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Circular Conveyor
Dishwashing Machines
CC
(3M) 3/02
CH045
The Complete Warehandling System
Custom Designed for High-volume Users
Circular Conveyors are available with numerous
different machine models to meet any production
requirement. Circular tables can be tailored to fit your
exact space and warehandling needs.
Exclusive Heavy-duty Construction
The entire machine, including frame, base, legs, tables
and shelves, is constructed of durable, heavy-gauge
stainless steel.
Choice of Conveyor Systems:
Rack Conveyor — Heavy-duty rack advance chain is
excellent for all standard-sized ware plus 14" x 18"
cafeteria trays.
Upright Conveyor — Direct-loading upright conveyor
peg belt with upper rods can handle all types of ware,
including dishes, glass and cup racks and the largest
thermal trays. It’s exclusively from Champion!
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Circular Conveyor
Dishwashing Machines
CC
Champion Industries, Inc., P. O. Box 4149, Winston-Salem, NC 27115 • 336/661-1556 • Fax: 336/661-1979 • www.championindustries.com Champion Industries, Inc., P. O. Box 4149, Winston-Salem, NC 27115 • 336/661-1556 • Fax: 336/661-1979 • www.championindustries.com
Standard Features
Champion Options and Accessories
• Additional start/stop station
• Additional table length (contact Factory)
•Blower-dryer with 60" tunnel, 2-Hp blower motor (steam or electric)
• Booster Heaters, stainless steel (completely interplumbed, and the controls are interwired)
Steam: 40° – 70° rise maximum
Electric: 40° – 70° rise maximum
• Built-in skate wheel assembly for scrap trough
• Built-in tray rest for scrap trough
• Cold water thermostat for prewash unit (requires separate cold water connection)
• Doors outside or inside the oval
• Electronic drive switch (stops drive motor if conveyor jams)
• Enclosure panels (other than standard)
• Hose reels, closed-type, mounted (requires separate hot and cold water connections)
• Liftout doors (for low ceiling installations)
•Manual bypass for automatic tank fill/final rinse valve
• Prewash units: 22" prewash (see Rack Conveyor machine catalog sheets designated “KPRB”)
36" prewash, PR-36 with external scrap basket and 1-Hp pump motor
Radial prewash unit (space-saving 90° turn), with external scrap basket and one or two access doors
• High vertical clearance through machine, 24" to accommodate large ware
• Insulated hoods and lower panels (conserves heating energy and reduces noise level)
• Racks: specify dish or open racks
• Scrap trough with flushing nozzle(s) (Separate water and drain required)
• Shelving systems: slanted overshelf, double overshelf, flat box-type overshelf, load or unload shelf
• Special table configurations (other than oval)
• Sinks: hand sink (17"x15"x13") and silverware soak sink (require separate hot and cold water and drain connections)
• Steam pressure regulating valve, unmounted
•Variable speed drive assembly
•Vent cowls with 7" stacks and locking dampers (one end only, or both ends)
•Waste disposer, mounted and piped with controls
•Waste receptacle (in lieu of disposer)
•Water pressure regulating valve, unmounted (standard on machines with optional steam or electric booster heater)
•Automatic tank fill
• Choice of rack advance chain or upright
conveyor peg belt
• Common utility connections
• Control circuit, 115-volt
• Doors, internally fitted, leakproof
• Door safety switches
• Electric eye rinse saver
• Energy Sentinel (idle pump shut-off)
• Enclosure panels on front and back of machine
• Cross trough w/removable basket (belt-type)
• Chrome plated exposed piping
• Installation supervision
•Low-water tank heat protection
•Polished table finish
• Splash protection
• Stainless steel heavy-gauge construction,
including base and feet
• Start-stop station, load end
•Tank heat, choice of electric, steam coils
or steam injectors
•Top-mounted controls
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Circular Conveyor
Dishwashing Machines
CC
Champion Industries, Inc., P. O. Box 4149, Winston-Salem, NC 27115 • 336/661-1556 • Fax: 336/661-1979 • www.championindustries.com
Twelve Top Reasons for Choosing Champion:
1
Overhead storage shelves
are available on straight
or curved table sections.
2
Access doors may be
located on the inside or
outside of the circle.
3
Convenient top-mounted controls
save space and protect electrical
components from water contact.
4
For a cooler, more comfortable
dishroom, optional insulated
hoods and lower panels keep
heat and noise inside the
machine.
5
Powerful
conveyor
drive unit is
self-lubricating
and enclosed
for safety.
6
Booster
heaters are
completely
interplumbed
and
interwired.
7
Standard lower
stainless steel
enclosure panels
protect electrical
components
from exposure
to soil and water.
8
Radial prewash has a heavyduty external lift-out scrap
basket that may be specified
inside or outside the circle.
9
Upper and lower high-pressure
prewash spray system eliminates
the need for a pre-soaking sink in
most installations.
10
Reliable electric eye energy
sentinel and rinse saver
switch significantly lowers
operating costs by conserving
heating energy, water and
chemicals.
11
Polished
table finish
makes
clean-up
easy.
12
Seamless heavy gauge
stainless steel table
construction provides
superior strength and
eliminates soil
build-up.
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Due to an ongoing value analysis program at Champion, specifications in this catalog are subject to change without notice.
