CHAMPION 73534i User Manual

OWNER’S MANUAL & OPERATING INSTRUCTIONS

2000 Max Watts / 1600 Rated Watts

PORTABLE INVERTER GENERATOR

MODEL NUMBER

US Patent # D656897, 8391012

SAVE THESE INSTRUCTIONS

Important Safety Instructions
are included in this manual.

MADE IN CHINA

REV 73534i-20131219

73534i

10006 Santa Fe Springs Road

Santa Fe Springs CA 90670 USA

1-877-338-0999

www.championpowerequipment.com

AN IMPORTANT MESSAGE ABOUT TEMPERATURE:

Your Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to
40°C (104°F). When your product is needed your product may be operated at temperatures ranging from -15°C (5°F) to
50°C (122°F) for short periods. If the product is exposed to temperatures outside this range during storage, it should be
brought back within this range before operation. In any event, the product must always be operated outdoors, in a
well-ventilated area and away from doors, windows and other vents.

Have questions or need assistance?

Do not return this product to the store!

WE ARE HERE TO HELP!

Visit our website:

www.championpowerequipment.com

for more info:

• Product Info & Updates

• Frequently Asked Questions

– or –

Call our Customer Care Team Toll-Free at:

1-877-338-0999

• Tech Bulletins

• Product Registration

*We are always working to improve our products. Therefore, the enclosed product may differ slightly from the image on the cover.

TABLE OF CONTENTS

73534i

2000 Max Watts / 1600 Rated Watts

PORTABLE INVERTER GENERATOR

Introduction ............................ 1

Introduction .......................... 1

Portable Power Generator ................. 1

Accessories .......................... 1

This Booklet .......................... 1

Manual Conventions ....................... 2

Safety Rules ............................ 3

Controls and Features ..................... 5

Generator ............................ 5

Parts Included ........................ 5

Power Panel .......................... 6

Assembly .............................. 7

Remove the Generator from the Shipping Carton . 7

Add Engine Oil ........................ 7

Add Fuel ............................ 8

Grounding ........................... 8

Operation .............................. 9

Generator Location ..................... 9

Grounding ........................... 9

Starting the Engine ..................... 9

Economy Control Switch ................. 10

Connecting Electrical Loads .............. 10

12V DC Outlet ....................... 11

12V DC Outlet – Battery Charging .......... 11

Stopping the Engine ................... 11

Do Not Overload Generator ............... 12

Capacity ......................... 12

Power Management .................. 12

Overload Operation .................... 12

Parallel Operation ..................... 12

Maintenance and Storage .................. 13

Engine Maintenance ................... 13

Oil ............................. 13

Spark Plugs ....................... 13

Air Filter ......................... 14

Cleaning ......................... 14

Spark Arrester Cleaning ............... 14

Adjustments ....................... 14

Maintenance Schedule ................ 15

Generator Maintenance ................. 15

Storage ............................ 15

Generator Storage ................... 15

Specifications .......................... 16

Engine Specifications .................. 16

Generator Specifications ................ 16

Fuel .............................. 16

Oil ............................... 16

Spark Plugs ......................... 16

Maintenance Valve Clearance ............. 16

An Important Message About Temperature .... 16

IC Warning .......................... 16

Parts Diagram ........................ 17

Parts List ........................... 18

Engine Parts Diagram .................. 19

Engine Parts List ..................... 20

Wiring Diagram ....................... 21

Troubleshooting ......................... 22

Warranty ............................. 23

Warranty Qualifications ................. 23

Repair/Replacement Warranty ............. 23

Do Not Return The Unit To

The Place Of Purchase .................. 23

Warranty Exclusions. . . . . . . . . . . . . . . . . . . . 23

Normal Wear ...................... 23

Installation, Use and Maintenance ........ 23

Other Exclusions .................... 23

Limits of Implied Warranty

And Consequential Damage ............ 23

Contact Information .................... 23

Address .......................... 23

Customer Service ................... 23

Technical Service ................... 23

INTRODUCTION

ENGLISH 73534i

Introduction

Congratulations on your purchase of a Champion Power

Equipment inverter generator. CPE designs and builds

generators to strict specifications. With proper use and

maintenance, this generator will bring years of satisfying

service.

Portable Power Generator

This unit is a gasoline engine driven, alternating current

(AC) generator. It is designed to supply electrical power

for lighting, appliances, tools and similar equipment.

Record the model and serial numbers as well as date and place of purchase for future reference. Have this

information available when ordering parts and when making technical or warranty inquiries.

