Champion I 44 User Manual

Page 1
Project Item No. Quantity
MODEL I 44 RACK CONVEYOR
STANDARD FEATURES
• One-piece cast stainless steel upper & lower spray arm assemblies
• Standard vertical opening 20-3/4" [527]
• Wide 26" [660] leakproof doors, internally-fitted
• Front enclosure panels
• Stainless steel heavy-gauge construction, including base and feet
Stainless steel pump and impeller
• Wash pump 2 Hp motor
• Electric tank heat
• Automatic tank fill
40°F internal booster
• Low-water tank heat protection
Energy/rinse-saver device
• Anti-jam conveyor drive system
• Convenient top-mounted controls
• Common utility connections
Pressure regulator valve (PRV)
• Door safety switch
MODEL I 44
44" [1118] Single Tank
High-Temperature
Rack Conveyor Dishwashing Machine
Shown with Vent Cowl and Damper Option
SPECIFIER STATEMENT
P. O. Box 4149, Winston-Salem, NC 27115 USA
(1M) 3/06 Printed in U.S.A. Dimensions shown in inches and [millimeters]
CH907-I
Champion Industries, Inc.
Tel: 800/532-8591 Fax: 336/661-1979
www.championindustries.com
Page 2
44" [1118] Single Tank
High-Temperature
Rack Conveyor Dishwashing Machine
MODEL I 44
Wall-of-Water Spray Pattern
Large Heating Element
Two-Piece Scrap Screen
Stainless Steel Built-in Nested Booster
One-Piece Cast Stainless Steel Spray Assembly
EFFICIENT NEW SPRAY SYSTEM DESIGN
To make the E-Series more ecient and more forgiving we designed a new spray arm system that includes:
Wall-of-water spray pattern via stainless steel uted directional spray jets for quick and ecient washing
Easily removable spray arm assembly for ease of cleaning
Stainless steel pump housing and impeller
Larger tanks hold more water for better washing results
INTEGRATED BOOSTER HEATER
As well as the E-Series performs, we created a way to make it perform even better. The electric booster heater is an exceptional value — engineered within the E-Series footprint to oer a variety of advantages over other booster designs, such as:
Inter-plumbed and inter-wired
One control shuts o washer and booster
15 kW for 40°F/22°C rise
24 kW for 70°F/39°C rise (optional)
Conductive heat transfer to wash tank
Stainless steel booster heater lasts the life of the machine
Integrated design saves oor space
www.championindustries.com
Page 3
Left-to-Right Operation
Cowl
BSTR
3
4B
4A
1A
2HP
WASH
Door
2
Door
Removal
Door
Open
Height
Machine
Height
4"
4"
5"
5" [127]
[191]
Plumbing
Clearance
Clear
Load
Height
20-3/4"
[527]
34"
[864]
3"
89" [2261]
82"
[2083]
58-1/2"
[1486]
7" [178]
60" [1524]
44" [1118]
12" [305]
Cowl
2
4A
1A
3
4B
25"
[635]
28-1/2"
[724]
36" [914]
14-1/2" [368]
6" [152]
8"
[203]
8"
[203]
12-1/2"
[318]
16" [406]
2" [51]
9-1/4" [235]
14-1/2"
[368]
10" [254]
Front View
Plan View End ViewSuggested Table
Construction
6" [152] Nom.
Wall
CONTROL
CABINET
22" [559]
2-1/2"
[64]
2-3/8" [60]
3-5/8" [98]
30-5/8"
[779]
2"
[51]
2"
[51]
20-1/8"
[511]
25" [635]
30-5/8"
[778]
33" [838]
OPENING
INS. TRACK
1B
6"
7-1/2"
2-1/4" [57]
1-3/4" [44]
1-1/2" [38]
Can be up to 10" [254]
5/8"
[16]
21" [533]
[102]
[152]
[102]
8"
[203]
8"
[203]
26" [660]
Due to an ongoing value analysis program at Champion, specifications contained in this catalog are subject to change without notice.
Champion Industries, Inc., P. O. Box 4149, Winston-Salem, NC 27115 USA • 800/532-8591 • Fax: 336/661-1979 • www.championindustries.com
44" [1118] Single Tank High-Temperature Rack Conveyor Dishwashing Machine
MODEL I 44
Page 4
Right-to-Left Operation
Cowl Cowl
BSTR
3
4B
4A
1A
2HP
WASH
Door
2
Door
Removal
Door
Open
Height
Machine
Height
4"
4"
Plumbing
Clearance
Clear
Load
Height
3"
2
4A
1A
3
4B
Front View
Plan View End ViewSuggested Table
Construction
1B
6"
7-1/2"
5" [127]
5" [127]
20-3/4"
[527]
34"
[864]
89" [2261]
82"
[2083]
58-1/2"
[1486]
7" [178]
60" [1524]
44" [1118]
12" [305]
[102] [102]
[76]
8"
[203]
8"
[203]
[191]
[152]
26" [660]
8"
[203]
2-1/4" [57]
1-3/4" [44]
1-1/2" [38]
Can be up to 10" [254]
5/8" [16]
21" [533]
6" [152] Nom.
