Page 1
Project
Item No.
Quantity
MODEL 80 HDPW RACK CONVEYOR
STANDARD FEATURES
• Dual-pawl cradle drive system
• One-piece cast stainless steel upper
& lower spray arm assemblies
• Internal removable scrap baskets and
two-piece scrap screens
• Standard vertical opening accommodates
18" x 26" sheet pans
• Wide 26" leakproof doors, internally-fitted
• Anti-jam conveyor drive system
• Energy Sentinel (Idle pump shut-off)
• Convenient top-mounted controls
• Automatic tank fill
• Common utility connections
• Door safety switch
• Door activated drain closure
• Enclosure panels (front and sides)
• Splash shields
• Low-water tank heat protection
• Rinse-saver device
• Stainless steel heavy-gauge construction,
including base and feet
• Electric tank heat
• Prewash pump 1 Hp motor
• External prewash scrap basket
• Wash pump 2 Hp motor
• Stainless steel pump and impeller
• Single-point electric connection
MODEL 80 HDPW
44" Single Tank with 36" Heavy Duty Prewash
High-Temperature
Rack Conveyor Dishwashing Machine
Shown with Vent Cowl
and Damper Option
SPECIFIER STATEMENT
Specified unit will be Champion Model 80 HDPW
high temperature rack conveyor dishwashing
machine with 36" prewash. Constructed of Type
304 stainless steel and measuring 80" long with
20-3/4" vertical opening. Features top mounted
control cabinet; upper and lower one-piece stainless
steel spray arm assemblies, removable internal
scrap basket with two-piece scrap screen. Large
26" access doors with front access and doublehook safety latch. Anti-jam conveyor drive system.
1 year parts and labor warranty.
2674 N. Service Road,
Jordan Station, Ontario, Canada L0R 1S0
Tel: 800/263-5798 Fax: 905/562-4618
(3M) 9/06 Printed in U.S.A.
CH072
Champion Industries, Inc.
P. O. Box 4149, Winston-Salem, NC 27115
Tel: 800/532-8591 Fax: 336/661-1979
www.championindustries.com
Page 2
44" Single Tank with 36" Heavy Duty Prewash
High-Temperature
Rack Conveyor Dishwashing Machine
MODEL 80 HDPW
Wall-of-Water Spray Pattern
Built-in Scrap Basket
Large Heating Element
Two-Piece Scrap Screen
Stainless Steel
Built-in Nested Booster
One-Piece Cast Stainless
Steel Spray Assembly
EFFICIENT NEW
SPRAY SYSTEM DESIGN
To make the E-Series more ecient and
more forgiving we designed a new spray
arm system that includes:
• Wall-of-water spray pattern via
stainless steel uted directional spray
jets for quick and ecient washing
• Easily removable spray arm assembly
for ease of cleaning
• Stainless steel pump housing
and impeller
• Larger tanks hold more water for
better washing results
INTEGRATED
BOOSTER HEATER
As well as the E-Series performs, we
created a way to make it perform even
better. The electric booster heater may be
optional, but it is an exceptional value —
engineered within the E-Series footprint
to oer a variety of advantages over
other booster designs, such as:
• Inter-plumbed and inter-wired
• One control shuts o washer and
booster
• 27 kW for 40°F rise
• 48 kW for 70°F rise (external)
• Conductive heat transfer to wash tank
• Stainless steel booster heater lasts
the life of the machine
• Integrated design saves oor space
www.championindustries.com
Page 3
Left-to-Right Operation
5
6B
1A
2
2"
4B
4A
16"
34-3/4"
14-1/2"
13-3/4"
10"
14-1/2"
8"
8"
8"
6" Nom.
