CHAMPION PP3 User Manual

Installation/Operation Manual with Service Replacement Parts

LISTED

Taskmaster

Model: PP-3

Power Wash Sink System

3765 Champion Boulevard Winston-Salem, NC 27105 336/661-1556 Fax: 336/661-1660 Toll-free: 800/ 858-4477

Issue Date: 4.4.14

Manual P/N 115435 rev. -

For machines beginning with S/N PP314010010 and above

2674 N. Service Road, Jordan Station Ontario, Canada L0R 1S0 905/562-4195 Fax: 905/562-4618 Toll-free: 800/ 263-5798

Machine Serial No.

Printed in the USA

For future reference, record your dishwasher information in the box below.

Model Number__________________________ Serial Number_______________________

Voltage________________Hertz_____________ Phase__________________

Service Agent __________________________________ Tel:______________________

Parts Distributor _________________________________ Tel:______________________

National Service Department

In Canada: In the USA:

Toll-free: 800/ 263-5798 Toll-free: 800/ 858-4477 Tel: 905/ 562-4195 Tel: 336/ 661-1556 Fax: 905/ 562-4618 Fax: 336/ 661-1660 email: service@moyerdiebellimited.com email: service@championindustries.com

ATTENTION:

The model no., serial no., voltage, Hz

and phase are needed to identify your

machine and to answer questions.

The machine data plate

is located on the left front corner

of the sink.

Please have this information ready

if you call for service assistance.

The USGBC and the CaGBC Member Logos are trademarks owned by the U.S. Green Building Council and The Canadian Green Building Council, respectively, and are used by permission. The logos signify only that Champion Industries, and Moyer Diebel are USGBC and a CaGBC members;

USGBC and CaGBC do not review, certify nor endorse the products or services offered by its members.

Make sure you are connected to the internet then enter the address below.

In the U.S.A

http://www.championindustries.com/register

http://www.moyerdiebel.com/register

In Canada

http://www.championindustries.com/canada/register

PRODUCT REGISTRATION

BY FAX

IMPORTANT IMPORTANT

COMPLETE THIS FORM AND FAX TO:

(336) 661-1660 in the USA

1-(800) 204-0109 in Canada

PRODUCT REGISTRATION CARD

Model

Date of Installation: Company Name:

Serial #

Address: Telephone #: ( ) --Contact:

Installation Company: Address: Telephone #: Contact:

FAILURE TO REGISTER YOUR PRODUCT MAY VOID YOUR WARRANTY

(Street) Province Postal Code

Revision History

A revision might be a part number change, a new instruction, or other information that was not available at print time. We reserve the right to make changes to these instructions without notice and without incurring any liability by making the changes. Equipment owners may request a revised manual, at no charge, by calling 1 (800) 858-4477 in the USA or by calling 1 (800) 263-5798 in Canada.

Revision Revised Serial Number Revision Date Pages Effectivity Description

4.4.14 All PP314010010 Released First Addition

Limited Warranty

LIMITED WARRANTY

Champion Industries Inc. (herein referred to as Champion), 3765 Champion Blvd., Winston-Salem, North Carolina 27105, and P.O. Box 301, 2674 N. Service Road, Jordan Station, Canada, L0R 1S0, warrants machines, and parts, as set out below.

Warranty of Machines: Champion warrants all new machines of its manufacture bearing the name "Champion" and

installed within the United States and Canada to be free from defects in material and workmanship for a period of one (1) year after the date of installation or ﬁfteen (15) months after the date of shipment by Champion, whichever occurs ﬁrst. [See below for special provisions relating to glasswashers.] Warranty registration must be submitted to Champion within ten (10) days after installation either online on the Champion Industries website (http://www.championindustries.com/register) in the USA or http://www.championindustries.com/canada/register in Canada or by fax on the form provided at the front of this manual. If warranty registration is not returned to Champion within such period, the warranty will expire after one year from the date of shipment. Champion will not assume any responsibility for extra costs for installation in any area where there are jurisdictional problems with local trades or unions. If a defect in workmanship or material is found to exist within the warranty period, Champion, at its election, will either repair or replace the defective machine or accept return of the machine for full credit; provided; however, as to glasswashers, Champion's obligation with respect to labor associated with any repairs shall end (a) 120 days after shipment, or (b) 90 days after installation, whichever occurs ﬁrst. In the event that Champion elects to repair, the labor and work to be performed in connection with the warranty shall be done during regular working hours by a Champion authorized service technician. Defective parts become the property of Champion. Use of replacement parts not authorized by Champion will relieve Champion of all further liability in connection with its warranty. In no event will Champion's warranty obligation exceed Champion's charge for the machine. The following are not covered by Champion's warranty:

