CHAMPION 71530 User Manual

Download

Page 1

OWNER’S MANUAL & OPERATING INSTRUCTIONS

9000 Starting Watts/7000 Rated Watts (Gas) 8100 Starting Watts/6300 Rated Watts (LPG)

Electric Start

DUAL FUEL GENERATOR

MODEL NUMBER

71530

12039 Smith Ave.

SAVE THESE INSTRUCTIONS

Important Safety Instructions are included in this manual.

MADE IN CHINA

REV 71530-20140504

www.championpowerequipment.com

Santa Fe Springs CA 90670

USA / 1-877-338-0999

Page 2

AN IMPORTANT MESSAGE ABOUT TEMPERATURE:

Your Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to 40°C (104°F). When your product is needed your product may be operated at temperatures ranging from -15°C (5°F) to 50°C (122°F) for short periods. If the product is exposed to temperatures outside this range during storage, it should be brought back within this range before operation. In any event, the product must always be operated outdoors, in a well-ventilated area and away from doors, windows and other vents.

Have questions or need assistance?

Do not return this product to the store!

WE ARE HERE TO HELP!

Visit our website:

www.championpowerequipment.com

for more info:

• Product Info & Updates

• Frequently Asked Questions

– or –

Call our Customer Care Team Toll-Free at:

1-877-338-0999

• Tech Bulletins

• Product Registration

WARNING:

The Engine Exhaust from this product contains chemicals known to the State of California

to cause cancer, birth defects or other reproductive harm.

*We are always working to improve our products. Therefore, the enclosed product may differ slightly from the image on the cover.

Page 3

TABLE OF CONTENTS

71530

9000 Starting Watts/7000 Rated Watts (Gas)

8100 Starting Watts/6300 Rated Watts (LPG)

Electric Start

DUAL FUEL GENERATOR

Introduction ............................. 1

Introduction ........................... 1

Portable Power Generator .................. 1

Accessories ........................... 1

This Booklet ........................... 1

Manual Conventions. . . . . . . . . . . . . . . . . . . . . . . . 2

Safety Rules ............................. 3

Fuel Safety ........................... 5

Controls and Features ...................... 6

Generator ............................. 6

Generator Panel ........................ 7

Parts Included ......................... 8

Wheel Kit .......................... 8

Other ............................. 8

Assembly ............................... 9

Remove the Generator from the Shipping Carton .. 9

Install the Wheel Kit ..................... 9

Install the Support Leg ................... 9

Connect the Battery ..................... 9

Add Engine Oil ........................ 10

Add Fuel (Gas) ........................ 11

Connecting Liquid Petroleum Gas

(LPG) Cylinder ....................... 12

Grounding ........................... 12

Operation .............................. 13

Generator Location ..................... 13

Grounding ........................... 13

Surge Protection ....................... 13

Fuel Selector Switch .................... 14

Starting the Engine ..................... 14

Gas ............................. 14

LPG ............................ 14

Connecting Electrical Loads ............... 15

Stopping the Engine .................... 15

Do Not Overload Generator ................ 15

Capacity .......................... 15

Power Management ................... 16

Operation at High Altitude ............... 16

Maintenance and Storage ................... 17

Engine Maintenance .................... 17

Oil .............................. 17

Spark Plugs ........................ 17

Air Filter .......................... 17

Spark Arrester ...................... 18

Cleaning .......................... 18

Adjustments ........................ 18

Maintenance Schedule ................ 18

Generator Maintenance .................. 18

Storage .............................. 19

Generator Storage .................... 19

Generator Battery .................... 19

Disconnect the Battery ................ 19

Charge the Battery ................... 19

Speciﬁcations ........................... 20

Engine Speciﬁcations ................... 20

Generator Speciﬁcations ................. 20

Fuel ............................... 20

Oil ................................ 20

Spark Plugs .......................... 20

Maintenance Valve Clearance .............. 20

An Important Message About Temperature .... 20

Parts Diagram ........................ 21

Parts List ............................ 22

Engine Parts Diagram ................... 23

Engine Parts List ...................... 24

Wiring Diagram ........................ 25

Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . 26

Warranty .............................. 27

Warranty Qualiﬁcations .................. 27

Repair/Replacement Warranty .............. 27

Do Not Return The Unit To

The Place Of Purchase .................. 27

Warranty Exclusions .................... 27

Normal Wear ....................... 27

Installation, Use and Maintenance ........ 27

Other Exclusions ..................... 27

Limits of Implied Warranty

and Consequential Damage ............. 27

Contact Information. . . . . . . . . . . . . . . . . . . . . 27

Address ........................... 27

Customer Service .................... 27

Technical Service .................... 27

Page 4

INTRODUCTION

ENGLISH 71530

Introduction

Congratulations on your purchase of a Champion Power Equipment generator. CPE designs and builds generators to strict speciﬁcations. With proper use and maintenance, this generator will bring years of satisfying service.

Portable Power Generator

This unit is a gasoline or LPG engine driven, alternating current (AC) generator. It is designed to supply electrical power for lighting, appliances, tools and similar equipment.

Record the model and serial numbers as well as date and place of purchase for future reference. Have this information available when ordering parts and when making technical or warranty inquiries.

Accessories

Champion Power Equipment manufactures and sells accessories designed to help you get the most from your purchase. To ﬁnd out more about our covers and power cables, please visit our web site at:

www.championpowerequipment.com

This Booklet

Every effort has been made to ensure the accuracy and completeness of the information in this manual. We reserve the right to change, alter and/or improve the product and this document at any time without prior notice.

Champion Power Equipment Support

1-877-338-0999

Model Number

71530

Serial Number

Date of Purchase

Purchase Location

For O il Typ e see ‘Add Engine Oil‘ section. For Fuel Typ e see ‘Add Fuel‘ section.

1 REV 71530-20140504

Page 5

71530 ENGLISH

MANUAL CONVENTIONS

This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment. Follow all safety messages to avoid or reduce the risk of serious injury or death.

DANGER

DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING

WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION

CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

CAUTION

CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.

NOTE

If you have questions regarding your generator, we can help. Please call our help line at 1-877-338-0999

REV 71530-20140504 2

Page 6

SAFETY RULES

ENGLISH 71530

WARNING

Read this manual thoroughly before operating your generator. Failure to follow instructions could result in serious injury or death.

WARNING

The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects, or other reproductive harm.

DANGER

Generator exhaust contains carbon monoxide, a colorless, odorless, poison gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death. If you start to feel dizzy or weak, get to fresh air immediately.

Operate generator outdoors only in a well ventilated area. DO NOT operate the generator inside any building, including garages, basements, crawlspaces and sheds, enclosure or compartment, including the generator compartment of a recreational vehicle. DO NOT allow exhaust fumes to enter a conﬁned area through windows, doors, vents or other openings. DANGER CARBON MONOXIDE: using a generator indoors CAN KILL YOU IN MINUTES.

DANGER

Rotating parts can entangle hands, feet, hair, clothing and/or accessories. Traumatic amputation or severe laceration can result.

DANGER

Generator produces powerful voltage.

DO NOT touch bare wires or receptacles. DO NOT use electrical cords that are worn, damaged or frayed. DO NOT operate generator in wet weather. DO NOT allow children or unqualiﬁed persons to operate or service the generator Use a ground fault circuit interrupter (GFCI) in damp areas and areas containing conductive material such as metal decking. Use approved transfer equipment to isolate generator from your electric utility and Notify your utility company before connecting your generator to your power system.

WARNING

Sparks can result in ﬁre or electrical shock.

When servicing the generator:

Disconnect the spark plug wire and place it where it cannot contact the plug. DO NOT check for spark with the plug removed. Use only approved spark plug testers.

WARNING

Running engines produce heat. Severe burns can occur on contact. Combustible material can catch ﬁre on contact.

DO NOT touch hot surfaces. Avoid contact with hot exhaust gases. Allow equipment to cool before touching. Maintain at least 3 ft. (91.4 cm) of clearance on all sides to ensure adequate cooling. Maintain at least 5 ft. (1.5 m) of clearance from combustible materials.

Keep hands and feet away from rotating parts. Tie up long hair and remove jewelry. Operate equipment with guards in place. DO NOT wear loose-ﬁtting clothing, dangling drawstrings or items that could become caught.

3 REV 71530-20140504

Page 7

71530 ENGLISH

SAFETY RULES

WARNING

Rapid retraction of the starter cord will pull hand and arm towards the engine faster than you can let go. Unintentional startup can result in entanglement, traumatic amputation or laceration. Broken bones, fractures, bruises or sprains could result.

When starting engine, pull the starter cord slowly until resistance is felt and then pull rapidly to avoid kickback. DO NOT start or stop the engine with electrical devices plugged in.

CAUTION

Exceeding the generator’s running capacity can damage the generator and/or electrical devices connected to it.

DO NOT overload the generator. Start the generator and allow the engine to stabilize before connecting electrical loads. Connect electrical equipment in the off position, and then turn them on for operation. Turn electrical equipment off and disconnect before stopping the generator. DO NOT tamper with the governed speed. DO NOT modify the generator in any way.

CAUTION

Improper treatment or use of the generator can damage it, shorten its life and void your warranty.

