Chaparral Signature 250 (2009), Signature 270 (2009), Signature 330 (2009), Signature 350 (2009), Signature 280 (2009) Owner's/operator's Manual

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2009 OWNER / OPERATOR MANUAL
Signature - 250 270 280 290 310 330 350
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This manual has been compiled to help you operate your boat with safety and pleasure. It contains details of the craft, typical equip­ment supplied or fitted, its systems and information on its operation and maintenance. Please read it carefully and familiarize yourself with your boat before using it.
If this is your first boat, or you are changing to a new type, for your own comfort and safety please ensure that you obtain handling and
operating experience before “assuming command” of the boat. Your dealer or national sailing federation or yacht club will be pleased to advise you of local sea schools or competent instructors.
Please keep this manual in a secure place and hand it over to the new owner when you sell the craft.
For a complete list of standard and optional features and equipment, consult your local Chaparral dealer. Due to a policy of continual product improvement,
specifications are subject to change without notice. The weights and volumes shown are estimated and can vary from boat to boat because of equipment, etc.
Chaparral boats meet or exceed both NMMA and U.S. Coast Guard standards.
OWNER’S/OPERATOR’S MANUAL
P.O. Drawer 928
300 Industrial Park Blvd.
Nashville, GA 31639
Phone: 229-686-7481 Fax: 229-686-3660
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HAZARD COMMUNICATION LABELS ...........................i
INTRODUCTION .............................................................1
Welcome Aboard!.................................................................1-1
About This Manual ...............................................................1-1
Construction and Standards.................................................1-2
Responsibilities ....................................................................1-4
Laws and Regulations..........................................................1-5
Owner’s Logs and Records..................................................1-6
Warranty Policy Transfer ......................................................1-6
New Boat & Pre-Delivery Record.........................................1-7
Boat Data Record.................................................................1-9
Fuel Usage Chart ...............................................................1-10
Travel Plan Log...................................................................1-11
Ownership Transfer Record ...............................................1-13
BOATING SAFETY .........................................................2
Hazard Communication........................................................2-1
Owner Advisory Statements.................................................2-1
Safety Recommendations ....................................................2-1
Safety Equipment.................................................................2-4
Running and Navigation Lights ............................................2-5
Safety Afloat.........................................................................2-5
Checklists...........................................................................2-10
Water Sports ......................................................................2-12
Navigational Aids Chart......................................................2-15
SYSTEMS........................................................................3
Electrical Systems................................................................3-1
Fuel System .........................................................................3-8
Fresh Water System.............................................................3-8
Marine Sanitation Devices .................................................3-10
Additional Inboard Systems ...............................................3-12
Optional Systems ...............................................................3-13
Troubleshooting Chart ........................................................3-14
Boat Profiles and System Layout .......................................3-15
COMPONENTS ...............................................................4
Dashboard and Instrument Panel ........................................4-1
Hydraulic Steering System...................................................4-3
Controls................................................................................4-3
Generator .............................................................................4-4
Air Conditioner .....................................................................4-5
Water Heater........................................................................4-6
Refrigerator ..........................................................................4-7
Stove ....................................................................................4-7
Microwave Oven ..................................................................4-7
Platform Mounted Gas Grill..................................................4-8
Fire Extinguishers ................................................................4-8
Bilge Pump...........................................................................4-9
Bilge Blower .........................................................................4-9
Underwater Lights ................................................................4-9
Running and Navigation Lights ............................................4-9
Radar Arch .........................................................................4-10
Stereo Sound System ........................................................4-10
Television with Dockside Cable Inlet and DVD Player .......4-10
Component Quick Reference Sheets ................................4-11
UNDERWAY ....................................................................5
Transporting Your Boat.........................................................5-1
Launching and Loading........................................................5-2
BoardingYour Boat...............................................................5-5
Fueling .................................................................................5-6
Operating Your Boat.............................................................5-8
Anchoring Your Boat ..........................................................5-13
Mooring Your Boat .............................................................5-14
Shutting Down the Engine..................................................5-14
Table of Contents continued on next page.
CHAPARRAL BOATS OWNER’S MANUAL
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PREVENTIVE MAINTENANCE AND REPAIR ...............6
Engine ..................................................................................6-1
Tune-up ................................................................................6-2
Fuel System .........................................................................6-2
Monthly Inspection ...............................................................6-2
Propeller...............................................................................6-3
Bilge .....................................................................................6-3
TROUBLESHOOTING ....................................................7
INTERIOR AND EXTERIOR CARE ................................8
Fiberglass and Gelcoat ........................................................8-1
Hull Bottom Maintenance .....................................................8-2
Bottom Paint (Anti-Fouling) ..................................................8-2
Hardware and Fittings ..........................................................8-2
Windshield and Portholes.....................................................8-3
Carpet ..................................................................................8-3
Seat Coverings and Vinyl.....................................................8-3
Canvas (Weather Coverings)...............................................8-3
Cabin Cushions, Side Curtains, and Fabrics .......................8-4
Chaparral Logo ....................................................................8-4
WINTERIZING AND STORAGE......................................9
Lifting The Boat ....................................................................9-1
Dry Storage Preparation ......................................................9-1
Systems and Components ...................................................9-2
Engine ..................................................................................9-2
Stern Drive ...........................................................................9-2
Fuel System .........................................................................9-2
Battery..................................................................................9-2
Recommissioning.................................................................9-3
NAUTICAL GLOSSARY ...............................................10
WARRANTY ..................................................................11
WIRING SCHEMATICS.................................................12
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Some or all of the hazard communication labels shown on the following pages can be found in various locations on your boat. If your boat is missing any of these labels, notify your Chaparral dealer for replacement.
Note: Respective labels are determined by the standard and optional equipment actually installed on your boat upon delivery.
HAZARD COMMUNICATION LABELS
i
NOTICE
SEE YOUR DEALER FOR
OPTIONAL ANCHOR
NOTICE
WHEN USING SHOWER TURN SUMP PUMP BREAKER ON. FORWARD BILGE AREA MAY FLOOD IF BREAKER
IS NOT ON.
RAW WATER INLET
GENERATOR
CLOSE SEACOCK
WHEN NOT IN USE
RAW WATER INLET
AIR CONDITIONER
CLOSE SEACOCK
WHEN NOT IN USE
WARNING
SECURE ALL DOORS WHEN UNDERWAY
OPEN DOORS MAY CAUSE
DAMAGE TO BOAT, AND/OR
PERSONAL INJURY
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RAW WATER INLET
ENGINE INTAKE
CLOSE SEACOCK
WHEN NOT IN USE
NOTICE
REMOVE AFT CURTAIN
BEFORE OPENING ENGINE
HATCH. FAILURE TO DO SO WILL
CAUSE DAMAGE TO CANVAS.
DANGER
SECURE CAP OR RESEAL
RESEAL TO AVOID
ASPHYXIATION OR DEATH
FINAL SHAFT ALIGNMENT
IS THE RESPONSIBILITY OF THE BOAT SELLING DEALER. BOAT SHOULD BE ALLOWED
TO SETTLE IN WATER FOR
24 HOURS PRIOR TO ALIGNMENT.
SHAFT NOT ATTACHED TO ENGINE
AVOID SERIOUS INJURY OR DEATH
FROM FIRE OR EXPLOSION
RESULTING FROM LEAKING FUEL.
INSPECT SYSTEMS FOR LEAKS
PRIOR TO USAGE OF BOAT
WARNING
! !
WARNING
SWIM PLATFORM PERSON CAPACITY NOT
TO EXCEED 700 LBS.
DODO NOT USE FOR SUPPORT OF OTHER CRAFT.
DO NOT USE WHILE UNDERWAY.
READ AND FOLLOW INSTRUCTIONS BEFORE INSTALLATION.
DANGER
WITHOUT BOLTS, ARCH COULD FALL
FORWARD AND CAUSE PERSONAL INJURY OR DEATH
SECURE ARCH WITH BOLTS
WHEN UNDERWAY.
! !
WARNING
SWIM PLATFORM PERSON CAPACITY NOT
TO EXCEED 500 LBS.
DO NOT USE FOR SUPPORT OF OTHER CRAFT.
DO NOT USE WHILE UNDERWAY.
READ AND FOLLOW INSTRUCTIONS BEFORE INSTALLATION.
!
WARNING
AVOID SERIOUS OR FATAL INJURY DUE TO
ROTATION OF SEAT.
LOCK SWIVEL WHEN SPEED EXCEEDS 5 M.P.H.
WEIGHT LIMIT NOT TO EXCEED 40 LBS.
THIS TUB IS DESIGNED FOR STORAGE OF DOCK LINES, LIFE JACKETS & OTHER SOFT ITEMS. EXCEEDING WEIGHT LIMIT MAY CAUSE DAMAGE TO BOAT AND/OR PERSONAL INJURY.
WARNING
DANGER
Shut off engine when persons are on swim
platform or on swim platform seat.
Rotating propellers can injure or kill you.
CHECK FOR WATER
ON SEAL BEFORE OPENING
CAULK BEFORE
INSTALLING
SECURE OR STORE ITEMS BEFORE GETTING UNDERWAY
UNSECURED ITEMS MAY SHIFT OR FALL CAUSING
DAMAGE TO BOAT
AND OR PERSONAL INJURY
WARNING
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THE FEDERAL WATER POLLUTION CONTROL ACT PROHIBITS THE
DISCHARGE OF OIL OR OILY WASTE INTO OR UPON THE NAVIGABLE
WATERS AND CONTIGUOUS ZONE OF THE UNITED STATES IF SUCH
DISCHARGE CAUSES A FILM OR SHEEN UPON, OR DISCOLORATION
OF, THE SURFACE OF THE WATER, OR CAUSES A SLUDGE OR EMUL-
SION BENEATH THE SURFACE OF THE WATER.
VIOLATORS ARE SUBJECT TO
A PENALTY OF $25,000
DISCHARGE OF OIL
PROHIBITED
WARNING
IN CASE OF FIRE DO NOT OPEN ENGINE
BOX OR COMPARTMENT. SHUT DOWN ENGINE,
GENERATOR, AND BLOWERS, CONTINUOUSLY
DISCHARGE ENTIRE CONTENTS OF AGENT
PORTABLE FIRE EXTINGUISHER THROUGH
PORT IMMEDIATELY.
DO NOT OPEN ENGINE BOX
WARNING
OPEN FLAME COOKING APPLIANCES
CONSUME OXYGEN. THIS CAN CAUSE
ASPHYXIATION OR DEATH.
MAINTAIN OPEN VENTILATION DO NOT USE THIS APPLIANCE
FOR COMFORT HEATING.
THIS BOAT’S SYSTEM(S) INCLUDING ENGINE,
FRESH WATER, WASTE, AIR CONDITIONER AND
GENERATOR HAVE BEEN WINTERIZED WITH 50%
STARBRITE-200 (PART #31600) & 50% WATER ON
DATE
WITH DRAIN PLUGS INSTALLED AND
REQUIRES WINTERIZATION ON
DATE
IF THE BOAT HAS BEEN PLACED IN WATER
(EVEN WITHOUT RUNNING THE ENGINE), IT SHOULD BE
WINTERIZED BEFORE THE ONSET OF COLD WEATHER
TO REACTIVATE FRESH WATER SYSTEM FOR USE, SIMPLY
FILL WATER TANK WITH WATER AND FLUSH ENTIRE
SYSTEM UNTIL THE FOOD GRADE BLUE COLOR DISAPPEARS
FOR FURTHER INFORMATION SEE OWNERS MANUAL.
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CLOSE WINDOW
LEAVING WINDOW OPEN WHILE BOAT
IS UNDERWAY OR AT DOCK
COULD INDUCE EXHAUST FUMES INTO
CABIN CAUSING INJURY OR DEATH.
WARNING
WARNING
Carbon monoxide (CO) can cause brain damage or death.
Carbon monoxide can be present in the cabin.
Signs of carbon monoxide poisoning include nausea, headache, dizziness, drowsiness, and lack of consciousness.
Get fresh air if anyone shows signs of carbon monoxide poisoning.
Get fresh air if carbon monoxide detector alarm sounds.
Carbon monoxide detector must be functioning at all times.
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D
!
INTERNATIONAL SYMBOLS
Waste Water Sewage Fresh Water
Diesel Fuel
Electrical Hazard
Blower Warning
!
WARNING
USE CAUTION WITH SKIER IN TOW
AS TOW ROPE MAY BACKLASH INTO
COCKPIT WHEN RELEASED
CONTACT WITH UNPROTECTED ENGINE
BELTS WILL RESULT IN SEVERE INJURY
TURN OFF ALL ENGINES BEFORE ENTERING MOTORWELL
DANGER
IN CASE OF FIRE DO NOT OPEN
ENGINE BOX OR COMPARTMENT.
SHUT DOWN ENGINE, GENERATOR,
AND BLOWERS, CONTINUOUSLY
DISCHARGE ENTIRE CONTENTS OF
AGENT PORTABLE FIRE
EXTINGUISHER THROUGH PORT
IMMEDIATELY
DO NOT OPEN ENGINE BOX
WARNING
SECURE ENGINE LID(S) WHEN
UNDERWAY OR WORKING IN
ENGINE COMPARTMENT. UNSECURE
LID MAY OPEN OR CLOSE SUDDENLY
CAUSING PERSONAL INJURY OR
DAMAGE TO BOAT.
SECURE LID(S)
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DO NOT OPERATE BOAT ABOVE 15 MPH
WITH SUNPAD SECURED TO DECK.
REMOVE AND STORE SUNPAD WHEN
EXCEEDING 15 MPH OR GREATER
WARNING
NOTICE
REMOVE STERN LIGHT BEFORE LIFTING
MOTOR BOX TO PREVENT DAMAGE TO
INTERIOR OR LIGHT.
NOTICE
WHEN USING AIR CONDITIONER TURN SUMP PUMP BREAKER ON. FORWARD
BILGE AREA MAY FLOOD IF BREAKER
IS NOT ON.
1. Turn off boat’s shore power switch.
2. Connect cable at boat first.
3. If polarity warning indicator is activated, immediately disconnect cable.
4. Disconnect at shore outlet first.
5. Close inlet cover tightly.
SHORE POWER
WARNING
To minimize shock hazard, connect and
disconnect cable as follows;
DO NOT ALTER SHORE POWER CABLE CONNECTORS
WARNING
BOATMAN’S CHECK LIST
DANGER
USING BOARDING LADDER WHILE ENGINE IS RUNNING CAN
RESULT IN SEVERE PERSONAL INJURY. TURN OFF ENGINE
BEFORE USING LADDER.
THE OPERATOR OF THIS VESSEL IS RESPONSIBLE FOR
THE ACTIONS OF PERSONS IN AND AROUND THIS VESSEL.
SAFETY IS THE OPERATOR S RESPONSIBILTY.
USING SWIM PLATFORM, FORWARD DECK, OR SUN DECK
WHILE BOAT IS UNDERWAY COULD RESULT IN SEVERE
PERSONAL INJURY. STOP BOAT AND TURN
OFF ENGINES BEFORE USING.
AVOID SERIOUS OR FATAL INJURY DUE TO ROTATION OF SEAT.
LOCK SWIVEL WHEN SPEED EXCEEDS 5 M.P.H.
INTERRUPT SWITCH MUST BE ATTACHED TO OPERATOR WHILE
ENGINE IS RUNNING. QUALIFIED OPERATOR MUST BE IN
CONTROL AT ALL TIMES. READ OWNER’S MANUAL BEFORE USE.
For maximum enjoyment and safety, check each of these items BEFORE you start your engine: DRAIN PLUG (Securely in place?) LIFE-SAVING DEVICES (One for every person on board?) STEERING SYSTEM (Working smoothly and properly?) FUEL SYSTEM (Adequate fuel? Leaks? Fumes?) BATTERY (Fully charged? Cable teriminals clean and tight?) ENGINE (In neutral?) CAPACITY PLATE (Are you overloaded or overpowered?) WEATHER CONDITIONS (Safe to go out?) ELECTRICAL EQUIPMENT (Lights, horn, pump, etc.?) EMERGENCY GEAR (Fire extinguisher, bailer, paddle, anchor & line, signaling device, tool kit, etc.?)
DANGER
Carbon monoxide (CO) can cause brain damage
or death.
Engine and generator exhaust contains odorless and colorless carbon monoxide gas.
Carbon monoxide will be around the back of the boat when engines or generators are running.
Move to fresh air, if you feel nausea, headache, dizziness, or drowsiness
NW-206-06
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WARNING
Carbon monoxide (CO) can cause brain damage or death.
Engine and generator exhaust contains odorless and colorless carbon monoxide gas.
Signs of carbon monoxide poisoning include nausea, headache, dizziness, drowsiness, and lack of consciousness.
Get fresh air if anyone shows signs of carbon monoxide poisoning.
See Owner’s Manual for information regarding carbon monoxide poisoning.
NW-204-06
WARNING
AVOID DAMAGE TO YOUR FUEL SYSTEM
DO NOT USE FUEL OR ADDITIVES CONTAINING MORE
THAN 10% ALCOHOL BY VOLUME (Methanol or Ethanol)
DAMAGE AND LOSS OF WARRANTY MAY RESULT
NOTICE
THIS BOAT IS EQUIPPED
WITH A DIRECT OVERBOARD
DISCHARGE. DISCHARGING OF
SEWAGE DIRECTLY OVERBOARD IS
FOR USE WHERE APPROVED ONLY.
CHECK U.S. COAST GUARD AND
LOCAL REGULATIONS.
DO NOT OPERATE
MACERATOR DRY.
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WELCOME ABOARD!
Congratulations!...
on your wise decision to purchase a Chaparral boat. We welcome you to the family of thousands of other Chaparral boat owners. Since your boat is a substantial investment, we are sure you selected your Chaparral because of its value, style, comfort, and performance. This manual contains valuable information concerning your boat’s operation, maintenance, and care plus tips on boating safety and seamanship.
ABOUT THIS MANUAL
More and more people are joining the ranks of boat owners. This manual is written for the first-time boat owner or operator. Even if you are an experienced boater, you will find much valuable informa­tion regarding the safe operation and maintenance of your new Chaparral boat. Keep this manual on your boat for ready reference.
Due to our policy of continuous product improvement, the illustra­tions used in this manual may not be identical to the components, controls, gauges, etc. on your boat, as they are intended to be rep­resentative reference views. Some controls, indicators, or information may be optional and not included on your craft.
The precautions in this manual can’t and don’t cover every boating situation. If a specific method or procedure is not covered, you must make sure that what you do is safe for you and others. Always use common sense when boating! Remember, too, that every safe boat­ing excursion is a happy experience.
This manual is part of your boat’s equipment. Keep it on board the boat at all times. If you transfer ownership of this boat to someone else, be sure to give this manual to the new owner.
Your owner’s packet contains the manual for the boat you selected. Also in this packet are instruction manuals from the suppliers of standard and optional equipment for your boat. Examples of these manuals include the engine, electrical equipment, pumps, and cabin amenities. The suppliers of these products maintain their own man­ufacturer’s warranty and service facilities. Be sure to fill out each warranty card and mail it to the manufacturer to validate the war­ranty. Record all information regarding these products on the “Boat Data Record.” A copy of this form is near the end of this chapter under Logs & Records.
Important: Keep the completed Boat Data Record in a safe place at home. Do not keep it aboard the boat.
Read this manual as well as the manuals for the systems and com­ponents on your Chaparral boat. They provide the information needed for safe operation and proper maintenance. The information in the manuals provided by the manufacturers takes precedence over any information in this manual if there is a conflict.
Following are summaries of each chapter in this manual:
1. Introduction
Included in this chapter is a summary of the manual plus general information about construction and standards, dealer and owner responsibilities, laws and regulations, logs and records, and the warranty for your boat.
2. Boating Safety
This chapter discusses potential hazards associated with boating, safety recommendations, safety information and practices, and water sports safety. It also discusses safety equipment needed to provide a safe operating environment.
INTRODUCTION 1
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Note: For your safety, this manual has specific safety warn­ings and comments where appropriate. Be sure to read the entire manual.
3. Systems
Here you will find detailed information about the electrical and fuel systems needed to operate your boat. This chapter discusses the fresh water system and marine sanitation devices which make your boating experience more comfortable.
Note: Information in Chapters 3 and 4 is grouped by boat type: SSI Sportboats, SSX Sportdecks, Sunesta Deckboats and Signature Cruisers. Be certain that you read the portions of Chapters 3 and 4 pertaining to your boat type.
4. Components
Standard features and optional equipment for your Chaparral boat are discussed in this chapter. In general, these pertain to equipment and amenities which make your boat a “home away from home.”
5. Underway
The intent of this chapter is to explain what you need to do before, during, and after your boating excursion to make it an enjoyable and safe experience.
6. Preventive Maintenance & Repairs
Preventive maintenance is the key to troublefree operation and helps protect your investment. This chapter explains what you should do to maintain your boat and how to make adjustments and repairs.
7. Troubleshooting
Every boater encounters an operating problem at one time or another. This chapter provides solutions to problems you can correct.
8. Interior & Exterior Care
This chapter tells you how to inspect, clean, and maintain your boat’s interior and exterior.
9. Winterizing & Storage
What do you do when you need to winterize or store your boat for extended periods of time? This chapter provides the necessary information.
10. Nautical Glossary
The Nautical Glossary defines terms associated with your boat and terms you may encounter during your boating experience.
