Champion PHX-250, PHX-320, PHX-700, PHX-700-AL, PHX-900 Installation Manual

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Installation, Operation and Cleaning Manual
Phoenix Recycling Machine
Models:
PHX-250 PHX-320 PHX-700 PHX-700-AL PHX-900 PHX-900-AL PHX-2400-AL PHX-2400-AL
PHX-250 Shown
3765 Champion Blvd., Winston-Salem, NC 27105 (336) 661-1556 Fax: (336) 661-1660 Toll-free: (800) 858-4477
Issue Date: 11.24.15
Manual P/N 115521 rev. A
2674 N. Service Road, Jordan Station Ontario, Canada L0R 1S0 (905) 562-4195 Fax: (905) 562-4618 Toll-free: (800) 263-5798
Champion, an Ali Group Company
For future reference, record your service information in the box below.
Service Agent __________________________________ Tel:______________________
Parts Distributor _________________________________ Tel:______________________
National Service Department
In Canada: In the USA: Toll-free: (800) 263-5798 Toll-free: (800) 858-4477 Tel: (905) 562-4195 Tel: (336) 661-1556 Fax: (905) 562-4618 Fax: (336) 661-1660 email: service@moyerdiebellimited.com email: service@championindustries.com
ATTENTION:
The model no., serial no., voltage, Hz
and phase are needed to identify your
machine and to answer questions.
The machine data plate is located on
the right side of the machine.
Please have this information ready
if you call for service assistance.
COPYRIGHT © 2015 All rights reserved Printed in the USA
Online Product Registration
REGISTER YOUR PRODUCT ONLINE
Make sure you are connected to the internet then enter an address below:
In the U.S.A.
http://www.championindustries.com/register
In Canada
http://www.championindustries.com/canada/register
Fax Product Registration
PRODUCT REGISTRATION
BY FA X
COMPLETE THIS FORM AND FAX TO:
(336) 661-1660 in the USA
1-(800) 204-0109 in Canada
PRODUCT REGISTRATION CARD
Model
Date of Installation:
Company Name:
Address:
Telephone #: ( ) ---
Contact:
Installation Company:
Address:
Serial #
(Street) Province Postal Code
Telephone #:
Contact:
FAILURE TO REGISTER YOUR PRODUCT MAY VOID YOUR WARRANTY
IMPORTANT IMPORTANT
1
2
1. Safety Instruction
Part 1: GUIDELINES FOR SAFE OPERATION
To ensure safe operation, please carefully read the following warnings and cautions prior to using
any of the organic waste dehydrating systems.
HIGH VOLTAGE! – DO NOT ATTEMPT ANY REPAIRS OR MAINTENANCE BEFORE
TURNING OFF THE MAIN POWER!
ALWAYS TURN THE MAIN POWER OFF AND LET THE MOTOR AND ALL MOVING
PARTS COOL DOWN AND COME TO A COMPLETE STANDSTILL PRIOR TO ATTEMPTING
ANY MAINTENANCE, ADJUSTMENT OR CLEANING OF THE MACHINE
EFORE STARTING THE OPERATION OF THE MACHINE, MAKE SURE THAT ALL
B
PERSONNEL ARE CLEAR OF ALL MOVING PARTS OF THE MACHINE
AMILIARIZE YOURSELF WITH THE LOCATION AND OPERATION OF ALL START / STOP
F
BUTTONS AND SAFETY SWITCHES OF THE MACHINE
DURI
NG PERIODIC MAINTENANCE, CHECK ALL SAFETY SWITCHES TO ENSURE
THAT THEY ARE WORKING PROPERLY
DO
NOT REMOVE OR ALTER GUARDS
NOT REMOVE OR ALTER SAFETY LABELS. IF SAFETY LABELS ARE DESTROYED,
DO
MISSING OR ILLEGIBLE, PLEASE CONTACT GREENSMITH ENVIRONMENTAL FOR
REPLACEMENTS
NOT OBSTRUCT ELECTRICAL SWITCHES OR PUSH BUTTONS
DO
K
EEP THE AREA OF OPERATION CLEAN AND DRY TO ENSURE THE SAFETY OF THOSE
WORKING IN THE AREA.
DO NOT USE SOLVENTS TO CLEAN THE UNIT. CLEANING SHOULD BE DONE WITH A
O NOT ATTEMPT TO ALTER OR “JUMP START” THE MACHINE IN ANY WAY
D
DAMP SPONGE OR TOWEL (WATER ONLY!!) ON A DAILY BASIS.
3
2. Food Waste Consideration
3. Use of the Machine
It is rec ommende d that overs ized vegetables are chopped before they are put into the machine.