Champion Industries, Inc., P. O. Box 4149, Winston-Salem, NC 27115 • 336/661-1556 • Fax: 336/661-1979 • www.championindustries.com
CC Series Configuration and Ordering Information
A
A
Cross
Trough
11' 2" MIN.
MIN.
Drive Section
Champion Rack
Conveyor Dishwashing
Machine
Slanted
Overshelf
Garbage
Disposer
Start/stop
Station
Scrap Trough with
Flushing Nozzles
Flat Box-type Shelf for
Rack Storage
"
1
4
"
1
2
3' 2
6' 4
44" to 120"
13"
MIN.
MIN.
"
1
4
3' 2
Minimum Oval
Dimensions
Load Area
Unload
Area
"
1
2
5
1"
23"
33"
Table Detail
Section A-A
CAUTION
When specifying the Rack Conveyor
Machine with 24"- high clearance,
check the ceiling height and
compare it with the height required
to remove the access doors.
Garbage
Disposer
Double
Overshelf
Champion Rack
Conveyor Dishwashing
Machine with
Radial Prewash
Slanted
Overshelf
Radial
Prewash
Start/stop
Station
Start/stop
Station
Scrap Trough with
Flushing Nozzles
and Built-in Tray Rests
Load Area
Triangular Configuration
Unload
Area
Unload
Shelf
Champion Rack
Conveyor Dishwashing
Machine with
22' Prewash
Start/stop
Station
Unload Shelf
Scrapping Trough
with Flushing Nozzles
Start/stop Station
Hose
Reel
Double Overshelf
Waste
Pulping
System
Load Area
Unload
Area
"L"Configuration
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"
1
2
Unload Shelf
Scrapping Trough
with Flushing Nozzles
Start/stop Station
Hose
Reel
Double Overshelf
Load Area
Unload
Area
See individual Rack Conveyor Series catalog
sheets for machine specifications, performances,
utility connections and dimensions.
Include the following
information when ordering
the CC Series Machine:
Rack Conveyor Machine Model Number
Using the Champion Rack Conveyor Machine
catalog sheets, select the machine that meets
your specific application.
Type of Prewash
If an alternate radial prewash or PR-36 prewash
is needed, instead of the integral 22" prewash,
please state your choice. (PR-36 is available for
straight-through operation only.)
Type of Conveyor
Specify either rack conveyor chain drive or
direct-loading upright conveyor peg belt.
Direction of Operation
Specify the direction of CC operation, “clockwise”
or “counter-clockwise.”
Location of Access Doors
State whether the machine doors are on the outside
or the inside of the circle.
Options
List the options required to complete your unique
warehandling system!
QUICK FACTS
Capacities
Racks per hr. (NSF rated) 122 to 320
Conveyor Speed (ft./min.) 3.4 to 9.0
Motor horsepower
Drive 1/2 or 3/4
Prewash
22" 1
Radius 1
PR-36 1
Wash 2
Rinse 2
Water consumption
Gallons per hour 130 to 348
Temperatures °F
Wash 150
Rinse 160
Final rinse 180
Venting*
Load end with prewash (min. cfm) 150
Load end (min. cfm) 200
Unload end (min. cfm) 400
*With blower-dryer, increase room ventilation by 600 cfm.
DETAILED SPECIFICATIONS
Design and Construction: The Circular Conveyor Series
consists of a one-, two-, or three-tank Rack Conveyor Machine with
continuous rack conveyor or upright conveyor belt. The machine and
circular table are constructed entirely of heavy-gauge stainless steel.
The stainless steel angle machine frame provides a rigid, heavy-duty
support for internal components, tank and hood. Tanks and hoods are
of water-tight, single-unit construction. Tables are supported by
stainless steel “H” tubular legs with adjustable feet.
Conveyor Drive Unit: The CC Series drive assembly is located
inside a 13"-long extension to the Rack Conveyor Dishwashing Machine.
The conveyor is driven by a heavy-gauge stainless steel conveyor
chain assembly with polypropylene rollers. The drive motor is either
1/2 Hp, or 3/4 Hp, depending upon the length and configuration of
the table and the size of the machine. The drive motor includes a
gear reduction unit with slip clutch device.
Conveyor: The Circular Conveyor is furnished with either a rack
advance chain or an upright conveyor peg belt. The peg belt has
stainless steel cross rods encased in polypropylene spacers. The
full working width of the belt is 20".
Standard Energy Sentinel and Rinse Saver: The
energy sentinel automatically operates the pumps only when ware is
present in the machine. The rinse saver conserves water and heating
energy by operating the final rinse only when ware is present in the
final rinse area. The energy sentinel is controlled by a switch that is
activated when ware contacts an electric eye beam located at the
entrance of the machine. A timer activated by the electric eye
controls the rinse saver device.
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Circular Conveyor
Dishwashing Machines
CC
Exclusive
Features
Champion’s unique Circular Conveyor
with direct-loading upright conveyor belt
can accommodate any size thermal tray,
as well as cup and glass racks and
dishes. And the space-saving radial
prewash is offered with the external
scrap basket and access door on the
inside, or on the outside of the circle.
Select Champion’s powerful
rack conveyor chain drive
option for smooth, trouble-free
rack conveyor operation.
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