Champion Model 106 PW, 106 PW Specifications

Page 1
Champion Industries, Inc.
P. O. Box 4149, Winston-Salem, NC 27115
Tel: 336/661-1556 Fax: 336/661-1979
www.championindustries.com
Project Item No. Quantity
Champion Industries, Inc. 2674 N. Service Road, Jordan Station, Ontario, Canada L0R 1S0 Tel: 905/562-4195 Fax: 905/562-4618
(3M) 9/06 Printed in U.S.A.
CH076
84” Two Tank with 22” Prewash
High-Temperature
Rack Conveyor Dishwashing Machine
MODEL 106 PW
MODEL 106 PW RACK CONVEYOR
SPECIFIER STATEMENT
Specified unit will be Champion Model 106 PW, high temperature rack conveyor dishwashing machine with 22” prewash. Constructed of Type 304 stainless steel and measuring 106” long with 20-3/4” vertical opening. Features top mounted control cabinet; upper and lower one-piece stainless steel spray arm assemblies, removable internal scrap baskets with two-piece scrap screens, external prewash scrap basket. Large 15-1/2” prewash and 26” front access doors with double-hook safety latch. Anti-jam conveyor drive system.
1 year parts and labor warranty.
STANDARD FEATURES
• ENERGY STAR® Qualified
• Dual-pawl cradle drive system
• One-piece cast stainless steel upper & lower spray arm assemblies
• Internal removable scrap baskets with two-piece scrap screens
• Standard vertical opening accommodates 18” x 26” sheet pans
• Wide 15-1/2” and 26” leakproof doors, internally-fitted
• Anti-jam conveyor drive system
• Energy Sentinel (Idle pump shut-off)
• Convenient top-mounted controls
• Automatic tank fill
• Common utility connections
• Door safety switch
• Door activated drain closure
• Enclosure panels (front and sides)
• Splash shields
• Low-water tank heat protection
• Rinse-saver device
• Stainless steel heavy-gauge construction, including base and feet
• Electric tank heat
• Prewash pump 1 Hp motor
• External prewash scrap basket
• Wash/rinse pump 3 Hp motors
• Stainless steel pump and impeller
• Single-point electric connection
Shown with Vent Cowl and Damper Option
Page 2
www.championindustries.com
84 Two Tank with 22 Prewash High-Temperature Rack Conveyor Dishwashing Machine
MODEL 106 PW
MODEL 106 PW RACK CONVEYOR
OPTIONS & ACCESSORIES
Booster Heaters (completely interplumbed, controls are interwired)
84” Two Tank with 22” Prewash
High-Temperature
Rack Conveyor Dishwashing Machine
MODEL 106 PW
Wall-of-Water Spray Pattern
Built-in Scrap Basket
Large Heating Element
Two-Piece Scrap Screen
Stainless Steel Built-in Nested Booster
One-Piece Cast Stainless Steel Spray Assembly
EFFICIENT NEW SPRAY SYSTEM DESIGN
To make the E-Series more efficient and more forgiving we designed a new spray arm system that includes:
• Wall-of-water spray pattern via stainless steel fluted directional spray jets for quick and efficient washing
• Easily removable spray arm assembly for ease of cleaning
• Stainless steel pump housing and impeller
• Larger tanks hold more water for better washing results
INTEGRATED BOOSTER HEATER
As well as the E-Series performs, we created a way to make it perform even better. The electric booster heater may be optional, but it is an exceptional value — engineered within the E-Series footprint to offer a variety of advantages over other booster designs, such as:
• Inter-plumbed and inter-wired
• One control shuts off washer and booster
• 15 kW for 40°F rise
• 24 kW for 70°F rise
• Conductive heat transfer to wash tank
• Stainless steel booster heater lasts the life of the machine
• Integrated design saves floor space
Page 3
Due to an ongoing value analysis program at Champion, specifications contained in this catalog are subject to change without notice.