For optimal results, a pulper can be used to process food waste BEFORE being put into the Eco Smart unit.
Do NOT insert large animal bones, which may impede the operation of the crankshaft & paddle
arms and cause malfunction.
The processing time may be prolonged if food waste contains excessive water. The standard capacity of the machine is 2/3 height of the drum. Overloading food waste impedes
the progress of the crankshaft paddles and may cause a malfunction of the equipment.
It is recommended that food waste containing a lot of starch (rice, noodle, etc…) be mixed with
vegetables for an optimal processing time. Food waste containing starch should not exceed 30% of the food waste component since it may stick to the agitator if not diluted with additional food types.
It is recommended that food waste fill at least 1/2 of the drum’s capacity in order to maximize
the effective utility of the machine.
Do NOT put OIL into the machine. Oil cannot be dried and leaves a greasy residue.
DO NOT open the input lid while operation. Also, DO NOT touch the inside of the drum, which
is extremely hot.
DO NOT disassemble the lid or seals of either the Input or the Output door. Altering these
components allows processing vapors to escape during the operation.
Low level noises are commonplace during operation. Should there be excessive noise, turn the
equipment off, allow cooling and removing any obstructions to the equipment’s operation.
After the cycle is complete, DO NOT discharge dried waste for 30 minutes or until the machine
has fully cooled down.
During discharge, it is recommended that some dried waste (approx. 1 inch) be left at the bottom
of the drum accelerate the drying process of the next cycle.
Regularly clean the outlet door. As you load food waste into the drum, be careful to ensure that food waste does not enter the
blower.
4
1. Food Waste Dehydrating Machine
2. Specifications
Part 2: OVERVIEW OF THE DEHYDRATING SYSTEM·
Model
HGF-250ML
HGF-320ML
HGF-700ML
HGF-900ML
Cycle Times
Full Load (Note 1)
1 Cycle
12-16hrs
1 Cycle
14-19hrs
1 Cycle
15-19-hrs
1 Cycle
17-22hrs
Capacity (Note 2)
75kg/160lbs
150kg/320lbs
300kg/700lbs
400kg/900lbs
Width
1004mm
1204mm
1300mm
1500mm
Length
1104mm
1304mm
1500mm
1910mm
Height
1000mm
1200mm
1280mm
1600mm
Reduction Rate
80% - 90%
Electricity
(Note 4)
220V/380V/440V, 50/60Hz, 1Phase/3Phase
Total Watt
Power Usage
(Note 3)
3.2kw/hour
4.72kw/hour
6.86kw/hour
11.9kw/hour
Power Rated
(Note 3)
4.7kw/
8.47Amp
8.1kw/
10.9Amp
15.5kw/
15.52Amp
20.1kw/
27.61Amp
Max. Ampere
(Note 3)
Av. Amp
(Note 3)
Net Weight
400Kg
550Kg
800Kg
1,300Kg
The Food Waste Dehydrating Machine is an automated, on-site drying syst em that speeds up the drying process and turns food waste into a rich soil amendment. The drying time will vary depending upon type of input, but the entire cycle finishes within 24 hours. The machine is constructed of durable stainless steel with an easily accessible control panel equipped with locking mechanism.
4,680 Watt 8,066 Watt 15,402 Watt 20,052 Watt
12.30Amp 21.20Amp 40.42Amp 52.68Amp
(70%) during
Operation
8.6Amp 14.8Amp 28.29Amp 36.87Amp
*** NOTE:
1. Cycle times will vary from load to load depending on the moisture content of the food waste.
2. Weight capacity is subject to variations in organic waste content.
3. The calculation above is for 220V, and the calculation may differ depending on local electricity.
4. Ampere Calculation = Total Watt ÷ Voltage ÷ 1.73
5
3. Advantages of Drying Decomposition System
Within 24 hours per cycle. All kinds of organic food waste can be processed: It does not require assortment of food
waste before putting it into the drum.
Using circulat ing air s ystem to smell free: Circulating air system prevents smell leaking and
pollutants while operation.
Automated operation system: Entire process is co mpletely carried out automaticall y by one
touch button.
Economical use: As the machine uses only electricity, it is very economical. Compact size with superior performance: Compact size suits in to any surroundings while
giving out superior performances.
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4. Components of the Machine
Emergency Stop LED Lamp
Control Switch Caster
Discharge Door Electrical Panel
Power Connection
Cleaning Tap
Condensed Water
Discharge
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5. Outlook of the Machine
Whole View 1
Whole View 2
Front
Side
Back
Impeller
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