Champion Model 64, 64 Specifications

Page 1
Project Item No. Quantity
MODEL 64 RACK CONVEYOR
STANDARD FEATURES
• ENERGY STAR® Qualified
• One-piece cast stainless steel upper & lower spray arm assemblies for ease of cleaning
• Internal removable scrap basket and two-piece scrap screen
• Standard vertical opening accommodates 18” x 26” sheet pans
• Wide 26” leakproof doors, internally-fitted for ease of cleaning
• Anti-jam conveyor drive system
• Energy Sentinel (Idle pump shut-off)
• Convenient top-mounted controls
• Automatic tank fill
• Common utility connections
• Door safety switch
• Door activated drain closures
• Enclosure panels (front and sides)
• Splash shields
• Low-water tank heat protection
• Rinse-saver device
• Stainless steel heavy-gauge construction, including base and feet
• Electric tank heat
• Wash/rinse pump 2 Hp motor
• Stainless steel pump and impeller
MODEL 64
64” Two Tank
High-Temperature
Rack Conveyor Dishwashing Machine
Shown with Vent Cowl and Damper Option
SPECIFIER STATEMENT
1 year parts and labor warranty.
2674 N. Service Road, Jordan Station, Ontario, Canada L0R 1S0 Tel: 800/263-5798 Fax: 905/562-4618
(3M) 2/05 Printed in U.S.A.
CH067
Champion Industries, Inc.
P. O. Box 4149, Winston-Salem, NC 27115
Tel: 800/532-8591 Fax: 336/661-1979
www.championindustries.com
Page 2
EFFICIENT NEW SPRAY SYSTEM DESIGN
To make the E-Series more efficient and more forgiving we designed a new spray arm system that includes:
• Wall-of-water spray pattern via stainless steel fluted directional spray jets for quick and efficient washing
• Easily removable spray arm assembly for ease of cleaning
• Stainless steel pump housing and impeller
• Larger tanks hold more water for better washing results
Wall-of-Water Spray Pattern
MODEL 64
64” Two Tank
High-Temperature
Rack Conveyor Dishwashing Machine
One-Piece Cast Stainless Steel Spray Assembly
INTEGRATED BOOSTER HEATER
As well as the E-Series performs, we created a way to make it perform even better. The electric booster heater may be optional, but it is an exceptional value — engineered within the E-Series footprint to offer a variety of advantages over other booster designs, such as:
• Inter-plumbed and inter-wired
• One control shuts off washer and booster
• 15 kW for 40°F rise
• 24 kW for 70°F rise
• Conductive heat transfer to wash tank
• Stainless steel booster heater lasts the life of the machine
• Integrated design saves floor space
Large Heating Element
Stainless Steel Built-in Nested Booster
www.championindustries.com
Two-Piece Scrap Screen
Built-in Scrap Basket
Page 3
MODEL 64
64” Two Tank High-Temperature Rack Conveyor Dishwashing Machine
OPTIONS & ACCESSORIES
Tank heat: choice of steam coil, steam injector, hot water coil
Blower-dryer with 60” hood, table, legs and pawl bar assembly
Booster Heaters (completely interplumbed, controls are interwired)
MODEL 64 RACK CONVEYOR
Electric: 15 kW (40°F rise max.) (built-in 3 phase only)
Electric: 24 kW (70°F max. rise) (3 phase only)
Steam: 40°F - 70°F rise
Cantilever sideloader (with or without hood) for 90° load operation
Extended pawl bar (extended drive unit) for use with load tabling
90° Motorized rack advance conveyor (unload)
180° Motorized rack advance conveyor (unload)
Racks: peg or flat racks (specify type)
Roller conveyor table (mobile or stationary)
Steam pressure regulating valve (unmounted)
Table limit switch, unmounted (recommended on all rack conveyor installations)
Vent cowl, stainless steel with 7” stack and locking damper
Water pressure regulating valve (unmounted) (standard with booster)
Vent fan control
Model MRC 180
180° Motorized
Rack Curve
(Must be ordered with Roller
Conveyor Table)
Model MRC 90
90° Motorized
Rack Curve
(Must be ordered with
Roller Conveyor Table)
Cantilever Sideloader
(No hood)
Model RCT 64
or RCT 84
Roller
Conveyor Table
Due to an ongoing value analysis program at Champion, specifications contained in this catalog are subject to change without notice.
