Champion Model 44 DR, DualRinse 44 DR Specifications

Page 1
Project
Item No.
Quantity
MODEL 44 DR RACK CONVEYOR
STANDARD FEATURES
• ENERGY STAR® Qualified
• Exclusive DualRinse Technology
• Dual-pawl cradle drive system
• One-piece cast stainless steel upper & lower spray arm assemblies
• Internal removable scrap basket and two-piece scrap screen
• Standard vertical opening accommodates 18” x 26” sheet pans
• Wide 26” leakproof doors, internally-fitted
• Anti-jam conveyor drive system
• Energy Sentinel (Idle pump shut-off)
• Convenient top-mounted controls
• Automatic tank fill
• Common utility connections
• Door safety switch
• Door activated drain closure
• Enclosure panels (front and sides)
• Splash shields
• Low-water tank heat protection
• Rinse-saver device
• Stainless steel heavy-gauge construction, including base and feet
• Electric tank heat
• Wash pump 2 Hp motor
• Stainless steel pump and impeller
• Single-point electrical connection
The DualRinse feature offers the
Lowest Water/Utility/Chemical Consumption
while circulating a generous
300+ gallons of water for
Consistently Good Results
MODEL 44 DR
44” Single Tank
High Temperature Rack
Conveyor Dishwashing Machine with
Dual Stage Rinse
Shown with Vent Cowl and Damper Option
SPECIFIER STATEMENT
Specified unit will be Champion Model 44 DR high temperature dual rinse rack conveyor dishwashing machine. Constructed of Type 304 stainless steel and measuring 44” long with 20-3/4” vertical opening. Features top mounted control cabinet; upper and lower one-piece stainless steel spray arm assemblies, removable internal scrap basket with two-piece scrap screen. Large 26” wash door with front access and double-hook safety latch. Anti-jam conveyor drive system.
1 year parts and labor warranty.
Champion Industries, Inc.
2674 N. Service Road, Jordan Station, Ontario, Canada L0R 1S0 Tel: 905/562-4195 Fax: 905/562-4618
(1M) 5/08 Printed in U.S.A.
CH070
Champion Industries, Inc.
P. O. Box 4149, Winston-Salem, NC 27115
Tel: 336/661-1556 Fax: 336/661-1979
www.championindustries.com
Page 2
EFFICIENT NEW SPRAY SYSTEM DESIGN
To make the E-Series more efficient and more forgiving we designed a new spray arm system that includes:
• Wall-of-water spray pattern via stainless steel fluted directional spray jets for quick and efficient washing
• Easily removable spray arm assembly for ease of cleaning
• Stainless steel pump housing
and impeller
• Larger tanks hold more water for better washing results
MODEL 44 DR
Wall-of-Water Spray Pattern
44” Single Tank
High Temperature Rack
Conveyor Dishwashing Machine with
Dual Stage Rinse
One-Piece Cast Stainless Steel
Spray Assembly
INTEGRATED BOOSTER HEATER
As well as the E-Series performs, we created a way to make it perform even better. The electric booster heater may be optional, but it is an exceptional value — engineered within the E-Series footprint to offer a variety of advantages over other booster designs, such as:
• Inter-plumbed and inter-wired
• One control shuts off washer and
booster
• 12 kW for 40°F rise
• 22 kW for 70°F rise
• Conductive heat transfer to wash tank
• Stainless steel booster heater lasts the life of the machine
• Integrated design saves floor space
Large Heating Element
Two-Piece Scrap Screen
Stainless Steel Built-in Nested Booster
Built-in Scrap Basket
LESS IS MORE WITH CHAMPION’S DUAL RINSE MODEL 44 DR
Check our NSF listings and you’ll see the 44 DR offers the lowest water consumption in its class with less than .54 US gallons per rack. Water consumption this low means energy savings too. Our 40°F rise booster only requires 12 kW and 70°F rise is only 22 kW.
What the numbers don’t show you is the advantage that our Dual Rinse technology provides by making sure all wares are fully rinsed with more than 300 gallons per hour while actual fresh water consumption is only 112 gallons per hour.
www.championindustries.com
Page 3
MODEL 44 DR
Left-to-Right Operation
1A
5"
3"
26
Door
CowlCowl Cowl
BSTR
3
6B
6A
1A
2HP
WASH
26"
Door
2
89"
Door
Removal
82"
Door
Open
Height
58-1/2"
Machine
Height
4"
4"
5"
44"8"
8"
5"
5"
7"
12"
Plumbing
Clearance
20"
Clear
34"
Load
Height
20"
Clear
34"
Load
Height
3"
60"
89"
Door
Removal
82"
Door
Open
Height
58-1/2"
Machine
Height
7"
12"
Plumbing
Clearance
Cowl
2
4A
6A
5
1A
3
6B
4B
25"
28-1/2"
36"
14-1/2"
6"
8"
12-1/2"
16"
2"
8"
13-3/4"
9-1/4"
2"
14-1/2"
10"
4A
4B
5
9"
9"
10"
10"
17-1/2"
17-1/2"
2-1/4"
1-3/4"
1-1/2"
Can be up
to 10"
5/8"
21"
8"
1/10
HP
1/10
HP
End View
6" Nom.
