowly into the cooking liquid in order to prevent splashing or overflow. When removing food from the appliance care shall be taken to avoid burns from hot cooking liquids.
15. Never use a cooking pan over 24 inch diameter and 2 inches deep.
16. When using the pan supplied never use more the 1 cup of oil.
17. Avoid bumping or impacting the appliance to prevent spillage or splashing of hot cooking liquid.
18. The thermometer must be checked for accuracy before each use by putting into boiling water and checking that the thermometer read between192 F (90 C) and 232 F (110 C). If the thermometer
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does not function properly obtain a replacement specified by the manufacturer before using the appliance.
How To Tell If Meat Is Cooked Thoroughly
Meat and poultry cooked in the appliance often browns very
fast on the outside. Use only thawed meat and a meat thermometer to be sure food has reached a safe internal temperature, and cut into food to check for visual signs of doneness.
We recommend food to be at least 40°F before cooking in your appliance.
Whole poultry should reach 165° F. Juices should run clear
4
and flesh should not be pink.
Beef, veal and lamb steaks, roasts and pork chops can be cooked to 160° F.
NEVER partially cook meat or poultry and finish cooking later. Cook food completely to destroy harmful bacteria.
Use a meat thermometer to ensure proper internal food temperatures.
USDA Recommended
Internal Cooking Temperatures
Ground Meat
Beef, Pork, Veal, Lamb......................................160°F
Turkey, Chicken.................................................165°F
Fresh Beef, Veal, Lamb
Medium Rare.......................................................145°F
Medium................................................................160°F
Well Done............................................................170°F
Poultry
Chicken & Turkey, whole.....................................165°F
Poultry Parts.......................................................165°F
Duck & Goose....................................................165°F
Fresh Pork
Medium..............................................................160°F
Well Done..........................................................170°F

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Installation Safety Precautions
Use your appliance, as purchased, only with LP (propane) gas
and the regulator/valve assembly supplied.
The appliance installation must conform with local codes, or in their absence of local codes, with the National Fuel Gas Code,
ANSI Z223.1/ NFPA 54 and Storage and Handling of Liquefied Petroleum Gases, ANSI/NFPA 58.
• This appliance is safety certified for use in the United States. Do not modify for use in any other location. Modification will result in a safety hazard.
• This appliance shall be used only outdoors and shall not be used in a building, garage or any other enclosed area.
Storing Your Appliance
• Clean cooking pan.
• Store in dry location.
• When LP cylinder is connected to appliance, store outdoors in a well-ventilated space and out of reach of children.
• If the regulator is disconnected from the LP cylinder, a hook is provided to hang the regulator from the appliance, as shown below.
• Store indoors ONLY if LP cylinder is turned off and is disconnected, removed from appliance and stored outdoors.
• When removing appliance from storage, follow “Cleaning the Burner Assembly” instructions before starting.
WARNING
Do not attempt to repair or alter the hose/valve/regulator for any “assumed” defect. Any modification to this assembly will void your warranty and create the risk of a gas leak and fire. Use only authorized replacement parts supplied by manufacturer.
CAUTION
For residential use only. This appliance is not intended for commercial use.
CAUTION
This appliance is NOT for frying turkeys. Do not use any cooking vessel other than the one provided with this unit or size specified..
WARNING
CALIFORNIA PROPOSITION 65
1. Combustible by-products produced when using this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

