Champion MDHHD Installation Manual

Tall Hood-type

LISTED

Dishwashers

Installation, Operation, Cleaning and Maintenance Manual

M1.5 Series

Models:
DH5000T, MDHHD

Hot water sanitizing machine w/fresh
water rinse and built-in stainless steel
electric booster

Options:

Ventless Heat Recovery

Issue Date: 2.24.16

Manual P/N 115744 rev. B

For machines beginning with S/N D150712934 and above

3765 Champion Boulevard
Winston-Salem, NC 27105
[phone] Fax: [phone]
Toll-free: 1 [phone]

2674 N. Service Road, Jordan Station
Ontario, Canada L0R 1S0
[phone] Fax: [phone]
Toll-free: 1( 800) 263-5798

Printed in the USA

National Service Department

In Canada: In the USA:

Toll-free: [phone] Toll-free: [phone]
Tel: [phone] Tel: [phone]
Fax: [phone] Fax: [phone]
email: [e-mail] email: [e-mail]

ATTENTION

The model no., serial no., voltage, Hz

and phase are needed to identify your

machine and to answer questions.

The machine data plate

is located on the right front corner

of the lower panel

Please have this information ready

if you call for service assistance.

The USGBC and the CaGBC Member Logos are trademarks owned by the U.S. Green Building Council and The Canadian Green Building Council,
respectively, and are used by permission. The logos signify only that Champion Industries, and Moyer Diebel are USGBC and a CaGBC members;

USGBC and CaGBC do not review, certify nor endorse the products or services offered by its members.

COPYRIGHT © 2016 All rights reserved Printed in the USA

Product Registration

Three ways to
REGISTER YOUR PRODUCT and
ACTIVATE YOUR WARRANTY.

4:34 PM 44%

The QR website is an excellent resource for operators

and service agents.

• Use your mobile device to scan the QR code located on the front panel
of your machine or enter our URL http://www.champdw.us/DH5000T.

• Visit our website at www.championindustries.com and register your
product there.

• Use the fax form on the next page and fax to 1-800 661-1660.

PRODUCT REGISTRATION

Product Registration

BY FAX

COMPLETE THIS FORM AND FAX TO:

[phone] in the USA

1-[phone] in Canada

PRODUCT REGISTRATION CARD

Model

Date of Installation:
Company Name:

Serial #

Address:
Telephone #: ( ) --­Contact:

Installation Company:
Address:
Telephone #:
Contact:

FAILURE TO REGISTER YOUR PRODUCT MAY VOID YOUR WARRANTY

(Street) Province Postal Code

IMPORTANT IMPORTANT

Revision History

Revision History

We reserve the right to make changes to this manual without notice and without incurring any
liability by those changes. Equipment owners may request a revised manual, at no charge, by
calling 1 [phone] in the USA or by calling 1 [phone] in Canada.

Revision Revised Serial Number Revision
Date Pages Effectivity Description

12.7.15 All D151012934 Released first edition

2.4.16 3 D160113175 Revised splash shield instructions
11,12,13 D160113175 Revised signal instructions

3.1.16 D160113179 Removed direct vent instructions

i

Limited Warranty

LIMITED WARRANTY

Champion Industries and Moyer Diebel (herein referred to as "The Companies"), 3765 Champion Blvd.,
Winston-Salem, North Carolina 27105, and 2674 N. Service Road, Jordan Station, Ontario, Canada, L0R 1S0,
warrants machines, and parts, as set out below.

Warranty of Machines: The Companies warrant all new machines of its manufacture bearing the name "Champion or

Moyer Diebel" and installed within the United States and Canada to be free from defects in material and workmanship for a
period of one (1) year after the date of installation or fifteen (15) months after the date of shipment by The Companies, which­ever occurs first. [See below for special provisions relating to glasswashers.] Warranty registration must be submitted to The
Companies within ten (10) days after installation either online on the Champion Industries website (http://www.championin­dustries.com, or the Moyer Diebel website (http://www.moyerdiebel.com in the USA or http://www.championindustries.com/
canada in Canada or by the fax form provided at the front of this manual. The Companies will not assume any responsibility
for extra costs for installation in any area where there are jurisdictional problems with local trades or unions.