CONSTRUCTION & STANDARDS
All Chaparral boats meet or exceed the construction standards set by the U.S. Coast Guard, the National Marine Manufacturers Association (NMMA), and the American Boat and Yacht Council (ABYC) concerning:
Navigation lights
Factory installed fuel systems
Engine and fuel tank compartment ventilation
Flotation
Steering systems
Backfire flame arresters
NMMA certification means that the boat complies with applicable federal regulations set forth by the U.S. Coast Guard. These regula­tions are based on American Boat and Yacht Council (ABYC) standards and recommended practices.
All Chaparral models can be certified to carry the CE mark. The CE mark certifies that the boat meets relevant parts of the European Directive for Recreational Craft 94/25/EC of the European Parliament, including the International Organization for Standards (ISO) and Recreational Marine Agreement Group (RMAG) guide­lines in effect at the time of manufacture.
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We recommend that you see your dealer if you wish to modify fac­tory–installed equipment or add new equipment. Your dealer is qualified to make such modifications or additions without placing the safety or design integrity of your boat at risk and without invalidating the warranty.
Chaparral builds exceptionally high quality boats. We offer numerous extras you won’t see at a boat show. We’ve created a list for your review.
Gelcoat
The advanced technology polyester we use offers superior weather­ing resistance to surface yellowing and chalking. It will also help protect and maintain the original glossy luster of your boat’s finish. Chaparral uses a premium quality gelcoat which offers improved flexibility over other gelcoats, minimizing the potential for cracking.
Resin
It’s an age-old problem. Water penetrates the gelcoat and blisters the bottom. The key is the resin. To cut costs, most use a general purpose resin. Chaparral uses a premium quality resin in the hull skin coat of every boat in our line because of its superior bonding characteristics and exceptional flex.
Plywood
To protect their wooden components from rot and deterioration, most boat builders dip their plywood parts in a vat of protective sealant. Unfortunately, this only offers very minimal protection for the outside plies. The plywood Chaparral uses throughout our boats is pressure treated with a wood preservative and fungi inhibiting chemical before it is kiln dried.
Loom Wrap Wiring
Attention to rigging detail is a Chaparral hallmark. Instead of routing the engine wiring harness haphazardly in the bilge in black tape, we rely on automotive style flexguard loom that not only keeps things neat but also protects against abrasion.
Through Bolted Stainless Steel Cleats
It’s one of the most often used components on your boat, but most people think a cleat is a cleat, right? Wrong. Chaparral’s cleats are stainless steel so they won’t corrode and so they won’t twist. Also, ours are big enough to accept a full-sized looped line.
Heavy Duty Rub Rail
A rub rail is supposed to protect your boat. Most don’t because they’re the wrong material. Chaparral uses a heavy-duty PVC rub rail with stainless steel insert that absorbs far more impact without denting.
Acoustical Foam
The name says it all. Acoustical foam is the best way we’ve found to absorb engine noise.
Acrylic Tops
Ours are acrylic because it’s a superior material that won’t crack, peel, or mildew. Further, our acrylic tops won’t shrink or expand, which means they look and fit better in all weather conditions.
Stain Resistant Fabrics
Accidents happen. Spilled drinks, wet bathing suits and soggy tow­els are a fact of life on a boat. All our cabin fabrics are stain resistant. Buyers can choose from a wide variety of colors. When it comes to interior fabrics, we have the one that’s right for you.
Superior Plastics vs. Wood
Chaparral prides itself on building seats that are not only comfortable, but durable. We use plastic seats because they hold their shape and don’t retain water, reducing the potential for foam deterioration.
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Flotation Requirements
All Chaparral boats meet or exceed U.S. Coast Guard requirements for flotation. All Chaparral inboard/outboard and inboard powered boats also meet or exceed U.S. Coast Guard requirements for the following:
Engine and Fuel Tank Compartment Ventilation (requirements for flame arresting devices)
Factory-Installed Fuel Systems
Navigation Lights
Steering System
RESPONSIBILITIES
Chaparral’s quality service does not end when you buy one of our boats. Through our dealer network we do everything possible to ensure that you are satisfied with your purchase. Every Chaparral dealer has a responsibility to you, the boater.
Dealer
Dealer responsibilities include the following:
1. Discuss with you the terms of all warranties and stress the impor­tance of registering warranties with the appropriate manufacturers.
2. Explain how you can obtain warranty service.
3. Complete new boat and pre-delivery inspection procedures. Sign the form to certify that all items were completed.
Your Chaparral dealer can provide you with thorough instruction in the operation of your boat. Please feel free to ask for assistance.
Boat Owner
Your responsibilities include the following:
1. Read this manual as well as all other manuals and information included in your owner’s packet.
2. Schedule an appointment with your dealer to go over all war­ranties. After the appointment, complete the Chaparral Boat limited warranty registration card in an envelope inside the Owner’s Manual packet. Keep a record of the hull number for future reference.
3. Inspect the boat at the time of delivery to make sure all systems and components are operating properly. Chaparral recommends that you refer to your engine warranty for initial inspection and service requirements.
The new boat and pre-delivery inspection form (found in your owner’s manual) will help you as you inspect your new boat. After completing your inspection, sign the form to certify you have inspected the boat with your dealer.
4. Schedule an appointment with your dealer to go over the pre­delivery engine service record. Sign this record to indicate your dealer has explained this record to you.
5. Operate all equipment in accordance with the manufacturer’s instructions.
6. Become familiar with all federal, state, and local laws affecting your boat and its operation.
7. Perform or provide for the appropriate periodic maintenance out­lined in the manuals and service guides.
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LAWS AND REGULATIONS
This section of the manual includes general information about gov­ernment regulations. You, the boater, are responsible for complying with the requirements of federal, state, and local laws. If you have any questions, contact the U.S. Coast Guard or other appropriate authority.
Boat Registration
Federal and state laws require that every boat having propulsion machinery of any type must be registered in the main state of usage. Registration numbers and validation stickers must be dis­played on the boat according to regulations. The registration certificate must be carried on board when the boat is in use.
Safety Equipment
The following equipment is required on all boats:
Fire extinguishers
Personal flotation devices (PFDs)
Navigation lights
Visual distress signals
Sound signaling device
See Chapter 2 for more information about safety equipment.
Discharge of Oil
The Federal Water Pollution Control Act prohibits the discharge of oil or oily waste into or upon the navigable waters of the United States or the waters of the contiguous zone if such discharge causes a film or sheen upon, or a discoloration of, the surface of the water or causes a sludge or emulsion beneath the surface of the water. Violators are subject to a penalty.
Disposal of Plastics & Other Garbage
Plastic refuse dumped in the water can kill fish and marine wildlife and can foul vessel propellers and cooling water intakes. Other forms of waterborne garbage can litter beaches and cause illness. U.S. Coast Guard regulations therefore strictly prohibit dumping plastic refuse or other garbage mixed with plastic into the water any­where. Further, the regulations restrict the dumping of other forms of garbage within 12 miles from shore on the east coast, and 9 miles from shore on the west coast.
Within 3 miles of shore and in U.S. lakes, rivers, bays and sounds, it is illegal to dump plastic, dunnage, lining, and packing materials that float; and any garbage except dishwater, gray water, and fresh fish parts.
Between 3 and 12 miles it is illegal to dump plastic, dunnage, lining, and packing materials that float; and any garbage not ground to less than one square inch.
Between 12 and 25 miles it is illegal to dump plastic, dunnage, and packing materials that float.
Beyond 25 miles it is illegal to dump plastic.
The U.S. Coast Guard has issued these regulations to implement Annex V of the International Convention for the Prevention of Pollution from Ships, 1973, commonly known as Annex V of the MARPOL (Marine Pollution) Treaty 73/78. They apply to all U.S. vessels wherever they operate (except waters under the exclusive jurisdiction of a state), and foreign vessels operating in U.S. waters out to and including the Exclusive Economic Zone (200 miles).
If your boat is 26 feet or more in length, the regulations require U.S. recreational boaters attach one or more Coast Guard Trash Dumping Restrictions placards to your boat. The placard warns against the discharge of plastic and other garbage within U.S. navi­gable waters and specifies discharge restrictions beyond the territorial sea (generally within 3 or more nautical miles of shore).
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The placard must also contain the warning that a person violating these requirements is liable for civil and criminal penalties. The placard must also state that local regulations may further restrict the discharge of garbage. You may purchase these placards from local marinas, boat dealers, or marine equipment suppliers.
The U.S. Coast Guard has also issued regulations requiring boats to have a sanitation system on board to control pollution. Wastes are to be stored in a holding tank or other device, such as a Porta­Potti, until the device can be can be pumped out or otherwise disposed of at a shore facility. Discharging this waste overboard is in most cases prohibited. Check with the Coast Guard regarding regulations in your area.
OWNER’S LOGS AND RECORDS
At the end of this chapter are three forms which you will find very helpful.
Use the Boat Data Record to record all important information about your boat and the major components installed. After you have entered all the data, remove this form from your Owner’s Manual and store in a safe place. Do not keep this form aboard your boat.
The Travel Plan Log provides a record of your destination, depar- ture and return times, boat description, passenger list, and other information about the trip you have planned. At the bottom of the form is space for listing emergency telephone numbers in case your return is delayed past the expected time. It also has space for indi­cating information about the person filing this report. Leave the completed form ashore with a responsible person. We recommend you make several copies of this form each boating season to ensure an ample supply.
The Fuel Usage Chart is a handy way to record information cover- ing engine hours, fuel consumption, miles traveled, as well as RPM (revolutions per minute), Average MPH (miles per hour), and GPH (gallons per hour).
WARRANTY POLICY TRANSFER
Your Chaparral boat is backed by a Limited Express Warranty. It is important that you are aware of its terms. If a problem arises with your Chaparral boat as a result of workmanship or materials, con­tact your dealer as soon as possible to determine whether correcting the problem may be covered by the warranty. Please have your hull identification number and necessary model numbers on hand for the items that may need service or repair. Your hull identification number is below the rub rail on the starboard aft corner of your boat.
The Chaparral Limited Warranty Policy may be transferred to sub­sequent owner(s) providing the Ownership Transfer Record (OTR) is completed and returned to the Chaparral Customer Service Office. The OTR is located at the end of this chapter. Subsequent owner(s) will receive the balance of warranty available subject to a $100.00 deductible per occurrence for claims filed in accordance with the Chaparral Limited Warranty Policy. The Ownership Transfer fee varies by the length of the boat. The appropriate fee from the Ownership Transfer Record should be submitted with the Ownership Tranfer Record form to the Chaparral Customer Service office at the time of the transfer.
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1-7
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Page 21
1-9
General
__________________ ___________________
Model Name State of Registration
____________________________________________________
Hull Identification Number
____________________________________________________
Boat Name
____________________________________________________
Hull Color(s)
___________ ___________ _______
Length Beam Weight
__________________ _______________
Draft (Drive Down) Draft (Drive Up)
Engine
_______________________ ___________________
Manufacturer Model Name/Number
_____________ ____________ __________
Oil Type/SAE Quarts Filter Type
_______________________ __________________________
Serial Number Transom Plate Serial Number
Drive Unit
____________________________________________________
Serial Number
Fuel System
__________________
Tank Capacity
Fresh Water
__________________
Tank Capacity
Propeller
__________________ _______________
Manufacturer Pitch
____________________________________________________
Model Number
Battery
__________________
Manufacturer
____________________________________________________
Model Number
Notes
Name ___________________________
Address__________________________
________________________________
Sales Manager ____________________
Phone ___________________________
Fax _____________________________
Purchase Dealership
Service Dealership
Name ___________________________
Address__________________________
________________________________
Service Manager___________________
Phone ___________________________
Fax _____________________________
BOAT DATA RECORD
Page 22
1-10
RunTime
(In Hours)
Fuel Used
(In Gallons)
Distance Traveled
(In Miles)
RPM
Average Miles
per Hour
Gallons
per Hour
Date
FUEL USAGE CHART
RunTime
(In Hours)
Fuel Used
(In Gallons)
Distance Traveled
(In Miles)
RPM
Average Miles
per Hour
Gallons
per Hour
Date
Page 23
1-11
TRAVEL PLAN LOG
The boat listed below should return by:
__________________ ________________ at the latest.
If it has not, please call the emergency numbers
listed at the right.
Police _________________________________
Coast Guard _________________________________
Other Authority _________________________________
Personal _________________________________
Trip Information
_______________________ _______________________
Departure Date/Time Departure Location
_______________________ _______________________
Return Date/Time Return Location
Boat Description
_______________________ _______________________
Boat Name Type
_______________________ _______________________
Registration Number Manufacturer
_______________________
Length
_______________________ _______________________
Hull Color Deck (Color)
_______________________ _______________________
Cabin (Color) Trim (Color)
____________________________________________________
____________________________________________________
Other Physical Characteristics
Engine
_______________________ _______________________
Type HP
_______________________ _______________________
Fuel Type Fuel Capacity
Safety & Emergency Equipment
(YES/NO & NUMBER)
_____________ _____________ ______________
Life Jackets Cushions Distress Light
_____________ _____________ ______________
Flares Smoke Signals Flash Light
_____________ _____________ ______________
Mirror Paddles Anchor
_____________ _____________ ______________
Food Water Life Raft
Radio
_______________________ _______________________
Onboard (Yes/No) Type
____________________________________________________
____________________________________________________
Frequencies usually used or monitored
Passenger List (Use Another Sheet If Necessary)
____________________________________________________
Full Name
_______________________ ________________________
Age/Sex Phone Number
____________________________________________________
Complete Address
____________________________________________________
____________________________________________________
Full Name
_______________________ ________________________
Age/Sex Phone Number
____________________________________________________
Complete Address
____________________________________________________
____________________________________________________
Full Name
_______________________ ________________________
Age/Sex Phone Number
____________________________________________________
Complete Address
____________________________________________________
____________________________________________________
Full Name
_______________________ ________________________
Age/Sex Phone Number
____________________________________________________
Complete Address
____________________________________________________
Time
Date
ALWAYS FILL THIS SHEET OUT COMPLETELY—IN AN EMERGENCY ALL INFORMATION MAY BE HELPFUL
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Page 25
OWNERSHIP TRANSFER
RECORD
Please complete the following information and return to Chaparral Customer Service with the
correct transfer fee amount and a copy of the bill of sale or other evidence of purchase within 30
days after purchase from the original retail purchaser. Certif ied Checks or money orders should
be made payable to Chaparral Boats, Inc.
________________________________ ___________________________________
Current Owner Transfer To
________________________________ ___________________________________
Address Address
________________________________ ___________________________________
City, State, Zip City, State, Zip
________________________________ ___________________________________
Hull Identification Number Date of Sale
________________________________ ___________________________________
Signature Signature
To register the transfer, the second purchaser must mail the following to Chaparral’s Customer
Service Department, P.O. Drawer 928, Nashville, GA 31639 no later than thirty (30) days after the
purchase from the original purchaser: (1) An Ownership Transfer Record completed by the
original purchaser and the subsequent owner; (2) A copy of the bill of sale or other evidence
of purchase of the boat from the original purchaser, including the model and hull identifica-
tion number; and, (3) the warranty transfer fee of $500.00 for boats with hull lengths less
than 24 feet and $1,000 for boats with hull lengths of 24 feet or more. Upon receipt of this
transfer record the new owner shall receive the outstanding balance of the
ONE-YEAR TRANSFERABLE LIMITED WARRANTY and the TEN-YEAR TRANSFER-
ABLE LIMITED STRUCTURAL HULL WARRANTY initiated by the original purchaser.
Subsequent o
wner(s) to the original purchaser shall be responsible for a $100.00 deductible per
occurrence for any claim filed in accordance with the Chaparral Limited Warranty Policy.
Please refer to the Chaparral Owners Manual for detailed provisions concerning the Chaparral
Limited and Structural Warranty Policies. Chaparral Boats, Inc. reserves the right to deny
transfer of warranty to subsequent owners.
Questions concerning the Chaparral Warranty Policy should be submitted in writing to the
Chaparral Customer Service Office, P.O. Drawer 928, Nashville, GA 31639.
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Page 27
YOU are responsible for your safety and your boat, as well as the safety of passengers and other boaters.
HAZARD COMMUNICATION
As you read this manual, please note the hazard warnings which alert you to safety precautions related to unsafe conditions or oper­ating procedures. We have included these warnings because we are concerned about your safety and the safety of your passengers. Hazard statements generally have five parts:
1. The hazard symbol
2. A signal word which indicates the severity of the hazard
3. A concise description of the hazard
4. The results of ignoring the hazard
5. Steps for avoiding the hazard
The three signal words indicating the severity of the hazard are danger, warning, and caution. The meanings they con­vey are as follows:
OWNER ADVISORY STATEMENTS
Advisory statements alert you to conditions affecting equipment operation, maintenance, and servicing practices.
Important: This is an advisory statement or procedure intended to prevent damage to the equipment or associated components.
Note: This is a general advisory statement relating to equip­ment operation and maintenance procedures. Its intent is to call attention to information more important than normal text.
SAFETY RECOMMENDATIONS
The popularity of boating and other water sports has grown tremen­dously in the past few years. Boating safety and the safety of your passengers are your responsibilities. You should fully understand and become familiar with the operating procedures and safety pre­cautions in this manual and the other manuals in the owner’s packet before you launch your Chaparral boat.
BOATING SAFETY 2
2-1
DANGER: calls attention to immediate hazards that WILL
result in severe personal injury or death.
WARNING: identifies hazards or unsafe practices that COULD result in severe personal injury or death.
CAUTION: indicates hazards or unsafe practices that COULD
result in minor personal injury or product or property damage.
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Remember that along with the freedom and exhilaration of boating comes the responsibility that you have for the safety of your passen­gers and the other boaters who share the water with you. Throughout this manual specific precautions and symbols identify safety-related information. Be sure to pay close attention to them.
Safe Operation
Keep your boat and equipment in safe operating condition. Inspect the hull, engine(s), safety equipment, and all boating gear regularly.
Be very careful when fueling your boat. Be sure you know the capacity of your boat’s fuel tank and the amount of fuel you use when operating at frequently used engine speeds (RPMs). Ask your Chaparral dealer about the capacity of your boat’s fuel tank.
Make sure you have enough fuel on board for anticipated cruis­ing requirements. In general, use 1/3 of your supply to reach your destination and use 1/3 to return. Keep 1/3 in reserve for changes in your plans due to weather or other circumstances.
Be sure lifesaving and fire extinguishing equipment is on board. This equipment must meet regulatory standards and it should be noticeable, accessible, and in safe operating condition. Your passengers should know where this equipment is and how to use it.
Keep an eye on the weather. Be aware of possible changing conditions by checking local weather reports before your depar­ture. Monitor strong winds and electrical storms closely.
Always keep accurate, updated charts of the area on board your boat.
Before you leave the port or harbor, file a Travel Plan with a family member, relative, friend, or other responsible person ashore.
• Always operate your boat with care, courtesy and common sense.
Instruct at least one other passenger aboard in the basic operat­ing procedures in handling your boat. This person can take over if you unexpectedly become unable to do so.
Do not allow passengers to ride on parts of your boat other than designated seating areas.
Ask all passengers to remain seated while the boat is in motion.
Do not use the swim platform or boarding ladder while the engine or engines are running.
Understand and obey the “Rules of the Road.” Always maintain complete control of your boat.
Do not overload or improperly load your boat.
The information on your boat’s capacity plate does not override your responsibility for using common sense or sound judgment. Turbulent water and unfavorable weather conditions reduce the capacity of your boat.
Swimming
1. Swim only in areas designated as safe for swimming. These are usually marked with a swim area buoy (see figure). Do not swim alone or at night.
2. Do not allow anyone near the pro­peller(s), even when the engine is off. Propeller blades can be sharp and can continue to turn even after the engine is off. Stay well away from areas marked by a diver down float (see figure).
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Safe Boating Courses
Your local U.S. Coast Guard Auxiliary and the U.S. Power Squadrons offer comprehensive safe boating classes several times a year. You may contact the Boat/U.S. Foundation at 1-800-336­BOAT (2628), or in Virginia 1-800-245-BOAT (2628). For a course schedule in your area you may also contact your local U.S. Coast Guard Auxiliary or Power Squadron Flotilla for the time and place of their next scheduled class.
U.S. Coast Guard Website: www.uscg.mil Power Squadron Website: www.usps.org
Voluntary Inspections
State boating officials in many states or the U.S. Coast Guard Auxiliaries offer courtesy inspections to check out your craft. They will check your boat for compliance with safety standards and required safety equipment. You may voluntarily consent to one of these inspections and you are allowed time to make corrections without prosecution. Check with the appropriate state agency or the Coast Guard Auxiliary for details.
Rules of the Road
All responsible boaters comply with the “Rules of the Road,” the marine traffic laws enforced by the U.S. Coast Guard. There are two sets of rules: the United States Inland Navigational Rules and the International Rules. The United States Inland Rules apply to all ves­sels inside the demarcation lines separating inland and international waters. The Coast Guard publishes the “Rules of the Road” in its pub­lication “Navigational Rules, International-Inland.” You can get a copy from your local U.S. Coast Guard Unit or the United States Coast Guard Headquarters, 1300 E. Street NW, Washington, D.C. 20226.
Other helpful publications available from the U.S. Coast Guard include “Aids to Navigation” (U.S. Coast Guard pamphlet #123), which explains the significance of various lights and buoys; the “Boating Safety Training Manual”; and “Federal Requirements For Recreational Boats.” Check with your local Coast Guard station,
your Chaparral dealer, or a local marina about navigational aids unique to your area.
