Page 1
Project
Item No.
Quantity
MODEL 120 HDPW RACK CONVEYOR
STANDARD FEATURES
• ENERGY STAR® Qualified
• Dual-pawl cradle drive system
• One-piece cast stainless steel upper
& lower spray arm assemblies
• Internal removable scrap baskets with
two-piece scrap screens
• Standard vertical opening accommodates
18” x 26” sheet pans
• Wide 26” leakproof doors, internally-fitted
• Anti-jam conveyor drive system
• Energy Sentinel (Idle pump shut-off)
• Convenient top-mounted controls
• Automatic tank fill
• Common utility connections
• Door safety switch
• Door activated drain closure
• Enclosure panels (front and sides)
• Splash shields
• Low-water tank heat protection
• Rinse-saver device
• Stainless steel heavy-gauge construction,
including base and feet
• Electric tank heat
• Prewash pump 1 Hp motor
• External prewash scrap basket
• Wash/rinse pump 3 Hp motors
• Stainless steel pump and impeller
• Single point connection
MODEL 120 HDPW
84” Two Tank with Heavy Duty 36” Prewash
Rack Conveyor High Temperature
Dishwashing Machine
Shown with Vent Cowl
and Damper Option
SPECIFIER STATEMENT
Specified unit will be Champion Model 120 HDPW, high
temperature rack conveyor dishwashing machine with
36” prewash. Constructed of Type 304 stainless steel
and measuring 120” long with 20-3/4” vertical opening.
Features top mounted control cabinet; upper and
lower one-piece stainless steel spray arm assemblies,
removable internal scrap baskets with two-piece scrap
screens, external prewash scrap basket. Large 26”
prewash and front access doors with double-hook
safety latch. Anti-jam conveyor drive system.
1 year parts and labor warranty.
2674 N. Service Road,
Jordan Station, Ontario, Canada L0R 1S0
Tel: 905/562-4195 Fax: 905/562-4618
(3M) 10/05 Printed in U.S.A.
CH077
Champion Industries, Inc.
P. O. Box 4149, Winston-Salem, NC 27115
Tel: 336/661-1556 Fax: 336/661-1979
www.championindustries.com
Page 2
EFFICIENT NEW
SPRAY SYSTEM DESIGN
To make the E-Series more efficient and more
forgiving we designed a new spray arm system
that includes:
• Wall-of-water spray pattern via stainless
steel fluted directional spray jets for quick
and efficient washing
• Easily removable spray arm assembly for
ease of cleaning
• Stainless steel pump housing
and impeller
• Larger tanks hold more water for better
washing results
MODEL 120 HDPW
84” Two Tank with Heavy Duty 36” Prewash
Wall-of-Water Spray Pattern
Rack Conveyor High Temperature
Dishwashing Machine
One-Piece Cast Stainless Steel
Spray Assembly
INTEGRATED
BOOSTER HEATER
As well as the E-Series performs, we created
a way to make it perform even better. The
electric booster heater may be optional,
but it is an exceptional value — engineered
within the E-Series footprint to offer a variety
of advantages over other booster designs,
such as:
• Inter-plumbed and inter-wired
• One control shuts off washer and booster
• 15 kW for 40°F rise
• 24 kW for 70°F rise
• Conductive heat transfer to wash tank
• Stainless steel booster heater lasts
the life of the machine
• Integrated design saves floor space
Large Heating Element
Stainless Steel
Built-in Nested Booster
www.championindustries.com
Two-Piece Scrap Screen
Built-in Scrap Basket
Page 3
MODEL 120 HDPW
84” Two Tank with Heavy Duty 36” Prewash
Rack Conveyor High Temperature
Dishwashing Machine
OPTIONS & ACCESSORIES
Tank heat: choice of steam coil, steam injector,
hot water coil
Blower-dryer with 60” hood, table, legs and
cradle assembly
Booster Heaters – stainless steel
(completely interplumbed, controls are interwired)
Steam: 40°F - 70°F rise
Electric: 15 kW (40°F rise only)
(built-in 3 phase only)
Electric: 24 kW (70°F max. rise) (3 phase only)
MODEL 120 HDPW RACK CONVEYOR
Cantilever sideloader (with or without hood) for
90° load operation
Extended pawl bar (extended drive unit) for use with
load tabling
90° Motorized rack curve (unload)
180° Motorized rack curve (unload)
Racks: peg or flat racks (specify type)
Roller conveyor table (mobile or stationary)
Steam pressure regulating valve (unmounted)
Table limit switch, unmounted (recommended on
all rack conveyor installations)
Vent cowl, stainless steel with 7” stack and
locking damper
Extended Vent hood, stainless steel with 7” stack
and locking damper
Water pressure regulating valve (unmounted)
(standard with booster)
Vent fan control
Water hammer kit
Drain temp kit
Vertical clearance through machine: 24”
(instead of standard 20-3/4”) for large ware
Model MRC 180
180° Motorized
Rack Curve
(Must be ordered with Roller
Conveyor Table)
Model MRC 90
90° Motorized
Rack Curve
(Must be ordered with
Roller Conveyor Table)
Cantilever
Sideloader
(No hood)
Model RCT 64
or RCT 84
Roller
Conveyor Table
Due to an ongoing value analysis program at Champion, specifications contained in this catalog are subject to change without notice.