Wall
"
1
2
2
"
3
8
2
""
5
8
1
8
3
1
2
7
"
1
8
20
2"
"
5
8
30
CONTROL
CABINET
22"
25"
36 "
1
2
38 "
OPENING
INS. TRACK
2-1/4"
1-3/4"
1-1/2"
Can be up
to 10"
5/8"
21"
8"
16"
7-1/2"
25"
6A
3A
7-1/2"
9-1/2"
2"
2
1A
6B
4B4A
5
4"
80"
44"
96"
26" Door
WASH
9"
10"
17-1/2"
3"
5"
8"
26" Door
1/6
HP
2HP
Cowl
Front View
Without Booster
6A
3
4"
7"
12"
Plumbing
Clearance
20"
Clear
34"
Load
Height
89"
Door
Removal
82"
Door Open
Height
58-1/2"
Machine
Height
8"
36"
1HP
5"
Cowl
PRE WASH
Front View
With Booster
2
1A
6B
4"
80"
44"
96"
26" Door
WASH
3"
5"
8"
26" Door
1/6
HP
2HP
Cowl
BSTR
4A
4B
5
9"
10"
17-1/2"
1B
7-1/2"
6"
6A
3
4"
7"
12"
Plumbing
Clearance
20"
Clear
34"
Load
Height
89"
Door
Removal
82"
Door Open
Height
58-1/2"
Machine
Height
8"
36"
1HP
5"
Cowl
PRE WASH
Champion Industries, Inc., P. O. Box 4149, Winston-Salem, NC 27115 • 800/532-8591 • Fax: 336/661-1979 • www.championindustries.com
2674 N. Service Road, Jordan Station, Ontario, Canada L0R 1S0 • 800/263-5798 • Fax: 905/562-4618
44" Single Tank with 36" Heavy Duty Prewash
High-Temperature
Rack Conveyor Dishwashing Machine
MODEL 80 HDPW
Page 4
Champion Industries, Inc., P. O. Box 4149, Winston-Salem, NC 27115 • 800/532-8591 • Fax: 336/661-1979 • www.championindustries.com
2674 N. Service Road, Jordan Station, Ontario, Canada L0R 1S0 • 800/263-5798 • Fax: 905/562-4618
44" Single Tank with 36" Heavy Duty Prewash
High-Temperature
Rack Conveyor Dishwashing Machine
MODEL 80 HDPW
96"
80"
44"
WASH
1A
2
5"
3"
1/6
HP
2HP
Front View
Without Booster
17-1/2"
5
6B
10"
4B 4A
8"
4"
Cowl
26" Door
9"
36"
26" Door
PRE WASH
1HP
8"
Cowl
6A
Clear
34"
Load
Height
5"
3
7"
20"
12"
Plumbing
Clearance
89"
Door
Removal
82"
Door Open
Height
58-1/2"
Machine
Height
4"
96"
80"
8"
6B
4"
Cowl
44"
1A
2
5"
3"
26" Door
6"
17-1/2"
5
10"
4B
WASH
BSTR
7-1/2"
9"
4A
1B
1/6
HP
2HP
Front View
With Booster
34-3/4"
1-1/2"
Can be up
to 10"
8"
1-3/4"
16"
5/8"
2
1A
8"
6B
2"
14-1/2"
8"
10"
36"
26" Door
8"
Cowl
6A
Plumbing
7"
Clearance
20"
Clear
4"
Door Open
PRE WASH
1HP
34"
Load
Height
5"
3
Right-to-Left Operation
7-1/2"
16"
12"
89"
Door
Removal
82"
Height
58-1/2"
Machine
Height
25"
Wall
1
38 "
2
6" Nom.
1
36 "
1
7
2
1
"
2
2
2"
8
25"
CONTROL
CABINET
22"
OPENING
1
20
INS. TRACK
5
30
"
8
"
8
5
""
3
8
3
"
2
8
21"
2-1/4"
4A
8"
13-3/4"
4B
14-1/2"
5
2"
3A
7-1/2"
6A
9-1/2"
Page 5
Volume crated: 156 cu. ft.
Shipping weight crated: 900 lbs.
Dimensions shown in inches
Warning: Plumbing and electrical connections
should be made by qualied personnel who will
observe all the applicable plumbing, sanitary,
safety codes and the National Electrical Code.
Note: Water Hammer Arrestor (meeting ASSE-
1010 standard or equiv alent) to be supplied (by
others) in common water supply line at service
connection.
Plumbing Notes: Because of the variation in
house-supplied steam and water pressures, steam
and water pressure regulating valves (PRVs) may
be needed. (Water PRV is standard on machines
with booster.) The PRVs can either be purchased
from Champion or obtained locally.
Venting Notes: Fabricated duct size:
3-7/8" x 15-7/8" (Outside dimensions)
Machine only
Minimum Maximum
Supply Ckt. Overcurrent
Elec. Rated Conductor Protective
Specs. Amps Ampacity Device
208/60/1 103 125 125
240/60/1 90 110 110
208/60/3 58 70 70
240/60/3 50 60 60
480/60/3 25 35 35
575/60/3 19 25 25
TABLE A - MACHINE CONNECTION
Machine and steam built-in booster
208/60/1 25 35 35
240/60/1 22 30 30
208/60/3 13 20 20
240/60/3 11 20 20
480/60/3 6 15 15
575/60/3 5 15 15
TABLE B - BOOSTER CONNECTION
Due to an ongoing value analysis program at Champion, specications contained in this catalog are subject to change without notice.
Champion Industries, Inc., P. O. Box 4149, Winston-Salem, NC 27115 • 800/532-8591 • Fax: 336/661-1979 • www.championindustries.com
Utilities
1 Electrical
A Machine connection (see Table A)
B Booster connection (see Table B)
2 Hot Water
3/4" NPT 180°F/82°C min. hot water
connection. (Machine without booster.)
