Champion 76526 User Manual

OWNER’S MANUAL & OPERATING INSTRUCTIONS

3200 PSI / 2.3 GPM Trigger Start™ Portable

PRESSURE WASHER

MODEL NUMBER

76526

SAVE THESE INSTRUCTIONS

Important Safety Instructions are included in this manual.

MADE IN CHINA

REV 76526-20140807

www.championpowerequipment.com

Santa Fe Springs CA 90670

12039 Smith Ave.

USA / 1-877-338-0999

AN IMPORTANT MESSAGE ABOUT TEMPERATURE:

Your Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to 40°C (104°F). When your product is needed your product may be operated at temperatures ranging from -15°C (5°F) to 50°C (122°F) for short periods. If the product is exposed to temperatures outside this range during storage, it should be brought back within this range before operation. In any event, the product must always be operated outdoors, in a well-ventilated area and away from doors, windows and other vents.

Have questions or need assistance?

Do not return this product to the store!

WE ARE HERE TO HELP!

Visit our website:

www.championpowerequipment.com

for more info:

• Product Info & Updates

• Frequently Asked Questions

– or –

Call our Customer Care Team Toll-Free at:

1-877-338-0999

• Tech Bulletins

• Product Registration

WARNING:

The Engine Exhaust from this product contains chemicals known to the State of California

to cause cancer, birth defects or other reproductive harm.

*We are always working to improve our products. Therefore, the enclosed product may differ slightly from the image on the cover.

TABLE OF CONTENTS

76526

3200 PSI / 2.3 GPM

Trigger Start™ Portable

PRESSURE WASHER

Introduction ............................. 1

Pressure Washer ........................ 1

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

This Booklet ........................... 1

Manual Conventions ........................ 2

Safety Rules ............................. 3

Controls and Features ....................... 5

Pressure Washer ........................ 5

Utility Panel ............................ 6

Trigger Start™ Operation ................... 7

Parts Included .......................... 8

Assembly ............................... 9

Remove the Pressure Washer from the

Shipping Carton ........................ 9

Install the Wheel Kit ......................9

Install the Support Leg ....................9

Install the Handle ........................ 9

Connect the Battery ......................9

Attaching the Hose Hanger ................ 10

Attaching the Wand Holder ................ 10

Attaching the Gun Holder ................. 10

Install the Hoses ....................... 10

Attach the Pressure Gun ............... 10

Connect to Garden Hose ............... 10

Attach the Detergent Hose .............. 10

Add Engine Oil ........................ 11

Add Fuel ............................. 12

Operation .............................. 13

Pressure Washer Location ................. 13

Before Starting the Engine ................ 13

Starting the Engine ..................... 13

To Activate the Trigger Start™ feature .........13

To Start the Engine the Trigger Start™ feature ...13

Distance from Cleaning Surface ............ 14

High Pressure Wash ..................... 14

Turb o N o z z le .......................... 14

Thermal Relief Valve (TRV) ................ 15

Low Pressure Wash ..................... 15

Detergent Use ....................... 15

System Flush ....................... 15

Operating Tips ......................... 15

Stopping the Engine ..................... 16

To Stop the Engine Using the

Trigger Start™ feature .................... 16

Operation at High Altitude .................16

Maintenance and Storage ................... 17

Engine Maintenance ..................... 17

Oil ............................... 17

Spark Plugs ........................ 17

Air Filter ........................... 17

Cleaning ............................. 18

Adjustments ........................ 18

Maintenance Schedule ................. 18

Pressure Washer Maintenance .............. 18

Cleaning Spray Nozzle ................. 18

Storage ............................ 19

Engine Storage ........................ 19

Battery .............................. 19

Charging the Battery ..................... 19

Disconnect the Battery ................... 19

Pressure Washer Storage ................. 20

Winter Storage ........................ 20

Speciﬁcations ........................... 21

Engine Speciﬁcations .................... 21

Pressure Washer Speciﬁcations ............. 21

Fuel ................................ 21

Oil ................................. 21

Spark Plugs .......................... 21

Maintenance Valve Clearance .............. 21

Turb o N o z z le ........................ 21

Troubleshooting ...................... 22

Pressure Washer Parts Diagram ............. 23

Pressure Washer Parts List ................ 24

Engine Parts Diagram ................... 25

Engine Parts List ....................... 26

Warranty ............................... 27

Warranty Qualiﬁcations ................... 27

Repair/Replacement Warranty .............. 27

Do not return the unit to the place of

purchase ............................ 27

Warranty Exclusions ..................... 27

Normal Wear ....................... 27

Installation, Use and Maintenance ......... 27

Other Exclusions ..................... 27

Limits of Implied Warranty and

Consequential Damage ................... 27

Contact Information ..................... 27

Address ........................... 27

Customer Service .................... 27

Technical Service .................... 27

INTRODUCTION

ENGLISH 76526

Introduction

Congratulations on your purchase of a Champion Power Equipment pressure washer. CPE designs and builds pressure washers to strict speciﬁcations. With proper use and maintenance, this pressure washer will bring years of satisfying service.