Use the generator only for intended uses. Operate only on level surfaces. DO NOT expose generator to excessive moisture, dust, or dirt. DO NOT allow any material to block the cooling slots. If connected devices overheat, turn them off and disconnect them from the generator. DO NOT use the generator if:

– Electrical output is lost – Equipment sparks, smokes or emits ﬂames – Equipment vibrates excessively

WARNING

Operation of this equipment may create sparks that can start ﬁres around dry vegetation.

A spark arrestor may be required. The operator should contact local ﬁre agencies for laws or regulations relating to ﬁre prevention requirements.

WARNING

Medical and Life Support Uses.

In case of emergency, call 911 immediately. NEVER use this product to power life support devices or life support appliances. NEVER use this product to power medical devices or medical appliances. Inform your electricity provider immediately if you or anyone in your household depends on electrical equipment to live. Inform your electrical provider immediately if a loss of power would cause you or anyone in your household to experience a medical emergency.

REV 71530-20140504 4

Page 8

SAFETY RULES

ENGLISH 71530

Fuel Safety

DANGER

GASOLINE, GASOLINE VAPORS AND LIQUID PETROLEUM GAS (LPG) ARE HIGHLY FLAMMABLE AND EXPLOSIVE.

Fire or explosion can cause severe burns or death. Unintentional startup can result in entanglement, traumatic amputation or laceration.

Gasoline and Gasoline Vapors (Gas):

– GAS IS HIGHLY FLAMMABLE AND EXPLOSIVE. – Gas can cause a ﬁre or explosion if ignited. – Gas is a liquid fuel but it’s vapors can ignite. – Gas is a skin irritant and needs to be cleaned up

immediately if spilled on skin or clothes.

– Gas has a distinctive odor, this will help detect

potential leaks quickly.

– In any gas ﬁre, ﬂames should not be extinguished

unless by doing so the fuel supply valve can be turned OFF. This is because if a ﬁre is extinguished and a supply of fuel is not turned OFF, then an explosion hazard could be created.

– Gas expands or contracts with ambient temperatures.

Never ﬁll the gas tank to full capacity, as gas needs room to expand if temperatures rise.

Liqueﬁed Petroleum Gas (LPG):

– LPG IS HIGHLY FLAMMABLE AND EXPLOSIVE. – Flammable gas under pressure can cause a ﬁre or

explosion if ignited.

– LPG is heavier than air and can settle in low places

while dissipating.

– LPG has a distinctive odor added to help detect

potential leaks quickly.

– In any petroleum gas ﬁre, ﬂames should not be

extinguished unless by doing so the fuel supply valve can be turned OFF. This is because if a ﬁre is extinguished and a supply of fuel is not turned OFF, then an explosion hazard could be created.

– When exchanging LPG cylinders, be sure the cylinder

valve is of the same type. – Always keep the LPG cylinder in an upright position. – LPG will burn skin if it comes in contact with it.

Keep any and all LPG away from skin at all times.

When adding or removing Gas:

Turn the generator off and let it cool for at least two minutes before removing the fuel cap. Loosen the cap slowly to relieve pressure in the tank. Only ﬁll or drain fuel outdoors in a well-ventilated area. DO NOT pump gas directly into the generator at the gas station. Use an approved container to transfer the fuel to the generator. DO NOT overﬁll the fuel tank. Always keep fuel away from sparks, open ﬂames, pilot lights, heat and other sources of ignition. DO NOT light or smoke cigarettes.

When starting the generator:

DO NOT attempt to start a damaged generator. Make certain that the gas cap, air ﬁlter, spark plug, fuel lines and exhaust system are properly in place. Allow spilled fuel to evaporate fully before attempting to start the engine. Make certain that the generator is resting ﬁrmly on level ground.

When operating the generator:

DO NOT move or tip the generator during operation. DO NOT tip the generator or allow fuel or oil to spill.

When transporting or servicing the generator:

Make certain that the fuel shutoff valve is in the off position and the fuel tank is empty.

Make certain that a LPG cylinder is not attached to generator and is securely stowed away. Disconnect the spark plug wire.

When storing the generator:

Store away from sparks, open ﬂames, pilot lights, heat and other sources of ignition. Do not store generator, gas or LPG cylinder near furnances, water heaters, or any other appliances that produce heat or have automatic ignitions.

WARNING

Never use a gas container, LPG connector hose, gas tank, LPG cylinder or any other fuel item that is damaged or appears damaged.

5 REV 71530-20140504

Page 9

71530 ENGLISH

CONTROLS AND FEATURES

Read this owner’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference.

Generator

(1) Gas Fuel Tank – 6.1 gallon (23 L) capacity fuel

tank.

(2) Choke – Used to start the engine.

(3) Air Cleaner – Protects the engine by ﬁltering dust

and debris from the intake air.

(4) Recoil Starter – Used to manually start the engine.

(5) Quick Drain Tube – Used to easily and quickly

drain oil from the engine.

(6) LPG Hose Connector

(7) Oil Filler Cap – Check and ﬁll engine oil level.

(8) Battery – Used to start the engine electrically.

(9) Power Panel – See “Power Panel” section.

(10) Fuel Selector Switch – Used to select fuel source.

REV 71530-20140504 6

Page 10

CONTROLS AND FEATURES

Generator Panel

1 2 3 4

ENGLISH 71530

5 76 8 10

(1) Fuel Selector Switch – Used to select and turn on

gas or LPG fuel source.

(2) Ignition Switch – Used to start or stop the

generator.

(3) Intelligauge – Three mode digital meter for

displaying running hours, voltage and hertz.

(4) Battery Switch – Enables/disables starting

electrically.

(5) LPG Hose Connector – Used to connect LPG hose

to generator.

(6) Ground Terminal – Consult an electrician for local

grounding regulations.

(7) 120 Volt AC, 30 Amp Twist-Lock Receptacle

(NEMA L5-30R) –

power for the operation of 120 Volt AC, 30 Amp, single phase 60 Hz electrical loads.

(8) 120/240 Volt AC, 30 Amp Twist-Lock Receptacle

(NEMA L14-30R) –

electrical power for the operation of 120 and/or 240 Volt AC, 30 Amp, single phase 60 Hz electrical loads.

(9) 120 Volt AC, 20 Amp Duplex (2)

(NEMA 5-20R) – May be used to supply electrical

power for the operation of 120 Volt AC, 20 Amp, single phase 60 Hz electrical loads.

(10) Circuit Breakers

May be used to supply electrical

May be used to supply

7 REV 71530-20140504

Page 11

71530 ENGLISH

Parts Included

Your 71530 Dual Fuel Generator ships with the following parts:

Wheel Kit

– 9.5 in. (24.1 cm) Wheel ...................2

– Flange Bolt (M10x120 for Wheel) ............2

– Bushing ..............................2

– Flat Washer ø10 ........................2

– Lock Nut (M10) ........................2

– Support Leg w/Vibration Mounts .............1

– Flange Bolt (M8x16 for Support Leg) ..........2

– Flange Lock Nut (M8) ....................2

Other

– Oil ........................ 1.2 qt. (1.1 L)

– LPG Hose With Regulator 3.3 ft. (1 m) .........1

– Oil Funnel ............................1

– Spark Plug Socket ....................... 1

– Flange Bolt (M5x10 for Battery Terminals) ...... 2

– Flange Nut (M5) ........................2

CONTROLS AND FEATURES

(Battery Bolts)

REV 71530-20140504 8

Page 12

ASSEMBLY

ENGLISH 71530

Your generator requires some assembly. This unit ships from our factory without oil. It must be properly serviced with fuel and oil before operation. If you have any questions regarding the assembly of your generator, call our help line at 1-877-338-0999. Please have your serial number and model number available.

Remove the Generator from the Shipping Carton

1. Set the shipping carton on a solid, ﬂat surface.

2. Remove everything from the carton except the generator.

3. Carefully cut each corner of the box from top to bottom. Fold each side ﬂat on the ground to provide a surface area to install the wheel kit and support leg.

Install the Wheel Kit

CAUTION

The wheel kit is not intended for over-the-road use.

Install the Support Leg

1. Attach the support leg to the generator frame with ﬂange bolt (M8x16) and ﬂange lock nuts (M8).

2. Tip the generator slowly so that it rests on the wheels and support leg.

You will need the following tools to install the wheels:

• 17 mm wrench OR adjustable wrench (not included)

• Socket wrench with a 16 mm socket (not included)

• Pliers (not included)

1. Before adding fuel and oil, tip the generator on it’s side.

2. Slide the M10x120 wheel bolt through the washer, bushing and wheel.

3. Slide the bolt through the mount point on the frame.

4. Fasten securely with the M10 lock nut.

5. Repeat steps 2-4 to attach the second wheel.

Connect the Battery

1. Remove the protective cover from the red (+) lead on the bat tery.

2. Attach the red (+)lead to the red (+) terminal on the battery with the cap screw (M5x10) and secure with the nut (M5).

3. Repeat steps 1-2 for the black (–) battery lead.

9 REV 71530-20140504

Page 13

71530 ENGLISH

ASSEMBLY

Add Engine Oil

CAUTION

DO NOT attempt to crank or start the engine before it has been properly ﬁlled with the recommended type and amount of oil. Damage to the generator as a result of failure to follow these instructions will void your warranty.

NOTE

The recommended oil type is 10W-30 automotive oil.

1. Place the generator on a ﬂat, level surface.

Add Engine Oil Cont’d.