Champion Industries, Inc., P. O. Box 4149, Winston-Salem, NC 27115 • 336/661-1556 • Fax: 336/661-1979 • www.championindustries.com
2674 N. Service Road, Jordan Station, Ontario, Canada L0R 1S0 • 905/562-4195 • Fax: 905/562-4618
Page 4
MODEL 120 HDPW
84" Two Tank with
36" Heavy Duty Pre-Wash
Rack Conveyor Dishwashing Machine
MODEL 120 HDPW
Left-to-Right Operation
Front View
Without Booster
Front View
With Booster
End ViewSuggested Table
Construction
Plan View
2
1A
6A
6B
3
4A
5 4B
4"
4"
7"
12"
Plumbing
Clearance
20-3/4"
Clear
34"
Load
Height
89"
Door
Removal
82"
Door Open
Height
58-1/2"
Machine
Height
26"
Door
26"
Door
26"
Door
8"
8"
84"
36"
8-1/2"
3"
6"
13"
120"
136"
RINSEWASH
PRE WASH
3HP
3HP
1/6
HP
1HP
5"
Cowl
Cowl
BSTR
1B
6"
7-1/2"
6A
1A
2
3A
5
4B
6B
4A
16"
60-1/2"
12-1/2"
14-1/2"
7-1/2"
8"
10"
13"
17"
30"
9-1/2"
2"
7-1/2"
25"
27"
2-1/4"
1-3/4"
1-1/2"
Can be up
to 10" for
Extended
Vent Cowls
5/8"
21"
8"
2
1A
6A
6B
3
4A
5 4B
4"
4"
7"
12"
Plumbing
Clearance
20-3/4"
Clear
34"
Load
Height
89"
Door
Removal
82"
Door Open
Height
58-1/2"
Machine
Height
26"
Door
26"
Door
26"
Door
8"
8"
84"
36"
8-1/2"
3"
6"
13"
120"
136"
RINSEWASH
PRE WASH
3HP
3HP
1/6
HP
1HP
5"
CowlCowl
7-1/2"
7-1/2"
38-1/2"
3-5/8"
2-3/8"
30-5/8"
2-1/2"
2"
7-1/2"
36-1/8"
6" Nom.
Wall
Control
Cabinet
22"
Opening
20-1/8"
Ins. Track
25"
84” Two Tank with Heavy Duty 36” Prewash
Rack Conveyor High Temperature
Dishwashing Machine
Champion Industries, Inc., P. O. Box 4149, Winston-Salem, NC 27115 • 336/661-1556 • Fax: 336/661-1979 • www.championindustries.com
2674 N. Service Road, Jordan Station, Ontario, Canada L0R 1S0 • 905/562-4195 • Fax: 905/562-4618
Page 5
MODEL 120 HDPW
84" Two Tank with
36" Heavy Duty Pre-Wash
Rack Conveyor Dishwashing Machine
MODEL 120 HDPW
Right-to-Left Operation
Front View
Without Booster
Front View
With Booster
End ViewSuggested Table
Construction
Plan View
2
1A
6A
6B
3
4A
54B
4"
4"
7"
12"
Plumbing
Clearance
20-3/4"
Clear
34"
Load
Height
89"
Door
Removal
82"
Door Open
Height
58-1/2"
Machine
Height
26"
Door
26"
Door
26"
Door
8"
8"
84"
36"
8-1/2"
3"
6"
13"
120"
136"
RINSE WASH
PRE WASH
3HP
3HP
1/6
HP
1HP
5"
Cowl Cowl
BSTR
1B
6"
7-1/2"
6A
1A
2
3A
5
4B
6B
4A
16"
57"
12-1/2"
14-1/2"
7-1/2"
8"
10"
13"
17"
30"
26"
2"
7-1/2"
25"
27"
2"
2-1/4"
1-3/4"
1-1/2"
Can be up
to 10" for
Extended
Vent Cowls
5/8"
21"
8"
2
1A
6A
6B
3
4A
5
4B
4"
4"
7"
12"
Plumbing
Clearance
20-3/4"
Clear
34"
Load
Height
89"
Door
Removal
82"
Door Open
Height
58-1/2"
Machine
Height
26"
Door
26"
Door
26"
Door
8"
8"
84"
36"
8-1/2"
3"
6"
13"
120"
136"
RINSE WASH
PRE WASH
3HP
3HP
1/6
HP
1HP
5"
Cowl Cowl
7-1/2"
7-1/2"
38-1/2"
3-5/8"
2-3/8"
30-5/8"
2-1/2"
2"
7-1/2"
36-1/8"
6" Nom.