a. Lighting of gas pilots or burners. b. Cleaning of gas lines. c. Replacement of fuses or resetting of overload breakers. d. Adjustment of thermostats. e. Adjustment of clutches. f. Opening or closing of utility supply valves or switching of electrical supply current. g. Cleaning of valves, strainers, screens, nozzles, or spray pipes. h. Performance of regular maintenance and cleaning as outlined in operator’s guide. i. Damages resulting from water conditions, accidents, alterations, improper use, abuse, tampering, improper installation, or failure to follow maintenance and operation procedures. j. Wear on Pulper cutter blocks, pulse vanes, and auger brush.

Examples of the defects not covered by warranty include, but are not limited to: (1) Damage to the exterior or interior ﬁnish as a result of the above, (2) Use with utility service other than that designated on the rating plate, (3) Improper connection to utility service, (4) Inadequate or excessive water pressure, (5) Corrosion from chemicals dispensed in excess of recommended concentrations, (6) Failure of electrical components due to connection of chemical dispensing equipment installed by others, (7) Leaks or damage resulting from such leaks caused by the installer, including those at machine table connections or by connection of chemical dispensing equipment installed by others, (8) Failure to comply with local building codes, (9) Damage caused by labor dispute.

Warranty of Parts: Champion warrants all new machine parts produced or authorized by Champion to be free from defects in material and workmanship for a period of 90 days from date of invoice. If any defect in material and workmanship is found to exist within the warranty period Champion will replace the defective part without charge.

DISCLAIMER OF WARRANTIES AND LIMITATIONS OF LIABILITY. CHAMPION'S WARRANTY IS ONLY TO THE EXTENT REFLECTED ABOVE. CHAMPION MAKES NO OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED, TO ANY WARRANTY OF MERCHANTABILITY, OR FITNESS OF PURPOSE. CHAMPION SHALL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. THE REMEDIES SET OUT ABOVE ARE THE EXCLUSIVE REMEDIES FOR ANY DEFECTS FOUND TO EXIST IN CHAMPION DISHWASHING MACHINES AND CHAMPION PARTS, AND ALL OTHER REMEDIES ARE EXCLUDED, INCLUDING ANY LIABILITY FOR INCIDENTALS OR CONSEQUENTIAL DAMAGES.

Champion does not authorize any other person, including persons who deal in Champion dishwashing machines to change this warranty or create any other obligation in connection with Champion Dishwashing Machines.

Table of Contents

PP3 - Power Wash Sink System

Revision History ............................................................................................................ i

Limited Warranty .......................................................................................................... ii

Model Description ......................................................................................................... iv

Installation .......................................................................................... 1

Receiving ....................................................................................... 1

Placement ...................................................................................... 1

Electrical Connections ...................................................................... 3

Water Connections .......................................................................... 4

Drain Connections........................................................................... 4

Chemical Dispensing Provisions ........................................................ 4

Operation ........................................................................................... 5

Assembling the Sink .......................................................................... 5

Control Panel Description and Water Level Sensor ................................ 6

Normal Operating Mode ................................................................... 7

Loading and Cleaning Wares ............................................................. 8

Delay Off Operating Mode ................................................................ 11

Cleaning and Maintenance .................................................................. 12

Cleaning ...................................................................................... 12

De-liming ..................................................................................... 12

Maintenance ................................................................................ 12

Troubleshooting ............................................................................ 13

Service Replacement Parts ................................................................... 15