CAUTION

The engine is equipped with a low oil shut-off and will stop when the oil level in the crankcase falls below the threshold level.

NOTE

Check oil often during the break-in period. Refer to the Maintenance section for recommended service intervals.

NOTE

The generator rotor has a sealed, pre-lubricated ball bearing that requires no additional lubrication for the life of the bearing.

2. Remove oil ﬁll cap/dipstick to add oil.

3. Add 1.2 qt. (1.1 L) of oil (included) and replace oil ﬁll cap/dipstick. DO NOT OVERFILL.

4. Check engine oil level daily and add as needed.

REV 71530-20140504 10

Page 14

ASSEMBLY

ENGLISH 71530

Add Fuel (Gas)

1. Use clean, fresh, regular unleaded fuel with a minimum octane rating of 85 and an ethanol content of less than 10% by volume.

2. DO NOT mix oil with fuel.

3. Clean the area around the fuel cap.

4. Remove the fuel cap.

5. Slowly add fuel to the tank. DO NOT OVERFILL. Fuel can expand after ﬁlling. A minimum of ¼ in. (6.4 mm) of space left in the tank is required for fuel expansion, more than ¼ in. (6.4 mm) is recommended. Fuel can be forced out of the tank as a result of expansion if it is overﬁlled, and can affect the stable running condition of the product. When ﬁlling the tank, it is recommended to leave enough space for the fuel to expand.

6. Screw on the fuel cap and wipe away any spilled fuel.

CAUTION

Use regular unleaded gasoline with a minimum octane rating of 85.

Add Fuel (Gas) Cont’d.

WARNING

Pouring fuel too fast through the fuel screen may result in blow back of fuel at the operator while ﬁlling.

NOTE

Our engines work well with 10% or less ethanol blend fuels. When using blended fuels there are some issues worth noting:

– Ethanol-gasoline blends can absorb more water

than gasoline alone.

– These blends can eventually separate, leaving

water or a watery goo in the tank, fuel valve and carbureto r.

– With gravity-fed fuel supplies, this compromised

fuel can be drawn into the carburetor and cause damage to the engine and/or potential hazards.

– There are only a few suppliers of fuel stabilizer

that are formulated to work with ethanol blend fuels.

– Any damages or hazards caused by using

improper fuel, improperly stored fuel, and/ or improperly formulated stabilizers, are not

covered by manufacture’s warranty. It is advisable to always shut off the fuel supply, run the engine to fuel starvation and drain the tank when the equipment is not in use for more than 30 days.

Do not mix oil and gasoline. Fill tank to approximately ¼ in. (6.4 mm) below the top of the tank to allow for fuel expansion. DO NOT pump gas directly into the generator at the gas station. Use an approved container to transfer the fuel to the generator. DO NOT ﬁll fuel tank indoors. DO NOT ﬁll fuel tank when the engine is running or hot. DO NOT overﬁll the fuel tank. DO NOT light cigarettes or smoke when ﬁlling the fuel tank.

11 REV 71530-20140504

Page 15

71530 ENGLISH

ASSEMBLY

Connecting Liquid Petroleum Gas (LPG) Cylinder

1. Make sure the fuel valve on the generator is in the off position.

2. Attach the LPG hose (included) to the LPG hose connector on the side of the generator and tighten with a 19 mm or adjustable wrench. Important: DO NOT use tape or any other type of sealant to seal LPG hose connection.

3. Remove the safety plug or cap from the cylinder valve.

4. Attach the other end of the hose to the LPG connector on the cylinder and hand tighten.

5. Check all connections for leaks by wetting the ﬁttings with a solution of soap and water. Bubbles which appear or bubbles which grow indicate that a leak exists. If a leak exists at a ﬁtting then turn off the gas valve at the tank and tighten the ﬁtting. Turn the gas back on and recheck the ﬁtting with the soap and water solution. If the leak continues or if the leak is not at a ﬁtting then do not use the generator and contact customer service.

Connecting LPG Cylinder Cont’d.

CAUTION

Do not allow children to tamper or play with the cylinder or hose connections.

CAUTION

Use approved LPG cylinders equipped with an OPD (overﬁlling prevention device) valve. Always keep the cylinder in a vertical position with the valve on top and installed at ground level on a ﬂat surface Cylinders must not be installed near any heat source and should not be exposed to sun, rain, and dust. When transporting and storing, turn off the cylinder valve and fuel valve, and disconnect the cylinder. Plug the outlet, usually by a plastic protective cap, if one is available. Keep cylinders away from heat and ventilated when in a vehicle.

WARNING

NOTE

– Use only standard 20 or 30 pound capacity LP

tanks with Type 1, right hand Acme threads.

– Verify the requaliﬁcation date on the tank has

not expired.

– All new cylinders must be purged of air and

moisture prior to ﬁlling. Used cylinders that have not been plugged or kept closed must also be purged.

– The purging process should be done by a LPG

supplier. (Cylinders from an exchange supplier should have been purged and ﬁlled properly already).

– Always position the cylinder so the connection

between the valve and the gas inlet won’t cause sharp bends or kinks in the hose.

If there is a strong smell of gas: Close off the gas supply at the cylinder. Use soapy water, which will produce a large bubble at the point of any leak, to check the hose, and connections on the cylinder valve and the generator. Do not smoke or light a cigarette, or check for leaks using a match, open ﬂame source or lighter. Contact a qualiﬁed technician to inspect and repair the LPG system if a leak is found, before using the generator.

Grounding

Your generator must be properly connected to an appropriate ground to help prevent electric shock.

WARNING

Failure to properly ground the generator can result in electric shock.

A ground terminal connected to the frame of the generator has been provided on the power panel. For remote grounding, connect of a length of heavy gauge (12 AWG minimum) copper wire between the generator ground terminal and a copper rod driven into the ground. We strongly recommend that you consult with a qualiﬁed electrician to ensure compliance with local electrical codes.

REV 71530-20140504 12

Page 16

OPERATION

ENGLISH 71530

Generator Location

NEVER operate the generator inside any building, including garages, basements, crawlspaces and sheds, enclosure or compartment, including the generator compartment of a recreational vehicle. Please consult your local authority. In some areas, generators must be registered with the local utility. Generators used at construction sites may be subject to additional rules and regulations. Generators should be on a ﬂat, level surface at all times. (Even while not in operation) Generators must have at least 5 ft. (1.5 m) of clearance from all combustible material. In addition to clearance from all combustible material, generators must also have at least 3 ft. (91.4 cm) of clearance on all sides to allow for adequate cooling, maintenance and servicing. Generators should never be started or operated in the back of a SUV, camper, trailer, in the bed of a truck (regular, ﬂat or otherwise), under staircases/stairwells, next to walls or buildings, or in any other location that will not allow for adequate cooling of the generator and/or the mufﬂer. DO NOT contain generators during operation. Allow generators to properly cool before transport or storage. Place the generator in a well-ventilated area. DO NOT place the generator near vents or intakes where exhaust fumes could be drawn into occupied or conﬁned spaces. Carefully consider wind and air currents when positioning generator.

Failure to follow proper safety precautions may void

manufacturer’s warranty.

Grounding

The generator system ground connects the frame to the ground terminals on the power panel.

– The generator (stator winding) is isolated from the

frame and from the AC receptacle ground pin.

– Electrical devices that require a grounded receptacle

pin connection will not function if the receptacle ground pin is not functional.

Surge Protection

CAUTION

Voltage ﬂuctuation may impair the proper functioning of sensitive electronic equipment.

Electronic devices, including computers and many programmable appliances use components that are designed to operate within a narrow voltage range and may be affected by momentary voltage ﬂuctuations. While there is no way to prevent voltage ﬂuctuations, you can take steps to protect sensitive electronic equipment.

1. Install UL1449, CSA-listed, plug-in surge suppressors

on the outlets feeding your sensitive equipment.

Surge suppressors come in single- or multi-outlet styles. They’re designed to protect against virtually all short-duration voltage ﬂuctuations.

WARNING

Do not operate or store the generator in rain, snow, or wet weather.

Using a generator or electrical appliance in wet conditions, such as rain or snow, or near a pool or sprinkler system, or when your hands are wet, could result in electrocution.

WARNING

During operation the mufﬂer and exhaust fumes produced will become hot. If adequate cooling and breathing space are not supplied, or if the generator is blocked or contained, temperatures can become extremely heated and may lead to ﬁre.

13 REV 71530-20140504

Page 17

71530 ENGLISH

OPERATION

Fuel Selector Switch

The fuel selector switch on the front panel of the generator is designed speciﬁcally to choose between the fuel source desired, Gas or LPG. To select a fuel source simply slide the switch cover to either the right or left, and this will uncover the fuel valve of the fuel selected. The LPG fuel valve (A) is to the left of the switch cover. The gas fuel valve (B) is to the right of the switch cover.

Once a fuel source has been selected, the user must turn the fuel valve to the vertical position to open the fuel valve. (1)

Starting the Engine

Gas

1. Make certain the generator is on a ﬂat, level surface.

2. Disconnect all electrical loads from the generator. Never start or stop the generator with electrical devices plugged in or turned on.

