Operation Manual
Guillotine Cutter
RC-5
Technical Specifications
General Safety/Operating Instructions
Using the Guillotine Cutter/Crimper
Blade Change Instructions
Maintenance Instructions
This is a detailed instruction guide specific to Champion Rescue Tools Guillotine Cutter – please see separate
information provided for general hydraulic tool usage, warranty information, MSDS information, etc.
when every second counts
trust a CHAMPION
Champion Rescue Tools – RC-5 Guillotine Cutter Detailed Tool Instructions
Operating Pressure
5,000 or 10,500 psi
Weight
30.5 lbs
Length
27.5 inches
Width
6.3 inches
Height
6.8 inches
Blade Opening
4.5 inches
Max Cutting Force
248,000 lbs
Hydraulic Fluid Type
Specified by Customer
Introduction
Thank you for purchasing the RC-5 Guillotine Cutter – a
tool designed for cutting in areas where significant
power is used and patient safety is a major concern. For
General Operating and Safety Instructions please refer
to the “General Operating Procedures” Booklet
furnished with your tool.
General Safety and Operating Instructions
1. Always turn the power unit to the “off” position and
place the control valve in the “off” position for any
service or clearing work. You should also “dump”
the valve by pushing it all the way to one side and
then the other – this releases any stored energy and
eliminates tool creep.
2. Familiarize yourself with the tool(s) and control
valve, moving the control valve back and forth until
familiar with the valve action and operation. NEVER
put any part of your body between the moving parts
of this or any other tool!
3. Using a hydraulic tool is a one person operation
with no exceptions.
4. The Guillotine Cutter will cut a broad range of
materials. Inspect the cutter blade after each use to
make sure it is in good condition. Inspection of the
blade before each use is a MUST! If blade is suspect
in any way, pull the tool out of service immediately
and replace the blade. Remember you are cutting
with many thousands of pounds of force.
5. The Hydraulic Cylinder on your new tool operates
under extreme pressure and is a sealed unit. Under
normal use, it does not require service. The factory
sealed cylinder must NEVER be taken apart. Doing
so will void your warranty and could potentially
result in severe injure or even death.
6. As long as the cylinder remains sealed and is not
tampered with, any defect or malfunctions are
covered by the Champion limited lifetime warranty
(to the original purchaser). See the “Champion
Rescue Tools Statement of Lifetime warranty” for
additional information.
7. The control valve must be kept clean. Blow off sand
and dirt with an air hose. Use WD-40- on the valve
spring. Valve does not need any maintenance.
8. As with all Champion Rescue Tools, the operating
speed can be slowed down or increased by moving
the trigger accordingly. If the trigger is opened
partial the movement will be slow; If the trigger is
opened all the way movement will be faster.
Always use proper safety gear and follow all safety
instruction as outlined in this manual.
© Champion Rescue Tools
Champion Rescue Tools – RC-5 Guillotine Cutter Detailed Tool Instructions
Using the RC-5 as a Guillotine Cutter and Crimper
Always use proper safety gear and follow all safety
instructions as outlined in the manual.
1. Always inspect the tool prior to use.
2. Be sure to follow proper general procedures (as well
as any department specific procedures) for
performing vehicle extrication – otherwise sever
injury or even death for the occupants or tool
operator is possible.
3. Do a visual check before making a cut, as for every
action there is often an equal reaction. Check twice
and cut once.
4. Check blades, handle bolts and screws are in place
and securely fastened.
5. Check fluid level in power unit reservoir.
6. Connect tool to power unit.
7. Start power unit, move the operating lever on the
valve (on the power unit) to run (pressure) position.
8. Twist the trigger clockwise to extend and counter
clockwise to retract. NOTE: if blade does not
operate correctly, make sure quick disconnect
couplers are connect properly. If problem persists,
refer to the troubleshooting section of instruction
manual.
9. Extend and retract blade several times to purge air
from system. Blade should slide freely.