Pressure Washer

This unit is a gasoline engine driven pressure washer. It is designed for use in cleaning with or without detergent and is suitable for decks, patios, house siding, vehicles, lawn furniture, barbecue grills, gardening tools and more.

Record the model and serial numbers as well as date and place of purchase for future reference. Have this information available when ordering parts and when making technical or warranty inquiries.

Accessories

Champion Power Equipment manufactures and sells accessories designed to help you get the most from your purchase. To ﬁnd out more about our accessories, please visit our web site at:

www.championpowerequipment.com

This Booklet

Every effort has been made to ensure the accuracy and completeness of the information in this manual. We reserve the right to change, alter and/or improve the product and this document at any time without prior notice.

Champion Power Equipment Support

1-877-338-0999

Model Number

76526

Serial Number

Date of Purchase

Purchase Location

For O il Typ e see ‘Add Engine Oil‘ section. For Fuel Typ e see ‘Add Fuel‘ section.

1 REV 76526-20140807

76526 ENGLISH

MANUAL CONVENTIONS

This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment. Follow all safety messages to avoid or reduce the risk of serious injury or death.

DANGER

DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING

WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION

CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

CAUTION

CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.

NOTE

If you have questions regarding your pressure washer, we can help. Please call our help line at

1-877-338-0999

REV 76526-20140807 2

SAFETY RULES

ENGLISH 76526

WARNING

Read this manual thoroughly before operating your pressure washer. Failure to follow instructions could result in serious injury or death.

WARNING

The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects, or other reproductive harm.

DANGER

Engine exhaust contains carbon monoxide, a colorless, odorless, poison gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death. If you start to feel dizzy or weak, get to fresh air immediately.

Operate pressure washer outdoors only in a well ventilated area. DO NOT operate the pressure washer inside any building, including garages, basements, crawlspaces and sheds, enclosure or compartment, including the pressure washer compartment of a recreational vehicle. DO NOT allow exhaust fumes to enter a conﬁned area through windows, doors, vents or other openings. DANGER CARBON MONOXIDE, using a pressure washer indoors CAN KILL YOU IN MINUTES.

DANGER

WARNING

Sparks can result in ﬁre or electrical shock.

When servicing the pressure washer:

Disconnect the spark plug wire and place it where it cannot contact the plug. DO NOT check for spark with the plug removed. Use only approved spark plug testers.

WARNING

Running engines produce heat. Severe burns can occur on contact. Combustible material can catch ﬁre on contact.

DO NOT touch hot surfaces. Avoid contact with hot exhaust gases. Allow equipment to cool before touching. Maintain at least 3 ft. (91.4 cm) of clearance on all sides to ensure adequate cooling. Maintain at least 5 ft. (1.5 m) of clearance from combustible materials.

WARNING

DO NOT let water in the pump freeze.

See Storage section in the manual for instructions regarding winter storage. If water has frozen in the pressure washer, thaw the pressure washer in a warm room before starting. DO NOT pour hot water on or into the pump; internal parts will be damaged and your warranty will be voided.

Rotating parts can entangle hands, feet, hair, clothing and/or accessories. Traumatic amputation or severe laceration can result.

Keep hands and feet away from rotating parts. Tie up long hair and remove jewelry. Operate equipment with guards in place. DO NOT wear loose-ﬁtting clothing, dangling drawstrings or items that could become caught.

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WARNING

NEVER spray ﬂammable liquids or use pressure washer in areas containing combustible dust, liquids, or vapor.

NEVER operate this machine in a closed building or in or near an explosive environment.

– DO NOT remove fuel tank cap or ﬁll fuel tank

while engine is hot or running (allow engine to cool two minutes before refueling). Always ﬁll the tank slowly.

– Never disconnect the high pressure discharge

hose from the machine while the system is pressurized.

76526 ENGLISH

SAFETY RULES

DANGER

Fuel and fuel vapors are highly ﬂammable and extremely explosive. Fire or explosion can cause severe burns or death. Unintentional startup can result in entanglement, traumatic amputation or laceration.

When adding or removing fuel:

Turn the pressure washer off and let it cool for at least two minutes before removing the fuel cap. Loosen the cap slowly to relieve pressure in the tank. Only ﬁll or drain fuel outdoors in a well-ventilated area. DO NOT pump gas directly into the pressure washer at the gas station. Use an approved container to transfer the fuel to the pressure washer. DO NOT overﬁll the fuel tank. Always keep fuel away from sparks, open ﬂames, pilot lights, heat and other sources of ignition. DO NOT light or smoke cigarettes.

When starting the pressure washer:

DO NOT attempt to start a damaged pressure washer. Make certain that the gas cap, air ﬁlter, spark plug, fuel lines and exhaust system are properly in place. Allow spilled fuel to evaporate fully before attempting to start the engine. Make certain that the pressure washer is resting ﬁrmly on level ground.

When operating the pressure washer:

DO NOT move or tip the pressure washer during operation. DO NOT tip the pressure washer or allow fuel or oil to spill.