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2. This product contains chemicals, including lead and lead compounds, known to the State of California to cause cancer, birth defects or other reproductive harm.
Wash your hands after handling this product.
CARE AND USE
DANGER
• NEVER store a spare LP cylinder under or near the
appliance or in an enclosed area.
• Never fill a cylinder beyond 80% full.
• An over filled or improperly stored cylinder is a hazard
due to possible gas release from the safety relief valve. This could cause an intense fire with risk of property damage, serious injury or death.
• If you see, smell or hear gas escaping, immediately get
away from the LP cylinder/appliance and call your fire department.
• Keep LP tank at a minimum distance of 24” (inches) away
from appliance at all times.
24”
• A disconnected LP cylinder in storage or being transported must have a safety cap installed (as shown). Do not store an LP cylinder in enclosed spaces such as a carport, garage, porch, covered patio or other building. Never leave an LP cylinder inside a vehicle which may become overheated by the sun.
• Do not store an LP cylinder in an area where children play.
LP Cylinder
• The LP cylinder used with your appliance must meet the following requirements:
Use LP cylinders only with these required measurements: 12"
(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum.
• LP cylinders must be constructed and marked in accordance with specifications for LP cylinders of the U.S. Department of Transportation (DOT) or the National Standard of Canada, CAN/CSA-B339, Cylinders, Spheres and Tubes for Transportation of Dangerous Goods; and commission, as applicable. See LP cylinder collar for marking.
LP cylinder valve must have:
• Type 1 outlet compatible with
regulator or appliance.
• Safety relief valve.
• UL listed Overfill Protection
Device (OPD). This OPD safety feature is identified by a unique triangular hand wheel. Use
only LP cylinders equipped with this type of valve.
• LP cylinder must be arranged for vapor withdrawal and include collar to protect LP cylinder valve. Always keep LP cylinders in upright position during use, transit or storage.
LP Cylinder Valve
Safety Cap
Retainer Strap
OPD Hand Wheel
LP Cylinder Removal, Transport and Storage
• Turn OFF the control knob and LP cylinder valve. Turn coupling nut counterclockwise by hand only - do not use tools to disconnect. Install safety cap onto LP cylinder valve. Always use cap and strap supplied with valve. Failure to use safety
cap as directed may result in serious personal injury and/or property damage.
LP (Liquefied Petroleum Gas)
LP gas is nontoxic, odorless and colorless when produced. For
Your Safety, LP gas has been given an odor (similar to rotten
cabbage) so that it can be smelled.
LP gas is highly flammable and may ignite unexpectedly when
mixed with air.
LP Cylinder Filling
Use only licensed and experienced dealers.
LP dealer must purge new cylinder before filling.
Dealer should NEVER fill LP cylinder more than 80% of LP
cylinder volume. Volume of propane in cylinder will vary by temperature.
A frosty regulator indicates gas overfill. Immediately close LP cylinder valve and call local LP gas dealer for assistance.
• Do not release liquid propane (LP) gas into the atmosphere. This is a hazardous practice.
• To remove gas from LP cylinder, contact an LP dealer or call a local fire department for assistance. Check the telephone directory under “Gas Companies” for nearest certified LP dealers.

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LP Cylinder Exchange
Connecting Regulator to the LP Cylinder
• Many retailers that sell offer you the option of
this appliance replacing your empty LP cylinder through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your
cylinder only for an OPD safety feature-equipped cylinder as described in the "LP Cylinder" section of this manual.
Always keep new and exchanged LP cylinders in upright
position during use, transit or storage.
Leak test new and exchanged LP cylinders BEFORE
connecting to the appliance.
• Place dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps
or plugs may result in leakage of propane.
LP Cylinder Leak Test
For your safety
Leak test must be repeated each time LP cylinder is exchanged
or refilled.
Do not smoke during leak test.
Do not use an open flame to check for gas leaks.
1. LP cylinder must be properly secured onto . (Refer to
appliance
assembly section.)
2. Turn all control knobs to the OFF position.
3. Turn LP cylinder OFF by turning hand-wheel clockwise to a full stop.
4. Remove the protective cap from LP cylinder valve. Always use
cap and strap supplied with valve.
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OPD Hand Wheel
Type 1 outlet with thread on outside
Safety Relief Valve
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This appliance must be leak tested outdoors in a well-ventilated
area, away from ignition sources such as gas fired or electrical appliances. During leak test, keep appliance away from open flames or sparks.
• Use a clean paintbrush and a 50/50 mild soap and water solution.
Brush soapy solution onto areas indicated by arrows
in figure below.
• Do not use household cleaning agents. Damage to gas train components can result.
Strap and Cap
Do not use a POL transport plug (plastic part with external threads)! It will defeat the safety feature of the valve.
5. Hold regulator and insert nipple into LP
cylinder valve. Hand-tighten the coupling nut, holding regulator in a straight line with LP cylinder valve so as not to cross-thread the connection.
Nipple has to be centered into the LP cylinder valve.
WARNING
If “growing” bubbles appear do not use or move the LP cylinder. Contact an LP gas supplier or your fire department!

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