Champion Industries, Inc., P. O. Box 4149, Winston-Salem, NC 27115 • 336/661-1556 • Fax: 336/661-1979 • www.championindustries.com
2674 N. Service Road, Jordan Station, Ontario, Canada L0R 1S0 • 905/562-4195 • Fax: 905/562-4618
84” Two Tank with 22” Prewash High-Temperature Rack Conveyor Dishwashing Machine
MODEL 106 PW
MODEL 106 PW RACK CONVEYOR
OPTIONS & ACCESSORIES
Tank heat: choice of steam coil, steam injector, hot water coil
Blower-dryer with 60” hood, table, legs and cradle assembly
Booster Heaters (completely interplumbed, controls are interwired)
Steam: 40°F - 70°F rise
Electric: 15 kW (40°F rise only) (built-in 3 phase only)
Electric: 24 kW (70°F max. rise) (3 phase only)
Cantilever sideloader (with or without hood) for 90° load operation
Extended pawl bar (extended drive unit) for use with load tabling
90° Motorized rack curve (unload)
180° Motorized rack curve (unload)
Racks: peg or flat racks (specify type)
Roller conveyor table (mobile or stationary)
Steam pressure regulating valve (unmounted)
Table limit switch, unmounted (recommended on all rack conveyor installations)
Vent cowl, stainless steel with 7” stack and locking damper
Extended Vent hood, stainless steel with 7” stack and locking damper
Water pressure regulating valve (unmounted) (standard with booster)
Vent fan control
Water hammer kit
Drain temp kit
Vertical clearance through machine: 24” (instead of standard 20-3/4”) for large ware
Model MRC 90
90° Motorized
Rack Curve
(Must be ordered with
Roller Conveyor Table)
Model RCT 64
or RCT 84
Roller
Conveyor Table
Cantilever Sideloader
(No hood)
Model MRC 180
180° Motorized
Rack Curve
(Must be ordered with Roller
Conveyor Table)
Page 4
Champion Industries, Inc., P. O. Box 4149, Winston-Salem, NC 27115 • 336/661-1556 • Fax: 336/661-1979 • www.championindustries.com
2674 N. Service Road, Jordan Station, Ontario, Canada L0R 1S0 • 905/562-4195 • Fax: 905/562-4618
84” Two Tank with 22” Prewash High-Temperature Rack Conveyor Dishwashing Machine
MODEL 106 PW
84" Two Tank with 22" Pre-Wash Rack Conveyor Dishwashing Machine
MODEL 106 PW
Left-to-Right Operation
Front View
Without Booster
Front View
With Booster
End ViewSuggested Table
Construction
Plan View
2
1A
6A
6B
3
4A
5 4B
4"
4"
7"
12"
Plumbing
Clearance
20-3/4"
Clear
34"
Load
Height
89"
Door
Removal
82"
Door Open
Height
58-1/2"
Machine
Height
26"
Door
26"
Door
8"
8"
84"
22"
8-1/2"
3"
6"
13"
106"
122"
RINSEWASH
3HP
3HP
1/6 HP
1HP
5"
Cowl
Cowl
BSTR BSTR
1B
6"
7-1/2"
6A
1A
2
3A
5
4B
6B
4A
16"
6" Nom.
Wall
46-1/2"
12-1/2"
14-1/2"
7-1/2"
8"
10"
13"
17"
30"
9-1/2"
2"
7-1/2"
25"
27"
"
1
2
2
"
3
8
2
""
5
8
1
8
3
1
2
7
"
1
8
20
2"
"
5
8
30
CONTROL
CABINET
22"
25"
36 "
1
2
38 "
OPENING
INS. TRACK
2-1/4"
1-3/4"
1-1/2"
Can be up to 10" for Extended Vent Cowls
5/8"
21"
8"
7-1/2"
15-1/2"
Door
PRE
WASH
2
1A
6A
6B
3
4A
5 4B
4"
4"
7"
12"
Plumbing
Clearance
20-3/4"
Clear
34"
Load
Height
89"
Door
Removal
82"
Door Open
Height
58-1/2"
Machine
Height
26"
Door
26"
Door
8"
8"
84"
22"
8-1/2"
3"
6"
13"
106"
122"
RINSEWASH
3HP
3HP
1/6 HP
1HP
5"
Cowl
Cowl
1B
6"
7-1/2"7-1/2"
15-1/2"
Door
PRE
WASH
84" Two Tank with 22" Pre-Wash Rack Conveyor Dishwashing Machine
MODEL 106 PW
Right-to-Left Operation
Front View
Without Booster
Front View
With Booster
End ViewSuggested Table
Construction
Plan View
2
1A
6A
6B
3
4A
5
4B
4"
4"
7"
12"
Plumbing
Clearance
20-3/4"
Clear
34"
Load
Height
89"
Door
Removal
82"
Door Open
Height
58-1/2"
Machine
Height
26"
Door
26"
Door
8"
8"
84"
22"
8-1/2"
3"
6"
13"
106"
122"
RINSE WASH
3HP
3HP
1/6 HP
1HP
5"
Cowl
Cowl
BSTRBSTR
1B
6"
7-1/2"
6A
1A
2
3A
5
4B
6B
4A
16"
6" Nom.