3/4" NPT 140°F/60°C min. hot water
connection. (40°F/22°C rise booster)
3/4" NPT 120°F/49°C min. hot water
connection. (60°F/34°C rise booster)
3/4" NPT 110°F/49°C min. hot water
connection. (70°F/39°C rise booster)
Flow pressure 20-22 psi.
3 Drain
1-1/2" NPT machine connection.
Maximum ow 15 gpm.
4 Steam
A 3/4" NPT machine connection.
Flow pressure 15-30 PSI. (Steam coil)
B 3/4" NPT machine connection.
Flow pressure 15-30 PSI.
(Steam injector)
5 Condensate (no back pressure)
1/2" NPT machine return to boiler
6 Vents
A Load end: 200 CFM @ 1/4" S.P.
B Unload end: 400 CFM @ 1/4" S.P.
(With blower-dryer increase room
ventilation by 600 CFM.)
44" Single Tank with 36" Heavy Duty Prewash
High-Temperature
Rack Conveyor Dishwashing Machine
MODEL 80 HDPW
SPECIFICATIONS
Capacity
Racks per hr. (NSF rated) 208
Wash tank (US gal.) 21
Conveyor speed (ft/min.) 5.8
Motor Horsepower
6/1evirD
1hsawerP
2hsaW
Water Consumption
US Gal. per hr.
(max. use) 234
US Gal. per rack 1.12
Heating
Tank Heat, electric (kW) 15
Tank heat, steam (lbs/hr. required
at 15 PSI ow pressure) 75
Electric booster (built-in)
(kW supplied for 40°F rise) 27
(kW supplied for 60°F rise) 36
Electric booster
(kW supplied for 70°F rise) 48
Steam booster (lbs./hr.
required for 40°F rise) 120
Steam booster (lbs./hr.
required for 70°F rise) 205
Venting
Load end (minimum CFM) 200
Unload end (minimum CFM) 400
Standard 20" x 20"
rack complement
2geP
1talF
70°F/39°C Rise – 48kW
Electric built-in booster
208/60/3 133 175 175
240/60/3 115 150 150
480/60/3 58 80 80
575/60/3 48 60 60
40°F/22°C Rise – 27kW
Electric built-in booster
Minimum Maximum
Supply Ckt. Overcurrent
Elec. Rated Conductor Protective
Specs. Amps Ampacity Device
208/60/3 75 100 100
240/60/3 65 80 80
480/60/3 32 40 40
575/60/3 27 35 35
Elec. Rated Conductor Protective
Specs. Amps Ampacity Device
Elec. Rated Conductor Protective
Specs. Amps Ampacity Device
Minimum Maximum
Supply Ckt. Overcurrent
Minimum Maximum
Supply Ckt. Overcurrent
Page 6
MODEL 80 HDPW
44" Single Tank with 36" Heavy Duty Prewash
High-Temperature
Rack Conveyor Dishwashing Machine
OPTIONS & ACCESSORIES
Tank heat: choice of steam coil, steam injector,
hot water coil
Blower-dryer with 60" hood, table, legs and
pawl bar assembly
Booster Heaters
(completely interplumbed, controls are interwired)
Steam: 40°F - 70°F rise
Electric: 27 kW (40°F rise) (built-in 3 phase only)
Electric: 48 kW (External 70°F rise) (3 phase only)
Cantilever sideloader (with or without hood)
for 90° load operation
Extended pawl bar (extended drive unit) for use
with load tabling
MODEL 80 HDPW RACK CONVEYOR
90° Motorized rack advance conveyor (unload)
180° Motorized rack advance conveyor (unload)
Racks: peg or at racks (specify type)
Roller conveyor table (mobile or stationary)
Steam pressure regulating valve (unmounted)
Table limit switch, unmounted (recommended
on all rack conveyor installations)
Vent cowl, stainless steel with 7" stack and
locking damper
Extended Vent hood, stainless steel with 7" stack
and locking damper
Water pressure regulating valve (unmounted)
(standard with booster)
Vent fan control
Water hammer kit
Drain temp kit
Vertical clearance through machine: 24"
(instead of standard 20-3/4") for large ware
Model MRC 180
180° Motorized
Rack Curve
(Must be ordered with
Roller Conveyor Table)
Model MRC 90
90° Motorized
Rack Curve
(Must be ordered with
Roller Conveyor Table)
Cantilever
Sideloader
(No hood)
Model RCT 64
or RCT 84
Roller
Conveyor Table
Due to an ongoing value analysis program at Champion, specications contained in this catalog are subject to change without notice.
Champion Industries, Inc., P. O. Box 4149, Winston-Salem, NC 27115 • 800/532-8591 • Fax: 336/661-1979 • www.championindustries. com
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