Wall
CONTROL
CABINET
22" [559]
2-1/2"
[64]
2-3/8" [60]
3-5/8" [98]
30-5/8"
[779]
2"
[51]
20-1/8"
[511]
25" [635]
30-5/8"
[778]
33" [838]
OPENING
INS. TRACK
25"
[635]
28-1/2"
[724]
36" [914]
14-1/2" [368]
6" [152]
8"
[203]
12-1/2"
[318]
16"
[406]
2" [51]
9-1/4" [235]
14-1/2"
[368]
10" [254]
2"
[51]
Due to an ongoing value analysis program at Champion, specifications contained in this catalog are subject to change without notice.
Champion Industries, Inc., P. O. Box 4149, Winston-Salem, NC 27115 USA • 800/532-8591 • Fax: 336/661-1979 • www.championindustries.com
44" [1118] Single Tank High-Temperature Rack Conveyor Dishwashing Machine
MODEL I 44
Page 5
Volume crated: 122 cu. ft./3.5 cu. m. Shipping weight crated: 750 lbs./340 kg.
Dimensions shown in inches and [millimeters]
Warning: Plumbing and electrical connections should be made by
qualied personnel who will observe all the applicable plumbing, sanitary, safety codes and the National Electrical Code.
Note: Water Hammer A rrestor (meeting ASSE-1010 standard or
equivalent) to be supplied (by others) in common water supply line at service connection.
Venting Notes: Fabricated duct size:
3-7/8" x 15-7/8" (Outside dimensions)
Machine only
Minimum Maximum
Supply Ckt. Overcurrent
Elec. Rated Conductor Protective
Specs. Amps Ampacity Device
220/60/3 47 60 60
380/50/3 47 60 60
MACHINE CONNECTION
Due to an ongoing value analysis program at Champion, specications contained in this catalog are subject to change without no tice.
Champion Industries, Inc., P. O. Box 4149, Winston-Salem, NC 27115 USA • 800/532-8591 • Fax: 336/661-1979 • www.championindustr ies.com
Utilities
1 Electrical
A Machine connection B Booster connection
2 Hot Water
3/4" [19] NPT 140°F/60°C min. hot water connection. (40°F/22°C rise booster)
3/4" [19] NPT 110°F/49°C min. hot water connection. (70°F/39°C rise booster)
Flow pressure 20-22 psi.
3 Drain
1-1/2" NPT machine connection. Maximum ow 15 gpm.
4 Vents
A Load end: 200 CFM @ 1/4" [6] S.P. B Unload end: 400 CFM @ 1/4" [6] S.P.
(With blower-dryer increase room ventilation by 600 CFM.)
44" [1118] Single Tank High-Temperature Rack Conveyor Dishwashing Machine
MODEL I 44
SPECIFICATIONS
Capacity
802.rh rep skcaR 12 .laGSU knat hsaW
Liter 79
8.5).nim/tf( deeps royevnoC
Motor Horsepower
6/1evirD 2hsaW
Water Consumption
421 .laGSU)esu .xam( .rh reP
Liters 469
06. .laGSUkcar reP
Liters 2
Heating
51)Wk( cirtcele ,taeH knaT
Electric booster (built-in)
51)ylno esir F°04 elbaliavA(
Electric booster (optional)
42)esir F°07 rof deilppus Wk(
Venting
002)MFC muminim( dne daoL
004)MFC muminim( dne daolnU
Standard 20" [508] x 20" [508] rack complement
2geP
1talF
70°F/39°C Rise – 24kW Electric built-in booster (booster only)
Minimum Maximum
Supply Ckt. Overcurrent
Elec. Rated Conductor Protective
Specs. Amps Ampacity Device
220/60/3 105 115 115
380/50/3 105 115 115
BOOSTER CONNECTION
40°F/22°C Rise – 15kW Electric built-in booster (booster only)
Minimum Maximum
Supply Ckt. Overcurrent
Elec. Rated Conductor Protective
Specs. Amps Ampacity Device
220/60/3 83 110 110
280/50/3 83 110 110
Page 6
44" [1118] Single Tank High-Temperature Rack Conveyor Dishwashing Machine
MODEL I 44
MODEL I 44 RACK CONVEYOR
OPTIONS & ACCESSORIES
Booster Heaters
(completely interplumbed, controls are interwired)
Electric: 24 kW (Optional 70°F rise) (3 phase only)
Cantilever sideloader (with or without hood) for 90° load operation
Extended pawl bar (extended drive unit) for use with load tabling
90° Motorized rack advance conveyor (unload)
180° Motorized rack advance conveyor (unload)
Racks: peg or flat racks (specify type)
Roller conveyor table (mobile or stationary)
Table limit switch, unmounted (recommended on all rack conveyor installations)
Vent cowl, stainless steel with 7" stack and locking damper
Vent fan control
Due to an ongoing value analysis program at Champion, specifications contained in this catalog are subject to change without notice.
Champion Industries, Inc., P. O. Box 4149, Winston-Salem, NC 27115 USA • 800/532-8591 • Fax: 336/661-1979 • www.championindustries.com
Model MRA 90
90° Motorized Rack Advance Curve
(Must be ordered with Roller Conveyor Table)
Model MRA 180
180° Motorized Rack Advance Curve
(Must be ordered with Roller Conveyor Table)
Model RCT 64 or RCT 84
Roller Conveyor Table
Cantilever Sideloader
(no hood)
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