3. Turn the gas fuel valve to the “ON” position.

4. Move the choke lever to the “CHOKE” position.

5. Flip the ignition switch to the “ON” position.

6. Turn the battery switch to the “ON” position.

7. ELECTRIC START: Press and hold the ignition switch to the “START” position. Release as the engine begins to roll over. If the engine fails to start within ﬁve seconds, release the switch and wait at least ten seconds before attempting to start the engine again.

8. RECOIL START: Pull the starter cord slowly until resistance is felt and then pull rapidly.

9. Do not over-choke. As soon as engine starts, move the choke lever to the “RUN” position.

NOTE

Keep choke lever in “Choke” position for only 1 pull of the recoil starter. After ﬁrst pull, move choke lever to the “Run” position for up to the next 3 pulls of the recoil starter. Too much choke leads to sparkplug fouling/engine ﬂooding due to the lack of incoming air. This will cause the engine not to start.

To turn a fuel valve to the off position the valve must be in the horizontal position. (2)

NOTE

The fuel selector switch cover is speciﬁcally designed not to slide to either side while a speciﬁc fuel has been selected and the valve is in the “ON” position. Only when the fuel valves are in the “OFF” position can the cover slide side to side.

NOTE

The fuel selector is locked into place once a “CLICK” sound is made. Only then can a fuel valve be turned to the vertical position.

LPG

1. Make certain the generator is on a ﬂat, level surface.

2. Disconnect all electrical loads from the generator. Never start or stop the generator with electrical devices plugged in or turned on.

3. Fully open the LPG cylinder fuel knob.

4. Turn the LPG fuel valve to the “ON” position.

5. Move the choke lever to the “RUN” position.

6. Flip the ignition switch to the “ON” position.

7. Turn the battery switch to the “ON” position.

8. ELECTRIC START: Press and hold the ignition switch to the “START” position. Release as the engine begins to roll over. If the engine fails to start within ﬁve seconds, release the switch and wait at least ten seconds before attempting to start the engine again.

9. RECOIL START: Pull the starter cord slowly three or four times until resistance is felt. Next pull the starter cord slowly until resistance is felt and then pull rapidly.

REV 71530-20140504 14

Page 18

OPERATION

ENGLISH 71530

Starting the Engine Cont’d.

CAUTION

If the ignition switch is held down in the “Start” position longer than 5 seconds it could damage the starter.

NOTE

If the engine starts but does not run make certain that the generator is on a ﬂat, level surface. The engine is equipped with a low oil sensor that will prevent the engine from running when the oil level falls below a critical threshold.

NOTE

When the battery switch is in the “ON” position, the switch will light up if the battery is sending out a charge. If the switch does not light up while in the “ON” position, check that the battery connection is still good.

NOTE

The supplied 12V 15AH battery does re-charge while the engine is running, but it is also recommended that the battery be fully charged at least once per month.

Connecting Electrical Loads

1. Let the engine stabilize and warm up for a few minutes after starting

2. Plug in and turn on the desired 120/240 Volt AC single phase, 60 Hz electrical loads.

– DO NOT connect 3-phase loads to the generator. – DO NOT connect 50 Hz loads to the generator. – DO NOT overload the generator.

NOTE

Connecting a generator to your electric utility company’s power lines or to another power source may be against the law. In addition this action, if done incorrectly, could damage your generator and appliances and could cause serious injury or even death to you or a utility worker who may be working on nearby power lines. If you plan to run a portable electric generator during an outage, please notify your electric utility company immediately and remember to plug your appliances directly into the generator. Do not plug the generator into any electric outlet in your home. Doing so could create a connection to the utility company power lines. You are responsible for ensuring that your generator’s electricity does not feed back into the electric utility power lines. If the generator will be connected to a building electrical system, consult your local utility company or a qualiﬁed electrician. Connections must isolate generator power from utility power and must comply with all applicable laws and codes.

Stopping the Engine

1. Turn off and unplug all electrical loads. Never start or stop the generator with electrical devices plugged in or turned on.

2. Let the generator run at no-load for several minutes to stabilize internal temperatures of the engine and generator.

3. Turn the Fuel Valve to the “OFF” position.

4. Let the engine run until fuel starvation has stopped the engine. This usually takes a few minutes.

5. Press the engine switch to the “OFF” position.

6. Turn Battery Switch to the “Off” Position.

Important: Always ensure that the Fuel Valve and the Engine Switch are in the “OFF” position when the engine is not in use.

NOTE

When turning off the generator after LPG operation, turn the fuel knob on LPG cylinder off too. Make sure it is in the fully closed position.

NOTE

If the engine will not be used for a period of two (2) weeks or longer, please see the Storage section for proper engine and fuel storage.

Do Not Overload Generator

Capacity

Follow these simple steps to calculate the running and starting watts necessary for your purposes.

1. Select the electrical devices you plan on running at the same time.

2. Total the running watts of these items. This is the amount of power you need to keep your items running.

3. Identify the highest starting wattage of all devices identiﬁed in step 1. Add this number to the number calculated in step 2. Surge wattage is the extra burst of power needed to start some electric driven equipment. Following the steps listed under “Power Management” will guarantee that only one device will be starting at a time.

15 REV 71530-20140504

Page 19

71530 ENGLISH

Do Not Overload Generator Cont’d. Operation at High Altitude Cont’d.

OPERATION

Power Management

Use the following formula to convert voltage and amperage to watts:

Volts x Amps = Watts

To prolong the life of your generator and attached devices, follow these steps to add electrical load:

1. Start the generator with no electrical load attached

2. Allow the engine to run for several minutes to stabilize.

3. Plug in and turn on the ﬁrst item. It is best to attach the item with the largest load ﬁrst.

4. Allow the engine to stabilize.

5. Plug in and turn on the next item.

6. Allow the engine to stabilize.

7. Repeat steps 5-6 for each additional item.

NOTE

Never exceed the speciﬁed capacity when adding loads to the generator.

NOTE

Observing frost on LPG containers and regulators is common during operation and normally is not an indication of a problem. As LPG vaporizes and travels from the tank to the generator engine it expands. The amount of frost that forms can be affected by the size of the container, the amount of fuel being used, the humidity of the air and other operating conditions. In unusual situations this frost may eventually restrict the ﬂow of gas to the generator resulting in deteriorating performance. For example, if the tank temperature is reduced to a very low level then the rate at which the LPG vaporizes is also reduced and may not provide sufﬁcient fuel ﬂow to the engine. This is not an indication of a problem with the generator but only a problem with the ﬂow of gas from the LPG container. If generator performance seems to be deteriorating at the same time that ice formation is observed on tank valve, hose or regulator then some actions may be taken to eliminate this symptom.

In these rare situations it can be helpful to reduce or eliminate the cold fuel system effects by doing one of the following:

– Exchanging fuel tanks to allow the ﬁrst tank to

warm up, repeating as necessary

– Placing the LPG container at the end of the

generator near the handle, where engine fan air ﬂows out from the generator. This air is slightly heated by ﬂowing over the engine. The container should not be placed in the path of the mufﬂer outlet.

– The container can be temporarily warmed by

pouring warm water over the top of the tank.

Operation at High Altitude

The density of air at high altitude is lower than at sea level. Engine power is reduced as the air mass and airfuel ratio decrease. Engine power and generator output will be reduced approximately 3½% for every 1000 feet of elevation above sea level. This is a natural trend and cannot be changed by adjusting the engine. At high altitudes increased exhaust emissions can also result due to the increased enrichment of the air fuel ratio. Other high altitude issues can include hard starting, increased fuel consumption and spark plug fouling. To alleviate high altitude issues other than the natural power loss, Champion Power Equipment can provide a high altitude carburetor main jet. The alternative main jet and installation instructions can be obtained by contacting Customer Support. Installation instructions are also available in the Technical Bulletin area of the Champion Power Equipment internet site. The part number and recommended minimum altitude for the application of the high altitude carburetor main jet is listed in the table below. In order to select the correct high altitude main jet it is necessary to identify the carburetor model. For this purpose, a code is stamped on the side of the carburetor. Select the correct main jet part number corresponding to the carburetor code found on your particular carburetor.

Carburetor Code

P28-3-Z

P28-3-H

P28-3 -Y

Main Jet Part Number Altitude

Standard 47. 13 10 17. 2 1.Z

Altitude 47.131017.21.01. Z

Standard 47. 13 10 17. 2 1.H

Altitude 47.131017.21.01.H

Standard 47. 13 10 17. 2 1.Y

Altitude 47.131017.21.01.Y

5500 Feet (1676 Meters)

WARNING

Operation using the alternative main jet at elevations lower than the recommended minimum altitude can damage the engine. For operation at lower elevations, the standard main jet must be used. Operating the engine with the wrong engine conﬁguration at a given altitude may increase its emissions and decrease fuel efﬁciency and performance.

REV 71530-20140504 16

Page 20

0.7 - 0.8 mm

0.028 - 0.031 in.

MAINTENANCE AND STORAGE

ENGLISH 71530

The owner/operator is responsible for all periodic maintenance.

WARNING

Never operate a damaged or defective generator.

WARNING

Tampering with the factory set governor will void your warranty.

WARNING

Improper maintenance will void your warranty.

NOTE

Maintenance, replacement, or repair of emission control devices and systems may be performed by any non-road engine repair establishment or individual.

Complete all scheduled maintenance in a timely manner. Correct any issue before operating the generator.

Oil Cont’d.