Wall
2-3/8"
2-1/2"
3-5/8"
30-5/8"
30-5/8"
20-1/8"
2"
CONTROL
CABINET
22"
25"
33"
Opening
Inside Track
Front View
Without Booster
Front View
With Booster
Plan ViewSuggested Ta ble
Construction
44"
60"
8"
4"
6B
6A
2
3
4A
4B
5
44” Single Tank
High Temperature Rack Conveyor Dishwashing Machine with
Dual Stage Rinse
Champion Industries, Inc., P. O. Box 4149, Winston-Salem, NC 27115 • 336/661-1556 • Fax: 336/661-1979 • www.championindustries.com
2674 N. Service Road, Jordan Station, Ontario, Canada L0R 1S0 • 905/562-4195 • Fax: 905/562-4618
Page 4
MODEL 44 DR
Right-to-Left Operation
1A
26
Door
Cowl Cowl
Cowl
Ext.
Hoo
d
BSTR
3
6B
6A
1A
2HP
WASH
26"
Door
2
89"
Door
Removal
82"
Door
Open
Height
58-1/2"
Machine
Height
4"
4"
5"
44" 8"
8"
5"
5"
7"
12"
Plumbing
Clearance
20"
Clear
34"
Load
Height
20"
Clear
34"
Load
Height
3"
60"
89"
Door
Removal
82"
Door
Open
Height
58-1/2"
Machine
Height
7"
12"
Plumbing
Clearance
2
4A
6A
5
1A
3
6B
4B
25"
28-1/2"
36"
14-1/2"
6"
8"
12-1/2"
16"
2"
8"
13-3/4"
9-1/4"
2"
14-1/2"
10"
4A
4B
5
9"
9"
10"
10"
17-1/2"
17-1/2"
2-1/4"
1-3/4"
1-1/2"
Can be up
to 10"
5/8"
21"
8"
1/10
HP
1/10
HP
End View
6" Nom.
Wall
2-3/8"
2-1/2"
3-5/8"
30-5/8"
30-5/8"
20-1/8"
2"
CONTROL CABINET
22"
25"
33"
Opening
Inside Track
Front View
W ithout Booster
Front View
W ith Booster
Plan ViewSuggested Ta ble
Construction
6A
6B
2
4B
4A
5
3
44"
60"
1/6
HP
WASH
4"
8"
4"
8"
5"
3"
1/6
HP
44” Single Tank
High-Temperature Rack Conveyor Dishwashing Machine with
Dual Stage Rinse
Dimensions shown in inches
Champion Industries, Inc., P. O. Box 4149, Winston-Salem, NC 27115 • 336/661-1556 • Fax: 336/661-1979 • www.championindustries.com
2674 N. Service Road, Jordan Station, Ontario, Canada L0R 1S0 • 905/562-4195 • Fax: 905/562-4618
Page 5
MODEL 44 DR
44” Single Tank
High Temperature Rack Conveyor Dishwashing Machine with
Dual Stage Rinse
Volume crated: Shipping weight crated: 600 lbs.
130 cu. ft.
Utilities
1 Electrical Connection
A Machine Only (see Table A)
Machine & Booster (see Table B)
2 Hot Water
3/4” NPT 180°F/82°C min. hot water connection. (Machine without booster.)
3/4” NPT 140°F/60°C min. hot water connection. (40°F/34°C rise booster)
3/4” NPT 110°F/49°C min. hot water connection. (70°F/39°C rise booster)
Flow pressure 20-22 psi.
3 Drain
1-1/2” NPT machine connection. Maximum flow 15 gpm.
4 Steam
A 3/4” NPT machine connection.
Flow pressure 15-30 PSI. (Steam coil) B 3/4” NPT machine connection.
Flow pressure 15-30 PSI. (Steam injector)
5 Condensate (no back pressure)
1/2” NPT machine return to boiler
6 Vents
A Load end: 200 CFM @ 1/4” S.P. B Unload end: 400 CFM @ 1/4” S.P.
(With blower-dryer increase room ventilation by 600 CFM.)
TABLE A - Machine Connection
Machine Only
Minimum
Supply Ckt.
Elec.
Specs.
208/60/1 111 150 150
240/60/1 98 125 125
208/60/3 70 90 90
240/60/3 62 80 80
480/60/3 31 40 40
575/60/3 24 35 35
Rated Amps
Conductor
Ampacity
Maximum
Overcurrent
Protective
Device
TABLE B - Machine & Booster Connection
40°F/22°C Rise – 12 kW Machine and Electric built-in booster
Minimum
Supply Ckt.
Elec.
Specs.
208/60/1 169 225 225
240/60/1 148 200 200
208/60/3 104 150 150
240/60/3 91 125 125
480/60/3 46 60 60
575/60/3 37 50 50
70°F/39°C Rise – 22 kW Machine and Electric built-in booster
Elec.