Accessories

Champion Power Equipment manufactures and sells

accessories designed to help you get the most from your

purchase. To find out more about our covers and power

cables, please visit our web site at:

www.championpowerequipment.com

This Booklet

Every effort has been made to ensure the accuracy and

completeness of the information in this manual. We reserve

the right to change, alter and/or improve the product and

this document at any time without prior notice.

Champion Power Equipment Support

1-877-338-0999

Model Number

73534i

Serial Number

Date of Purchase

Purchase Location

For O il Type see ‘Add Engine Oil‘ section. For Fu el Type see ‘Add Fuel‘ section.

1 REV 73534i-20131219

73534i ENGLISH

MANUAL CONVENTIONS

This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol

is used with a key word to alert you to potential hazards in operating and owning power equipment.

Follow all safety messages to avoid or reduce the risk of serious injury or death.

DANGER

DANGER indicates an imminently hazardous
situation which, if not avoided, will result in death
or serious injury.

WARNING

WARNING indicates a potentially hazardous
situation which, if not avoided, could result in
death or serious injury.

CAUTION

CAUTION indicates a potentially hazardous
situation which, if not avoided, may result in minor
or moderate injury.

CAUTION

CAUTION used without the safety alert symbol
indicates a potentially hazardous situation which, if
not avoided, may result in property damage.

NOTE

If you have questions regarding your generator, we can
help. Please call our help line at 1-877-338-0999

REV 73534i-20131219 2

SAFETY RULES

ENGLISH 73534i

WARNING

Read this manual thoroughly before operating your
generator. Failure to follow instructions could result
in serious injury or death.

WARNING

The engine exhaust from this product contains
chemicals known to the state of California to cause
cancer, birth defects, or other reproductive harm.

DANGER

Generator exhaust contains carbon monoxide, a
colourless, odourless, poison gas. Breathing carbon
monoxide will cause nausea, dizziness, fainting or
death. If you start to feel dizzy or weak, get to fresh
air immediately.

Operate generator outdoors only in a well ventilated
area.
DO NOT operate the generator inside any building,
including garages, basements, crawlspaces and
sheds, enclosure or compartment, including the
generator compartment of a recreational vehicle.
DO NOT allow exhaust fumes to enter a confined
area through windows, doors, vents or other
openings.
DANGER CARBON MONOXIDE: using a generator
indoors CAN KILL YOU IN MINUTES.

DANGER

Rotating parts can entangle hands, feet, hair,
clothing and/or accessories.
Traumatic amputation or severe laceration can result.

DANGER

Generator produces powerful voltage.

DO NOT touch bare wires or receptacles.
DO NOT use electrical cords that are worn, damaged
or frayed.
DO NOT operate generator in wet weather.
DO NOT allow children or unqualified persons to
operate or service the generator
Use a ground fault circuit interrupter (GFCI) in damp
areas and areas containing conductive material such
as metal decking.
Use approved transfer equipment to isolate generator
from your electric utility and notify your utility
company before connecting your generator to your
power system.

WARNING

Sparks can result in fire or electrical shock.

When servicing the generator:

Disconnect the spark plug wire and place it where it
cannot contact the plug.
DO NOT check for spark with the plug removed.
Use only approved spark plug testers.

WARNING

Running engines produce heat. Severe burns can
occur on contact.
Combustible material can catch fire on contact.

DO NOT touch hot surfaces.
Avoid contact with hot exhaust gases.
Allow equipment to cool before touching.
Maintain at least 91.4 cm (3 ft.) of clearance on all
sides to ensure adequate cooling.
Maintain at least 1.5 m (5 ft.) of clearance from
combustible materials.

WARNING

Keep hands and feet away from rotating parts.
Tie up long hair and remove jewelry.
Operate equipment with guards in place.
DO NOT wear loose-fitting clothing, dangling
drawstrings or items that could become caught.

3 REV 73534i-20131219

Medical and Life Support Uses.

In case of emergency, call 911 immediately.
NEVER use this product to power life support
devices or life support appliances.
NEVER use this product to power medical devices
or medical appliances.
Inform your electricity provider immediately if you
or anyone in your household depends on electrical
equipment to live.
Inform your electrical provider immediately if a
loss of power would cause you or anyone in your
household to experience a medical emergency.

73534i ENGLISH

SAFETY RULES

DANGER

Fuel and fuel vapours are highly flammable and
extremely explosive.
Fire or explosion can cause severe burns or death.
Unintentional startup can result in entanglement,
traumatic amputation or laceration.

When adding or removing fuel:

Turn the generator off and let it cool for at least two
minutes before removing the fuel cap. Loosen the
cap slowly to relieve pressure in the tank.
Only fill or drain fuel outdoors in a well-ventilated area.
DO NOT pump gas directly into the generator at the
gas station. Use an approved container to transfer
the fuel to the generator.
DO NOT overfill the fuel tank.
Always keep fuel away from sparks, open flames,
pilot lights, heat and other sources of ignition.
DO NOT light or smoke cigarettes.