U.S. Coast Guard Website: www.uscg.mil California Coast Guard Website: www.ccg-ggc.gc.ca
If you have a marine radio telephone, heed storm warnings and answer any distress calls from other boats. The word “MAYDAY” spoken three times is the international signal of distress. Monitor marine radio channel 16 which is reserved for emergency and safety messages. You can also use this channel to contact the Coast Guard or other boaters if you have trouble.
Important: Never send a “MAYDAY” message unless there is a serious emergency and you are in need of immediate assistance.
Warning Markers
Always check with local authorities concerning regional hazardous areas and how they are marked. Other considerations include:
Boat operators must be able to recognize marine flag designs
and respond accordingly.
Caution should always be exercised relative to swimmers.
Swimming areas may not always be marked.
Navigation markers identify navigable routes and indicate water
hazards. Boat operators should familiarize themselves with these important navigational tools and operate their boats accordingly.
Be prepared to assist anyone flying a ‘distress’ flag as they are
requesting immediate assistance.
Drugs and Alcohol
Drugs and alcohol affect a person’s ability to make sound judg­ments and react quickly. A responsible boater refrains from using drugs or alcohol while operating their boat. Operation of motorized vessels while under the influence carries a significant penalty. Drugs
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and alcohol decrease your reaction time, impair your judgement, and inhibit your ability to safely operate your boat.
SAFETY EQUIPMENT
Important: Federal law requires you to provide and maintain safety equipment on your Chaparral boat. As the boat owner, you are responsible for supplying all required safety equip­ment. Consult your Coast Guard, state, and local regulations to ensure your boat has all required safety equipment on board. Additional equipment may be recommended for your safety and that of your passengers. Make yourself aware of its avail­ability and use.
Personal Flotation Devices (PFDs)
There must be one United States Coast Guard approved wearable personal flotation device of Type I, II, or III for each person on board or being towed on water skis, water sports tubes, kneeboards, etc. and one Type IV throwable device on board. The PFDs must be of a suitable size for each person aboard and must be in serviceable condition and readily accessible.
PFD Type I, Wearable: This off-shore life jacket has the greatest buoyancy. It is most effective for all waters where rescue may be delayed. Its design allows for turning most unconscious persons in the water from a face down position to a vertical or face-up position.
PFD Type II, Wearable: This near-shore buoyant vest provides less buoyancy than a Type I PFD. It is intended for calm inland water or waters where there is a chance of quick rescue. It turns its wearer to a face-up position as does the Type I PFD, but the turning action is not as pronounced as the Type I, and it will not turn as many per­sons under the same conditions as a Type I.
PFD Type III, Wearable: Classified as a flotation aid, this PFD allows wearers to place themselves in a vertical or face-up position in the water. Type III has the same minimum buoyancy as a Type II PFD. It has little or no turning ability. People participating in water sports often prefer this PFD because it intended for use in waters
where quick rescue is possible and it is generally the most comfort­able for continuous wear.
PFD Type IV, Throwable: You must also have aboard at least one throwable PFD Type IV device. The Type IV device can be thrown to a person in the water and grasped and held by the user until res­cued. The design does not allow it to be worn. The most common Type IV PFDs are buoyant cushions or ring buoys. This PFD must be immediately available for use and in serviceable condition.
PFD Type V: Must be worn to be effective. When inflated, it pro­vides buoyancy equivalent to Type I, II, or III PFDs.
Fire Extinguishers
As the boat owner, you are responsible for making sure you have the required number of fire extinguishers. Fire extinguishers must be approved by the U.S. Coast Guard.
Boats longer than 26 feet and shorter than 40 feet: Two Type B-1 or at least one Type B-2 portable hand extinguishers. If your boat has a fixed fire extinguishing system approved by the U.S. Coast Guard, one Type B-1 extinguisher is required.
Boats longer than 16 feet and shorter than 26 feet: At least one portable hand Type B-I fire extinguisher.
When outfitting your boat with portable fire extinguishers, make sure that you select a model that is large enough to fill the volume of your boat’s engine compartment. Have your dealer help you choose the proper equipment for your boat.
All fire extinguishers should be mounted in a readily accessible loca­tion away from the engine compartment. Everyone on board should know where the fire extinguishers are and how to operate them.
If your fire extinguisher has a charge indicator gauge, cold or hot weather may affect the gauge reading. Consult the instruction man­ual supplied with the fire extinguisher to determine the accuracy of the gauge.
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Visual Distress Signals
The U.S. Coast Guard requires all boats operating on U.S. coastal waters have visual distress signal equipment on board. In general, coastal waters include all waters except rivers, streams, and inland lakes. The Great Lakes are considered coastal waters as is a river mouth more than two miles wide. Boats owned in the United States and operating on the high seas must also carry visual distress signal equipment.
Visual distress equipment must be in serviceable condition and stowed in a readily accessible location. Equipment having a date showing useful service life must be within the specified usage date shown. Both pyrotechnic and non-pyrotechnic equipment must be U.S. Coast Guard approved.
Pyrotechnic U.S. Coast Guard approved visual distress signals and associated equipment include:
Red flares, hand held or aerial
Orange smoke, hand held or floating
Launchers for aerial red meteors or parachute flares
Non-pyrotechnic equipment includes an orange distress flag and an S-O-S electric distress light.
No single signaling device is ideal under all conditions for all pur­poses. Consider carrying various types of equipment. Careful selection and proper stowage of visual distress equipment are very important. If young children are frequently aboard, you should select devices with packages which children, but not adults, will find diffi­cult to open.
Sound Signaling Device
Your Chaparral boat must have a device that can produce a sound signal when conditions require. For boats over 26 feet, the device must be able to produce a two-second blast which can be heard a
mile away. For boats less than 26 feet, it must be able to produce a two-second blast which can be heard one-half mile away. It can be a hand, mouth or power operated horn or whistle. Refer to the U.S. Coast Guard’s publication “Navigational Rules, International-Inland” for details about the appropriate signals.
RUNNING AND NAVIGATION LIGHTS
Your boat must have running and navigation lights for safe opera­tion after dark. Observe all navigation rules for meeting and passing. Do not run at high speeds during night operation. Always use common sense and good judgment.
SAFETY AFLOAT
Once your boat is launched and your excursion is underway, you need to be aware of your surroundings and how they may affect your safety and that of your passengers. There is no substitute for good judgment and common sense.
Weather
Storms rarely appear without advance notice. Check the weather forecast before you begin a day of boating. Be aware, however, that weather conditions can change rapidly. If you have a marine radio, listen to the weather reports issued by the U.S. Coast Guard and others. If you have a portable radio, keep it tuned to a station broad­casting frequent weather reports. Many boating clubs fly weather signals. Learn to recognize these signals and listen to your local forecasts before leaving port.
Your surroundings can also be a good indicator of changing weather conditions. Watch for changes in wind direction or cloud formations. There is no substitute for a good understanding of weather condi­tions and what to do when the weather takes a turn for the worse.
Fog
Fog is a result of either warm-surface or cold-surface conditions. You can judge the likelihood of fog formation by periodically mea-
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suring the air temperature and dew point temperature. If the differ­ence between these two temperatures is small, fog is likely to develop. Remember the following guidelines:
Turn on running lights.
Unless your boat is well equipped with charts, head for shore at the first sign of fog and wait until conditions improve. If you have charts on board, take bearings as fog sets in, mark your posi­tion, and continue to log your course and speed.
Make sure all persons on board have put on their personal flota­tion devices.
If your boat has sounding equipment, take soundings regularly and match them with depths shown on your charts.
Station a person forward in the boat as a lookout.
Reduce your speed. From time to time, stop engine(s) and listen for other fog signals.
Sound the horn or fog bell intermittently to warn others.
If there is any doubt in continuing your excursion, anchor. Listen for other fog signals while continuing to sound your fog horn or bell.
Storms
The present and forecasted weather conditions are a primary con­sideration, and the possibility of storms should always be a concern. If storms are a possibility, keep a watch on the horizon, especially to the west, for approaching storms. Monitor the weather forecast on a marine channel or local weather station. The best possible situation is to return to a safe port if time allows.
Other steps to follow to weather the storm include:
Close and secure port holes. Stow all loose gear below deck and tie down any gear on deck.
Reduce speed as the seas build. Make sure all persons on board have put on their personal flotation devices.
Trail a sea anchor from the bow. If you do not have a sea anchor aboard, use a canvas bucket, tackle box, or other object that will work like a sea anchor.
Radar reflectors (if installed on your boat) should be 18 inches diagonally. They should be placed as far above waterline as possible. Otherwise, a boat with radar may have trouble “see­ing” your boat.
Man Overboard
Should someone in the boat fall overboard:
Act quickly—treat every situation as an emergency.
Move throttle to idle position and yell “Man Overboard”.
Immediately throw a Type IV PFD to the person in the water.
Have someone in the boat assume responsibility for watching the person in the water and keep them in sight while the boat maneuvers back to them.
Approach the person into the wind and waves. When alongside, put the engine in neutral and throw them a Type IV PFD with a line attached or extend an oar or boat hook.
Fire
Important: A fire aboard your boat is a serious emergency. You must act immediately!
Every boater should develop a fire response plan to determine what kind of fire (fuel, electrical, etc.) might break out, where it might break out, and the best way to react. Having a plan and assigning respon­sibilities to others results in quicker decisions and quicker reactions.
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Important: Everyone on board should know where fire extin­guishers are and how to operate them.
Any fire requires stopping the engine(s) immediately. Then:
If the fire is in the engine compartment, shut off the bilge blower immediately. If equipped the fire extinguisher system will discharge in the event of a fire. The heat sensitive auto­matic head will release the extinguishant as a vapor, totally flooding the compartment in fire-killing concentrations. The system indicator light is wired to the ignition and is turned on when the ignition is turned on. The indicator light, located at the dash panel, indicates to the helmsman when the unit has discharged. Under normal operation, the indicator light is lit. If the unit discharges, the charge light will go out.
Do not open the hatch to the engine compartment! The fire will flare up if the fresh air supply increases suddenly.
Keep the fire downwind if possible. If the fire is aft, head into the wind.
Have all persons on board put on their personal flotation devices.
If you can get at the fire, aim the fire extinguisher at the base of the flames and use a sweeping action to put out the fire.
If the fire gets out of control, make a distress signal, and call for help on the radio.
Deciding whether to stay with the boat or abandon ship will be difficult. If the decision is to abandon ship, all persons on board should jump overboard and swim a safe distance away from the burning boat.
Guidelines for Fire Prevention
Check the bilge for fuel leaks
Check cleaning products for flammability
Ventilate when cleaning or painting
Disconnect electrical system from power source when perform­ing any type of maintenance
Use extra caution when using exposed flame around urethane foam
Extinguish smoking materials carefully
Ensure ventilation systems are not obstructed
Use only approved marine cooking and heating systems
Open flames demand constant attention
Keep flammable materials in approved containers
Replace circuit breaker fuse with one of the same amperage
Electrical appliances must be within rated amperage of boat circuits
A qualified marine electrician should service the electrical system
Flooding, Swamping or Capsized Boat
Flooding or swamping is usually caused by the actions of an inat­tentive boat operator, or by hazardous weather or water conditions. To prevent boat flooding:
Install drain plug before launching.
Ensure proper bilge pump operation.
Do not overload boat.
Adjust boat speed and trim to match sea and weather conditions.
Close all cabin hatches, doors, etc. while underway to prevent flooding due to heavy seas or rain. Ensure proper ventilation to avoid carbon monoxide poisoning. See carbon monoxide hazard information later in this chapter.
When only using one anchor, it should be attached to the bow of the boat.
When slowing down or moving in reverse do not allow wake or following seas to flood cockpit.
2-7
WARNING: Smoking, poor maintenance, or carelessness when
refueling can cause hazardous conditions. Always follow proper refueling procedures for your boat.
Page 34
If your boat becomes swamped or capsizes, put on a PFD immedi­ately and set off a distress signal. Chances are good that a capsized boat will stay afloat. For this reason, stay with the boat. Do not leave the boat or try to swim to shore except under extreme conditions. A capsized boat is easier to see than a swimmer, and the shore may be farther away than it appears.
More often than not, boats sink while docked. Any number of factors may contribute to these sinkings. There may have been a mechani­cal failure such as a failed bilge pump or an electrical problem such as a dead battery or tripped circuit breaker. Check your boat regu­larly if it is docked for an extended period of time to make sure everything is in order.
Hypothermia
If a person falls overboard, hypothermia may be an immediate con­cern. Hypothermia means a person’s body loses heat to the water faster than the body can replace it. If not rescued, the person will become exhausted or likely drown. In general, the colder the water, the shorter the time for survival. PFDs will increase survival time because they provide insulation.
Water Exhaustion Expected Time
Temperature Unconsciousness of Survival
(°F)
32.5 Under 15 min. Under 15 to 45 min.
32.5-40 15-30 min. 30-90 min. 40-50 30-60 min. 1-3 hr 50-60 1-2 hr 1-6 hr 60-70 2-7 hr 2-40 hr 70-80 3-12 hr 3 hr-Indefinite
Over 80 Indefinite Indefinite
Collision
If a serious collision occurs, first check the persons on board for injuries. Then inspect the boat to determine the extent of damage.
Prepare to help the other craft unless it places your passengers or boat in danger.
If the bow of the other boat penetrated your boat’s hull, prepare to plug the fracture once the boats are separated.
Shore up the hole inside your boat with a spare life jacket or cushion.
While plugging the hole, shift weight to get the hole above the water level.
If your boat is in danger of sinking, have all persons put on their personal flotation devices.
If your boat has a radio, contact the U.S. Coast Guard or other rescue authorities immediately (VHF channel 16 or 22 CB radio).
Running Aground
If you run aground check everyone for injury and inspect damage to the boat and propeller(s). If possible, shift weight of passengers or gear to heel the boat while reversing engine(s). If towing becomes necessary, do not attach tow line to deck cleats. These are not designed to take full load of the boat. Chaparral recommends using a commercial towing service.
2-8
WARNING: When towing another boat or having your boat
towed, make sure the tow line is fastened securely to the bow or transom towing eyes. Never attach tow line to deck cleat or anchor windlass. Cleat or windlass may pull free from deck and cause serious personal injury or property damage.
Page 35
Carbon Monoxide Hazard During Operation
Carbon monoxide (CO) in the engine exhaust is a poisonous gas which is odorless, colorless, and heavier than air. Direct prolonged exposure can result in carbon monoxide poisoning which can be harmful and may be fatal.
Indications of excessive exposure to carbon monoxide concentra­tions may include nausea, dizziness and drowsiness. Carbon monoxide poisoning requires the operator’s special and immediate attention! To prevent excess exposure and reduce the possibility of carbon monoxide accumulation in the cabin of the boat, ensure ade­quate ventilation by opening cabin hatches, cabin doors, cabin windows, and side windshield vents to increase air movement.
Some Chaparral models are equipped with a CO detector. Follow the operating instructions supplied with the CO detector and test the unit to verify that it is functioning properly every time you use your boat. Refer to the information provided by the manufacturer in your owner’s packet to determine replacement interval for your CO detector.
The following illustrations show how carbon monoxide can possibly accumulate in your boat while at the dock or underway. Become familiar with these examples and their precautions to prevent dan­gerous accidents from occurring on your boat.
2-9
DANGER: Blocked hull exhaust outlets near a pier, dock, sea
wall bulkhead or any other means can cause excessive accumu­lation of poisonous carbon monoxide gas within the cabin areas. Make sure hull exhaust outlets are not blocked. (Figure 2.1)
Figure 2.1 Running engine or generator in confined areas
CLOSE WINDOW
LEAVING WINDOW OPEN WHILE BOAT
IS UNDERWAY OR AT DOCK
COULD INDUCE EXHAUST FUMES INTO
CABIN CAUSING INJURY OR DEATH.
WARNING
DANGER
Carbon monoxide (CO) can cause brain damage
or death.
Engine and generator exhaust contains odorless and colorless carbon monoxide gas.
Carbon monoxide will be around the back of the boat when engines or generators are running.
Move to fresh air, if you feel nausea, headache, dizziness, or drowsiness
NW-206-06
WARNING
Carbon monoxide (CO) can cause brain damage or death.
Engine and generator exhaust contains odorless and colorless carbon monoxide gas.
Signs of carbon monoxide poisoning include nausea, headache, dizziness, drowsiness, and lack of consciousness.
Get fresh air if anyone shows signs of carbon monoxide poisoning.
See Owner’s Manual for information regarding carbon monoxide poisoning.
NW-204-06
WARNING
Carbon monoxide (CO) can cause brain damage or death.
Carbon monoxide can be present in the cabin.
Signs of carbon monoxide poisoning include nausea, headache, dizziness, drowsiness, and lack of consciousness.
Get fresh air if anyone shows signs of carbon monoxide poisoning.
Get fresh air if carbon monoxide detector alarm sounds.
Carbon monoxide detector must be functioning at all times.
NW-205-05
Page 36
Ensure proper ventilation aboard your boat and be aware of the possibility of carbon monoxide poisoning (Figure 2.4). Keep your boat in safe operating condition. Periodically inspect the hull, engine and engine compartment, and all other equipment.
CHECKLISTS
Each Trip
Make sure all exhaust clamps are in place and secure.
Look for exhaust leaking from the exhaust system components evidenced by rust and/or black streaking, water leaks, or cor­roded or cracked fittings.
Inspect rubber exhaust hoses for burned or cracked sections. All rubber hoses should be pliable and free of kinks.
Confirm that water flows from the exhaust outlet when the engines and generator are started.
Listen for any change in exhaust sound which could indicate a failure of an exhaust component.
Test the operation of each carbon monoxide detector by press­ing the test button.
Note: Do not operate the vessel if any of these problems exist.
2-10
Figure 2.4 Desired Ventilation Through the Boat
DANGER: Hull exhaust from your boat while underway can
cause excessive accumulation of carbon monoxide within the cabin and cockpit areas when using protective weather cover­ings. Provide adequate ventilation when the canvas top, side curtains, and/or back curtains are closed. (Figure 2.3)
Figure 2.3 Exhaust Accumulation While Canvas is in Place
DANGER: Generator or hull exhaust from other vessels
alongside your boat, while docked or anchored, can emit car­bon monoxide and cause excessive accumulation within the cabin and cockpit areas. Be alert for generator exhaust from other vessels alongside. (Figure 2.2)
Figure 2.2 Exhaust Fumes from Vessel Alongside
Page 37
At Least Annually
(performed by a qualified marine technician)
Replace exhaust hoses if any evidence of cracking, charring or deterioration is found.
Replace each water pump impeller and inspect the condition of the water pump housing. Replace if worn.
(Refer to the engine
and generator manuals for further information.)
Inspect each of the metallic exhaust components for cracking, rusting, leaking or looseness. Pay particular attention to the cylinder head, exhaust manifold, water injections elbow, and the threaded adapter nipple between the manifold and the elbow.
Clean, inspect and confirm the proper operation of the generator cooling water anti-siphon valve
(if equipped)
.
Fuel System
Everyone who owns or operates a boat must practice fire safety. Each year, boat fires and explosions injure hundreds of individuals and cause millions of dollars in property damage. Many of these accidents can be prevented.
Be alert for damage to your boat’s fuel system. Over time, fuel fit­tings and fuel hoses wear out. Inspect these fittings and hoses regularly, especially near the engine where engine heat and vibra­tion can accelerate deterioration.
What to do
1. Schedule regular engine and exhaust system maintenance inspections by experienced and trained technicians.
2. Inspect fuel systems annually, particularly hoses, connections and tank surfaces. Use only USCG-approved fuel hoses.
3. Before fueling, shut down engines and auxiliary equipment and all electrical equipment. Also close all hatches and doors on board.
4. Do not allow equipment or gear to contact fuel-system compo­nents. Monitor side storage areas where fill and vent hoses are often located.
5. Do not store portable fuel tanks in enclosed areas, including the engine room compartment (even though it may be “ventilated”).
6. If your boat is equipped with a ventilation system, ensure that all blowers and hoses are operational and intact. Verify good air­flow at the vent located on the boat.
7. Take a boating safety course and learn the correct type and use of a fire extinguisher aboard a boat.
Each Trip
Before starting the engine “sniff” your bilges. Getting down on your hand and knees and using your nose is the best fuel/vapor detector.
Operate the bilge blower for AT LEAST FOUR MINUTES before starting an inboard or sterndrive engine. If you still smell fumes, try to locate the source and make repairs before starting the engine.
Make sure all passengers know where to find your fire extin­guishers and how to operate them.
Before refueling, close all hatches, ports and other openings; shut off engines, motors, pumps and blowers; and DO NOT SMOKE. Fill all portable tanks on the dock.
2-11
WARNING
AVOID DAMAGE TO YOUR FUEL SYSTEM
DO NOT USE FUEL OR ADDITIVES CONTAINING MORE THAN 10% ALCOHOL BY VOLUME (Methanol or Ethanol)
DAMAGE AND LOSS OF WARRANTY MAY RESULT
Page 38
After refueling, wipe up or wash off any excess or spilled fuel; open all hatches and ports; and let the boat air out. “Sniff” your bilges. Operate the bilge blower for AT LEAST FOUR MINUTES before starting the engine.
Important: Do not operate your boat until the source of a fuel leak is identified. Have a qualified service technician correct the condition. NEVER USE A MATCH TO INSPECT FOR LEAKS.
At Least Annually:
(Performed by a qualified marine technician)
Replace fuel system components if any evidence of cracking, corrosion or deterioration is found.