NOTE

Once oil has been added, a visual check should show oil about 1-2 threads from running out of the ﬁ ll hole. If using the dipstick to check oil level, DO NOT screw in the dipstick while checking.

Spark Plugs

1. Remove the spark plug cable from the spark plug.

2. Use the spark plug tool that shipped with your generator to remove the plug.

3. Inspect the electrode on the plug. It must be clean and not worn to produce the spark required for ignition.

4. Make certain the spark plug gap is 0.7 - 0.8 mm or (0.028 - 0.031 in.).

NOTE

For service or parts assistance, contact our help line at 1-877-338-0999

Engine Maintenance

To prevent accidental starting, remove and ground spark plug wire before performing any service.

Oil

Change oil when the engine is warm. Refer to the oil speciﬁ cation to select the proper grade of oil for your operating environment.

1. Remove oil ﬁ ll cap/dipstick.

2. Use pliers to slide the spring clamp down the oil drain hose and pull the hose off the plug bracket.

3. Point the hose into a drain pan and allow the oil to drain completely. Note: The hose end must be lower than the engine base to allow the oil to drain.

4. Replace oil drain hose onto plug bracket and slide spring clamp back into position.

5. Add 1.2 qt. (1.1 L) of oil and replace oil ﬁ ll cap /dipstick. DO NOT OVERFILL.

6. Dispose of used oil at an approved waste management facility.

17 REV 71530-20140504

5. Refer to the spark plug recommendation chart when replacing the plug.

6. Carefully thread the plug into the engine.

7. Use the spark plug tool to ﬁ rmly install the plug.

8. Attach the spark plug wire to the plug.

Air Filter

1. Remove the snap-on cover holding the air ﬁ lter to the assembly.

2. Remove the foam element.

3. Wash in liquid detergent and water. Squeeze thoroughly dry in a clean cloth.

4. Saturate in clean engine oil.

5. Squeeze in a clean, absorbent cloth to remove all excess oil.

6. Place the ﬁ lter in the assembly.

7. Reattach the air ﬁ lter cover and snap in place.

Page 21

71530 ENGLISH

MAINTENANCE AND STORAGE

Spark Arrester

1. Allow the engine to cool completely before servicing the spark arrester.

2. Remove the three screws holding the cover plate which retains the end of the spark arrester to the mufﬂer.

3. Remove the spark arrester screen.

4. Carefully remove the carbon deposits from the spark arrester screen with a wire brush.

5. Replace the spark arrester if it is damaged.

6. Position the spark arrester in the mufﬂer and attach with the three screws.

CAUTION

Failure to clean the spark arrester will result in degraded engine performance.

NOTE

Federal and local laws and administrative requirements indicate when and where spark arresters are required. When ordered, spark arresters are required for operation of this generator in National Forest lands. In California, this generator must not be used on any forest- covered land, brush-covered land, or grass- covered land unless the engine is equipped with a spark arrester.

Maintenance Schedule

Follow the service intervals indicated in the following maintenance schedule. Service your generator more frequently when operating in adverse conditions. Contact our helpline at 1-877-338-0999 to locate the nearest Champion Power Equipment certiﬁed service dealer for your generator or engine maintenance needs.

Every 8 hours or daily

Check oil level

Clean around air intake and mufﬂer

Check hoses for leaks

First 5 hours

Change oil

Every 50 hours or every season

Clean air ﬁlter

Change oil if operating under heavy load or in hot environments

Every 100 hours or every season

Change oil

Clean/Adjust spark plug

Check/Adjust valve clearance*

Clean spark arrester

Clean fuel tank and ﬁlter*

Every 250 hours

Clean combustion chamber*

Every 3 years

Replace fuel line and LPG hose

*To be performed by knowledgeable, experienced owners or Champion Power Equipment certiﬁed dealers.

Cleaning

CAUTION

DO NOT spray engine with water.

Water can contaminate the fuel system.

Use a damp cloth to clean exterior surfaces of the engine. Use a soft bristle brush to remove dirt and oil. Use an air compressor (25 PSI) to clear dirt and debris from the engine.

Adjustments

The air-fuel mixture is not adjustable. Tampering with the governor can damage your generator and your electrical devices and will void your warranty. CPE recommends that you contact our service line at 1-877-338-0999 for all other service and/or adjustment needs.

Generator Maintenance

Make certain that the generator is kept clean and stored properly. Only operate the unit on a ﬂat, level surface in a clean, dry operating environment. DO NOT expose the unit to extreme conditions, excessive dust, dirt, moisture or corrosive vapors.

CAUTION

DO NOT use a garden hose to clean the generator.

Water can enter the generator through the cooling slots and damage the generator windings.

Use a damp cloth to clean exterior surfaces of the generator. Use a soft bristle brush to remove dirt and oil. Use an air compressor (25 PSI) to clear dirt and debris from the generator. Inspect all air vents and cooling slots to ensure that they are clean and unobstructed.

REV 71530-20140504 18

Page 22

MAINTENANCE AND STORAGE

ENGLISH 71530

Storage

The generator should be started at least once every 14 days and allowed to run for at least 20 minutes. For longer term storage, please follow these guidelines.

Generator Storage

1. Add a properly formulated fuel stabilizer to the tank.

2. Be sure all appliances are disconnected from the

generator.

3. Run the generator for a few minutes so the treated

fuel cycles through the fuel system and carburetor.

4. Turn the fuel valve to the “Off” position.

5. Let the generator run until fuel starvation has

stopped the engine. This usually takes a few minutes.

6. The generator needs to cool completely before

cleaning and storage.

7. Clean the generator according to the maintenance

section.

8. Change the oil.

9. Remove the spark plug and pour about 1⁄2 ounce

(14.8 mL) of oil into the cylinder. Crank the engine slowly to distribute the oil and lubricate the cylinder.

10. Reattach the spark plug.

11. Store the unit in a clean, dry place out of direct

sunlight.

DANGER

Generator Battery

This product is equipped with an automatic battery charging circuit. The battery will receive charging voltage when the engine is running. The battery will maintain a proper charge if the unit is used on a regular basis (about once every two weeks). If it is used less frequently, the battery should be connected to a trickle charger or battery maintainer to keep the battery properly charged. If the battery is not able to start the engine, it can be started by manually pulling the engine recoil cord. If the battery voltage is extremely low, the charging circuit may not be able to re-charge the battery. In this case, the battery must be connected to a standard automotive style battery charger for re-charging before it can be used.

Disconnect the Battery

1. Remove the protective cover from the black/negative battery lead.

2. Disconnect the black/negative lead from the black/ negative terminal on the battery and store the cap screw (M5x10) and nut (M5).

3. Repeat steps 1-2 for the red/positive battery lead.

4. Store the battery in a cool, dry place.

Generator exhaust contains odorless and colorless carbon monoxide gas.

To avoid accidental or unintended ignition of your remote start generator during periods of storage, the following precautions should be followed:

– When storing the generator for short periods of

time make sure that the Ignition Switch, the Fuel Valve and the Battery Switch are set in the OFF position.

– When storing the generator for extended periods

of time make sure that the Ignition Switch, the Fuel Valve and the Battery Switch are set in the the the OFF position and the battery leads have been disconnected from the battery.

Charge the Battery

For a generator equipped with batteries for electric starting, proper battery maintenance and storage should be followed. An automatic battery charger (not included) with automatic trickle charging capability should be used to charge the battery. Maximum charging rate should not exceed 1.5 amps. Follow the instructions included with the battery charger. The battery should be fully charged at least once per month.

NOTE

A Float Charger will maintain the battery condition over long storage periods.

19 REV 71530-20140504

Page 23

71530 ENGLISH

SPECIFICATIONS

Engine Speciﬁcations

– Model .....................YF190FD-2-L_G

– Displacement .......................439cc

– Typ e ........................4-Stroke OHV

– Start Type ....................Electric Start

Generator Speciﬁcations

– Model ........................... 71530

– Rated Wattage ..................7000 Watts

– Starting Wattage .................9000 Watts

– AC Load ...................... 120/240 V

– Phase ............................Single

– Frequency .........................60 Hz

– Fuel Capacity .................6.1 gal. (23 L)

– Gross Weight ..............218.9 lb. (99.3 kg)

– Net Weight ................203.9 lb. (92.5 kg)

– Height ................... 26.4 in. (67.1 cm)

– Width ................... 28.7 in. (72.9 cm)

– Length. . . . . . . . . . . . . . . . . . . 27.8 in. (70.3 cm)

Fuel

Fuel (Gas) capacity is 6.1 gal. (23 L).

– Use regular unleaded gasoline with a minimum

octane rating of 85 and an ethanol content of less than 10% by volume.

– Use only an approved LPG cylinder equipped with an

OPD valve.

Spark Plugs

OEM spark plug: NHSP F6RTC Replacement spark plug: NGK BPR6ES or equivalent

Make certain the spark plug gap is 0.7 - 0.8 mm or (0.028 - 0.031 in.).

Maintenance Valve Clearance

– Intake: 0.13 – 0.17 mm (0.005 – 0.007 in.)

– Exhaust: 0.18 – 0.22 mm (0.007 – 0.009 in.) Note: Tech bulletin regarding the valve adjustment procedure is on www.championpowerequipment.com.

An Important Message About Temperature

Oil

Use 10W-30 automotive oil. Oil capacity is up to 1.2 qt. (1.1 L). DO NOT OVERFILL. Please reference the following chart for recommended oil types for use in the generator.