When starting the generator:

DO NOT attempt to start a damaged generator.
Make certain that the gas cap, air filter, spark plug,
fuel lines and exhaust system are properly in place.
Allow spilled fuel to evaporate fully before
attempting to start the engine.
Make certain that the generator is resting firmly on
level ground.

When operating the generator:

DO NOT move or tip the generator during operation.
DO NOT tip the generator or allow fuel or oil to spill.

When transporting or servicing the generator:

Make certain that the fuel shutoff valve is in the off
position and the fuel tank is empty.
Disconnect the spark plug wire.

When storing the generator:

Store away from sparks, open flames, pilot lights,
heat and other sources of ignition.

WARNING

Operation of this equipment may create sparks that
can start fires around dry vegetation.

A spark arrestor may be required. The operator
should contact local fire agencies for laws or
regulations relating to fire prevention requirements.

WARNING

Rapid retraction of the starter cord will pull hand and
arm towards the engine faster than you can let go.
Unintentional startup can result in entanglement,
traumatic amputation or laceration.
Broken bones, fractures, bruises or sprains could result.

When starting engine, pull the starter cord slowly
until resistance is felt and then pull rapidly to avoid
kickback.
DO NOT start or stop the engine with electrical
devices plugged in.

CAUTION

Exceeding the generator’s running capacity can
damage the generator and/or electrical devices
connected to it.

DO NOT overload the generator.
Start the generator and allow the engine to stabilize
before connecting electrical loads.
Connect electrical equipment in the off position,
and then turn them on for operation.
Turn electrical equipment off before stopping the
generator.
DO NOT tamper with the governed speed.
DO NOT modify the generator in any way.

CAUTION

Improper treatment or use of the generator can
damage it, shorten its life and void your warranty.

Use the generator only for intended uses.
Operate only on level surfaces.
DO NOT expose generator to excessive moisture,
dust, or dirt.
DO NOT allow any material to block the cooling slots.
If connected devices overheat, turn them off and
disconnect them from the generator.
DO NOT use the generator if:

– Electrical output is lost
– Equipment sparks, smokes or emits flames
– Equipment vibrates excessively

REV 73534i-20131219 4

ENGLISH 73534i

CONTROLS AND FEATURES

Read this owner’s manual before operating your generator. Familiarize yourself with the location and function of the

controls and features. Save this manual for future reference.

Inverter

1

4

2

3

6

5

7

(1) Carrying Handle

(2) Fuel Lever Vent – Turn this valve to the “On”

position to supply air to the tank.

(3) Fuel Cap – Remove to add fuel.

(4) Recoil Starter – Used to start the engine.

Parts Included

Your 73534i Gasoline Powered Generator ships with the

following parts:

– Oil funnel ............................. 1

– Spark plug socket .......................1

– Automotive style USB adapter

(2.1A and 1A ports) ......................1

– Automotive style battery charge cables ......... 1

(5) Spark Plug Access Cap

(6) Maintenance Cover – Oil filler, air filter, and

carburetor access.

(7) Muffler

5 REV 73534i-20131219

73534i ENGLISH

CONTROLS AND FEATURES

Power Panel

2

1

8

3

6

4

5

7

10

12

9

(1) Oil Warning Light – Check oil level when this light

turns on. Engine will not run when indicator is lit.

(2) Overload Indicator Light – This light turns ON

when the generator is overloaded and will cut

power to the receptacles.

(3) Output Light – Remains ON during normal

operating conditions. Shuts OFF when generator is

overloaded.

(4) Economy Control Switch

(5) Engine Switch

(6) Choke

(7) Fuel Valve Knob

*These outlets are used for connecting two Champion model 73534i generators for parallel operation. A Champion model 73500i
parallel kit (optional equipment) is required for parallel operation.

(8) Parallel Operation Control*

(9) Parallel Operation Outlets*

(10) 120 V Duplex – Use this duplex to operate 120

Volt AC, single phase, 60 Hz loads.

(11) Circuit Breaker (Flip) – Protects the generator

against electrical overload.

(12) Ground Terminal – Consult an electrician for local

grounding regulations.

(13) Circuit Breaker (Push button) – Protects the

generator against electrical overload.

(14) 12V DC Automotive Outlet**

111314

**Warning: Do not operate a device while it is plugged into the 12V DC outlet. Prolonged exposure to engine exhaust can cause
serious injury or death. While charging a device do no place on the exhaust side of the generator. Extreme heat caused by exhaust
can damage the device, and cause a potential fire hazard.

REV 73534i-20131219 6