When transporting or servicing the pressure washer:

Make certain that the fuel shutoff valve is in the off position and the fuel tank is empty. Disconnect the spark plug wire.

When storing the pressure washer:

Store away from sparks, open ﬂames, pilot lights, heat and other sources of ignition.

CAUTION

NEVER run the unit dry.

Be sure the water supply is completely turned on before operating the unit.

WARNING

Rapid retraction of the starter cord will pull hand and arm towards the engine faster than you can let go. Unintentional startup can result in entanglement, traumatic amputation or laceration. Broken bones, fractures, bruises or sprains could result.

When starting engine, pull the starter cord slowly until resistance is felt and then pull rapidly to avoid kickback.

DANGER

Keep clear of nozzle. DO NOT point the pressure wand at a person, an animal, yourself or electrical device. Even when unit is not running and in the off position, pressure can be trapped in lines. Reference proper “de-pressurizing” process section of manual.

Always wear safety glasses or goggles and protective equipment (hearing protection, gloves, rubber boots, protective clothing) when operating or performing maintenance.

– Never put hand or ﬁngers over the spray tip

while operating the unit. – Never try to stop or deﬂect leaks with any body part. – Always engage the trigger safety latch in the

safe position when spraying is stopped even if

only for a few moments. – Never point pressure washer wand at person,

animal, yourself or electrical outlet, even if unit

is not running and in the off position, pressure

can be trapped in the lines.

CAUTION

Improper treatment or use of the pressure washer can damage it, shorten its life and void your warranty.

Use the pressure washer only for intended uses. Operate only on level surfaces. DO NOT expose pressure washer to excessive moisture, dust, or dirt. DO NOT allow any material to block the cooling slots. DO NOT use the pressure washer if:

– Equipment sparks, smokes or emits ﬂames – Equipment vibrates excessively

REV 76526-20140807 4

ENGLISH 76526

CONTROLS AND FEATURES

Read this owner’s manual before operating your pressure washer. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference.

Pressure Washer

7 8 9 10 11

(1) High Pressure Hose Hanger – Used to hold high

pressure hose when not in use.

(2) Choke

(3) Fuel Valve Knob

(4) Air Filter – Protects the engine by ﬁltering dust

and debris from the intake air.

(5) Recoil Starter – Used to start the engine.

(8) Oil Filler Cap – Check and ﬁll engine oil level.

(9) Battery

(10) Utility Panel – See Utility Panel Section.

(11) Wand Holder – Used to hold wand when not

assembled and in use.

(12) Gun Holder – Used to hold gun when not

assembled and in use.

(6) Quick Drain Oil Draining System– Used to quickly

drain engine oil.

(7) 10 in. Pneumatic Tires

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(13) Handle

(14) Fuel Tank – 3.8 gal. (14.4 L)

76526 ENGLISH

2F26面板 1:1

Utility Panel

CONTROLS AND FEATURES

21 3 4 6

(1) Smart Charger Port – plug in smart charger

(included) to charge battery (included).

(2) Ignition Switch – Used to start or stop the

pressure washer.

(3) Trigger Start™ Switch – Automatic ON/OFF

technology.

(4) Quick Connect Hose Output – Used to easily

connect and disconnect high pressure hose.

(5) Quick Connect Nozzle Storage – Used to store

quick connect nozzles when not in use.

(6) Garden Hose Input – Used to connect water supply

to unit.

REV 76526-20140807 6

CONTROLS AND FEATURES

ENGLISH 76526

Trigger Start™ Operation

This pressure washer is equipped with a patent pending system that allows the operator to start and stop the engine using the pressure washer gun. When working at any distance from the machine, just pull the trigger to start the engine and release the trigger to stop the engine. There is no need to return to the machine to start and stop the engine.

To activate the Trigger Start feature:

1. Connect and turn “ON” the water supply.

2. Make sure the fuel valve is in the “ON” position.

3. Move the Ignition Switch to the “ON” position.

4. Move the Trigger Start Switch to the “Enable” position.

Only when the Trigger Start feature is active can the engine be started or stopped using the trigger of the gun.

To start the engine using the Trigger Start feature:

1. Pull and hold the trigger of the gun.

2. The engine will attempt to start approximately 3 seconds after water begins to ﬂow out of the gun.

Note : When the Trigger Start switch is in the “disabled” position, the gun trigger will not start or stop the engine. The water supply must be connected and turned “ON” for the Trigger Start feature to function.

Note : Extension hoses may be added without affecting this feature.

NOTE

There is no need to manually choke the engine. The Engine Control Module automatically chokes the engine during startup. If the engine fails to start on the ﬁrst attempt, it will automatically try again up to six (6) times, without need of extra pulling of the trigger.

To stop the engine using the Trigger Start feature:

1. Release the trigger of the gun

2. The engine will turn “OFF” approximately 15 seconds after the trigger is released.

NOTE

If the trigger is released and then pulled before 15 seconds has elapsed, the engine will continue to run. This allows the unit to continue running while the operator stops washing momentarily to move the unit or the object being washed.

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