Champion Industries, Inc., P. O. Box 4149, Winston-Salem, NC 27115 • 800/532-8591 • Fax: 336/661-1979 • www.championindustries.com
Page 4
MODEL 64
64" Two Tank High-Temperature Rack Conveyor Dishwashing Machine
MODEL 64
Left-to-Right Operation
2
1A
6A
6B
3
5
4B
1B
4A
4"
4"
12"
Plumbing
Clearance
8"
8"
80"
64"
26"
Door
26"
Door
RINSE
BSTR
8-1/2"
5"
34"
Load
Height
89"
Door
Removal
58-1/2"
Machine
Height
82"
Door Open
Height
20-3/4"
Clear
3"
7"
5"
7-1/2"
13"
WASH
2HP
1/6 HP
2HP
Cowl
6"
7-1/2"
8"
18"
10"
6
"
6A
3
2"
5
6B
1A
2
2"
2-3/8"
30-5/8"
20-1/8"
2-1/2"
14-1/2"
56-1/2"
12-1/2"
43-1/4" 17"
13"
30"
2"
3-5/8"
30-5/8"
33"
4B
4A
25"
16"
Front View
Without Booster
Front View
With Booster
End ViewSuggested Table
Construction
Plan View
2
1A
6A
6B
3
5
4B
4A
4"
4"
12"
Plumbing
Clearance
8"
8"
80"
64"
26"
Door
26"
Door
RINSE
8-1/2"
5"
34"
Load
Height
89"
Door
Removal
58-1/2"
Machine
Height
82"
Door Open
Height
20-3/4"
Clear
3"
7"
5"
7-1/2"
13"
WASH
2HP
1/6 HP
2HP
Cowl
Cowl
Cowl
6" Nom.
Wall
Control
Cabinet
22"
25"
Opening
2-1/4"
1-3/4"
1-1/2"
Can be up to 10"
5/8"
21"
8"
Ins. Track
64” Two Tank High-Temperature Rack Conveyor Dishwashing Machine
Champion Industries, Inc., P. O. Box 4149, Winston-Salem, NC 27115 • 800/532-8591 • Fax: 336/661-1979 • www.championindustries.com
2674 N. Service Road, Jordan Station, Ontario, Canada L0R 1S0 • 800/263-5798 • Fax: 905/562-4618
Page 5
MODEL 64
64" Two Tank High-Temperature Rack Conveyor Dishwashing Machine
MODEL 64
Right-to-Left Operation
BSTR
6A
3
5
6B
1A
2
2"
4B
4A
Front View
Without Booster
Front View
With Booster
End ViewSuggested Table
Construction
Plan View
2
1A
6A
6B
3
5
4B
4A
4"
4"
7"
12"
Plumbing
Clearance
8"
8"
80"
64"
26"
Door
26"
Door
RINSE
8-1/2"
5"
34"
Load
Height
89"
Door
Removal
58-1/2"
Machine
Height
82"
Door Open
Height
20-3/4"
Clear
3"
5"
7-1/2"
13"
WASH
2HP
1/6 HP
2HP
Cowl Cowl
2
1A
6A
6B
3
5
4B
4A
4"
4"
12"
Plumbing
Clearance
8"
8"
80"
64"
26"
Door
26"
Door
RINSE
8-1/2"
5"
34"
Load
Height
89"
Door
Removal
58-1/2"
Machine
Height
82"
Door Open
Height
20-3/4"
Clear
3"
7"
5"
7-1/2"
13"
WASH
2HP
1/6 HP
2HP
Cowl Cowl
1B
6"
7-1/2"
Wall
Control
Cabinet
Ins. Track
Opening
2-1/4"
12-1/2"
43-1/4"
14-1/2"
18"
8"
6"
2"
25"
16"
17"
13"
10"
30"
56-1/2"
30-5/8"
3-5/8"
30-5/8"
6" Nom.
2-3/8"
2-1/2"
2"
33"
25"
22"
20-1/8"
1-3/4"
1-1/2"
Can be up to 10"
5/8"
21"
8"
64” Two Tank High-Temperature Rack Conveyor Dishwashing Machine
Champion Industries, Inc., P. O. Box 4149, Winston-Salem, NC 27115 • 800/532-8591 • Fax: 336/661-1979 • www.championindustries.com
2674 N. Service Road, Jordan Station, Ontario, Canada L0R 1S0 • 800/263-5798 • Fax: 905/562-4618
Page 6
MODEL 64
64” Two Tank High-Temperature Rack Conveyor Dishwashing Machine
Volume crated: 130 cu. ft. Shipping weight crated: 865 lbs.