Inspect fuel tanks annually. Pay particular attention to bottom surfaces that may have contacted bilge water. Also, check to see if any part of the tank is corroded or damaged from rubbing and abrasion. Permanently installed fuel tanks must be vented to the atmosphere outside the boat. Closed compartments that contain fuel tanks and engines or non-ignition protected electri­cal components must be ventilated.
Be sure the fill pipe is securely mounted, grounded and located where spilled fuel is directed overboard. Dry and cracked or soft and mushy fuel fill hoses should be replaced immediately.
If your boat is equipped with bilge blowers, ensure they are working properly.
Ensure cooking appliances on board are secured and operate properly. Refer to the appliance owner’s manual for guidance on inspecting for leaks in valves and connections. NEVER USE A MATCH to inspect for leaks.
Ensure flammable items are stowed safely and cannot contact cooking appliance or hot engine parts.
Ensure fire extinguishers are USCG-approved and in good working order (i.e., gauges register and nozzles are clear).
Repair all bare wires and loose electrical connections that might cause a short in your boat’s electrical system and start a fire.
Do not store disposable propane cylinders or charcoal lighting fluid on board the boat.
When replacing starters, generators or other electrical equipment use only ignition-protected parts. Do not use automotive parts.
Navigational Aids Chart
The Navigation Aids Chart (located at the end of this section) con­tains information about various signals, buoys, and warnings. Chaparral recommends you participate in a safe boating course to learn more about navigating your boat safely.
WATER SPORTS
2-12
!
WARNING
USE CAUTION WITH SKIER IN TOW
AS TOW ROPE MAY BACKLASH INTO
COCKPIT WHEN RELEASED
Page 39
Water skiing and other water sports, such as kneeboarding and rid­ing on inflatable towable devices, require an increased safety awareness by all the people involved.
Important: Remember that three people — not two — are required for safe water skiing: the boat operator, the skier, and an observer on the boat facing the skier. The observer relays signals from the skier to the operator. The operator can therefore give full attention to the operation of the boat and the waters ahead.
Figure 2.6 shows a set of hand signals recommended by the American Water Ski Association (AWSA). The skier, the observer, and the boat operator should know and understand these 7 simple signals.
Following these guidelines helps make water skiing a safe and enjoyable experience:
1. Water ski only in safe areas away from other boats and swimmers,
out of channels, and in water free of underwater obstructions.
2. Make sure anyone who water skis is a competent swimmer.
3. Be sure the skier is wearing a proper flotation device. A properly
designed ski vest will keep a stunned or unconscious person afloat.
4. Approach a skier in the water from the lee side, and be certain
to stop your motor before coming close to the skier.
5. Give immediate attention to a fallen skier. He or she is vulnera-
ble in the water alone and is difficult to see by other boaters.
For more information about water skiing, Please contact the American Water Ski Association, 799 Overlook Drive, Winter Haven, Florida 33884 (1-800-533-2972) or www.usawaterski.org.
2-13
WARNING: Death or serious poisoning can result from expo-
sure to carbon monoxide from engine exhaust. Turn off gasoline-powered generators that exhaust at or near the water level when the swim platform on the stern is in use. Swimmers should not enter the cavity beneath the swim platform.
1. Thumb Up: Speed up the boat.
2. Thumb Down: Slow down the boat.
3. Cut Motor/Stop: Immediately stop boat.
Slashing motion over neck (also used by dri­ver or observer).
4. Turn: Turn the boat (also used by driver). Circle motion—arms overhead. Then point in desired direction.
5. Return to Dock: Pat on the head.
6. OK: Speed and boat path OK. Or, signals
understood.
7. I'm OK: Skier OK after falling.
1
2
3
4
5
6
7
Figure 2.6 AWSA Water Skiing Signals
Page 40
Additional Equipment
You should consider having additional equipment on board to help make your boating experience safer and more enjoyable. Some examples include the following:
Anchor and line
Boat hook
Bucket & sponge
Commonly used spare parts
Compass, navigation charts
Distress signal kit
Docking and towing lines
Engine and accessory manuals
Extra keys
Fenders
First aid kit
Flashlight & extra batteries
Fuses
Manually operated bilge pump
Owner’s manual
Paddle
Replacement light bulbs
Ship-to-shore radio
Spare fuel and oil filters
Spare propeller with fastening hardware
Spare set of spark plugs and ignition parts
Tool kit
2-14
WARNING: Serious injury may result from para-sailing, kiting,
or similar water sports. Chaparral Boats are not designed for towing para-sails, kites, or any other device designed to become airborne when towed behind a boat.
Page 41
2-15
ODD NUMBERED AIDS
GREEN LIGHT ONLY
FLASHING
OCCULTING
QUICK FLASHING
ISOPHASE
2-15
NAVIGATIONAL AIDS CHART
REMEMBER THESE RULES
1. OVERTAKING - PASSING: Boat being passed has the right-of-way. KEEP CLEAR.
2. MEETING HEAD ON: Keep to the right.
3. CROSSING: Boat on right has the right-of-way. Slow down and permit boat to pass.
SAFE WATER
MID-CHANNELS OR FAIRWAYS
NO NUMBERS-MAY BE LETTERED
WHITE LIGHT ONLY MORSE CODE
Mo(A)
PORT SIDE
STARBOARD SIDE
STORM WARNINGS
RED FLAG 2 RED FLAGS SQUARE 2 SQUARE
Small craft Gale RED FLAG RED FLAGS
(winds to (winds up to BLACK BOX BLACK BOX 33 knots) 47 knots) (Storm) (Hurricane)
WHISTLE SIGNALS
ONE LONG BLAST: Warning signal (Coming out of slip)
ONE SHORT BLAST: Pass on my port side
TWO SHORT BLASTS: Pass on my starboard side
THREE SHORT BLASTS: Engine(s) in reverse
FOUR OR MORE BLASTS: Danger signal
BRIDGE SIGNALS
DANGER
ZONE
(Dead ahead
to 2 points abaft your
starboard beam)
Yield
right-of-way
to boats
in your
DANGER
ZONE!
SOUND
VESSEL: Open
BRIDGE: OK
No
VESSEL: Replies:
RADIO: VHF CH. 13
VISUAL
VESSEL: Open
or
BRIDGE: OK Same Same
No
DAY NIGHT
(Flag) (Lights)
STARBOARD
PORT
COMPOSITE GROUP FLASHING ( 2 + 1)
■ ■ ■ ■ ■ ■ ■ ■
LIGHTED
PREFERRED CHANNEL
NO NUMBERS-MAY BE LETTERED
United States Coast Guard Website: www.uscg.mil
G "9" FI G 4sec
LIGHTED BUOY
G
C "7"
CAN
GREEN LIGHT ONLY
GR "C" FI (2 + 1)
PREFERRED CHANNEL TO STARBOARD
TOPMOST BAND
GREEN
GR
C "L"
CAN
JG
GR "A"
SG
DAYMARK
G
"1"
RW "N"
Mo (A)
LIGHTED
AND OR SOUND
RW
SP "G"
SPHERICAL
RW "A"
MR
EVEN NUMBERED AIDS
RED LIGHT ONLY
FLASHING
OCCULTING
QUICK FLASHING
ISOPHASE
R "8" FI R 4sec
LIGHTED BUOY
R
N "6"
NUN
TR
R
DAYMARK "2"
RED LIGHT ONLY
RG "B" FI (2 + 1)
PREFERRED
CHANNEL TO
PORT
TOPMOST BAND
RED
RG
N "W"
NUN
JR
RG "B"
LATERAL AIDS AS SEEN ENTERING FROM SEAWARD
Page 42
2-16
Page 43
This chapter discusses the various systems needed to make your Chaparral Cruiser a home away from home. These include the elec­trical, fuel, fresh water, and sanitation systems and related equipment. The drawings at the end of this chapter show the typical locations of system equipment for boats with twin and single engines, respectively.
Note: For location of items listed in this chapter, refer to the respective drawing. Depending on how your boat is equipped, the location of some items may be different than shown in the illustrations.
Note: The term “engine” in this chapter means one or two engines, depending on how your boat is equipped.
ELECTRICAL SYSTEMS
Your Chaparral boat has two electrical systems: a 12 volt, direct cur­rent (DC) battery and a 120 or 220 volt alternating current (AC) system. An optional generator or the shore power connection pro­vides power to the AC system.
Safety Precautions
Follow these precautions when working with or on electrical sys­tems or electrically powered equipment:
1. Shut off power supply before starting work.
2. Use insulated mats to prevent accidental grounding.
3. Make sure clothing is dry. Keep skin dry.
4. Remove all metal jewelry.
12 Volt DC Power
Batteries are the source of power for the 12 volt DC (direct current) electrical system. The batteries are charged through the engine-dri­ven alternator or the optional AC (alternating current) battery charger. The voltmeter on the instrument panel in the dash shows the battery charging rate when the engine is running. Power from the battery is supplied through the selector switch in the stern area of your boat. Exceptions to this power supply are the forward and aft bilge pumps, refrigerator, macerator, and the windlass. Breakers for these items are near the battery selector switch in the engine com­partment for the Signatures 350, 330, 310, 290, 280, 270 and 250. All DC power is distributed through the battery selector switch.
The negative terminal of each battery is connected to the grounding studs of the main engine(s) and generator. This type of negative ground system is the approved system for marine DC electrical sys­tems. If you add additional equipment to your boat it must be adaptable to the negative ground system. Chaparral supplies a fuse block at the helm for additional electrical equipment.
Note: Consult your Chaparral dealer for additional DC power needs on your boat.
3-1
SYSTEMS 3
CAUTION: When adding electrical equipment, be careful not to
overload the fuse block.
WARNING: Considerable care has been taken to design a safe electrical system to protect you from hazardous shocks. Always have a qualified technician make any modifications to the system.
Page 44
Batteries
The batteries installed in your boat by your Chaparral dealer supply your boat with DC current for lights, engine starting or generator, and accessories. When the engine is running, the alternator sup­plies the power needed to keep the batteries charged. Lights and accessories draw power from the batteries.
Battery Selector Switch
The battery selector switch is in the engine compartment or stern area of your boat. Some models will have more than one switch. Leave switch on while motor is running or damage will occur to alternator.
Three Selector Switches with Two Batteries and Single Engine
Models: Signature 270 and 250
Each of the three battery switches have two positions:
All Switches Off
Power supplied to automatic bilge pump, CO detector (if so equipped), stereo memory, and corrosion protection system (if so equipped).
#1 Battery Switch ON
Use only Main Engine battery.
#2 Battery Switch ON
Use only House battery.
Recommended settings are as follows:
1. All Switches Off When boat is not in use or power is not required, turn all switches to OFF. The only power supplied at this setting is the automatic bilge pumps, carbon monoxide detector (if equipped), stereo memory and high water alarm.
2. #1 Battery Switch ON To start the engine, place switch in ON position. With this setting, power will now be supplied to your engine.
3. #2 Battery Switch ON For cabin or accessory power, place the switch in the ON position. Power will now be supplied to your boat from the House battery.
Note: Chaparral does not recommend leaving all three switches on when the engine is off. This will drain both batter­ies and you will not have a starting battery.
4. #1 Battery, #2 Battery and Parallel Switches ON If both batteries are low, you still have the option of starting the engine by combining the output from both batteries.
Note: When recharging a low battery, be sure to run the engine for a sufficient amount of time to fully recharge the battery.
Note: Chaparral does not recommend any other settings than mentioned because of possible damage to batteries or engine alternator.
Note: Chaparral recommends leaving the parallel switch in OFF position unless starting engine.
3-2
DANGER: Do Not disconnect or reconnect battery cables if
gasoline fumes are present!
Page 45
Four Selector Switches with Three Batteries and Twin Engines
Models: Signature 350, 330, 310, 290, 280
Note: Signature 350, 330, 310 have two house batteries.
Each of the four battery switches have two positions:
All Switches Off
Power supplied to automatic bilge pump, CO detector (if so equipped) and stereo memory.
STBD Switch ON
Use only STDB (Main Engine) battery.
PORT Switch ON
Use only PORT (Main Engine) battery.
HOUSE Switch ON
Use only HOUSE battery.
STBD, PORT, and HOUSE Switches ON
Use STDB (Main Engine) and PORT (Main Engine) batteries. Emergency parallel switch OFF.
Recommended settings are as follows:
1. All Switches Off When boat is not in use or power is not required, turn all switches to OFF. The only power supplied at this setting is the automatic bilge pumps, carbon monoxide detector (if equipped), stereo memory and high water alarm.
2. STBD Switch ON To start the engine, place switch in ON position. With this setting, power will now be supplied to your boat from the STBD (Main Engine) battery.
3. PORT Switch ON To start the engine, place switch in ON position. With this setting, power will now be supplied to your boat from the PORT (Main Engine) battery.
4. HOUSE Switch ON For cabin or accessory power, place the switch in the ON position. Power will now be supplied to your boat from the HOUSE battery.
Note: Chaparral does not recommend leaving all three switches on when the engine is off. This will drain both batter­ies and you will not have a starting battery.
5. STBD, PORT, and PARALLEL Switches ON If the batteries are low, you still have the option of starting the engines by combining the output from both batteries.
Note: When recharging a low battery, be sure to run the engine for a sufficient amount of time to fully recharge the battery.
Note: Chaparral does not recommend any other settings than mentioned because of possible damage to batteries or engine alternator.
3-3
Figure 3.1 270, 250 Battery Panel
Page 46
Note: Chaparral recommends leaving the parallel switch in OFF position unless starting engine.
AC/DC Converter and Battery Charger
Your Chaparral boat has a battery charging system which operates off 120 or 220 volt AC power from shore or the generator charging sys­tem. Turn the charger on at the main cabin electrical panel whenever your boat is connected to shore power to keep batteries fully charged. The AC-to-DC converting and charging system is fully automatic and permanently wired into the 12 volt DC system. If the monitored battery level drops under the full charge range, the charger automatically turns ON and restores the battery to FULL charge status. If the bat­tery is deeply discharged, the charger will deliver full output. Output automatically decreases as the battery is charged. If the battery is fully charged, the charger provides a trickle charge as needed.
120 or 220 Volt AC Power
The alternating current (AC) electrical system operates off a stan­dard 30 amp 120 or 220 volt, 60 or 50 cycle shore power system or the optional onboard generator.
The main distribution panel in the cabin area has SHIP and SHORE toggle switches which are covered by a sliding panel to prevent turning both switches to ON at the same time.
If your boat has an air conditioning system, the main panel could have an additional set of SHIP and SHORE switches dedicated to the air conditioner. If your boat has an onboard generator, you can use the generator to power the air conditioner. More detailed infor­mation about the generator and the air conditioning is in Chapter 4 and in the manufacturer’s literature in the owner’s packet. Check with your Chaparral dealer about proper generator usage.
Shore Power
Before you connect your boat to shore power, turn off the main cabin circuit breakers. Attach the shore power cord to the boat first and turn clockwise to lock. Thread the locking ring on the inlet to secure the cord. Connecting the cord to the boat first will prevent dropping a “hot” cord into the water. (When you leave the dock, remove the cord from the dockside shore outlet first.) If you have
3-4
CAUTION: To prevent damage to electrical system, never oper-
ate shore power system at low voltage.
Figure 3.2 280, 290, 310, 330, 350 Battery Panel
1. Turn off boat’s shore power switch.
2. Connect cable at boat first.
3. If polarity warning indicator is activated, immediately disconnect cable.
4. Disconnect at shore outlet first.
5. Close inlet cover tightly.
SHORE POWER
WARNING
To minimize shock hazard, connect and
disconnect cable as follows;
DO NOT ALTER SHORE POWER CABLE CONNECTORS
Page 47
any questions, contact your Chaparral dealer. Always be sure when using a Y-adapter or connecting two power cords that any connec­tions are clear of water standing on the dock from rain or the pedestal water outlet.
Make sure the dockside shore power breaker is OFF, then plug in the cord. Turn the dockside shore power breaker on. Immediately check the polarity light(s) on the main panel. If the REVERSED POLARITY light on the main cabin panel illuminates, do not turn
on the main cabin breaker.
Turn off the dockside shore power breaker and disconnect your shore power cord. Inform the marina manager of the problem. If the reverse polarity light does not illuminate, push the test button next to the light. If the light is functioning properly it will illuminate during this test and you are now assured that the polarity of your shore power connection is correct. At this point, turn on the main cabin AC circuit breaker(s). You may now use AC powered components on your boat.
Important: Some equipment will not work or may be damaged if polarity is reversed. Damage caused by reversed polarity is not covered under your warranty. Be sure polarity is correct when you connect your boat to shore power.
Note: Generator or hull exhaust while docked or anchored, can emit carbon monoxide and cause excessive accumulation within the cabin and cockpit areas. Be alert for generator exhaust from other vessels alongside also.
Shore Power Connection
To connect:
Instructions for models that have shore power connectivity.
Make sure all shore power cords and adapters are clean and
dry before use. If they are dropped overboard, do not use until completely dry and checked by a qualified marine electrician. Keep shore power inlet covers tightly closed when not in use.
Get permission from the marina before connecting to a dock
receptacle and ask if the “polarity” and ground are correct and when they were last checked.
Make certain there are no swimmers in the water around your slip.
Shut off each individual breaker, the boat’s main AC circuit breaker,
and dock breaker before connecting the shore power cord.
Connect the shore power cord to the boat first, then connect the
cord to the dock receptacle and turn on the dock breaker. Ensure dockside breaker is OFF.
Thread the locking ring on the outlet to secure cable and pre-
vent accidental unplugging and turn the dock breaker on the dock to the ON position.
Check the boat’s “polarity” alarm or light (if equipped) on the AC
panel as soon as the dock breaker is turned on. If the polarity is incorrect, shut the dock breaker off and disconnect the dock end of the shore power cord immediately. Report the problem to the marina. The marina should contact a qualified electrician to make corrections.
Turn ON the AC main shore power breaker (if equipped).
Individual AC breaker and switches can now be energized.
3-5
CAUTION: Electric shock is possible if you turn on main cabin
breaker when reversed polarity is present.
Page 48
To Disconnect:
Shut off each individual breaker first then shut off the boat’s main AC circuit breaker.
Turn off the dock breaker.
Disconnect the dock end of the shore power cord first.
Clean and dry the shore power cord. Store it in a dry location on board the boat.
You are now disconnected to shore power
Low Emissions Generator
The optional onboard generator can also provide AC power to your boat’s electrical system. AC power output, in kilowatts, will vary, depending on the Cruiser’s needs. The control panel for the genera­tor is on the main panel in the cabin. Located on this panel is the blower switch for generator. Switch must be on before starting gen­erator and left on while generator is running. Before turning on the ship circuit breaker to energize the AC system with the generator, test the polarity of your system as described in the Shore Power section of this manual. Always be sure that the raw water seacock is open before starting generator.
Note: See the generator instruction manual for detailed infor­mation about safe operation and proper maintenance.
Lighting
Lighting operates off the 12 volt DC system. Turn lights on or off at the main electrical panel in the cabin or at the light fixture. See your Chaparral dealer for information regarding bulb replacement.
Ground Fault Interrupter Outlet
The ground fault interrupter outlet provides protection against cur­rents which can be dangerous even though they do not overload circuit breakers. These outlets which have a test and reset switch in the middle of the faceplate provide ground fault protection to the head and galley outlets on the boat. If there is a difference of more than 5 milliamperes, a safety switch trips in the outlet and interrupts the circuit. This protects the person who is operating the electrical equipment from serious electric shock or loss of life. The outlet may not eliminate the feeling of an electric shock, but it does open the circuit quickly enough to prevent injury to a person of normal health.
When the outlet’s circuit breaker is tripped, you must push the RESET button. Check this outlet periodically by pushing the TEST button. Pushing the TEST button cuts power to the 120 and 220 volt outlets. Chaparral recommends replacing GFCI’s once per year by a qualified electrician.
Electrolysis and Zinc Anodes
Many boaters are unaware of the problems associated with electroly­sis and how to properly address corrosion issues. Electrolysis is a reaction between metal and electrical energy. Electrolysis occurs when electrical current is "leaking" into the water, and can come from a vari­ety of things such as ship to shore power, sharing electrical wires, old electrical devices in contact with the water, batteries in boats, etc.
Electrolysis can also be caused by “stray currents” due to a fault in an electrical item, even though correctly grounded. Chaparral boats with shore power are equipped with a galvanic isolator which iso­lates the boat from the dockside electrical system.
Electrolysis/corrosion is a very real issue and expense for any boater and boat owners must be aware of the proper protection and maintenance. Corrosion will directly affect the performance of your boat within a very short period of time.
3-6
Page 49
It is the boat owner’s responsibility to check for and replace dam­aged parts due to galvanic deterioration. Refer to your Chaparral dealer to investigate the source of stray corrosive currents.
Zinc plates are installed on the transom and trim tabs to protect underwater hardware on your boat. Zinc is less noble than copper based alloys and aluminum used in underwater fittings; therefore, it will deteriorate first and protect the more noble parts.
Zinc anodes generally require replacement about once a year. (In salt water areas, replace every six months). The need to replace anodes more frequently may indicate a stray current problem within the boat or at the slip or mooring. If zinc anodes are not replaced annually, they may not be providing the necessary protection.
Note: Do not paint between the zinc and any metal it touches. Do not paint over the zinc.
When an AC shore power system is connected to the boat, the underwater metal fittings will be connected through the water to grounded metals ashore. The zincs will be consumed as a faster rate unless the marina maintains a protective system to prevent this.