REV 71530-20140504 20

Page 24

SPECIFICATIONS

Parts Diagram

151617

3 1

2 1

4 3

1 2

ENGLISH 71530

4243444

9 3

7 28 2

4 2

3 2

9 5

2 6

364 6

8 6

5 2

8 5

2 7

8 7

7475

6 1

0 5

1 5

2 5

3 5

6 5

5 10

1 9

9 8

828

1 4

33 34

6 4

7 4

8 4

34 1

3 3 1

31 1

111

132

110

5 8

8687

138

37 1

5 3 1

9127 2

0 3 1

13 1

4 11

115

112

0 0

02 1

8 8

136

26 1

1281

25 1

24 1

22 12

1 1 1

11811 9

104

01 12

03 1

21 REV 71530-20140504

Page 25

71530 ENGLISH

Parts List

# Part Number Description Qty

2.06.006 Clamp (Ø7×Ø1) 3

2.05.001 Clamp (Ø8× 6.5) 2

152.070014. 05 Pipe,Reve rsal Valve (810 mm) 1

152.070013.03 Pipe, Air Cleaner (135 mm) 1

1.5789.060 8 Flange Bolt M6×8 6

152.070018 .02 Board, Heat Insulation 1

152.070702.06 Support Arm, Top 1

152.070700.02 C arbon Canister (650cc) 1

1.16 674 .0 812 Flange Bolt M8 ×12 2

152.070702.05 Support Arm, Bottom 1

122.070100.07 Fuel Tank Cap 1

122.070300.03 Fuel Filter 1

24.070800.00 Reversal Valve 1

152.071000.31.48 Fuel Tank, Yellow 1

1.5789.0620.2 Flange Bolt M6×20 4

1.93.0 6 Spring Washer Ø 6 8

2.03.004 Washer (Ø24× Ø6.5×1.5) 4

122. 070015 .01 Mount Vibration, Fuel Tank 4

21.070600.01 Connect (copper) 1

2.06.016 Clamp (Ø8.7×b6) 4

152.070011.0 8 Fuel Pipe (265 mm ) 1

45.090006.20 Holder,Air Cleane r 1

1.6177.1.06 Flange Lock Nut M6 3

1.84 8.0 8 Washer Ø8 2

1.93.0 8 Spring Washer Ø 8 2

1.617 5.0 8 Nut M8 2

46.100001.07 Mufﬂer Gasket 1

46.101000.01. 2 Mufﬂer Assembly 1

1.9074.4.0510 Screw And Washer Ass embly M5×10 3

46.101300.00 Spark Arrester Assembly 1

1.16 674 .0 820 Flange Bolt M8 ×20 2

1.617 5.0 5 Nut M5 2

1.97.1.05 Washer Ø5 4

1.93.0 5 Spring Washer Ø5 5

2.08.071 Bolt M5×229 2

1.97.1.06 Washer Ø6 4

152.19030 0.00 Carbon Brush Assembly 1

122.190004.01 Pinch, Carbon Brush 1

1.5783.0520 Bolt M5×2 0 1

1.16 674 .0 512 .2 Flange Bolt M5×12 2

152.190003.00.48 Generato r End Cover, Yellow 1

1.5783.0516 Bol t M5 ×16 2

122.190400.00 Terminal Block 1

1.16674 .0516 Flange Bolt M5×16 3

153 .190200 .03 AVR (6KW ) 1

152.190002.00 End Housing 1

2.08.069 Flange Bolt M6×194 4

153.191002.00 Stator Cover 1

2.08.070 Flange Bolt M10×280 1

153.191200.20

1.7244.10 Lock Washer Ø10 1

1.96 .10 Washe r Ø10 3

153 .19110 0. 20

152.192300.0 0 Air Guide 1

152.190005.00 Ru bbe r, Fo re - Cover, A 1

152.190005.01 Ru bber, F ore - Co ver, B 1

47. 691 Engine 1

1.578 9.061 2 Flange Bolt M6×12 4

152.200702.02 Cover, Handle 1

152.200703.03 Long Pin, Handle 2

1.8 94.1 .10 Circlip Ø10 2

152. 20 0701.14 Handle, U Style 1

1.89 4.1.08 Circlip Ø8 2

152.2007 03.02 Sho rt Pin, Handle 2

1.86 2.06 Lock Washer Ø6 2

5.19 00. 026 Grounding Line 150 mm 1

152.200800.0 9.2 Decorative Plate 1

152.070031.00 Jacket, LPG Hose 3

6.5.233.420.2 Frame 1

Stator As sembly, Al, 158 mm, THD<5%

Rotor Assembly, Al, 158 mm, THD<5%

# Part Number Description Qty

1.6177.1.10 Flange Lock Nut M10 4

152.20120 0.0 3 Motor Mount, I 2

1.618 2.10 L ock Nut M10 2

152.201701.0 9 9.5 in. PU Wheel 2

122. 200016.01 Bu shing (Ø16 ×Ø10. 5× 59) 2

1.57 82.101 20 Bo lt M10 ×12 0 2

1.6177.1.08 Flange Lock Nut M8 9

152.20120 0.0 4 Motor Mount, II 2

1.57 89.0 816 Flange Bolt M8×16 2

152.200002.01.2 Support Leg 1

152.20140 0.0 0 Rubbe r,Support 2

1.5789.0825 Flange Bolt M8×25 2

1.9 074 .3 .0 510 Screw And Washer A ssembly M5×10 2

1.6177.1.05 Flange Lock Nut M5 2

9.100 0.15 0 Battery 12V15AH 1

152.200904.00 Pinch, Rubber 1

5.19 00. 014 Black Wire, 320 mm, Batter y 1

5.19 00. 021 Red Wire, 480 mm, Batte ry 1

152.200 013.01 Jacket, Wir e 3

152.20100 4.0 0 Lo ck Catch 2

152.200019.00.48 Switch Handle, Yellow 1

1.617 0.0 3 Nut M3 1

5.1050.000 Switch 1

1.819.1.03 30 Screw M3× 30 1

2.06.032 Clip 2

1.6182 .05 Lock Nut M5 1

122.070032.00 Sleeve, Knob 1

122.070025.02 Knob 1

1.823.04 08 Screw M4×8 2

122.074000.01 Cut- off Valve, B 1

152.070012.05 Pipe (40 mm) 1

100

2.08.055 Bol t M6×14 3

101

47.130021.01 LPG Hose with regulator 3.3 ft. (1 m) 1

102

9.1500.002 Sleeve, Connector 1

103

47.13600 0.01 Pressure-reducing Valve 1

104

152.070012.06 Pipe (750 mm ) 1

105

152.200018.00 Suppor ter 1

106

152.0700 31.01 Jacket, Fuel Ho se 1

107

2.06.023 Clip Ø20 2

108

1.8 45. 4816 Sc re w ST4 .8 ×16 2

109

2.06.050 Clip (Ø8×Ø18) 1

110

1.8 45. 3513 Screw ST3.5 ×13 1

111

122.070400.06 Fuel Co ck 1

112

152.070011.0 9 Fuel Pipe (480 mm) 1

113

152.199.01.2 C ontrol Panel 1

114

5.1000.001.3 Ignition Switch 1

115

1.9074.4.0514.1 Screw M5×14, Black 6

116

5.1120. 00 8 Recep tacle L5 -30R 1

117

1.5783.0622.3 Bolt M6×22, Green 1

118

1.617 5.0 6. 3 Nut M6, Green 2

119

1.97.1.06.3 Washer Ø6, Green 2

120

1.93.0 6.3 Spring Wa sher Ø6, Green 2

121

5.1120. 00 9 Recep tacle L14-30R 1

122

5.1120. 010 Receptacle 5 -20R Duple x 2

123

5.1210 .93 0 AC 30A Breaker, Push button 2

124

5.1210 .92 0 AC 20A Breaker, Push button 2

125

5.1810 .00 3 VFO Dio de 1

126

1.8 23. 0514.1 Screw M5×14, Black 3

127

5.1800.004 Rectiﬁer 1

128

5.18 20. 001 Charger 1

129

5.1000.000.3 Battery Switch 1

130

5.1430.002 Intelligauge 1

131

1.9074.4.0414.1

132

1.6177.1.04.1 Flange L ock Nut M4, Black 10

133

1.57 89. 0615.1 Flange Bolt M6×15, Black 4

134

152.210002.17 Control Box 1

135

122.210003.01 Plug,Control Box 1

136

5.13 30 .017 Sheath, Wire 1

137

152.210003.02 Plug, End Co ver 1

138

Screw And Washer Assembly M4 ×14, Black

REV 71530-20140504 22

Page 26

SPECIFICATIONS

102

103

104

105

106

107

110

109

108

111

100

101

112

113

114

115

Engine Parts Diagram

ENGLISH 71530

23 REV 71530-20140504

Page 27

71530 ENGLISH

# Part Number Description Qty

21.061300.00 Recoil Handle 1

1.5789.0608 Flange Bolt M6×8 3

46.061100.00.2 Recoil Starter Cover, Black

45.060005.00 Recoil Starter Spring

45.061102.00 Recoil Starter Reel

2.10. 003 Rop e ( Ø5 ×1550 )