Specs.
208/60/1 217 300 45
240/60/1 190 250 250
208/60/3 131 175 175
240/60/3 115 150 150
480/60/3 58 80 80
575/60/3 47 60 60
Machine and steam built-in booster
Elec.
Specs.
208/60/1 33 45 45
240/60/1 30 40 40
208/60/3 25 35 35
240/60/3 22 30 30
480/60/3 12 15 15
575/60/3 9 15 15
Rated Amps
Rated Amps
Rated Amps
Conductor
Ampacity
Minimum
Supply Ckt.
Conductor
Ampacity
Minimum
Supply Ckt.
Conductor
Ampacity
Maximum
Overcurrent
Protective
Device
Maximum
Overcurrent
Protective
Device
Maximum
Overcurrent
Protective
Device
Dimensions shown in inches
SPECIFICATIONS
Capacity
Racks per hr. (NSF rated) 208 Wash tank (US gal.) 21 Conveyor speed (ft/min.) 5.8
Motor Horsepower
Drive 1/6
Wash 2
Dual Rinse 1/10
Heating
Wash Tank, electric (kW) 15 DualRinse Tank electric (kW) 3
Tank heat, steam (lbs/hr. required at 15 PSI flow pressure) 75 Electric booster (built-in)
(kW supplied for 40°F rise) 12
Electric booster
(kW supplied for 70°F rise) 22
Steam booster (lbs./hr.
required for 40°F rise) 60
Steam booster (lbs./hr.
required for 70°F rise) 106
Water Consumption
US Gal. per hr. (max. use) 112
US Gal. per rack .54
Venting
Load end (minimum CFM) 200 Unload end (minimum CFM) 400
Standard 20” x 20” rack complement
Peg 2
Flat 1
Warning: Plumbing and electrical connections
should be made by qualified personnel who will observe all the applicable plumbing, sanitary, safety
codes and the National Electrical Code.
Note: Water Hammer Arrestor (meeting ASSE-1010
standard or equivalent) to be supplied (by others) in common water supply line at service connection.
Due to an ongoing value analysis program at Champion, specifications contained in this catalog are subject to change without notice.
Champion Industries, Inc., P. O. Box 4149, Winston-Salem, NC 27115 • 336/661-1556 • Fax: 336/661-1979 • www.championindustries.com
2674 N. Service Road, Jordan Station, Ontario, Canada L0R 1S0 • 905/562-4195 • Fax: 905/562-4618
Plumbing Notes:
in house-supplied steam and water pressures, steam and water pressure regulating valves (PRVs) may be needed. (Water PRV is standard on machines with booster.) The PRVs can either be purchased from Champion or obtained locally.
Venting Notes: Fabricated duct size:
3-7/8" x 15-7/8" (Outside dimensions)
Because of the variation
Page 6
MODEL 44 DR
44” Single Tank
High Temperature Rack Conveyor Dishwashing Machine with
Dual Stage Rinse
OPTIONS & ACCESSORIES
Tank heat: choice of steam coil, steam injector, hot water coil
Blower-dryer with 60” hood, table, legs and pawl bar assembly
Booster Heaters
(completely interplumbed, controls are interwired)
Steam: 40°F - 70°F rise
Electric: 12 kW (40°F rise) (built-in only)
MODEL 44 DR RACK CONVEYOR
Electric: 22 kW (70°F rise) (built-in only)
Cantilever sideloader (with or without hood) for 90° load operation
Extended pawl bar (extended drive unit) for use with load tabling
90° Motorized rack curve (unload)
180° Motorized rack curve (unload)
Racks: peg or flat racks (specify type)
Roller conveyor table (mobile or stationary)
Steam pressure regulating valve (unmounted)
Table limit switch, unmounted (recommended on all rack conveyor installations)
Vent cowl, stainless steel with 7” stack and
locking damper
Extended vent hood, stainless steel with 7” stack and
locking damper
Water pressure regulating valve (unmounted) (standard with booster)
Vent fan control
Two-point electrical connection
Water hammer kit
Drain temp kit
Vertical clearance through machine: 24” (instead of standard 20”) for larger ware
Model MRC 180
180° Motorized
Rack Curve
(Must be ordered with Roller
Conveyor Table)
Model MRC 90
90° Motorized
Rack Curve
(Must be ordered with
Roller Conveyor Table)
Cantilever Sideloader
(No hood)
Model RCT 64
or RCT 84
Roller
Conveyor Table
Due to an ongoing value analysis program at Champion, specifications contained in this catalog are subject to change without notice.
Champion Industries, Inc., P. O. Box 4149, Winston-Salem, NC 27115 • 336/661-1556 • Fax: 336/661-1979 • www.championindustries.com
‘USGBC’ and related logo is a trademark owned by the U.S. Green Building Council and is used by permission.
2674 N. Service Road, Jordan Station, Ontario, Canada L0R 1S0 • 905/562-4195 • Fax: 905/562-4618
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