Placing a zinc in the water bonded to the metal outlet box on the dock will reduce zinc loss on the boat. Do not connect this zinc to the boat’s ground system.
Important: All electrically operated DC equipment and acces­sories must be wired so that the ground polarity of each device is the same as that of the battery. Chaparral boats have a nega­tive ground system, which is recommended practice
throughout the marine industry. All metal items (fuel tanks, underwater hardware) in the boat are connected to the zinc anode by the green bonding wire.
Once a year
(Performed by a qualified marine technician)
Verify the integrity of the boat’s entire AC shore power grounding system, including the connection to the DC system negative.
Verify that any galvanic isolators (if installed on your boat) meet current American Boat & Yacht Council (ABYC) standards and are fully functional.
Inspect shore power cords, adapters and boat receptacles for any signs of deterioration, including cord wear, loose connections, signs of sparking or overheating and bent or pitted blades. If there are any such signs, examine, correct, and test the equipment or replace it.
Operate the boat’s electrical system at full load (everything on) and check for AC system leakage or voltage between the boat’s under­water fittings (bonded system, if equipped) and the shore side AC system ground.
General Electrical System Information
Electrical panel and shore power inlet wire connections may possi­bly loosen over time. Chaparral recommends having your dealer check these connections at least annually, or if you are having any electrical system problem.
Due to potential electrical shock hazard,
do not attempt this service procedure yourself.
Your dealer is
trained to properly diagnose and correct electrical problems safely.
Galvanic Isolator
A galvanic isolator is installed in your boat and electrically con­nected between the boat’s AC panel ground and the dockside AC ground wire. The galvanic isolator is designed to permit AC ground currents to pass safely between the boat and the dockside, but to
CAUTION: Replace zinc sacrificial anodes if they are corroded
50% or more.
3-7
Page 50
block the small DC currents that flow in seawater between boats in a marina because different metals on the boat are in the water. When the shore power cord is connected to boat and breaker, the green light on the panel should be on.
FUEL SYSTEM
The internal fuel system on your Chaparral boat meets all current Federal requirements.
Fuel lines, filters, and all fuel system components should be checked at the start of each season and periodically thereafter, par­ticularly after any work has been done aboard the boat which might have affected any part of the system. Be certain that all are in proper condition and that the entire system is fuel tight.
The fuel tank is located forward of the engine compartment under the cockpit floor. The fuel tank fill pipe is located on the outside deck. Some models have a dual fuel system, providing convenience and flexibility of refilling your fuel tank from either side of the boat.
The fuel tank vent allows air to escape as the tank is being filled and helps equalize tank pressure as temperatures change. The tank has an anti-siphon valve which keeps fuel from leaking into the boat in case of fuel line breaks.
Periodically, check the condition of the fuel tank components. Fuel tank fittings are accessible through the inspection plate of the cock­pit floor.
Note: The fuel fill cap has a built in tank ventilation feature. If you should need to replace the cap, see your Chaparral dealer for the exact cap to ensure proper fuel system operation.
Fuel Recommendations:
The quality of the fuel is very important for satisfactory engine per­formance and long engine life. Fuel should be clean and free of contamination. Your fuel tanks should be kept full of fuel whenever possible. This will reduce the amount of water condensation and reduce the possibility of contamination
FRESH WATER SYSTEM
The fresh water system provides water from an onboard storage tank. Figure 3.3 shows a typical system and its components. A hot water heater can provide hot water to the fresh water system. Before using any fresh water system component, the water pump breaker switch on the DC electrical panel must be switched on. When using the shower in the head compartment, be sure to switch on the sump pump switch (if so equipped) on the DC electrical panel, to activate the automatic sump pump connected to the shower drain.
The fresh water tank is filled through the fill plate on the side of the deck. The tank vent is next to the fill plate. The vent allows air to enter and escape as water levels change. Fill the tank only with potable water. Using and refilling the tank frequently keeps drinking water fresh and clean.
Some models are equipped with an optional dockside water inlet. This allows city water to be connected to boat while at dock.
Note: Do not leave boat unattended for extended periods with­out disconnecting dockside water.
3-8
!
WARNING
AVOID SERIOUS OR FATAL INJURY DUE TO
ROTATION OF SEAT.
LOCK SWIVEL WHEN SPEED EXCEEDS 5 M.P.H.
WARNING
AVOID DAMAGE TO YOUR FUEL SYSTEM
DO NOT USE FUEL OR ADDITIVES CONTAINING MORE
THAN 10% ALCOHOL BY VOLUME (Methanol or Ethanol)
DAMAGE AND LOSS OF WARRANTY MAY RESULT
Page 51
Transom Shower
Nothing is more luxurious than being able to rinse yourself off with fresh water after swimming or water skiing in salt water. Some mod­els have an optional transom shower which is located at the transom and has pressurized water. Most showers have a push but­ton shower head. Pressure water switch is located at helm.
Sanitizing the Fresh Water System
Sanitize the fresh water system before you use it the first time, when you recommission your boat after winter storage, or when system has not been used for an extended period of time.
Note: Fresh water tank must be empty before beginning sani­tizing process. Empty tank if necessary.
To sanitize the tank:
1. Pour 10 ounces of household bleach for every 10 gallons of capacity into the water tank.
2. Fill the water tank with fresh clean water.
3. Turn on water pump switch to pump water throughout the system.
4. When a steady stream of water is coming from the faucets, all air is out of the system. Turn switch OFF after closing faucets.
5. Allow treated water solution to remain in tank for 3 to 4 hours.
6. Turn on water pump switch and pump all treated water solution from tank and lines through all faucets.
7. Refill tank with fresh water and turn on pump to thoroughly flush entire system with fresh water after each sanitizing.
Note: If fresh water tastes like chlorine after sanitizing, pour a solution of 1 quart of vinegar and 5 gallons of fresh water into the tank and allow solution to stand in tank for several days. Then drain entire system and flush with fresh water. Fill tank with fresh water.
3-9
Figure 3.3 Potable Water System
HEAD SINK/
SHOWER
FILL
VENT
FRESH WATER
HEATER
WITH
EXCHANGER
PUMP & FILTER
HOT WATER
TRANSOM
DOCKSIDE WATER INLET (OPTIONAL)
SHOWER
COLD WATER
STERN BOW
GALLEY
SINK
ENGINE
CAUTION: Bleach causes eye and skin irritation. Notify all per-
sons onboard the fresh water system is being sanitized. Do not allow anyone to drink water from fresh water system while it is being sanitized. In case of body contact, follow directions on bleach container.
Page 52
INITIAL STARTUP
After you have sanitized the fresh water system, follow these proce­dures to start the system:
1. Partially fill the fresh water tank.
2. Move WATER PUMP switch at main panel in cabin (or at helm) to ON.
3. Open cold water galley faucet to allow air to escape. Close faucet when you see a steady flow of water.
4. Your boat is equipped with a hot water heater, so open hot water galley faucet to fill water heater and allow air to escape from line. Close faucet when you see a steady flow of water.
5. Bleed air from remaining faucets by opening each one until you see a steady flow of water and then closing faucet.
6. Fill fresh water tank to capacity.
Water Pump and Filter
Once the water pump switch is switched on, the water pump sup­plies water under pressure to the fresh water system. The filter keeps particles from entering the pump reservoir. Check the filter periodically and clean if necessary. A clogged filter may be the cause of low water pressure to the system.
Before servicing the filter, turn the water system breaker OFF and release pressure on the system by opening all faucets. To clean the filter, remove screen and rinse with clean water. Replace and make sure the O-ring is seated properly when installing the cover.
Note: Refer to the water pump manual for detailed operation and maintenance procedures.
MARINE SANITATION DEVICES
3-10
WARNING: Explosion Hazard! Waste in the holding tank can
form methane, an explosive gas. Keep vent open and clear of obstructions. Keep fire and flame away when maintaining sanitation system.
VACUUM
TOILET
VACUUM
GENERATOR
THRU-HULL FITTING
T SERIES
DISCHARGE
PUMP
DECK DISCHARGE
VENT
FILTER
TANKWATCH
HOLDING TANK
VENT
FITTING
1) VENT FILTER STANDARD ON SIGNATURE MODELS 270 AND LARGER.
2) VACUUM GENERATOR IS INTEGRATED WITH HOLIDNG TANK ON MOST CHAPARRAL MODELS.
SEE NOTE 2
SEE NOTE 1
12VDC
LEVEL MONITOR SYSTEM
R
EMPTY
MID
FULL
Figure 3.4 VacuFlush®System
VACUUM
TOILET
THRU-HULL FITTING
T SERIES
DISCHARGE
PUMP
DECK DISCHARGE
VENT
FITTING
VACUUM
HOLDING TANK
Page 53
Vacuum Toilet
The EcoVac toilet operates in a way different from other marine toi­lets. EcoVac systems use a small amount of water (a little more than a pint) per flush in addition to a simple vacuum. The toilet is connected to a pressurized freshwater system. Fresh water is the key to an odor-free bathroom compartment. EcoVac toilets are equipped with an integral vacuum breaker which prevents the possi­ble contamination of the potable water supply.
Vacuum Tank
The vacuum tank stores vacuum energy. System vacuum level is monitored by a vacuum switch located on the vacuum tank. When this switch senses a drop in vacuum in the system, it automatically signals the pump to energize and bring the vacuum to operating level. This process is normally completed in less than one minute. In a properly operating system, the stored vacuum will leak down between flushes, causing the vacuum pump to run for a short period.
Vacuum Pump
The vacuum pump is an electric, straight-through bellows type. It is manufactured of long-lasting polypropylene and draws only 4 to 6 amps of current at 12 VDC. This unique pump design is both an effi­cient air and liquid pump, and handles solids without a problem. It has two duckbill valves on each side of the pump chamber.
Vacuum Generator
The vacuum generator combines the vacuum tank and vacuum pump in one unit. It greatly reduces installation time and eliminates the hose run between the tank and pump. Its compact size makes it especially well-suited to smaller crafts.
Vacuum Holding Tank
The vacuum holding tank combines the vacuum tank, vacuum pump and holding tank. Refer to the Vacuum Holding Tank Owner’s Manual for installation and troubleshooting information.
Note: See the owner’s manual supplied by the manufacturer for safety precautions and for detailed operation, maintenance and winterizing procedures. The manual is in your owner’s packet.
Flushing fresh water through the head is also a good idea if you will be leaving the boat for two or more days. Doing so will clear all waste from the lines into the holding tank. Waste in the lines tends to dry out. These hardened wastes may affect future operation because they make the inside diameter of the hose smaller.
Overboard discharge
Important: Overboard discharge of untreated sewage within 12 miles of shore on the east coast and within 9 miles of shore on the west coast is prohibited by law. Check with the local author­ities for proper discharge procedures in your area. If your boat is going to be used on inland waters, have your dealer seal the overboard discharge portion of your waste system.
If regulations permit, the macerator can be used to pump waste from the holding tank overboard. The MACERATOR circuit breaker at the battery selector switch panel protects the power supply to the macerator. The macerator pulls the waste from the holding tank, grinds the waste into small particles, and pumps the waste over­board through a hull discharge fitting above the water line.
Follow these procedures to operate the macerator:
1. Switch on the MACERATOR switch in the head compartment.
2. Allow the macerator to run until the holding tank is empty, but not longer. Running the macerator when the tank is empty
will cause damage to the pump.
3. When you hear the pump speed up (indicates tank is empty), immediately turn the switch off.
3-11
Page 54
Note: If the macerator won’t turn on, check the circuit breaker at the battery switch panel. If resetting the breaker doesn’t allow the macerator to turn on, see your dealer to determine the cause of the problem.
Gray Water System
If your boat is equipped with a gray water system, all your drained water from sinks and showers will go to a gray water holding tank. Chaparral boats are equipped to have gray water pumped at marina. (Figure 3.5)
ADDITIONAL INBOARD SYSTEMS
This section discusses your boat’s propulsion equipment. Depending on boat model, your boat is powered either by inboard engines through a transmission or by sterndrive(s). If your boat has a sterndrive, the manufacturer’s manual provides detailed informa­tion about its operation.
Note: The information in this section applies primarily to V-drive powered boats.
Propellers
The propellers supplied with your boat have been selected as the best propellers for typical use. Consider keeping an extra set of pro­pellers on your boat. If the propellers become damaged, you can
replace them with the spares and continue your outing. Check with your dealer if you want to purchase an extra set.
Note: You, as the boat owner, can change propeller sizes to suit other conditions. Any damage caused by the change in propeller size is the responsibility of the owner.
Propeller Shaft
The propeller shaft is made of stainless steel which has excellent corrosion resistance and very high strength. The coupling at one end of the shaft is bolted to the transmission. The other end of the shaft is tapered, threaded, and keyed for installation of the propeller.
Struts
Each propeller shaft is supported by struts fastened to the bottom of the hull. The struts have replaceable bearings to minimize wear and to protect the shaft at the points where it passes through the strut hubs.
Shaft Log and Shaft Seal
The shaft log or stern tube is a bronze tube laid up or bolted into the hull for the propeller shaft to pass through.
The propeller shaft seal consists of a water-cooled lip seal con­tained in a housing. This housing is attached to the shaft log with a blue convoluted silicon hose and clamps. The lip seal is similar to the seal in the aft end of the marine gearbox. The purpose of the shaft seal is to keep water from leaking around the shaft and into the bilge.
The water injected into the shaft seal passes out of the boat via the shaft log. This cooling water is taken from the raw water system of the engine. It is recommended to check the water supply at least once a season. For further information, see the Strong SureSeal brochure that is in your owner’s pack.
3-12
Deck Plate
Level Indicator
Gray Water Tank
Galley Sink
Head Sink
Level Indicator
Panel
Figure 3.5 Gray Water System
Page 55
Alignment
Aligning the engine with the propeller shaft is critical for smooth operation of your boat. The shafts are properly aligned at the fac­tory. Check the alignment after delivery or an extended lay–up. A slight misalignment can result in a loss of power, vibration, or wear in the bearings.
To check the alignment:
1. Remove the coupling bolts and spread the couplings very slightly.
2. Use a feeler gauge to measure the gap between drive shaft and propeller shaft at the coupling. The difference in reading should not exceed 0.003 inch around the coupling edges.
3. A second check is to leave the flange on the engine fixed and rotate the propeller shaft coupling in 90° steps. Check the clear­ance between the fixed engine flange and the rotating propeller flange with the feeler gauge at the top. If the four measurements differ by more than 0.003 inch, it may be an indication that there is a slight bend in the propeller shaft. This is an important check after striking a submerged object.
4. The straightness of the shaft can be further checked with the boat out of the water by setting up a dial indicator on a solid fixed surface and rotating the propeller shaft by hand. This test will clearly indicate whether the propeller shaft has been bent.
Shaft alignment may change slightly after your boat is in use. Your dealer should check alignment occasionally, particularly if there is vibration, a drumming sound, or loss of RPMs.
Rudders
Your boat has dual rudders. The rudder shaft stuffing box provides an opening for the rudder shaft through the bottom of the boat. The stuff­ing box keeps water from leaking around the shaft into the boat. The rudder stuffing boxes are similar to those used for propeller shafts.
Important: Overtightening the packing retainer to stop stuffing box leakage may score the rudder shaft.
Seacocks and Sea Strainers
Your boat may be equipped with seacocks to close through hull openings below the water line. Close seacocks when your boat will be unattended for extended periods of time.
Inspect and clean sea strainers regularly. The frequency of cleaning will vary depending on the amount of use and local conditions. To clean the strainer, close the seacock and unscrew the wing nuts on top of the strainer housing. (Figure 3.6) Remove screen and wash. After replacing the screen, replace and tighten the wing nuts. Open the seacock and check for leaks.
OPTIONAL SYSTEMS
QL Neutra-Salt Flush Kit
The corrosive effects of salt, inside and outside engines, are a chal­lenge to saltwater boaters – particularly if the boat is kept in the water. With the QL Neutra-Salt Engine Flushing System, boaters
3-13
STRAINER
SCREEN
COVER
WINGNUT
Figure 3.6 Sea Strainer
Page 56
have an effective and simple solution to combat internal corrosion and help extend the life of the engine.
There are a number of good reasons why saltwater boaters will want to install the QL Neutra-Salt Engine Flushing System:
It helps prevent corrosion by removing salt deposits, leaving a pro­tective corrosion inhibitor on all metal surfaces, including: power steering and oil cooler, engine block, internal exhaust manifold and risers, thermostat housing, circulating and raw-water pumps.
It flushes your engine while the boat sits in the water – there is no need to trailer your boat or hook up to a fresh-water supply in order to flush and protect your engine.
How Our Flushing System Works:
1. To operate, simply engage the “Flush” switch by pushing and
holding the dash-mounted switch for 45 seconds while running the engine at idle speed, making sure the engine has an ade­quate supply of raw water.
2. Once the Flush switch is engaged, the Neutra-Salt concentrate solution will be injected into the cooling system, leaving a corro­sion inhibiting coating on all metal surfaces, thereby neutralizing the salinity of incoming seawater.
3. Before disengaging the Flush switch, you must turn off the engine.
For best results, use the QL Neutra-Salt Engine Flushing System after every boat outing. Boat owners will typically get 10 to 15 flushes before a refill is needed.
Neutra-Salt Engine flushing concentrate is available through Volvo Penta dealers, selected independent marine dealers and retailers worldwide.
3-14
TROUBLESHOOTING CHART
PROBLEM CAUSE SOLUTION
Excessive vibration
Poor performance
Material obstructing propeller
Bent prop or shaft
Excessive play in shaft log
Bent rudder
Material wrapped around propeller
Damaged propeller; wrong propeller in use.
Remove material from propeller, shaft, or rudder by reversing engines. If necessary, stop engines and cut or pull away.
Replace propeller. If vibration continues, see your dealer for service.
Check shaft log for wear. Avoid sudden torque changes. See your dealer for repairs.
Replace. See your dealer for service.
Run engine in reverse. If necessary stop engines and cut or pull material away.
Replace propeller.