10. Before operating tools, review safety section of
instruction manual.
11. Champion Rescue Tools strongly recommends that
you familiarize yourself with the Champion Rescue
Tools by making several cuts on commonly
encountered materials before putting the tool into
field service.
12. When cutting material, make sure the object being
cut is anchored on both sides and the tool is held
firmly.
13. Keep the blade(s) at a right angle to the material
being cut and don not allow the blade to twist while
cutting. Failure to do so may result in component
damage, causing serious personal injury and/or
damage to the property and/or equipment.
14. As with all Champion Rescue Tools, the operating
speed can be slowed down or increased by moving
the trigger as follows: If the trigger is opened
partially the movement will be slowed; moving the
trigger all the way over to the maximum position
will increase the speed.
15. Front Handle: The Champion Rescue Tools cutter is
equipped with a 360-degree movable front handle.
To operate, loosen the thumb screw located on the
side of handle. Slide the handle freely to the
desired position and tighten firmly. Keep handle
against the head-retaining ring at all times.
16. Crimping: Champion Rescue Tools crimping blade
was designed as an emergency tool to effectively
obstruct the flow of fluid or gas in ruptured lines.
The crimping blade has a 98% closure minimum on
most steel pipe with full closure occurring in most
cases, but cannot be guaranteed due to varied
materials, age and condition of pipe to be crimped.
© Champion Rescue Tools
Champion Rescue Tools – RC-5 Guillotine Cutter Detailed Tool Instructions
Blade Changing Instructions
1. Extend blade approximately 2 – 2.5 inches or until
cap head screws are exposed.
2. Turn off pump.
3. Move thumb control (valve) back and forth a few
times to neutralize pressure.
4. Disconnect the cutter from power source.
5. Use Allen wrench to back out cap head screws
completely and discard head screws.
6. Slide old blade out of track through the slot in the
head of the tool (use mallet if necessary).
7. Slide new blade through slot in the head into the
slot in the rod.
8. Seat blade completely into rod and align screw
holes.
9. Insert new cap head screws into large holes in rod
(countersunk side not the threaded side) CAUTION:
start by hand the first few times.
10. With the Allen wrench, screw cap head screws
through the blade and into the threaded part of the
rod.
11. Tighten cap head screws until snug.
12. Be sure cap head screw heads are even or slightly
below the surface of the rod.
13. Check the threaded side to insure that the cap head
screws do not protrude pas the surface of the rod.
14. Reconnect the cutter to the power source.
15. Turn power on.
16. Retract rod with the new blade attached to the rear
position.
17. The cutter is now ready to use.
Maintenance Instructions
1. Inspect the tool head and the overall tool after
every use for wear and damage. Never use a
damaged tool.
2. Remove any debris from the tool or heads.
3. Keep the tool clean and dry. Wipe with a clean
cloth if necessary. Use a mild detergent to clean the
tool and dry thoroughly.
4. Lubricate the valve spring with a light lubricant, such
as WD-40.
5. Ensure the handle is tight.
6. Inspect couplers to ensure that they operated
correctly and are free of dirt and debris. Blow out
with an air hose if needed.
7. Inspect hoses for cracks, cuts and bulges. DO NOT
operate tools with damaged hoses.
8. Inspect cutting blade for wear or damage. DO NOT
operate with damaged blades.
9. Keep tool free from rust and corrosion.
10. Replace handle if broken or damaged.
11. Replace Missing or damaged decals, if needed.
© Champion Rescue Tools
Champion Rescue Tools – RC-5 Guillotine Cutter Detailed Tool Instructions
Support
Should you require either technical, service, training, or any other type of support, please contact our Corporate
Offices at:
Champion Rescue Tools
814 Berry Court
Upland, California 91786 USA
Phone: (909) 982-1126 Fax: (9090 982-0050
Toll Free: (888) 396 -2426 www.championrescuetools.com
© Champion Rescue Tools
© Champion Rescue Tools
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