Wall
46-1/2"
12-1/2"
14-1/2"
7-1/2"
8"
10"
13"
17"
30"
9-1/2"
2"
7-1/2"
25"
27"
"
1
2
2
"
3
8
2
""
5
8
1
8
3
1
2
7
"
1
8
20
2"
"
5
8
30
CONTROL
CABINET
22"
25"
36 "
1
2
38 "
OPENING
INS. TRACK
2-1/4"
1-3/4"
1-1/2"
Can be up to 10" for Extended Vent Cowls
5/8"
21"
8"
7-1/2"
15-1/2"
Door
PRE
WASH
2
1A
6A
6B
3
4A
5
4B
4"
4"
7"
12"
Plumbing
Clearance
20-3/4"
Clear
34"
Load
Height
89"
Door
Removal
82"
Door Open
Height
58-1/2"
Machine
Height
26"
Door
26"
Door
8"
8"
84"
22"
8-1/2"
3"
6"
13"
106"
122"
RINSE WASH
3HP
3HP
1/6 HP
1HP
5"
Cowl
Cowl
1B
6"
7-1/2" 7-1/2"
15-1/2"
Door
PRE
WASH
Page 5
MODEL 106 PW
84" Two Tank with 22" Pre-Wash Rack Conveyor Dishwashing Machine
MODEL 106 PW
Right-to-Left Operation
Front View
Without Booster
Front View
With Booster
End ViewSuggested Table
Construction
Plan View
2
1A
6A
6B
3
4A
5
4B
4"
4"
7"
12"
Plumbing
Clearance
20-3/4"
Clear
34"
Load
Height
89"
Door
Removal
82"
Door Open
Height
58-1/2"
Machine
Height
26"
Door
26"
Door
8"
8"
84"
22"
8-1/2"
3"
6"
13"
106"
122"
RINSE WASH
3HP
3HP
1/6 HP
1HP
5"
Cowl
Cowl
BSTRBSTR
1B
6"
7-1/2"
6A
1A
2
3A
5
4B
6B
4A
16"
6" Nom.
Wall
46-1/2"
12-1/2"
14-1/2"
7-1/2"
8"
10"
13"
17"
30"
9-1/2"
2"
7-1/2"
25"
27"
"
1
2
2
"
3
8
2
""
5
8
1
8
3
1
2
7
"
1
8
20
2"
"
5
8
30
CONTROL
CABINET
22"
25"
36 "
1
2
38 "
OPENING
INS. TRACK
2-1/4"
1-3/4"
1-1/2"
Can be up to 10" for Extended Vent Cowls
5/8"
21"
8"
7-1/2"
15-1/2"
Door
PRE
WASH
2
1A
6A
6B
3
4A
5
4B
4"
4"
7"
12"
Plumbing
Clearance
20-3/4"
Clear
34"
Load
Height
89"
Door
Removal
82"
Door Open
Height
58-1/2"
Machine
Height
26"
Door
26"
Door
8"
8"
84"
22"
8-1/2"
3"
6"
13"
106"
122"
RINSE WASH
3HP
3HP
1/6 HP
1HP
5"
Cowl
Cowl
1B
6"
7-1/2" 7-1/2"
15-1/2"
Door
PRE
WASH
84” Two Tank with 22” Prewash High-Temperature Rack Conveyor Dishwashing Machine
Dimensions shown in inches
Champion Industries, Inc., P. O. Box 4149, Winston-Salem, NC 27115 • 336/661-1556 • Fax: 336/661-1979 • www.championindustries.com
2674 N. Service Road, Jordan Station, Ontario, Canada L0R 1S0 • 905/562-4195 • Fax: 905/562-4618
Page 6
Due to an ongoing value analysis program at Champion, specifications contained in this catalog are subject to change without notice.