Page 57
3-15
TYPICAL SIGNATURE 350 ENGINE COMPARTMENT
1. Batteries (4) 18. Air Conditioner Sea Pump
2. Battery Selector Switches 19. Air Conditioner Sea Stainer
3. Battery Charger 20. Air Conditioner Seacock
5. Lower Unit Trim Pump Reservoir (Merc) 21. Fresh Water Tank
6. Starboard Engine 22. Water Pump and Filter
7. Port Engine 23. Forward Bilge Pump
8. Generator 24. Sump Pump
9. Bilge Blowers 25. Macerator (optional)
10. Bulkhead 26. Fire Extinguishing System
11. Fuel Tank 27. Galley Sink
12. Water Heater with Heat Exchanger 28. Head Sink
13. Generator Muffler 29. Steering Helm
14. Generator Sea Strainer 30. Euro Manual Pump
15. Generator Seacock 31. Cockpit Galley Sink
16. Aft Bilge Pump 32. VacuFlush System
17. Air Conditioner 33. High Water Bilge Alarm
SIGNATURE 350 DECK PLAN
SIGNATURE 350 PROFILE
A - Strong points for anchoring or docking B - Sling locations C - Trailering eye
Figure 3.7 Signature 350 Stern Drive
Page 58
3-16
TYPICAL SIGNATURE 350 V-DRIVE ENGINE COMPARTMENT
1. Batteries (4) 20. Fresh Water Tank
2. Battery Selector Switches 21. Water Pump and Filter
3. Battery Charger 22. Forward Bilge Pump
5. Starboard Engine 23. Sump Pump
6. Port Engine 24. Holding Tank
7. Generator 25. Macerator (optional)
8. Blowers 26. Y-Valve (optional)
9. Bulkhead 27. Fire Extinguishing System
10. Fuel Tank 28. Galley Sink
11. Water Heater with Heat Exchanger 29. Head Sink
12. Generator Muffler 30. Steering Helm
13. Generator Sea Strainer 31. Euro Manual Pump
14. Generator Seacock 32. Cockpit Galley Sink
15. Aft Bilge Pump 33. Vacuum Flush Tank
16. Air Conditioner 34. High Water Bilge Alarm
17. Air Conditioner Sea Pump 35. Engine Seacock & Strainer
18. Air Conditioner Sea Strainer (V-Drive)
19. Air Conditioner Seacock 36. Engine Muffler
37. Exhaust Tip
SIGNATURE 350 DECK PLAN
SIGNATURE 350 PROFILE
A - Strong points for anchoring or docking B - Sling locations C - Trailering eye
Figure 3.8 Signature 350 V-Drive
Page 59
3-17
TYPICAL SIGNATURE 330 ENGINE COMPARTMENT
1. Batteries (4) 18. Air Conditioner Sea Pump
2. Battery Selector Switches 19. Air Conditioner Sea Strainer
3. Battery Charger 20. Air Conditioner Seacock
5. Lower Unit Trim Pump Reservoir (Merc) 21. Fresh Water Tank
6. Starboard Engine 22. Water Pump And Filter
7. Port Engine 23. Forward Bilge Pump
8. Generator 24. Sump Pump
9. Blowers 25. Macerator (optional)
10. Bulkhead 26. Fire Extinguishing System
11. Fuel Tank 27. Galley Sink
12. Water Heater With Heat Exchanger 28. Head Sink
13. Generator Muffler 29. Steering Helm
14. Generator Sea Strainer 30. Euro Manual Pump
15. Generator Seacock 31. Cockpit Galley Sink
16. Aft Bilge Pump 32. Vacuum Flush Tank
17. Air Conditioner 33. High Water Bilge Alarm
SIGNATURE 330 DECK PLAN
SIGNATURE 330 PROFILE
A - Strong points for anchoring or docking B - Sling locations C - Trailering eye
A
A
A
B
C
B
A
Figure 3.9 Signature 330 Stern Drive
Page 60
3-18
Figure 3.10 Signature 310
B
A
A
A
A
C
B
SIGNATURE 310 ENGINE COMPARTMENT
1. Batteries (4) 17. Air Conditioner (optional)
2. Battery Selector Switches 18. Air Conditioner Sea Pump (optional)
3. Battery Charger 19. Air Conditioner Sea Strainer (optional)
5. Lower Unit Trim Pump Reservoir (Merc) 20. Air Conditioner Seacock (optional)
6. Starboard Engine 21. Fresh Water Tank
7. Port Engine 22. Water Pump And Filter
8. Generator (optional) 23. Forward Bilge Pump
9. Bilge Blowers 24. Sump Pump
10. Bulkhead 25. VacuFlush System
11. Fuel Tank 26. Macerator (optional)
12. Water Heater With Heat Exchanger 27. Fire Extinguishing System
13. Generator Muffler (optional) 28. Galley Sink
14. Generator Sea Strainer 29. Head Sink (optional) 30. Steering Helm
15. Generator Seacock (optional) 31. Euro Manual Pump
16. Aft Bilge Pump 32. Cockpit Galley Sink
33. High Water Bilge Alarm
SIGNATURE 310 DECK PLAN
SIGNATURE 310 PROFILE
A - Strong points for anchoring or docking B - Sling locations C - Trailering eye
Page 61
3-19
Figure 3.11 Signature 290
SIGNATURE 290 DECK PLAN
SIGNATURE 290 PROFILE
A - Strong points for anchoring or docking B - Sling locations C - Trailering eye
SIGNATURE 290 ENGINE COMPARTMENT
1. Battery Charger 18. Air Conditioner Sea Strainer (optional)
2. Water Pump and Filter 19. Air Conditioner Seacock (optional)
3. Fresh Water Tank 20. Air Conditioner Sea Pump (optional)
4. Macerator (optional) 21. Fire Extinguishing System
5. Starboard Engine 22. Head Seacock
6. Port Engine 23. Batteries (3)
8. Water Heater with Heat Exchanger 24. Galley Sink
(Merc) 25. Head Sink
9. Lower Unit Trim Pump Reservoir 26. Steering Helm
10. Bulkhead 27. Euro Manual Pump
11. Battery Selector Switches 28. Generator (optional)
12. Bilge Blowers 29. Cockpit Sink
13. Aft Bilge Pump 30. Generator Seacock (optional)
14. Fuel Tank 31. Generator Sea Strainer (optional)
15. Sump Pump 32. Generator Muffler (optional)
16. Forward Bilge Pump 33. VacuFlush System
17. Air Conditioner (optional) 34. High Water Bilge Alarm
Page 62
3-20
Figure 3.12 Signature 280
B
A
A
A
A
C
B
TYPICAL SIGNATURE 280 ENGINE COMPARTMENT
1. Bilge Blowers 17. Air Conditioner Sea Pump (optional)
2. Water Heater with Exchanger 18. Air Conditioner Seacock (optional)
3. Water Pump and Filter 19. Head Seacock
4. Bulkhead 20. Batteries (3)
5. Fuel Tank 21. Battery Charger
6. Sump Pump 22. Galley Sink
7. Forward Bilge Pump 23. Head Sink
8. Aft Bilge Pump 24. Steering Helm
9. Battery Selector Switch 25. Euro Manual Pump
10. Fresh Water Tank 26. Cockpit Sink
11. Macerator (optional) 27. Generator (optional)
12. Engines 28. Generator Seacock (optional)
13. Fire Extinguishing System 29. Generator Sea Strainer (optional)
14. Lower Unit Trim Pump Reservoir 30. Generator Muffler (optional) (Merc) 31. VacuFlush System
15. Air Conditioner (optional) 32. High Water Bilge Alarm
16. Air Conditioner Sea Strainer (optional)
SIGNATURE 280 DECK PLAN
SIGNATURE 280 PROFILE
A - Strong points for anchoring or docking B - Sling locations C - Trailering eye
Page 63
3-21
Figure 3.13 Signature 270
TYPICAL SIGNATURE 270 ENGINE COMPARTMENT LAYOUT
1. Fresh Water Tank 17. Fire Extinguishing System (optional)
2. Battery Selector Switch 18. Air Conditioner (optional)
3. Water Heater with Heat Exchanger 19. Air Conditioner Sea Pump (optional)
4. Engine 20. Air Conditioner Sea Strainer (optional)
5. Batteries (2) 21. Air Conditioner Seacock (optional)
6. Battery Charger 22. Generator (optional)
7. VacuFlush System 23. Generator Sea Strainer (optional)
8. Lower Unit Trim Pump Reservoir 24. Generator Seacock (optional)
(Merc) 25. Generator Muffler (optional)
9 Bilge Blowers 26. Galley Sink
10. Fuel Tank 27. Head Sink
11. Bulkhead 28. Cockpit Galley Sink
12. Aft Bilge Pump 29. Steering Helm
13. Water Pump and Filter 30. Fire Port (below seat)
14. Forward Bilge Pump 31. Euro Manual Pump
15. Sump Pump 32. High Water Bilge Alarm
16. Head Seacock
SIGNATURE 270 DECK PLAN
SIGNATURE 270 PROFILE
A - Strong points for anchoring or docking B - Sling locations C - Trailering eye
Page 64
3-22
Figure 3.14 Signature 250
1. Fresh Water Tank
2. Battery Selector Switch
3. Water Heater with Heat Exchanger
4. Engine
5. Batteries (2)
6. Battery Charger
7. Lower Unit Trim Pump Reservoir (Merc)
8. Bilge Blowers
9. Fuel Tank
10. Bulkhead
11. Aft Bilge Pump
12. Macerator (optional)
13. Water Pump and Filter
14. Head Seacock
15. Fire Extinguishing System (optional)
16. Galley Sink
17. Head Sink
18. Steering Helm
19. Fire Port (below seat)
20. Euro Manual Pump
21. Sump Pump
22. Air Conditioning Seacock (optional)
23. High Water Bilge Alarm
24. Generator (optional)
SIGNATURE 250 STANDARD DECK PLAN
SIGNATURE 250 OPTIONAL DECK PLAN
SIGNATURE 250 PROFILE
A - Strong points for anchoring or docking B - Sling locations C - Trailering eye
13
10
9
16
21
1
6
8
15
12
17
18
19
20
5
5
11
4
7
23
8
3
6
22
2
24
A
A
A
B
B
AC
AC
A
A
A
B
B
AC
AC
SIGNATURE 250 ENGINE COMPARTMENT LAYOUT
Page 65
This chapter describes standard and optional components factory installed on Signature Series boats. Depending on how your boat is equipped, it may or may not have all of the equipment described in this chapter.
Be sure to read all operation, maintenance, and safety information contained in each component’s manual before operation. The man­uals are in your owner’s packet.
Important: Adhere to all “safety” precautions in the manufac­turer’s literature when operating the components.
Note: “Engine” in this Chaparral manual means one or two engines depending on how your boat is equipped.
DASHBOARD AND INSTRUMENT PANEL
Instruments on the dashboard are important for monitoring the per­formance of your boat and alerting you to possible problems or causes of problems. Please refer to the quick reference information at the end of this section.
Signature 280 – 300 Package Includes:
5” Dual Tachometer Gauge 5” 4-in-1 Multifunction Gauge 2” Fuel Gauge 2” Trim Gauge
Signature 250 – 270 Package Includes:
3” Tachometer Gauge 3” Speedometer Gauge 3” Fuel Gauge 2” Trim Gauge
Dual Tachometer Gauge and Single Tachometer
The tachometer indicates the operating speed of the engine in revo­lutions per minutes (RPM). This gauge is also the master gauge in the system, which means it provides data to all the other gauges. This gauge is equipped with a large LCD display to broadcast critical engine information and convenience items such as depth, engine alarms and digital readouts of engine performance. Do note exceed the maximum RPM range stated by the engine manufacturer.
Fuel Gauge
The fuel gauge indicates the approximate amount of fuel in your fuel tank. The reading is most accurate when your boat is operating at idle speed. Be aware that you should compare gauge readings with hours of use versus known fuel consumption because the gauge is only an approximate reading of the amount of fuel in your boat’s tank.
Speedometer
The speedometer indicates the speed your boat is crossing the water in miles per hour. Water pressure from a water pick up at the boat’s stern is measured and converted into a reading on the speedometer.
4-1
COMPONENTS 4
WARNING: When using electrical components, observe safety precautions to reduce the risk of fire, electrical shock, personal injury or damage to your boat and/or component.
WARNING: Your boat is equipped with digital instrumentation. Electrical system troubleshooting and/or adding of electrical equipment to your boat should only be performed by a Chaparral Dealer to prevent damage to this electrical system.
Page 66
4-in-1 Multifunction Gauge
The multifunction gauge contains four gauges into one. This includes engine oil pressure, battery voltage, engine water tempera­ture and trim.
The oil pressure gauge is an accurate indicator about what is going on inside your boat’s engine. Any serious problem with your engine will likely be indicated on this gauge. Check the reading when the engine is new, and use it as the reference point during the life of your engine. Also, check with your Chaparral dealer for the normal pressure reading for your boat’s engine.
The voltmeter indicates battery voltage. When the engine is running, the meter should read between 12 an 15 volts. A signif­icantly lower reading may indicate a battery or alternator problem or a heavy drain on the battery. If the voltmeter display fluctuates, the alternator may not be charging properly.
The water temperature gauge indicates the temperature of the cooling water circulating inside your engine. A thermostat keeps the temperature of the water at a preset temperature. If the tem­perature raises or continues to rise above normal, shut down your engine and determine the cause of the high temperature.
The trim gauge indicates the angle of the engine outdrive. This gauge will assist in the planning and overall performance of your boat.
Depth Finder
The depth finder measurers the depth of the water from the bottom of your boat. See the manufacturer’s instruction manual for details about proper operation and maintenance.
Compass
The compass indicates the direction or heading in which your boat is traveling. Have the compass calibrated by an experienced technician. See the manufacturer’s instruction manual for details about proper operation and maintenance.
VHF Radio
Some models are equipped with a VHF Radio. Refer to your owner’s manual packet for instructions and warranty information.
GPS
Some models include optional GPS. Our GPS units combine relia­bility and ease-of-use operation to help you get the most out of your time on the water. Refer to owner’s manual packet for instructions and warranty information.
Multifunction Navigation Display System
An optional high performance multifunction display is available on select models. Chaparral provides one of the most powerful multi­function navigation display systems available for recreational boating. Boat owners will have access to performance features such as 3D chartplotting, HD digital technology, Sirius Satellite Radio and more.
Windlass System
Some models come equipped with a windlass option. (See Figure 4.1) Your anchor can be raised and lowered with the windlass system by a toggle switch located at the helm or by two separate foot switches located at the bow of the boat. It is important to remember to use the anchor safety lanyard on the anchor chain when anchor is in fully retracted position. By attaching the lanyard clasp to one of the chain links, you are protecting your boat from any incidental damage from a swinging anchor.
Note: When anchor is in the up position and locked in slot, be sure to secure the anchor to the deck before getting underway.
4-2
CAUTION: Compass reading may be erroneous if compensator
is not properly adjusted. Always make a deviation table and use it when navigating with compass.
Page 67
Windlass Safety Tips
Always tie off rode while at anchor
Always secure rode/anchor when under way
Always look before deploying your anchor
Always motor up to anchor while retrieving
Never use your windlass to pull or tow boat
Never stick fingers in or around gypsy while operating
Always shut off breaker when working on windlass
Always shut off breaker when windlass is not in use
Keep all loose clothing and hair away from windlass when operating
Never use windlass to lift a person
Refer to owner’s manual packet for instructions and warranty information.
HYDRAULIC STEERING SYSTEM
Your boat may have a hydraulic steering system. This system has four basic elements: helm pump, reservoir, relief valve, and cylin­der. The steering wheel is mounted to the shaft of the helm pump.
Turning the steering wheel pumps hydraulic fluid to the steering cylinder. Extra hydraulic fluid and pressure head maintained by the reservoir prevents air from entering the system. An air pres­sure gauge on the reservoir shows that the reservoir is charged to the proper pressure. To keep dirt from entering the system, hydraulic fluid in the reservoir passes through a filter as it flows out of the reservoir. A relief valve protects both the mechanical portion of the rudder (in case the rudder strikes a hard object) and the hydraulic system.
This is a manual system, not a power steering system. The effort required to turn the wheel will increase as the system is called on to exert more force on the rudder. At no time, should anyone expect this system to turn as easily as a car’s power steering.
Check the level of hydraulic fluid in the reservoir regularly and replenish if necessary. The fill cap behind the wheel has a gauge indicating the fluid level. All other maintenance should be performed by your dealer.
CONTROLS
Steering
Other than the common sense and good judgment of the operator, the steering system is the most important safety system on your boat. Factors requiring operator attention for safe steering include engine torque, trim tab settings, waves and speed.
Power steering provides positive steering control while providing the operator with the steering sensitivity and “feel” needed for good steering control. An enclosed cable system connects the steering wheel to the stern drive. Check the cables regularly and tighten them as needed.
Note: Your boat has a mechanical steering system. Refer to the steering manufacturer’s owner’s manual found in your Owner’s Packet, for detailed information regarding use, care and maintenance of the steering system.
4-3
Windlass
Relay Box
Down
Battery
Battery Panel
Windlass Control @ Helm Station
Windlass Breaker
Orange
Orange
Blue
Neg
Neg
Pos
Pos
Up
Green
Green
Foot Switches
Figure 4.1 Windlass Schematic
WARNING: Moving parts may cut or crush. Read instructions before use.
Page 68
Note: Refer to the engine manufacturer’s information found in your Owner’s Packet for use, care and maintenance instruc­tions for power steering units installed on their motors.
Throttle
The throttle controls the boat’s speed and the direction the boat travels. If the throttle is in its center neutral position, the boat will not move forward or aft with the engine running. Moving the throttle for­ward from center moves the boat forward. Moving the throttle aft moves the boat backward. The speed at which the boat moves is directly related to how far the operator pushes the throttle.
Note: The throttle must be in its center neutral position before the engine will start. See your engine manufacturer’s owner’s manual for specific starting instructions.
Power Trim
The power trim system allows the operator to raise and lower the stern drive to adjust the drive angle while underway. It also allows the operator to raise and lower the drive for trailering, beaching, and operation in shallow water. Control your trim setting with the trim switch on the control handle. Section 5 discusses the importance of proper trim while operating your boat.
Note: Refer to your engine manufacturer’s owner’s manual for information concerning maintenance and operation.
GENERATOR
Starting The Generator
Note: Pre-start generator prior to getting underway as there is a possibility that it will not pick up water if started underway. Make sure the MAIN GENERATOR breaker is OFF and there is no load on the generator before starting it.
Remote control switches are located on the main distribution panel or local switches on the generator.
To start the generator and turn on generator power:
1. On the boat:
Check fuel tank levels.
120 Volt or 220 Volt AC Main Distribution Panel: Ensure GENERATOR main breaker is OFF
Cabin 12 Volt DC Panel: Turn ON bilge blowers. Run blow­ers for 4 minutes prior to starting. Leave blowers on when generator is on.
2. In the Engine Room:
Open generator seacock
Smell for fuel fumes
4-4
WARNING: DO NOT run the engine or generator in an enclosed
area, such as a closed boat house, as there is the possibility of buildup and inhaling of carbon monoxide.
CAUTION: Acceleration at full throttle is not recommended until after the engine “break-in period.” This break-in period also coincides with the engine 20-hour checkup.
Page 69
Check generator oil and coolant levels. See generator oper­ator’s manual for proper readings.
3. Cabin 12 Volt DC distribution panel:
Press and hold “START/RUN” switch. Release
“START/RUN” switch when generator starts.
(Not Shown) check generator exhaust port to verify that water is flowing. If not, shut generator down and refer to your Generator Operator’s Manual.
Read the generator owner’s manual in the owner’s manual packet for your generator model.
Shifting from shore power to generator power
1. On the boat 120 volt or 220 volt AC Main Distribution Panel:
Turn OFF AC equipment breakers
TURN OFF SHORE & GENERATOR breakers.
2. On the dock:
Turn OFF dock breaker.
Unplug shore power cord.
On the boat:
Turn OFF MAIN breaker located by shore power plug.
Unplug shore power cord.
120 Volt or 220 volt AC Main Distribution Panel:
Turn ON “GENERATOR” breaker.
Verify proper voltage (120V System: 105V to 125V) (220V System: 205V to 225V)
Turn ON AC equipment breakers. (Only turn on equipment you want to use. Always turn on “AC CONVERTER/CHARGER” breaker.)
Stopping the Generator
1. On the boat 120 volt or 220 volt AC Main Distribution Panel:
Turn OFF AC equipment breakers.
Turn OFF “GENERATOR” breakers. Allow the generator to run a few minutes to cool down. If desired, transfer to shore power.
Cabin 12 volt DC Distribution Panel: Press the bottom half of the generator “START/RUN” switch. The generator will stop.
Refer to owner’s packet for instructions and warranty information.
AIR CONDITIONER
Electrical control for the unit is at the main electrical panel in the cabin. Refer to Section 3 for additional information about this panel. The air conditioner runs on 120 or 220 volt AC power or 12 volt DC power from either the onboard generator or shore power. You can control heating and cooling from the air conditioner control panel.
4-5
DANGER: Gasoline vapors can explode. Always check engine
room by visual inspection and smell. Do not start the generator or engines until the source of fumes is determined and cor­rected and the engine room is safely ventilated.
Page 70
General instructions for operating the air conditioner are as follows:
1. Make sure the sea water inlet seacock is open and strainer is free of debris.
2. Make sure the sump pump is on when you operate the air condi­tioner. Condensation from the air conditioner drains to the sump pump.
3. Make sure 120 or 220 volt AC or 12 volt DC power switch for air conditioner is on.
4. Set temperature on display. Select either heating or cooling.
5. Turn switch to ON. Fan, water pump, and compressor will start.
6. Look over side of boat and check for water flowing from dis­charge port. If water is not flowing, stop air conditioner. Check for the following: blocked water intake, air in line, clogged sea strainer, or closed seacock that should be open. Correct the problem before restarting the air conditioner.
Follow these procedures to operate the air conditioner on shore power:
1. Make sure the air conditioner breaker in the cabin is off.
2. Plug AC shore power cord into the receptacle on the boat, and turn clockwise to lock. Thread the locking ring on the inlet to secure the cord. Connecting the cord to the boat first will pre­vent dropping a “hot” cord into the water.
3. Make sure dockside power is off. Then, plug in the cord. Turn the dockside shore breaker on.
4. Immediately check the polarity light on the main cabin panel. If the reversed polarity light on the main panel illuminates, do not turn on the cabin main breaker. Turn off the dockside shore power breaker and disconnect the power cord. Inform marina manager of the problem.
5. Make sure the sea water inlet seacock is open and strainer is free of debris.
6. Make sure the sump pump is on when you operate the air con­ditioner. Condensate from the air conditioner drains to the sump pump.
7. Make sure 120 or 220 volt AC or 12 volt DC power switch for air conditioner is on.
8. Set temperature on display. Select either heating or cooling.
9. Turn selector switch to ON. Fan, water pump, and compressor will start.
10. Look over side of boat and check for water flowing from dis­charge port. If water is not flowing, stop air conditioner. Check for the following: blocked water intake, air in line, clogged sea strainer, or closed seacock that should be open. Correct the problem before restarting the air conditioner.
Note: On the 250 Signature Cruisers, there is an optional 12V air conditioner. Power supplied to the optional 12V air condi­tioner comes from two additional batteries located in the engine compartment. These batteries are recharged when docked and connected to shore power with the battery charger breaker on. Batteries are also recharged by the engine alterna­tor when the boat is underway.
Note: The manufacturer’s operation manual covers detailed information for operating the air conditioner including tempera­ture setting, display and calibration, and fan speed and calibration. Also provided are technical data and troubleshoot­ing information to help you keep the unit in safe and proper operating condition.
WATER HEATER
The water heater, which runs on 120 or 220 volt AC power, has an ON/OFF switch at the main panel in the cabin area. A check valve
4-6
Page 71
in the water heater piping prevents hot water from washing back into the cold water source. A pressure relief valve prevents damage if pressure or temperature gets higher than safe settings. The ther­mostat on the water heater is preset and is not adjustable.
Note: Refer to the water heater instruction manual for safety pre­cautions and for detailed operation, maintenance, and winterizing instructions. In areas where frost is possible, the heater tank must be drained completely or filled with potable water antifreeze to prevent possible damage during winter storage.
Before turning on power to the water heater, be sure tank is full and water is covering the heating element. The heater tank must be kept full of water to avoid damage to the heating elements.
The water heater has a heat exchanger which captures heat from the engine cooling water by circulating the hot water through the exchanger to heat potable (fresh) water in the heater. Engine cool­ing water circulating through heater for more than two hours results in excessively HOT water.
REFRIGERATOR
The refrigerator/freezer is designed to operate on 120 or 220 volt AC and 12 volt DC power. When the 120 or 220 volt system is not operating, the refrigerator operates on 12 volts. A built-in relay automatically switches to the correct power. The AC control is an OFF/ON breaker switch at the main panel in the cabin. The unit also has a 10 amp direct current (DC) breaker on the battery switch panel in the engine compartment.