45.060003.00 Spring, Ratchet

45.060002.00 Starter Ratchet (Iron)

45.060009.00 Spring, Ratchet Guide

45.060007.00 Ratchet Guide

45.060008.00 Screw, Ratchet Guide

1.5789.0612 Flange Bolt M6×12

2.05.009 Clamp (12.5×7 )

47.080100.01.4 8 Fan Cover, Yellow

2.02.007 Nut (M16 ×1. 5)

1.5789.0629 Flange Bolt M6×29

45.060001.00 Pulley, Starter

46.123000.03 Ignition Coil

47.080001.00 Cooling Fan

46 .120100.05 Flywheel (Electric Start EPA)

2.06.013 Clamp (Ø13.5×b10)

45.032000.00 Oil Drain Hose Assembly

2.11.0 07 Oil Seal (Ø35×Ø52×8)

2.05.050 Wire clip, 100 mm

45.030032.00 Sheath, Wire

2.03.023 Washe r (Ø12.5 × Ø20× 2)

47.03010 0.01 Crankcase

45.127000.02 Oil Level Sensor

1.5789.0615 Flange Bolt M6×15

1.276.6202 Bearing 6202

47.050006.00 Weight Balancer

47.05010 0.01 Crankshaft

46.030008.00 Gasket, Crankcase Cover

2.04.001 Dowel Pin (Ø9×14)

46.080600.00 Air Guide, Right Side

1.276.6207 Bearing 6207

46.031000.01.48 Oil Dipstick Assembly, Yellow

45.030007.00 Cover, Crankcase

1.5789.0840.0.8 Flange Bolt M8×40

2.03.021.1 Was her (Ø6. 4× Ø13 ×1)

45.110013.00 Shaft, Governor Gear

45.110100.00 Gear, Governor

21.110011.0 0 Clip, Governor Gear

45.110012.00 Bushing, Governor Gear

47.050200.00 Connecting Rod

47.050 005.01 Piston

2.09.004 Cir clip (Ø21×Ø1)

45.050003.00 Wrist Pin

46.050303.02 Ring, Oil

46.050302.02 Ring, Second Piston

46.050301.02 Ring, First Piston

2.04.004 Dowel Pin (Ø12×20)

46.030009.02 Gasket, Cylinder Head

46.080400.00 Air Guide, Lower

47.010100.01 Cylinder Head

2.01.010 Stud Bolt (M8 ×35)

2.15.002(F6RTC) Spark Plug (F6RTC)

2.08.014 Flange Bolt M10×80

46.020002.00 Gasket, Cylinder Head Cover

47.021000.00 Cylinder Head Cover (CPE)

45.020001.02 Breather Tube

# Part Number Description Qty

47.02010 0.0 0 Bolt, Cylinder Head Cover

2.08.039 Bolt, Drain (M12×1.5 ×15)

47.04100 0.01 Camshaft (EPA)

1 1 1 1 2 2 1 1 1

2 1 1 4 1 1 1 1 1 1 2 1 1 2 1 1 2 2 1 1 1 2 1 1 1 1 7 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 2 1

47.040004.00 Lifter, Valve

47.040002.00 Valve, Intake

47.040006.00 Valve, Exhaust

46.040005.00 Push Rod

45.040015.00 Retainer, Valve Spring (Down)

45.040017.00 Oil Seal, Valve

45.040003.00 Spring, Valve

23.040010.00 Bolt, Rocker Arm

45.040001.00

45.040007.00

45.040008.00 Rotator, Exhaust Valve

46.040004.00 Guide Plate, Push Rod

46.040016.00 Shaft, Rocker Arm

46.040201.00 Retainer, Rocker Arm

46.040009.00 Rocker Arm, Intake Valve

46.040018.00 Rocker Arm, Exhaust Valve

1.97.1.06 Washer Ø6

22.040012.00 Screw, Valve Adjustment

1.6177.1.06 Flange Lock Nut M6

21.040021.0 0 Nut, Lock (M6×0.5)

2.01.008 Stud Bolt (M6×M8×105)

46.130002.20 Gasket, Insulator (No Asbestos)

45.130001.00 Insulator, Carburetor

46.130003.20 Gasket, Carburetor

47.131000.25 Carburetor

46.130004.20 Gasket, Air Cleaner

1. 6 17 7. 0 6 Flange Nut M6

46.091100.03 Base, Air Cleaner

45.0910 02.2 0 Seal, Air Cleaner

45.0910 01. 20 Separator, Air Cleaner

45.0910 03.20 Element, Air Cleaner

46.091200.04 Cover, Air Cleaner

1.5789.08 35 Flange Bolt M8×35

45.125100.00 Starter Motor Assembly

45.125200.03 Relay, Starter (three gear)

1.93.05 Spring Washer Ø5

100

1.16674.0516 Flange Bolt M5×16

101

45.110001.00 Shaft, Governor Arm

102

2.03.019 Washer (Ø8.2×Ø17×0.8)

103

2.11.0 06 Oil Seal (Ø7×Ø14×5)

104

45.110008.00 Pin, Shaft

105

45.110003.00 Arm, Governor

106

2.08.040 Bolt, Governor Arm (M6×21)

107

45.110006.00 Rod Governor

108

45.110005.00 Spring, Throttle Return

109

45.110007.00 Spring, Governor

110

46.080300.20 Air Guide, Upper

111

47. 131017.21 Standard Main Jet

112

47.131017.21.01 Altitude Main Jet

46.091000.03 Air Cleaner Assembly

113

46.061000.00 Recoil Assembly

114

45.030200.00 Support

115

Retainer, Intake Valve Spring (Up)

Retainer, Exhaust Valve Spring (Up)

4 1 1 1

1 1 1 2 1 1 2 2 2 2 2

1 1 1 1 1 1 2 2 2 2 2 1 1 1 1 1 3 1 1 1 1 1 2 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1

/ 1 1 1

REV 71530-20140504 24

Page 28

SPECIFICATIONS

Wiring Diagram

20A

CIRCUIT BREAKER

DUPLEX B

5-20R

DUPLEX A

L14-30R

G/Y

20A

CIRCUIT BREAKER

ENGLISH 71530

OFF

G/Y

TERMINAL

EARTH

G/Y

CONTROL BOX BLOCK

B/G

COMBINATION SW

G/Y

W/G

G/Y

SWITCH

G/Y

B/W

SOLENOIL

FUEL CUT

CIRCUIT BREAKER

30A

L5-30R

G/Y

VFO Diode

G/Y

CIRCUIT BREAKER

30A

W/G

Module

G/Y

－

＋

Charger

OIL LEVEL

B/W

10A

FUSE

SWITCH

STARTER

BATTERY

G/Y

multi-purpose meter

AVR

MW1

EXW

DCW

FUSE

IGNITION COIL

ENGINE

BLOCK

SPARKING PLUG

MW2

25 REV 71530-20140504

GENERATOR

BLOCK

c e

SWITCH

GAS

BROWN

WHITE BLUE

BLACK GREEN

WHITE GREEN

BLACK WHITE

GREEN YELLOW

W/L

B/G

G/Y

B/W

W/G

RED

COMBINATION SWITCH

LPG

OFF

BLUE

BLACK

YELLOW

WHITE

GREEN

Page 29

71530 ENGLISH

TROUBLESHOOTING

Problem Cause Solution

Generator will not start No fuel Add fuel

Faulty spark plug Replace spark plug

Unit loaded during start up Remove load from unit

Generator will not start; Generator starts but runs roughly

Generator will not start electrically Generator battery is dead Recharge generator battery

Generator shuts down during operation Out of fuel Fill the gasoline tank or ﬁll LPG cylinder

Generator cannot supply enough power or overheating

No AC output Cable not properly connected Check all connections

Repeated circuit breaker tripping Overload Review load and adjust. See “Power

Low oil level Fill crankcase to the proper level

Place generator on a ﬂat, level surface

Choke in the wrong position Adjust choke

Spark plug wire loose Attach wire to spark plug

Battery switch is in the “OFF” position Turn battery switch to “ON” position

Low oil level Fill crankcase to the proper level. Place

generator on a ﬂat, level surface

Generator is overloaded Review load and adjust. See “Power

Management”

Insufﬁcient ventilation Check for air restriction. Move to a well

ventilated area

Connected device is defective Replace defective device

Circuit breaker is open Reset circuit breaker

Faulty brush assembly Replace brush assembly (Service Center)

Faulty AVR (auto voltage regulator) Replace AVR (Service Center)

Loose wiring Inspect and tighten wiring connections

Other Contact the help line

Management”

Faulty cords or device Check for damaged, bare or frayed wires.

Replace defective device

For further technical support:

Technical Service

Mon – Fri 8:30 AM – 5:00 PM (PST/PDT) Toll Free: 1-877-338-0999 tech@championpowerequipment.com

REV 71530-20140504 26

Page 30

WARRANTY

ENGLISH 71530

WARRANTY

CHAMPION POWER EQUIPMENT

2 YEAR LIMITED WARRANTY

Warranty Qualiﬁcations

Champion Power Equipment (CPE) will register this warranty upon receipt of your Warranty Registration Card and a copy of your sales receipt from one of CPE’s retail locations as proof of purchase. Please submit your warranty registration and your proof of purchase within ten (10) days of the date of purchase.