Utilities
1 Electrical
A Machine connection (see Table A) B Booster connection (see Table B)
2 Hot Water
3/4” NPT 180°F/82°C min. hot water connection. (Machine without booster.)
3/4” NPT 140°F/60°C min. hot water connection. (40°F/22°C rise booster)
3/4” NPT 120°F/49°C min. hot water connection. (60°F/34°C rise booster)
3/4” NPT 110°F/49°C min. hot water connection. (70°F/39°C rise booster)
Flow pressure 20-22 psi.
3 Drain
1-1/2” NPT machine connection. Maximum flow 15 gpm.
4 Steam
A 3/4” NPT machine connection.
Flow pressure 15-30 PSI. (Steam coil) B 3/4” NPT machine connection.
Flow pressure 15-30 PSI. (Steam injector)
5 Condensate (no back pressure)
1/2” NPT machine return to boiler
6 Vents
A Load end: 200 CFM @ 1/4” S.P. B Unload end: 400 CFM @ 1/4” S.P.
(With blower-dryer increase room ventilation by 600 CFM.)
Warning: Plumbing and electrical connections
should be made by qualified personnel who will observe all the applicable plumbing, sanitary, safety codes and the National Electrical Code.
Note: Water Hammer Arrestor (meeting ASSE-
1010 standard or equivalent) to be supplied (by others) in common water supply line at service connection.
Plumbing Notes: Because of the variation
in house-supplied steam and water pressures, steam and water pressure regulating valves (PRVs) may be needed. (Water PRV is standard on machines with booster.) The PRVs can either be purchased from Champion or obtained locally.
Venting Notes: Fabricated duct size:
3-7/8” x 15-7/8” (Outside dimensions)
TABLE A  MACHINE CONNECTION
Machine only
Supply Ckt. Overcurrent Elec. Rated Conductor Protective Specs. Amps Ampacity Device
208/60/1 162 200 200
240/60/1 142 175 175
208/60/3 90 110 110
240/60/3 80 100 100
480/60/3 40 50 50
575/60/3 31 40 40
TABLE B  BOOSTER CONNECTION
40°F/22°C Rise – 15kW Electric built-in booster (booster only)
Supply Ckt. Overcurrent Elec. Rated Conductor Protective Specs. Amps Ampacity Device
208/60/3 42 50 50
240/60/3 36 45 45
480/60/3 18 25 25
575/60/3 15 20 20
70°F/39°C Rise – 24kW Electric built-in booster (booster only)
Supply Ckt. Overcurrent Elec. Rated Conductor Protective Specs. Amps Ampacity Device
208/60/3 67 80 80
240/60/3 58 70 70
480/60/3 29 35 35
575/60/3 24 30 30
Machine and steam built-in booster
Supply Ckt. Overcurrent Elec. Rated Conductor Protective Specs. Amps Ampacity Device
208/60/1 32 40 40
240/60/1 29 40 40
208/60/3 15 20 20
240/60/3 14 20 20
480/60/3 7 15 15
Minimum Maximum
Minimum Maximum
Minimum Maximum
Minimum Maximum
Dimensions shown in inches
SPECIFICATIONS
Capacity
Racks per hr. (NSF rated) 277 Wash tank (US gal.) 21 Conveyor speed (ft/min.) 7.7
Motor Horsepower
Drive 1/6 Wash 2 Rinse 2
Water Consumption
US Gal. per hr. (max. use) 124 US Gal. per rack .45
Heating
Tank Heat, electric (kW) 25 Tank heat, steam
(lbs/hr. required at 15 PSI flow pressure) 75
Electric booster (built-in)
(kw supplied for 40°F rise) 15
Electric booster (built-in)
(kW supplied for 70°F rise) 24
Steam booster (lbs./hr.
required for 40°F rise) 120
Steam booster (lbs./hr.
required for 70°F rise) 205
Venting
Load end (minimum CFM) 200 Unload end (minimum CFM) 400
Standard 20” x 20” rack complement
Peg 2 Flat 1
Due to an ongoing value analysis program at Champion, specifications contained in this catalog are subject to change without notice.
Champion Industries, Inc., P. O. Box 4149, Winston-Salem, NC 27115 • 800/532-8591 • Fax: 336/661-1979 • www.championindustries.com
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