The power needed by the refrigerator exerts a continuous drain on the battery when it is powered by the 12 volt DC system. It can draw a 12V 100 amp hour battery dead in a short period of time. To avoid excessive battery drain, keep the temperature control at a medium setting when air temperatures are in the 70° to 90° F range. If you plan an overnight trip and shore power is not available, run the gen­erator or the engine occasionally to ensure your battery is charged.
Note: Refer to the refrigerator instruction manual for safety precautions and for detailed operation and maintenance instructions. The manual is in your owner’s packet.
STOVE
Your boat has an electrical stove in the galley. The electric stove operates off the shore power system, onboard generator, and has a circuit breaker labeled "range" on the main electrical control panel.
Important: The operator’s manual and safety instructions explain special safety precautions, maintenance, safety and proper operating procedures. Chaparral Boats cannot overem­phasize the proper use of safety when operating your stove. CAREFULLY READ and understand the instructions before operating the stove.
MICROWAVE OVEN
The microwave oven is controlled by an electronic touch control panel. The breaker at the main panel must be on in order to use the microwave. For a detailed description of the microwave oven fea­tures see the owner’s manual supplied by the manufacturer.
4-7
WARNING: Hydrogen gas may develop if you have not used
heater for two weeks or more. Hydrogen gas is extremely flam­mable. Open hot water faucet at galley sink before you use any appliance connected to hot water system. Do not smoke or have open flame near open faucet.
CAUTION: To reduce the risk of burns, electric shock, fire, injury to persons or exposure to excessive microwave energy, read ALL instructions before using the microwave oven. Be sure to secure turntable while underway to prevent damage to the unit.
Page 72
PLATFORM MOUNTED GAS GRILL
Some models are equipped with an optional stainless steel gas grill. Grill operates on a standard 1-lb propane tank (not supplied with boat). This option allows for quick and easy meal preparation during your boat outing.
Note: Read entire instruction manual supplied in your Owner’s Manual packet before using.
FIRE EXTINGUISHERS
As the boat owner, you are responsible for making sure you have the required number of fire extinguishers. Fire extinguishers must be approved by the U.S. Coast Guard.
Boats longer than 26 feet and shorter than 40 feet: Two Type B-1 or at least one Type B-2 portable hand extinguishers. If your boat has a fixed fire extinguishing system approved by the U.S. Coast Guard, one Type B-1 extinguisher is required.
Boats longer than 16 feet and shorter than 26 feet: At least one portable hand Type B-1 fire extinguisher.
All fire extinguishers should be mounted in a readily accessible loca­tion away from the engine compartment. Everyone on board should know where the fire extinguishers are and how to operate them.
If your fire extinguisher has a charge indicator gauge, cold or hot weather may affect the gauge reading. Consult the instruction man­ual supplied with the fire extinguisher to determine the accuracy of the gauge.
Automatic Fire Extinguisher
An automatic fire extinguisher is standard on some models and optional on other models. The fire extinguishing system in the engine compartment uses a fire extinguishing agent. In case of fire, the heat-sensitive automatic nozzle releases agent as a vapor, totally filling the area with agent to extinguish the fire.
The system’s indicator light at the helm is illuminated when the igni­tion switch is on. When the system is discharged, the indicator light will go out.
4-8
WARNING: If system discharges, immediately turn OFF engine
and electrical systems. Extinguish all smoking materials. Do not open engine compartment. Fresh air supplies oxygen to fire and fire may flash back through opening.
CAUTION: OUTDOOR USE ONLY! Your SOLAIRE ANY­WHERE™ Grill is designed for outdoor use only.
WARNING
IN CASE OF FIRE DO NOT OPEN ENGINE
BOX OR COMPARTMENT. SHUT DOWN ENGINE,
GENERATOR, AND BLOWERS, CONTINUOUSLY
DISCHARGE ENTIRE CONTENTS OF AGENT
PORTABLE FIRE EXTINGUISHER THROUGH
PORT IMMEDIATELY.
DO NOT OPEN ENGINE BOX
WARNING
OPEN FLAME COOKING APPLIANCES
CONSUME OXYGEN. THIS CAN CAUSE
ASPHYXIATION OR DEATH.
MAINTAIN OPEN VENTILATION DO NOT USE THIS APPLIANCE
FOR COMFORT HEATING.
Page 73
Allow agent to fill entire engine compartment for at least 15 minutes. Hot metals or fuel can also begin cooling during this time. Cautiously inspect compartment for cause of fire and damage to equipment. Have portable extinguishers readily available. Do not breathe fire fumes or vapors.
Note: See the manufacturer’s owner’s manual for detailed information about safety precautions and procedures for oper­ating and maintaining the fire extinguishing system. The manual is in your owner’s packet.
BILGE PUMP
The automatic electric bilge pump(s) removes water from the bilge area. If the pump motor runs but does not remove any water, the pump may be clogged. If there is no visible debris clogging the pump and water is still not being removed, check the discharge hose for kinks or obstruction. The bilge pump can also be operated in a manual mode by the switches on the main electrical panel.
Note: The Federal Water Pollution Act prohibits the discharge of oil or oily waste into or upon the navigable waters and con­tiguous zones of the United States if such discharge causes a film or sheen upon, or discoloration of, the surface of the water, or causes a sludge or emulsion beneath the surface of the water. Violators are subject to a penalty.
High Water Alarm
Some models may be equipped with a high water bilge alarm. A buzzer located inside the dash will sound if the accumulated engine compartment bilge water level is higher than normal.
BILGE BLOWER
The bilge blower, controlled by a switch at the helm, evacuates fumes from the engine compartment while bringing fresh air in through the deck vents. Make sure all fumes are evacuated from the
engine compartment prior to starting the engine. The bilge blower must be running before and when you start the engine and while operating your boat below cruising speed.
UNDERWATER LIGHTS
Underwater lights provide boating enthusiasts with the latest enhancement for their boat, insuring a memorable experience and creating a unique signature visible from shore or other boats. If your boat is equipped with LED underwater lights, they are powered by a toggle switch at the helm.
It is the boat owner’s responsibility to manage battery voltage while using this feature, to ensure battery(s) are not drained to a point where engine will not start.
Refer to owner's manual packet for instructions and warranty information
RUNNING AND NAVIGATION LIGHTS
If you operate your boat at night, the law requires you to turn your boat’s running lights ON. Your Chaparral boat has one mast or tran­som light (white), one red (port), and one green (starboard) light. Check running lights periodically for proper operation. Check them before heading out after dusk.
4-9
WARNING: Never assume that operating the blower removes
all explosive fumes from engine compartment. If you smell any fuel, immediately stop engine and turn off all electrical compo­nents. Extinguish all smoking materials. Determine source of smell immediately.
Page 74
There are various running light combinations for the types of ves­sels you may encounter while boating. You should learn to identify what these combinations are and the type of vessel they are associ­ated with. Chaparral recommends participation in a “safe boating” course to learn more about the various light combinations.
The running/navigation lights are controlled at the helm station by a three position rocker switch. This allows for selection of the mast (white) light ON when anchored or moored, or to have the mast and transom light (if equipped) (white), port (red) and starboard (green) lights all ON while underway.
RADAR ARCH
Some models are equipped with a radar arch. For a hinged arch, Chaparral recommends two people to perform the fold down stor­age position of the hinged arch. Remove the aft two Quick Release Pins at the base of the arch. Fold the arch forward and install the arch brackets in the aft pin locations using the hardware provided. BRACKETS ARE LOCATED IN OWNER’S MANUAL PACKET. Use caution to prevent pinching the arch wiring harness.
Note: When towing boat on a trailer, Chaparral recommends that the arch stays in the upright installed position to avoid damage to boat.
Refer to owner's manual packet for instructions and warranty information
STEREO SOUND SYSTEM
The stereo in your boat is equipped with an AM/FM radio, CD player, MP3 Jack, and premium water resistant speakers. The stereo also has a digital clock and antenna lead. Our sound sys­tems are Sirius Satellite Ready and some models are equipped with satellite-ready antenna and receiver with six months of free activa­tion. The stereo will turn off when motor is cranked. This is normal operation. The stereo memory has power at all times.
Some models are equipped with stereo speaker upgrades with amps, subwoofers, and/or tower speakers on select models.
Some models are equipped with a stereo remote located at the dash for operator’s convenience. Some models are equipped with a stereo remote located at the transom and available as optional equipment on other models.
Note: It is the boat owner’s responsibility to manage battery voltage while using this feature to ensure battery/batteries are not drained to a point where engine will not start.
Refer to owner's manual packet for instructions and warranty information
TELEVISION WITH DOCKSIDE CABLE INLET AND DVD PLAYER
Some models come with a television with a dockside cable inlet. Refer to owner's manual packet for instructions and warranty information.
4-10
DANGER
WITHOUT BOLTS, ARCH COULD FALL
FORWARD AND CAUSE PERSONAL INJURY OR DEATH
SECURE ARCH WITH BOLTS
WHEN UNDERWAY.
ARCH BRACKET
Page 75
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Depth Available Setup
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Page 85
This chapter discusses the operation of your boat from the begin­ning of a boating excursion to its end. We’d like to remind you to be kind to our environment while you’re boating. Don’t throw garbage and other refuse overboard. And do your best to keep harmful com­pounds like gasoline and antifreeze out of the water.
Note: The term “engine” in this chapter means one or two engines depending on how your boat is equipped.
Note: If your boat is equipped with a carbon monoxide detec­tor, it should be tested to determine that it is functioning properly every time you use your boat.
TRANSPORTING YOUR BOAT
A correctly selected trailer supports your boat properly, makes tow­ing safer, and makes unloading and loading in varying weather conditions easier.
Important: Improper trailering is one of the major causes for dam­age to the hull. The warranty does not cover damage of this type.
The type and size of the side supports, or pads, are very important. Side supports run lengthwise to the boat and parallel to the keel. Side supports should only be tight enough to keep the boat from leaning side to side. Any unnecessary pressure will damage the hull. Newer trailers have self-adjusting side supports and a bow pad that can be easily adjusted. These eliminate the need for manually adjusting side supports and keel rollers every time you load your boat. Your Chaparral dealer can help you select the best trailer for your boat.
Inspect your trailer regularly to make sure the side supports are in good working condition. Check bolts securing rollers and supports from time to time to make sure they are tight.
The trailer should be designed and built to carry the full weight of your boat, engine, and gear while providing support for the hull. Be sure not to overload your trailer by loading the boat with excess baggage, camping equipment, etc. Check the certification label on the frame of the trailer. It is required to show the gross vehicle weight rating. Be sure the total weight of your boat, engine, fuel, gear, and trailer does not exceed this rating. Make sure your towing vehicle has a hitch appropriate for the rating.
UNDERWAY 5
5-1
WARNING
SECURE ALL DOORS WHEN UNDERWAY
OPEN DOORS MAY CAUSE
DAMAGE TO BOAT, AND/OR
PERSONAL INJURY
!
WARNING
AVOID SERIOUS OR FATAL INJURY DUE TO
ROTATION OF SEAT.
LOCK SWIVEL WHEN SPEED EXCEEDS 5 M.P.H.
SECURE OR STORE ITEMS BEFORE GETTING UNDERWAY
UNSECURED ITEMS MAY SHIFT OR FALL CAUSING
DAMAGE TO BOAT
AND OR PERSONAL INJURY
WARNING
CLOSE WINDOW
LEAVING WINDOW OPEN WHILE BOAT
IS UNDERWAY OR AT DOCK
COULD INDUCE EXHAUST FUMES INTO
CABIN CAUSING INJURY OR DEATH.
WARNING
DO NOT OPERATE BOAT ABOVE 15 MPH
WITH SUNPAD SECURED TO DECK.
REMOVE AND STORE SUNPAD WHEN
EXCEEDING 15 MPH OR GREATER
WARNING
Page 86
Distributing the weight on the trailer is important. Place the heaviest items at the bottom of the boat over a roller or chock, and secure them to keep them from shifting.
Balancing the load on the trailer is also important. If too much weight rests on the hitch, the towing vehicle will oversteer, a condi­tion that causes the front end of the vehicle to sway. Conversely, too little weight on the hitch causes the trailer to fishtail. In both cases, the vehicle will be difficult to handle and at higher speeds the sway­ing or fishtailing can become uncontrollable and result in personal injury and damage to the boat, trailer, or towing vehicle.
Weight on the hitch, or tongue weight, should be 5% to 10% of the total weight of the loaded trailer to avoid overloading the tow vehicle and to provide adequate pressure on the hitch ball. If the weight of the loaded trailer is 2000 pounds, the weight on the tongue should be between 100 and 200 pounds. A weight distributing hitch trans­fers portions of tongue weight to a point between the front and rear wheels of the towing vehicle and to the trailer wheels.
Important: Bumper hitches are not safe and are illegal in many states.
All trailers with a Gross Vehicle Weight Rating of 1500 pounds or greater are required by law to have brakes. (State laws may vary; be sure to check your state’s requirements.) The brake system is usually completely self-contained on the trailer and no hook-up is required to the towing vehicle. Brakes are either drum or disc type. They work the same way as the brakes on a standard passenger vehicle, but the method of applying the brakes is different. Your Chaparral or trailer dealer can explain how the brakes on your trailer work.
Make sure your boat is secure before towing it.
Close all windows, hatches, and doors.
Store equipment to keep it from shifting or falling.
Remove and store convertible top if your boat is so equipped.
Use a second safety chain to secure your boat’s bow to the trailer tongue. Tie down the stern to the trailer.
Towing a boat requires extra caution by the vehicle’s driver. Allow extra distance between vehicles. Obey speed limits. Some states have lower speed limits for vehicles with trailers. If you are traveling slower than other traffic, pull over when it is safe to do so and allow traffic to pass. As with all other aspects of owning and operating your boat, use common sense and good judgment.
If you do not have experience backing a trailer, practice before you get into a confined public or private launch site. Take your trailer to an open area and get accustomed to using it. If possible, take someone with you who knows how to back a trailer.
Steering a trailer while backing it up works the opposite of steering a car. If the trailer needs to go to the right, turn the steering wheel to the left and vice versa. Inexperienced backers tend to turn the wheel too far. Do not oversteer. Turn the wheel gradually until you get the feel of safe backing.
LAUNCHING AND LOADING
The handling of your boat and trailer at the ramp requires practice, skill and patience. With care and attention to the following tips, you can launch and relaunch your boat with relative ease.
Important: Typically a beam of 8 feet 6 inches allows you to tow without a special permit in most places. These boats are considered "trailerable" for this reason. Other boats have wider
5-2
WARNING: Improper towing can result in an accident causing
personal injury and equipment damage. Become familiar with towing instructions in owner’s manuals and with warnings sup­plied with your trailer and towing vehicle.
Page 87
beams and are still “trailerable”, but, in most cases you need a permit to do so. Check with your state on permit requirements before towing.
Roller Trailers – Launching
Here are some tips to remember when you are putting your Chaparral boat in the water while using a roller trailer:
Important: Before launching your boat, make sure the transom drain plug is installed. If it is not installed, the bilge could fill with water quickly.
1. Always prepare the boat for launching before you get to the ramp.
Stop in a launching prep area near the ramp that doesn’t
block traffic and remove your tie-downs, tilt up your engine or drive unit, replace your transom drain plugs, etc.
Do not disconnect the wiring harness, winch cable or boat
bow safety chain until you are by the water, ready to launch. Winch and trailer unit should be locked.
You do not need to disconnect the electric trailer brakes
before launching the boat. If you disconnect the electric trailer brakes, the trailer brakes will not work.
Store all loose gear properly.
Inventory your safety equipment.
Tilt drive unit up to clear the ramp.
2. Have someone at the ramp to give you directions. Slowly back the trailer down the ramp to the water. If there isn’t a ramp avail­able, use a solid area of ground to the shore, with a slope if possible. Avoid wet, soft sand. Always remember to launch your boat at a right angle to the shore.
3. When the boat’s transom is in several inches of water:
Do not put your trailer wheels and brakes in the water if pos­sible, especially in salt water. Tie a mooring line to the boat to help you control it in the water.
Stop towing vehicle with manual transmission in gear or automatic transmission in PARK. Remember to turn off engine and set the parking brake.
On average grade ramp, the rollers on your trailer will allow your boat to gently roll back into the water. Do not remove the boat bow safety chain or winch lock until the boat and trailer are located in “launch” position.
Once in “launch” position, remove bow safety chain from the boat. Hold the winch handle securely, reverse the winch lock and begin unwinding the line. Unwind it slowly and carefully.
Move boat down the trailer and into the water.
If your boat doesn’t immediately move, try unwinding about six inches of line, lock your winch and give the boat a push. Then unlock the winch and try again. Your boat should roll safely into the water.
Tie boat to pier or secure appropriately.
Pull your vehicle away and park it.
Important: After each launching, monitor the bilge periodically to assure against abnormal water intake. Do not leave a new
5-3
WARNING: If the winch handle slips out of your hand, let it
spin. DO NOT try to stop it
Page 88
boat unattended for at least 8 hours after its initial launching. A forgotten plug, a loose through-hull fitting, or faulty valve can easily cause swamping. Neither the boat nor the engine war­ranties cover engine or engine components damaged by abnormal bilge water accumulations.
Roller Trailers – Loading
When loading, always prepare for the procedure prior to reaching the ramp. If the ramp is busy, preparation will shorten the time it takes for you to get your boat out of the water.
Make sure your engine or drive unit is in the full position. Just as in the launching procedure, do not put your trailer wheels or brakes in the water, if possible. For the self-adjusting and centering rollers to work properly, they must not be too far under water.
Unlock your winch and unwind enough cable/strap to attach the hook to the bow eye of your boat. For safety, always keep at least three turns of cable/strap around the winch drum. Never let your cable/strap all the way out. Lock your winch before attempting to wind the cable/strap in.
Fasten the boat to the winch line and start winding. Strong wind and current can affect the automatic adjusting capability of your roller trailer, so be aware of those conditions while loading. Optional load guides can help you keep your boat centered in adverse conditions. Pull the bow eye tight to bow roller or vee block. Connect the boat bow safety chain and you are ready to drive to the loading/prepara­tion area near the ramp to connect all other tie-downs, lighting or electric brake connections, etc.
Bunk or Custom Trailers—Launching
Here are some tips to remember when you are putting your Chaparral boat in the water:
Important: Before launching your boat, make sure the transom drain plug is installed. If it is not installed, the bilge could fill with water quickly.
1. Always prepare the boat for launching before you get to the ramp. Stop in a launching prep area near the ramp that doesn’t block traffic and remove your tie-downs, tilt up your engine or drive unit, replace your transom drain plugs, etc.
2. Have someone at the ramp to give you directions. Slowly back the trailer down the ramp to the water. If there isn’t a ramp avail­able, use a solid area of ground to the shore, with a slope if possible. Avoid wet, soft sand. Always remember to launch your boat at a right angle to the shore.
3. Back the trailer down the ramp until there is enough water to make the boat float. Because the bunks generate more friction than rollers, you need to back the trailer further into the water.
Tie a mooring line to the boat so you will have control once it
is floating.
Unfasten the boat bow safety chain. Hold the winch handle
securely, reverse the winch lock and begin unwinding the line. Unwind it slowly and carefully.
On an average grade, the bunks on your trailer will allow
your boat to gently slip back and float into the water. If your boat doesn’t immediately move, try unwinding about six inches of line, lock your winch and give the boat a push. Then unlock the winch and try again. If this doesn’t work, you might try backing the trailer deeper, if possible.
Care should be given when launching from trailers with
bunks that are equipped with plastic-like materials. These materials make the bunk surfaces very slippery, and the boat may begin to unload as soon as tension is released on the winch cable/strap.
5-4
WARNING: If the winch handle slips out of your hand, let it
spin. DO NOT try to stop it
Page 89
Bunk or Custom Trailers—Loading
When loading, always prepare for the procedure prior to reaching the ramp. If the ramp is busy, preparation will shorten the time it takes for you to get your boat out of the water.
You probably won’t have to back the trailer into the water as far to load the boat as you did to launch it. In fact, the easiest way is to back your trailer up until the rear of the bunks are in the water. By not putting your trailer too deep in the water, your boat will actually cen­ter itself on the bunks about 1/3 to 1/2 the distance onto the trailer.
Connect the winch cable/strap to the bow eye of the boat. Lock your winch before attempting to wind the cable/strap in. Once your boat is aligned and is pulled firmly against the winch stand roller or vee block and your winch is in the locked position, connect the boat bow safety chain and you are ready to drive to the loading/preparation area near the ramp to connect all other tie-downs, lighting or electric brake connections, etc.
Common Cause of Boat Misalignment
If your boat doesn’t sit level in the water or your bunks or rollers are not adjusted properly, you may have misalignment problems with your boat when loading. Basic correction procedures are as follows:
Correction Procedures:
Re-measure all roller assemblies that set in a line across from each other. Make sure the distance to each roller from the centerline of the trailer is equal. In other words, the left side of your trailer should be exactly the same as the right side. This is true of bunk or roller trailers.
If your boat keeps going to the port (left) side, remove the boat and loosen the U-bolts and/or the through bolts that clamp the roller assemblies on the stern (back) section of the trailer. Force each assembly to the right as if you were trying to turn the handlebars of a bicycle. Hold each assembly in this turned position and retighten the U-bolts and/or through bolts.
This repositioning of the roller assemblies should correct the mis­alignment of the boat on your trailer. If your boat goes toward the starboard (right) side, reverse the procedure.