Wall
Control
Cabinet
22"
Opening
20-1/8"
Ins. Track
25"
84” Two Tank with Heavy Duty 36” Prewash
Rack Conveyor High Temperature
Dishwashing Machine
Champion Industries, Inc., P. O. Box 4149, Winston-Salem, NC 27115 • 336/661-1556 • Fax: 336/661-1979 • www.championindustries.com
2674 N. Service Road, Jordan Station, Ontario, Canada L0R 1S0 • 905/562-4195 • Fax: 905/562-4618
Page 6
MODEL 120 HDPW
84” Two Tank with Heavy Duty 36” Prewash
Rack Conveyor High Temperature
Dishwashing Machine
Volume crated: 175 cu. ft.
Shipping weight crated: 1,000 lbs.
Utilities
1 Electrical
A Machine connection (see Table A)
B Booster connection (see Table B)
2 Hot Water
3/4” NPT 180°F/82°C min. hot water
connection. (Machine without booster.)
3/4” NPT 140°F/60°C min. hot water
connection. (40°F/22°C rise booster)
3/4” NPT 110°F/49°C min. hot water
connection. (70°F/39°C rise booster)
Flow pressure 20-22 psi.
3 Drain
1-1/2” NPT machine connection.
Maximum flow 15 gpm.
4 Steam
A 3/4” NPT machine connection.
Flow pressure 15-30 PSI. (Steam coil)
B 3/4” NPT machine connection.
Flow pressure 15-30 PSI.
(Steam injector)
5 Condensate (no back pressure)
1/2” NPT machine return to boiler
6 Vents
A Load end: 200 CFM @ 1/4” S.P.
B Unload end: 400 CFM @ 1/4” S.P.
(With blower-dryer increase room
ventilation by 600 CFM.)
TABLE A MACHINE CONNECTION
Machine only
Supply Ckt. Overcurrent
Elec. Rated Conductor Protective
Specs. Amps Ampacity Device
208/60/1 171 225 225
240/60/1 150 200 200
208/60/3 95 125 125
240/60/3 83 100 100
480/60/3 41 50 50
575/60/3 32 40 40
Minimum Maximum
TABLE B BOOSTER CONNECTION
40°F/22°C Rise – 15kW
Electric built-in booster (booster only)
Supply Ckt. Overcurrent
Elec. Rated Conductor Protective
Specs. Amps Ampacity Device
208/60/3 42 50 50
240/60/3 36 45 45
480/60/3 18 25 25
575/60/3 15 20 20
70°F/39°C Rise – 24kW
Electric built-in booster (booster only)
Supply Ckt. Overcurrent
Elec. Rated Conductor Protective
Specs. Amps Ampacity Device
208/60/3 67 80 80
240/60/3 58 70 70
480/60/3 29 35 35
575/60/3 24 30 30
Machine and steam built-in booster
Supply Ckt. Overcurrent
Elec. Rated Conductor Protective
Specs. Amps Ampacity Device
208/60/1 41 50 50
240/60/1 36 50 50
208/60/3 20 25 25
240/60/3 17 25 25
480/60/3 9 15 15
Minimum Maximum
Minimum Maximum
Minimum Maximum
Venting Notes: Fabricated duct size:
3-7/8” x 15-7/8” (Outside dimensions)
Dimensions shown in inches
SPECIFICATIONS
Capacity
Racks per hr. (NSF rated) 356
Wash tank (US gal.) 21
Conveyor speed (ft/min.) 9.9
Motor Horsepower
Drive 1/6
Prewash 1
Wash 3
Rinse 3
Water Consumption
US Gal. per hr. (max. use) 131
US Gal. per rack .37
Heating
Tank Heat, electric (kW) 25
Tank heat, steam
(lbs/hr. required at
15 PSI flow pressure) 75
Electric booster (built-in)
(kW supplied for 40°F rise) 15
Electric booster
(kW supplied for 70°F rise) 24
Steam booster (lbs./hr.
required for 40°F rise) 75
Steam booster (lbs./hr.
required for 70°F rise) 120
Venting
Load end (minimum CFM) 200
Unload end (minimum CFM) 400
Standard 20” x 20”
rack complement
Peg 2
Flat 1
Warning: Plumbing and electrical connections
should be made by qualified personnel who will
observe all the applicable plumbing, sanitary,
safety codes and the National Electrical Code.
Note: Water Hammer Arrestor (meeting ASSE-
1010 standard or equivalent) to be supplied (by
others) in common water supply line at service
connection.
Plumbing Notes: Because of the variation
in house-supplied steam and water pressures,
steam and water pressure regulating valves
(PRVs) may be needed. (Water PRV is standard on
machines with booster.) The PRVs can either be
purchased from Champion or obtained locally.
Due to an ongoing value analysis program at Champion, specifications contained in this catalog are subject to change without notice.
Champion Industries, Inc., P. O. Box 4149, Winston-Salem, NC 27115 • 336/661-1556 • Fax: 336/661-1979 • www.championindustries.com
2674 N. Service Road, Jordan Station, Ontario, Canada L0R 1S0 • 905/562-4195 • Fax: 905/562-4618
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