If a defect in workmanship or material is found to exist within the warranty period, The Companies, at their election, will either
repair or replace the defective part or accept return of the machine for full credit; provided; however, as to glasswashers, The
Companies' obligation with respect to labor associated with any repairs shall end (a) 120 days after shipment, or (b) 90 days
after installation, whichever occurs first. In the event that The Companies elect to repair, the labor and work to be performed in
connection with the warranty shall be done during regular working hours by a Champion or Moyer Diebel authorized service
technician. Defective parts become the property of The Companies. Use of replacement parts not authorized by The Compa­nies will relieve The Companies of all furtherliability in connection with its warranty. In no event will The Companies' warranty
obligation exceed The Companies' charge for the machine. The following are not covered by The Companies' warranty:

a. Lighting of gas pilots or burners.
b. Cleaning of gas lines.
c. Replacement of fuses or resetting of overload breakers.
d. Adjustment of thermostats.
e. Adjustment of clutches.
f. Opening or closing of utility supply valves or switching of electrical supply current.
g. Cleaning of valves, strainers, screens, nozzles, or spray pipes.
h. Performance of regular maintenance and cleaning as outlined in the operator’s guide.
i. Damages resulting from water conditions, accidents, alterations, improper use, abuse,
tampering, improper installation, or failure to follow maintenance and operation procedures.
j. Wear on Pulper cutter blocks, pulse vanes, and auger brush.

Examples of the defects not covered by warranty include, but are not limited to: (1) Damage to the exterior or
interior finish as a result of the above, (2) Use with utility service other than that designated on the rating plate,
(3) Improper connection to utility service, (4) Inadequate or excessive water pressure, (5) Corrosion from
chemicals dispensed in excess of recommended concentrations, (6) Failure of electrical components due to
connection of chemical dispensing equipment installed by others, (7) Leaks or damage resulting from such
leaks caused by the installer, including those at machine table connections or by connection of chemical
dispensing equipment installed by others, (8) Failure to comply with local building codes, (9) Damage
caused by labor dispute.

Warranty of Parts: The Companies warrant all new machine parts produced or authorized by The Companies to be free

from defects in material and workmanship for a period of 90 days from date of invoice. If any defect in material and work­manship is found to exist within the warranty period The Companies will replace the defective part without charge.

DISCLAIMER OF WARRANTIES AND LIMITATIONS OF LIABILITY. THE COMPANIES' WARRANTY IS ONLY TO THE EXTENT
REFLECTED ABOVE. THE COMPANIES' MAKE NO OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT
LIMITED, TO ANY WARRANTY OF MERCHANTABILITY, OR FITNESS OF PURPOSE. THE COMPANIES SHALL NOT BE LIABLE FOR
INCIDENTAL OR CONSEQUENTIAL DAMAGES. THE REMEDIES SET OUT ABOVE ARE THE EXCLUSIVE REMEDIES FOR ANY
DEFECTS FOUND TO EXIST IN THE COMPANIES' DISHWASHING MACHINES AND THE COMPANIES' PARTS, AND ALL OTHER
REMEDIES ARE EXCLUDED, INCLUDING ANY LIABILITY FOR INCIDENTALS OR CONSEQUENTIAL DAMAGES.

The Companies do not authorize any other person, including persons who deal in Champion or Moyer Diebel dishwashing
machines to change this warranty or create any other obligation in connection with Champion or Moyer Diebel dishwashing
machines.

ii

Table of Contents

Table of Contents

Revision History ................................................................................................................ i

Limited Warranty ............................................................................................................. ii

Safety Symbols ................................................................................................................iv

Installation ......................................................................................... 1

Receiving and Placement ............................................................................ 1

Dish Table Connections .............................................................................. 2

Converting from Standard to Corner Operation ............................................. 3

Water Connection ..................................................................................... 5

Standard Hot Water Connection ...................................................... 5

Ventless Heat Recovery (VHR) Cold Water Connection ....................... 6

Drain Connection ...................................................................................... 7

Drain Water Tempering .................................................................. 8

Electrical Connections ................................................................................ 9

Ventilation Connection .............................................................................. 11

Chemical Connections .............................................................................. 12

Operation ......................................................................................... 14

Control Panel Description.......................................................................... 14

Cycle Option .......................................................................................... 14

Set-Up .................................................................................................... 16

Loading Wares ........................................................................................ 17

Wash Cycles ........................................................................................... 18

Rinse Sentry ............................................................................................ 20

Automatic Drain Cycle ............................................................................. 21

Cleaning ............................................................................................22

Wash and Rinse Spray Arms ..................................................................... 22

Wash Tank and Scrap Screens .................................................................. 23

Exterior .................................................................................................. 23

De-lime ................................................................................................... 24

Maintenance .......................................................................................25

Maintenance Schedules ............................................................................ 25

Troubleshooting Chart .............................................................................. 26

Temperature Display Error Codes ............................................................... 27

Timing Charts and Electrical Schematic ...................................................29

Timing Charts .......................................................................................... 29

Electrical Schematic ................................................................................. 31

iii

Safety Symbols

Safety Symbols

The following symbols are used throughout this manual to alert the reader to important information.