Another common reason for boats not centering themselves is putting the trailer too deep in the water, which does not allow the trailer adequate time to center the boat. This is especially true on roller style trailers.
Note: Make sure your trailer is not too deep in the water or the boat will float over the rollers and be difficult to load and center.
BOARDING YOUR BOAT
Larger pleasure boats remain stable under most operating condi­tions because of their beam, draft, and weight displacement. However, the U.S. Coast Guard does require that a capacity plate be affixed to all boats up to 20 feet long. This plate states the maxi­mum load capacity. The plate shows persons and gear in pounds the boat will handle safely under normal conditions. The U.S. Coast Guard establishes these load capacity ratings.
Overloading and improper distribution of weight are significant causes of accidents. Keep weight below maximum limits for safety in turbulent water.
Important: The presence of the capacity plate does not relieve the boat operator from the responsibility of using common sense or sound judgement. Turbulent waters and adverse weather condi­tions reduce the maximum load capacity rating of the boat.
When loading your gear on board your boat, remember to distribute the load evenly, keep the load low and do not overload. Always step onto the boat, never jump! Have someone on the dock pass your
5-5
Page 90
gear aboard. Secure all gear firmly so that it will not move or inter­fere with operation of the boat.
The way your passengers are seated and gear stowed in the boat affects your boat’s performance. Passengers should board the boat one at a time and find a seat. Passengers should remain seated during loading of gear to maintain an even trim. Distribute your passengers and gear so that your boat is balanced side to side and front to rear (Figure 5.1).
Note: The swim platform is designed for weight loads up to 700 poundson the 310, 330, and 350 Signatures and 500 pounds on all other Signature models. Exceeding this weight limit could cause damage to your boat or personal injury. The swim platform is not designed to carry personal watercraft.
As the operator, you are responsible for the safety of your passengers.
Do not allow passengers to ride on the bow with feet hanging over the side.
Do not allow passengers to ride sitting on the stern or gun- wales. Falling from moving boats is a major cause of fatal recreational boating accidents.
Do not allow passengers to sit in the bow rider area (if so equipped) while underway; doing so will obscure the operator's vision.
A shift in passenger weight changes the planing angle of the hull or the thrust of the propeller. This has the same effect on the boat as if the angle of the drive unit were changed. Minor deficiencies in your boat’s ride can be quickly corrected by shifting passengers or gear forward or aft. By taking a little extra time to carefully place such gear as coolers, water jugs, tackle box, anchor, and tools, you cre­ate a more desirable trim. On planing-type boats, utilize stern loading in order to slightly raise the bow.
FUELING
Improper fueling procedures are the most common cause of boat fires.
5-6
DANGER: Fuel leaking from any part of the fuel system can
lead to fire and explosion that can cause serious bodily injury or death. Inspect system before refueling.
WARNING: Do not smoke, extinguish all open flames, STOP
engine and other devices that could cause sparks. Do not use electrical switches or accessories.
CORRECT
Balanced load: gives
maximum performance
INCORRECT
Overload forward: causes
boat to "plow"
INCORRECT
Overload aft: causes
boat to "porpoise"
Figure 5.1 Boat Loading
Page 91
Before fueling your boat, check the entire fuel system for leaks. Check for weakening, hardening, swelling, or corrosion of fuel sys­tem components. These include the fuel tank, fuel lines and fittings, fuel filter, and carburetor. Any sign of leakage or deterioration requires immediate replacement before further engine operation.
Chaparral Boats recommends using alcohol-free gasoline when possible because alcohol tends to destroy marine fuel system hoses and other components. If only gasoline containing alcohol is avail­able or if you do not know whether the gasoline contains alcohol, inspect the fuel system for leaks and abnormalities more frequently.
Preliminary Procedures
1. Safely and securely moor your boat to the dock.
2. Turn off engine and all electrical equipment including lights, bilge pump, bilge blower, etc.
3. Extinguish all cigarettes, cigars, pipes, or other items that may produce a spark or flame.
4. Close all hatches, windows, doors, and compartments.
5. Make sure a fire extinguisher is readily available.
Fueling Procedures
1. Always fuel in an area which has sufficient lighting. Gasoline spills are hard to see when lighting is poor or it is dark.
Important: When fueling or having someone else fuel your boat, be sure the waste or water fill caps are not mistaken for the fuel fill cap. Also, make sure a fishing rod holder is not mis­taken for a fuel fill plate.
2. Your Chaparral boat has fittings for filling the fuel tank. Remove fuel fill plate. Insert the fuel supply nozzle. Allow nozzle to stay in contact with fitting to prevent possible static-produced sparks.
Note: The fuel fill cap has a built in tank ventilation feature. If you should need to replace the cap, see your dealer for the exact same cap to ensure proper fuel system operation.
3. After pumping approximately 5 gallons of fuel into tank, inspect engine and fuel tank area for any signs of fuel leakage. Continue fueling if you do not detect any leaks or other problems.
4. Allow space at the top of the tank for thermal expansion. Do not overfill tank so that fuel comes out fuel tank vent.
Note: Do not over fill tank, causing fuel to spill onto water.
5. If fuel can not be pumped in at a reasonable rate, check for a plugged fuel vent plug or kink in the line.
Post-Fueling Procedures
1. When you have finished fueling, replace fuel fill cap and wash off any fuel spillage around fuel fill area. Discard, in a safe place, any rags you may have used to wipe off fuel spills.
5-7
DANGER: Fuel vapors are explosive and can become trapped
within the lower portions of the boat. Close all hatches, win­dows, doors, and compartments while fueling your boat.
WARNING
AVOID DAMAGE TO YOUR FUEL SYSTEM
DO NOT USE FUEL OR ADDITIVES CONTAINING MORE
THAN 10% ALCOHOL BY VOLUME (Methanol or Ethanol)
DAMAGE AND LOSS OF WARRANTY MAY RESULT
Page 92
2. Open engine compartment and all hatches, windows, doors and compartments closed during fueling. Inspect these areas for fuel fumes or fuel line leakage visually and by smelling. Check out any sign of fuel leakage or any indication of fumes and correct problem before starting the engine.
3. Run bilge blower at least four minutes before restarting engine to ventilate engine compartment.
OPERATING YOUR BOAT
Starting the Engine
Important: Falls from moving boats are a major cause of fatal recreational boating accidents. Do not allow passengers to ride on the bow with feet hanging over the side or ride while sitting on the stern, gunwales, or seat backs. The Coast Guard con­siders these acts to be negligent or grossly negligent operation and prohibits them by law.
The following information is only a general guide. Chapter 3 has specific starting instructions for boats with battery selector switches. Detailed instructions are also in the engine owner’s manual. Be sure to read and follow all of those instructions.
1. Secure boat to the dock or mooring slip before attempting to start engine. Keep boat secure until engine is running and warmed up.
2. Check lubricating fluid levels. Check fuel supply to make sure you have enough fuel for your planned excursion.
3. To prevent an explosion or fire, look for leaks in fuel, oil, coolant, exhaust, and power steering systems. Be aware of any odors of these fluids.
4. Make sure the throttle is in the neutral position.
5. Start the engine. Refer to your engine owner’s manual for rec­ommended procedures for break-in, service, and other related operation.
6. Turn ignition key to START. Release key and allow to return to RUN after engine starts. If engine fails to start, wait one minute. Move throttle only once to maximum position then back to the neutral position. Try to start engine again.
Note: Transmission must be in neutral position before engine will turn over.
Important: Do not operate starter continuously for more than 15 seconds without pausing. Allow starter to cool at least three minutes between start attempts.
7. Warm up a cold engine by running it at fast idle speed (as recommended in engine manual) approximately one to two minutes.
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DANGER: Gasoline vapors are highly explosive. Run bilge
blower for at least 4 minutes before starting engine. Check engine and fuel compartments for fumes or accumulation of fuel.
DANGER: Carbon Monoxide Hazard! A cold engine pro­duces more carbon monoxide than a warm engine. Provide adequate ventilation in the cabin and cockpit to prevent expo­sure and reduce the possibility of carbon monoxide accumulation. Open all hatches, doors, windows, and side vents to increase air movement.
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Leaving the Dock
After the engine has warmed up, you are ready to leave the dock. Before you cast off, check all gauges, particularly the oil pressure gauge, for proper readings. Check the operation of the steering by turning the steering wheel to full port and to full starboard while observing outdrive movement. Check that charging system is work­ing properly. Check again for fuel, oil, and exhaust leaks.
When you are sure your boat is ready, check wind, tide, current or other forces that will affect the way you maneuver your boat away from the dock. Then cast off mooring lines and stow fenders.
Shift your boat’s engine into forward or reverse depending on whether you want to move the bow or the stern away from the dock first. Move the throttle lever to neutral position. Then push forward quickly and firmly to shift into forward gear or backward to shift to reverse. Your engine should be running at a slow speed as you move away from the dock. If you move the bow out first, watch that the swim platform does not swing into the dock or a piling.
Getting Up To Cruising Speed
After slowly motoring from the dock area to open water, you can safely accelerate to cruising speed. Advance throttle to setting which provides your desired engine speed (RPMs). As you move the throttle forward, engine RPMs increase, and your boat moves faster through the water.
Important: Acceleration at full throttle is not recommended dur­ing the engine “break-in period.” This “break-in period” coincides with the engine “20-hour check-up.” Do not attempt full throttle acceleration during the first 20 hours of operation.
When you throttle up and accelerate, your boat increases the trim angle and causes the boat to ride bow-high. From a maximum angle, the boat levels out to its planing attitude as you continue to accelerate. (Figure 5.2)
The maximum angle is commonly known as the “hump.” You should get over the hump as quickly as possible because visibility, handling, and performance are limited until you do. Only a few seconds at full throttle should be needed; however, the way your boat is loaded, the wind, and sea conditions affect the time required. When the boat gets over the hump, it reaches its planing attitude. Then, accelerate until your boat reaches a comfortable plane and then throttle down to cruising speed. This also provides for better fuel efficiency.
When maneuvering at low speeds you can reverse (move throt­tle forward or aft) the shift mechanism. This will react in a braking action.
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BOW RISES PLANING ATTITUDE
ACCELERATE
Figure 5.2 Boat Acceleration and Attitude
CAUTION: When shifting between forward and reverse, always
pause in neutral for a few seconds before reversing the rotation of the propeller. This will prevent unnecessary damage to the drive system.
CAUTION: High speed acceleration in reverse can create a
wake that could wash over the transom and flood the boat.
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Steering Your Boat
Watch the stern when you turn! Steering a boat can be compared to driving a car on slippery or icy pavement. Be cautious always. When you turn the wheel, the stern responds first by swinging out in the opposite direction of the bow. When you are trying to avoid an object in the water, this swing could turn out to be critical.
Always give yourself plenty of room to make a turn. You also should slow the speed of your boat while turning. Never make sharp, fast turns as this could cause loss of control. Remember that your pas­sengers should be seated whenever you’re underway.
Trimming Your Boat
Trim refers to the way a boat floats on the water. Your boat will work best when it is trimmed to run at an angle between 3 to 5 degrees to the water. You can trim your boat by shifting gear or passengers or, if your boat is so equipped, by adjusting the drive unit angle or the trim tabs.
Power Trim
The operator can adjust his craft to the ideal boat angle for load and water conditions by trimming the drive unit (Figure 5.3). The power trim system allows the operator to adjust the drive angle while under­way by changing the angle of the outdrive in relation to the boat’s transom. It also allows the operator to raise and lower the drive for trailering, beaching, launching, or operating in shallow water.
Note: Refer to your engine owner’s manual regarding the operation of the power trim controls installed on your boat.
Drive Angle
The drive angle of the boat is the relationship between propeller thrust to the planing surface of the hull’s bottom. You can improve the performance of the same boat under varying conditions by adjusting the drive angle.
Moving the drive unit angle towards its innermost adjustment brings the propeller in as close as possible to the transom. The angle of the propeller causes an upward thrust which pushes the boat’s bow downward as shown on Figure 5.3.
By gradually shifting the drive unit from its innermost adjustment towards the outermost adjustment, the propeller thrust pushes in a downward motion. This motion as shown in Figure 5.3, tends to lift the bow.
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CORRECT
Gives maximum performance
INCORRECT
Causes boat to "plow"
INCORRECT
Causes boat to "porpoise"
Figure 5.3 Trimming the Drive Angle
CAUTION: Never trim drive unit up and out using TRAILER
switch while boat is underway. Use extreme caution when oper­ating with drive unit raised. Severe damage to drive unit may result if unit is raised beyond the gimbal ring support flanges at engine speeds above 1200 RPM.
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After reaching plane, under certain load conditions, your boat could have a tendency to bury its forward V-ed section. The boat will begin to plow and lose speed. If the water is choppy the boat will yaw. A boat will spin out if its bow is excessively buried. The only way to correct this situation is to increase the angle and swing the drive unit outward.
If the drive unit is angled out too far, your loaded boat will be slug­gish in coming to plane. Once on plane, your boat will tend to porpoise. To correct this motion, move the propeller inward to decrease the angle between the drive shaft and the transom.
Very often, the optimum drive unit angle setting for the highest speed while carrying a light load will be just short of the porpoise point. However, such a setting is unsuitable when you have a heavy load or are pulling skiers. By reducing the drive angle, you will find it easier to maneuver the boat and to pull skiers to the surface.
Trim Tabs
Trim tabs also help the operator trim the boat. Trim tabs are mounted on the port and starboard transom below the water line. The operator can control the trim tabs at the helm with rocker switches. (Figure 5.4) Pushing the switch activates the electric sys­tem which moves its tab up or down.
If the trim tabs are angled down, they cut into the water as it passes under the hull to force the stern up and the bow down (Figure 5.5). Trim tabs also compensate for uneven loads in the boat by allowing the operator to trim up one side of the boat or the other.
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and bow down.
Stern Bow
T
abs
Tabs extended, water passes under hull, hits tabs and forces stern up and bow down.
Figure 5.5 Trim Tab Operation
Figure 5.4 Trim Tab and Switch
WARNING: Excessive trim decreases maneuverability,
changes steering characteristics, and may cause “porpoising” (bow oscillates up and down) or “chine walking” (rocking side to side). Use power trim with care.
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Chaparral utilizes a Lenco™ trim tab retractor. Tab switch integrates a completely waterproof switch with a trim tab indicator. It is optional on all new trim tab kits and is able to retrofit the standard tactile switch.
Lenco retractor feature
Lenco marine’s trim tab retractor feature operates from either a 12v­24v signal or from an engine’s analog tach signal. The purpose of the accessory signal input is to turn the trim tab control box on and off. When the control box is turned off, the trim tabs will retract.
Turn-on condition
When the Lenco accessory input is connected to either a 12v-24v signal or an analog tach signal, the control box turns on and the trim tab becomes active. At this time the boat operator can run the trim tabs up or down.
Turn-off condition
If the Lenco accessory input is connected to an analog tach signal, the control box will shut down when the tach signal is lost (i.e. engine stalls, stops). If the Lenco accessory input is connected to a 12c-24c source, the control box will shut down when the voltage source is removed.
Test mode
Lenco marine’s trim tab system includes a test mode feature that allows the boat operator to by-pass the accessory input signal by holding down all four buttons on the key pad simultaneously for approximately three to four seconds. This will turn on the control box and allow the trim tabs to run up or down.
Once the control box is turned on in the test mode, the boat opera­tor can turn the control box off by holding down all four buttons on the key pad simultaneously.
Important: If the control box is turned on in the test mode and subsequently receives a signal to turn it on via the accessory input, the boat operator can not turn off the control box by holding down all four buttons on the key pad. The box will only turn off by removing the signal from the accessory input.
Refer to your engine manufacturer’s owner’s manual for information concerning maintenance and operation.
Stopping Your Boat
A boat has no brakes. Stop the boat by allowing it to slow down to less than 5 miles per hour and then putting the engine in reverse. Slowly increasing reverse power will allow you to stop the boat in a short distance. Remember that a boat does not respond to steering in reverse as well as it does when going forward.
Additional Underway Information
Be sure to run the bilge blower whenever the boat is operated under cruising speed.
Keep all bilge blower and engine compartment vents free of obstructions to allow proper ventilation.
Always be aware of local laws on noise limits. Noise means engine noise, radio noise or even yelling by people on your boat. Good seamanship demands that you operate your boat quietly so as not to infringe on the rights of others. Don’t use thru-transom exhaust unless you are well offshore.
You are responsible for any damage or injury caused by your boat’s wake. Observe no wake speed zone warnings. Operate your boat with regard for the safety of other boats and people in your boating area.
Keep your engine well tuned to decrease exhaust hydrocarbon emissions that pollute the air and water.
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WARNING: Check behind you before coming OFF plane. Many
accidents occur each year as a result of a driver coming off plane while being followed by a boat that is unable to slow down in time to avoid collision.
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ANCHORING YOUR BOAT
Anchoring is necessary if you stop for recreation or an emergency. Practice anchoring techniques to make sure you know what to do when an emergency occurs. The size and weight of your boat gov­ern the weight of the anchor and the diameter of the anchor line. Your Chaparral dealer can help you select the proper anchoring equipment for your boat.
Use a burying anchor, such as a Danforth or plow anchor, which grips into the bottom and holds your boat secure. Holding power should be more important than weight. For anchoring in relatively quiet waters, you can use a mushroom anchor as an alternative.
The length of the anchor line should be six to eight times the depth of the water to ensure that the anchor bites into the bottom. The bot­tom end of the anchor line should be galvanized chain which holds up well as the line moves back and forth on the bottom. The rest of the line should be nylon anchor line which stretches to soften the impact of wind and waves on your boat.
Following are general guidelines for anchoring your boat:
Secure the anchor line to the bow eye or deck cleat. Do not tie
line to hardware not designed to support this stress.
Use two or more anchors if anchoring overnight or extended
periods of time. Otherwise, make sure your boat has enough space to swing full circle in case of shifting winds.
Keep the anchor and line in an area where it will be readily
available in an emergency.
Dropping Anchor
1. Have a crew member carefully lower anchor, keeping a slight
tension on the line as the anchor drops. Maintain tension after the anchor reaches the bottom. Simply throwing the anchor overboard usually fouls the line and requires starting over.
2. Maneuver the boat backwards slowly until the proper length of
line is run out.
3. Fasten the anchor line around the bow eye or deck cleat.
Anchor flukes should dig into bottom and hold boat in position.
4. Check shoreline landmarks at the time anchor is dropped and
check again 30 minutes later. If position has changed, anchor is dragging and must be reset.
Weighing Anchor
Weighing, or pulling in the anchor, requires moving the boat in the direction of the anchor and pulling in the anchor as the boat moves. For this reason, the engines should be running. When the line is vertical, pull up firmly on the anchor line to free the flukes from the bottom. If the anchor remains stuck, feed out a few feet of line and attach it to the bow cleat. Maneuver the boat around the anchor, keeping the line taut, until you find an angle that will pull the anchor free.
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WARNING: Keep anchor secure while underway to prevent
damage or injury if boat’s attitude changes suddenly. If your boat has a power winch, do not use it as the primary source for securing anchor or anchor line. See the power winch instruction manual for details about proper operation and maintenance.
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Docking Your Boat
Important: When operating or docking in close quarters, maneuver your boat at idle speed. Proceed with caution in con­gested areas.
As you approach the dock or other mooring area, slow down your boat in time to allow your wake to subside before it reaches other boats or docks. As you get close to the dock, check for wind or cur­rents, and allow them to carry the boat toward the dock if you can. When approaching, check that lines are attached to the cleats on the mooring side and that fenders are lowered on that side. Be sure fenders are at the proper height. If you can, have one person at the stern and one person at the bow, each with a boat hook and a mooring line attached to a cleat. Never approach a dock at a speed at which you would not want to bump the dock.
To dock a boat to the starboard side:
1. Approach at an angle approximately 45 degrees to the dock.
2. When the bow is within a few feet of the dock, bring the stern alongside the dock by turning hard to port.
3. Turn to starboard and, at idle speed, put the engine in reverse to bring the stern closer to the dock.
Reverse these steps to dock to the port side.
MOORING YOUR BOAT
When attaching mooring lines to deck cleats on your boat, make a loop in one end of the mooring line. Then, pass it through the hole in the base of the deck cleat. Next, pass the loop back over the deck cleat. The mooring line can now safely be used to secure your boat. Mooring lines may remain attached to the cleats on your boat while underway. The lines must be coiled and placed where they cannot get tangled in deck gear or the propellers.
When you tie up, run the mooring line from your boat around the dock cleat and then back to your boat. This enables you to untie the mooring line without leaving your boat. Just throw off one end of the mooring line and then bring the entire length of mooring line back into the boat. (Figure 5.6)
SHUTTING DOWN THE ENGINE
Following are general instructions for engine shutdown. Refer to your engine owner’s manual for specific instructions.
1. Allow engine to idle so engine cools gradually.
2. Turn engine off.
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Note: Manila rope, the standard for many years is not as strong as some ropes
made of synthetic materials. For mooring, its ability to stretch is an advantage, but it tends to shrink whenever it gets wet. Nylon rope is strong and elastic. Because of its elasticity, it works well for mooring lines and anchor lines. Rope made of high tensile strength polyester fibers like Dacron™ is just about as strong as nylon rope, but it does not stretch. Kevlar rope is strong and does not stretch, but it is quite expensive. Polypropolene rope tends to deteriorate rapidly when it is exposed to sun light. Because it floats, it is well-suited for use as a tow rope for water skiing. Use for other nautical purposes is not recommended.
Figure 5.6 Mooring Lines
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