Champion Industries, Inc., P. O. Box 4149, Winston-Salem, NC 27115 • 336/661-1556 • Fax: 336/661-1979 • www.championindustries.com
2674 N. Service Road, Jordan Station, Ontario, Canada L0R 1S0 • 905/562-4195 • Fax: 905/562-4618
84” Two Tank with 22” Prewash High-Temperature Rack Conveyor Dishwashing Machine
MODEL 106 PW
Volume crated: 175 cu. ft. Shipping weight crated: 1,000 lbs.
Dimensions shown in inches
Machine only
Minimum Maximum Supply Ckt. Overcurrent Elec. Rated Conductor Protective Specs. Amps Ampacity Device
208/60/1 171 225 225
240/60/1 150 200 200
208/60/3 95 125 125
240/60/3 83 100 100
480/60/3 41 50 50
575/60/3 32 40 40
TABLE A  MACHINE CONNECTION
Machine and steam built-in booster
Minimum Maximum Supply Ckt. Overcurrent Elec. Rated Conductor Protective Specs. Amps Ampacity Device
208/60/1 41 50 50
240/60/1 36 50 50
208/60/3 20 25 25
240/60/3 17 25 25
480/60/3 9 15 15
TABLE B  BOOSTER CONNECTION
40°F/22°C Rise – 15kW Electric built-in booster (booster only)
Minimum Maximum Supply Ckt. Overcurrent Elec. Rated Conductor Protective Specs. Amps Ampacity Device
208/60/3 42 50 50
240/60/3 36 45 45
480/60/3 18 25 25
575/60/3 15 20 20
70°F/39°C Rise – 24kW Electric built-in booster (booster only)
Minimum Maximum Supply Ckt. Overcurrent Elec. Rated Conductor Protective Specs. Amps Ampacity Device
208/60/3 67 80 80
240/60/3 58 70 70
480/60/3 29 35 35
575/60/3 24 30 30
Utilities
1 Electrical
A Machine connection (see Table A) B Booster connection (see Table B)
2 Hot Water
3/4” NPT 180°F/82°C min. hot water connection. (Machine without booster.)
3/4” NPT 140°F/60°C min. hot water connection. (40°F/22°C rise booster)
3/4” NPT 110°F/49°C min. hot water connection. (70°F/39°C rise booster)
Flow pressure 20-22 psi.
3 Drain
1-1/2” NPT machine connection. Maximum flow 15 gpm.
4 Steam
A 3/4” NPT machine connection.
Flow pressure 15-30 PSI. (Steam coil) B 3/4” NPT machine connection.
Flow pressure 15-30 PSI. (Steam injector)
5 Condensate (no back pressure)
1/2” NPT machine return to boiler
6 Vents
A Load end: 200 CFM @ 1/4” S.P. B Unload end: 400 CFM @ 1/4” S.P.
(With blower-dryer increase room ventilation by 600 CFM.)
SPECIFICATIONS
Capacity
Racks per hr. (NSF rated) 356 Wash tank (US gal.) 21 Conveyor speed (ft/min.) 9.9
Motor Horsepower
Drive 1/6 Prewash 1 Wash 3 Rinse 3
Water Consumption
US Gal. per hr. (max. use) 131 US Gal. per rack .37
Heating
Tank Heat, electric (kW) 25 Tank heat, steam
(lbs/hr. required at 15 PSI flow pressure) 75
Electric booster (built-in)
(kW supplied for 40°F rise) 15
Electric booster
(kW supplied for 70°F rise) 24
Steam booster (lbs./hr.
required for 40°F rise) 75
Steam booster (lbs./hr.
required for 70°F rise) 120
Venting
Load end (minimum CFM) 200 Unload end (minimum CFM) 400
Standard 20” x 20” rack complement
Peg 2 Flat 1
Warning: Plumbing and electrical connections should be made by qualified personnel who will observe
all the applicable plumbing, sanitary, safety codes and the National Electrical Code.
Note: Water Hammer Arrestor (meeting ASSE-1010 standard or equivalent) to be supplied (by others)
in common water supply line at service connection.
Plumbing Notes: Because of the variation in house-supplied steam and water pressures, steam and
water pressure regulating valves (PRVs) may be needed. (Water PRV is standard on machines with booster.) The PRVs can either be purchased from Champion or obtained locally.
Venting Notes: Fabricated duct size: 3-7/8” x 15-7/8” (Outside dimensions)
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