Electrical Schematics ........................................................................... 26

iii

Model Description

Standard Model Description

208-240V/60/1 and 3 PH 14 gauge,Type 304 stainless tanks and drainboards 11" high x 2-1/2" deep backsplash Twist-handle drain valves Stainless steel legs, cross-rails, and adjustable bullet-feet 3 HP Stainless steel wash pump and impeller with permanently

sealed bearings Rear discharge Removable strainer plates Manual reset motor overload protection Low water protection for wash pump 3 kW wash tank heater

Options and Accessories

480/60/3 Utensil Basket Sheet pan racking system Pot and pan overshelf with hooks Table mounted overshelf 1/2" pre-rinse sprayer 3/4" faucet Left-to-right or righ-to-left direction of operation

Installation

Receiving

1. Inspect the machine and shipping pallet for signs of damage.

2. Options and accessories may have shipped in separate boxes with your sink.

3. Turn to the front of this manual and follow the instructions to register your product online or by fax.

NOTE:

The installation of your power wash sink must be performed by qualiﬁed service personnel. Problems due to improper installation are not covered by the Warranty.

NOTE:

The installation of the power wash sink must comply with all local electrical, plumbing, health and safety codes or in the absence of local codes, installed in accordance with the applicable requirements in the National Electrical Code, NFPA 70, Canadian Electrical Code (CEC), Part 1, CSA C22.1; and the Standard for Ventilation Control and Fire Protection of Commercial Cooking Operations, NFPA 96.

Placement

4. Refer to the illustration on page 2 showing a sample PP-3 conﬁguration.

5. Check the location of the building plumbing connections and move the unit to its permanent location.

6. Note the location of the electrical connection (1) and the drain connections (2) and (2A) in the sample illustration.

NOTE: YOUR MACHINE WILL BE DIFFERENT. The PP-3 sink is customizable including: length of drainboards, and tanks as well as direction of operation.

7. Remove the protective wrap and any hold-down straps.

8. Carefully remove the machine from the pallet. Do not lift by the drain assemblies.

9. Using the sink adjustable feet and a bubble level, level the sink front to back and side to side. The standard height for the sink table is 34"/864mm.

10. Most installations require the sink backsplash to be sealed to the wall with sealant.

Installation

Electrical Connection

6-1/2"

17-1/2"

22"

34-3/4"

17-1/2"

Scrap Sink Drain Connection

Wash, Rinse, & Sanitizer Sink Drain Connection

SAMPLE CONFIGURATION

RIGHT -TO-LEFT

2-1/2"

23-1/4"

Control

Cabinet

Tank

Drainboard

Wash

Soiled

Scrap Sink

Drainboard

Soiled

1/2" NPT Pre-rinse Assy. 3/4" NPT Faucet 3/4" NPT Faucet

"8"8"8

Sink

Tank

Scrap

Wash

11-1/2"

16"

34"

37"

45"

Tank

Rinse

Sanitizer

Drainboard

Clean

Tank

Drainboard

Rinse

Sanitizer

Clean

Installation

Electrical Connections

WARNING:

Electrocution or serious injury may result when working on an energized circuit.

Disconnect power at the main breaker or service disconnect switch before working on the circuit.

Lock-out and tag the breaker to indicate that work is being performed on the circuit.

! ATTENTION !

A qualiﬁed electrician must connect the main incoming power to the sink in accordance with all

local codes and regulations or in the absence of local codes in accordance with the National

Electrical Code or the Canadian Electrical Code. Improper installation will not be covered by the

Limited Warranty.

Connecting Incoming Power Supply

1. Make sure the incoming power is disconnected at the main disconnect switch or circuit breaker.

2. The sink is available for either single or three phase operation. Standard voltages are 208-240V/60/1 & 3, and 480V/60/3.

3. A Machine Electrical Connection Data Plate is located in proximity to the input terminal block. Make sure the incoming power supply matches the machine electrical connection data plate before connecting the incoming power.

4. Remove the fasteners on the front of the control cabinet and lower the hinged panel.

5. Connect rigid or ﬂexible conduit to the control cabinet through the supplied access hole in the rear.

6. Connect the power wires to the gray input terminal blocks and the ground wire to the green input terminal block.

7. Close the control cabinet.

Control Cabinet

L-R machine shown

+ 25 hidden pages