WARNING:

Warnning statements indicate a condition or practice that can result in personal injury
or possible death.

CAUTION:

Caution statements indicate a condition or practice that can result in damage to the
machine or associated equipment.

DO NOT:

Do not statements indicate that a condition or practice will diminish the effective
operation of the machine.

OKAY:

Okay statements indicate that a condition or practice is correct and should be
followed.

NOTE:

Note statements highlight important information necessary for the operation of the
machine.

iv

Receiving and Placement - Installation

34 "

9

/

16

Receiving

Inspect the outside of the shipping carton for signs of damage and report
any damage immediately to a supervisor.

Remove the carton, inspect the dishwasher, and check the inside of the
machine for accessories and installation parts.

Register your machine by fax or online as soon as possible.

CAUTION:

Be careful when lifting and moving the machine to avoid damage.

Placement

Compare the installation site utility connections with the dishwasher utility connections and
make sure they are the same.

For straight-through operation, provide 20" [508mm] clearance out from the front of the
machine and 20" [508mm] out from the left-side of the machine by 27" [686mm] clearance
above the floor for servicing.

For servicing a corner operation machine, provide 35" [889mm] clearance out from the
front of the machine under the right-hand tabling, 35" [889mm] out from the left-hand of the
machine under the left-hand tabling, and 35" [889mm] out from the front of the machine.
Provide 27" [686mm] clearance above the floor on all sides. The dishwasher has 4 adjustable
feet for leveling. Level the dishwasher front-to-back and side-to-side.

NOTE:

Dishwashers are shipped from the factory for straight-through operation but are field
convertible to corner operation.

[878]

27"

LEVEL ADJUSTMENT

[686]
Door

Clearance

33¾"

[857]

71½"

[1816]

Fig. 1

1

Installation

1/2”

Dish Table Connections

CAUTION:

Dish tables should be secured to the dishwasher after it is permanently located.

Dish table Dish table

Fig. 2 - Standard straight-through operation.

Refer to Fig. 3 below.

1. Level the dishwasher and dish tables to the required height.

2. Lift up to remove the dishwasher track assembly and set aside.

3. Remove the dishwasher side panels (front and side panel for corner operation).

4. Fit the dish table flanges over the ends of the dishwasher tank and mark two hole locations.

5. Drill 1/4" holes through the table flange and the dishwasher tank.

6. Apply sealant between the table flanges and the wash tank.

7. Install stainless steel 1/4-20 fasteners to secure the tables to the tank.

8. Reinstall the panels and track assembly.

Dish table flange

Drill holes, apply sealant,
& fasten flange to wash tank

Side
panel

Inner wall of
wash tank

Fig. 3 - Dish table flange installation.

2

Installation

Converting from Standard to Corner Operation

NOTE: An optional splash shield is available for corner operation but may not have

shipped with the machine unless it was specified at the time of order. Contact the
equipment dealer for instructions on how to order the splash shield.

Refer to Fig. 4 and Fig. 5 below to convert the machine:

1. Place the dishwasher so that the control panel is easily accessible.

2. Install the optional splash shield before moving the machine against the wall. The splash shield
may have been installed at the factory or shipped separately. Locate the fasteners supplied at
the rear of the machine, remove and set aside. Place the channel on the bottom of the shield
over the edge of the tank. Reinstall the fasteners and make sure the hood opens smoothly.

3. Connect the utilities before placing the machine in its permanent location.

4. Follow the instructions on the previous page to install the dish tables.

Control

Panel

Fig. 4 - Corner configuration.

Splash

Shield

Fig. 5 -

The splash shield fits over the right-hand edge of

the wash tank and fastens to studs on the back

support .

Continued on the next page.

3

Installation

Track Assembly

Guide

Converting from Standard to Corner Operation (continued)

Follow the steps below to convert the track assembly for corner operation:

1. Pull the track assembly straight up and lift it out of the machine, then rotate the track
assembly 180° and reinstall it in the machine.

2. Note the guide attached to the track asssembly. Remove and save the fasteners holding the guide.

3. Position the guide on the right-hand side of the trach assembly and secure with the existing fasteners.

4. Slide a dish rack through the machine to ensure it moves freely.

5. The corner conversion is complete.

FIg. 6 - Move the rear dish rack guide to the right-hand side of the track assembly.

4