Repair/Replacement Warranty

CPE warrants to the original purchaser that the mechanical and electrical components will be free of defects in material and workmanship for a period of one year (parts and labor) and two years (parts) from the original date of purchase (90 days (parts and labor) and 180 days (parts) for commercial & industrial use). Transportation charges on product submitted for repair or replacement under this warranty are the sole responsibility of the purchaser. This warranty only applies to the original purchaser and is not transferable.

Do Not Return The Unit To The Place Of Purchase

Contact CPE’s Technical Service and CPE will troubleshoot any issue via phone or e-mail. If the problem is not corrected by this method, CPE will, at its option, authorize evaluation, repair or replacement of the defective part or component at a CPE Service Center. CPE will provide you with a case number for warranty service. Please keep it for future reference. Repairs or replacements without prior authorization, or at an unauthorized repair facility, will not be covered by this warranty.

Installation, Use and Maintenance Cont’d.

Normal maintenance such as spark plugs, air ﬁlters, adjustments, fuel system cleaning and obstruction due to buildup is not covered by this warranty.

Other Exclusions

This warranty excludes:

– Cosmetic defects such as paint, decals, etc. – Wear items such as ﬁlter elements, o-rings, etc. – Accessory parts such as starting batteries, and

storage covers.

– Failures due to acts of God and other force majeure

events beyond the manufacturer’s control.

– Problems caused by parts that are not original

Champion Power Equipment parts. This warranty does not apply to generators used for prime power in place of a utility.

Limits of Implied Warranty and Consequential Damage

Champion Power Equipment disclaims any obligation to cover any loss of time, use of this product, freight, or any incidental or consequential claim by anyone from using this generator. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. A unit provided as an exchange will be subject to the warranty of the original unit. The length of the warranty governing the exchanged unit will remain calculated by reference to the purchase date of the original unit. This warranty gives you certain legal rights which may change from state to state. Your state may also have other rights you may be entitled to that are not listed within this warranty.

Contact Information

Warranty Exclusions

This warranty does not cover the following repairs and equipment:

Normal Wear

Generators need periodic parts and service to perform well. This warranty does not cover repair when normal use has exhausted the life of a part or the equipment as a whole.

Installation, Use and Maintenance

This warranty will not apply to parts and/or labor if this generator is deemed to have been misused, neglected, involved in an accident, abused, loaded beyond the generator’s limits, modiﬁed, installed improperly or connected incorrectly to any electrical component.

27 REV 71530-20140504

Address

Champion Power Equipment, Inc. Customer Service 12039 Smith Ave. Santa Fe Springs, CA 90670 www.championpowerequipment.com

Customer Service

Mon – Fri 8:30 AM – 5:00 PM (PST/PDT) Toll Free: 1-877-338-0999 info@championpowerequipment.com Fax no.: 1-562-236-9429

Technical Service

Mon – Fri 8:30 AM – 5:00 PM (PST/PDT) Toll Free: 1-877-338-0999 tech@championpowerequipment.com 24/7 Tech Support: 1-562-204-1188

Page 31

Champion Power Equipment, Inc. (CPE),

The United States Environment Protection Agency (U.S. EPA.) and the California Air Resources Board (CARB)

Emission Control System Warranty

Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board (CARB) emission regulations.

YOUR WARRANTY RIGHTS AND OBLIGATIONS:

The US EPA, California Air Resources Board, and CPE are pleased to explain the Federal and California Emission Control Systems Warranty on your 2014 small off-road engine and engine powered equipment. In California, new, small off-road engines and new equipment that use small off-engines must be designed, built and equipped to meet the State’s stringent anti smog standards. In the other states, new engines and equipment must be designed, built and equipped, at the time of sale, to meet U.S. EPA regulations for small non-road engines. CPE warrants the emission control system on your small off-road engine and equipment for the period of time listed below, provided there has been no abuse, neglect, unapproved modification, or improper maintenance of your equipment.

Your emission control system may include parts such as the carburetor, fuel-injection system, the ignition system, catalytic converter and fuel lines. Also included may be hoses, belts, connectors and other emission related assemblies. Where a warrantable condition exits, CPE will repair your small off-road engine at no cost to you including diagnosis, parts and labor. For engines less than or equal to 80cc, only the fuel tank and fuel line is subject to the evaporative emission control warranty requirements of this section.

MANUFACTURER’S EMISSION CONTROL SYSTEM WARRANTY COVERAGE:

This emission control system is warranted for two years, subject to provisions set forth below. If, during the warranty period, emission related part on your engine is defective in materials or workmanship, the part will be repaired or replaced by CPE.

OWNER WARRANTY RESPONSIBILITIES:

As the small off-road engine owner, you are responsible for the performance of the required maintenance listed in your Owner’s Manual. CPE recommends that you retain all your receipts covering maintenance on your small offroad engine, but CPE cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance.

As the small off-road engine owner, you should however be aware that CPE may deny you warranty coverage if your small, off-road engine or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications.

You are responsible for presenting your small off-road engine to an Authorized CPE service outlet or alternate service outlet as described in (3)(f.) below, CPE dealer or CPE, Santa Fe Springs, Ca. as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days.

If you have any questions regarding your warranty rights and responsibilities, you should contact:

Champion Power Equipment, Inc.

Customer Service 12039 Smith Ave.

Santa Fe Springs, CA 90670

1-877-338-0999

tech@championpowerequipment.com

Page 32

EMISSION CONTROL SYSTEM WARRANTY

The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage.

1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (for

other states, 1997 and later model year engines). The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter.

2. GENERAL EMISSIONS WARRANTY COVERAGE

CPE warrants to the original, end-use purchaser of the new engine or equipment and to each subsequent purchaser that each of its small off-road engines is: a. Designed, built and equipped so as to conform to U.S. EPA emissions standards for spark-ignited engines at or below 19 kilowatts and all applicable regulations adopted by the California Air Resources Board and b. Free from defects in materials and workmanship that cause the failure of a warranted part to be identical in all material respects to the part as described in the engine manufacturer’s application for certification for a period of two years.

3. THE WARRANTY ON EMISSION-RELATED PARTS WILL BE INTERPRETED AS FOLLOWS:

a. Any warranted part that is not scheduled for replacement as required maintenance in the Owners Manual shall be warranted for the ECS Warranty Period. If any such part fails during the ECS Warranty Period, it shall be repaired or replaced by CPE according to Subsection “d” below. Any such part repaired or replaced under the ECS Warranty shall be warranted for any remainder of the ECS Warranty Period. b. Any warranted, emissions-related part which is scheduled only for regular inspection as specified in the Owners Manual shall be warranted for the ECS Warranty Period. A statement in such written instructions to the effect of “repair or replace as necessary”, shall not reduce the ECS Warranty Period. Any such part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period. c. Any warranted, emissions-related part which is scheduled for replacement as required maintenance in the Owner’s Manual shall be warranted for the period of time prior to the first scheduled replacement point for that part. If the part fails prior to the first scheduled replacement, the part shall be repaired or replaced by CPE according to Subsection “d” below. Any such emissions-related part repaired or replaced under the ECS Warranty, shall be warranted for the remainder of the ECS Warranty Period prior to the first scheduled replacement point for such emissions-related part. d. Repair or replacement of any warranted, emissions-related part under this ECS Warranty shall be performed at no charge to the owner at a CPE Authorized Service Outlet. e. The owner shall not be charged for diagnostic labor which leads to the determination that a part covered by the ECS Warranty is in fact defective, provided that such diagnostic work is performed at a CPE Authorized Service Outlet. f. CPE shall pay for covered emissions warranty repairs at non-authorized service outlets under the following circumstances: i. The service is required in a population center with a population over 100,000 according to U.S. Census 2000 without a CPE Authorized Service Outlet AND ii. The service is required more than 100 miles from a CPE Authorized Service Outlet. The 100 mile limitation does not apply in the following states: Alaska, Arizona, Colorado, Hawaii, Idaho, Montana, Nebraska, Nevada, New Mexico, Oregon, Texas, Utah and Wyoming. g. CPE shall be liable for damages to other original engine components or approved modifications proximately caused by a failure under warranty of an emission-related part covered by the ECS Warranty. h. Throughout the ECS Warranty Period, CPE shall maintain a supply of warranted emission-related parts sufficient to meet the expected demand for such emission-related parts. i. Any CPE Authorized and approved emission-related replacement part may be used in the performance of any ECS Warranty maintenance or repair and will be provided without charge to the owner. Such use shall not reduce CPE’s warranty obligation. j. Unapproved add-on or modified parts may not be used to modify or repair a CPE engine. Such use voids this ECS Warranty and shall be sufficient grounds for disallowing an ECS Warranty claim. CPE shall not be liable hereunder for failures of any warranted parts of a CPE engine caused by the use of such an unapproved add-on or modified part.

Page 33

EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the engine)

Systems covered by this warranty

Parts Description

Fuel Metering System

Fuel regulator, Carburetor and internal parts

Air Induction System

Air cleaner, Intake manifold

Ignition System

Spark plug and parts, Magneto ignition system Exhaust System

Exhaust manifold, catalytic converter

Miscellaneous Parts

Tubing, Fittings, Seals, Gaskets, and Clamps associated with these listed systems.

Evaporative Emissions

Fuel Tank, Fuel Cap, Fuel Line, Fuel Line Fittings, Clamps, Pressure Relief Valves, Control Valves, Control Solenoids, Electronic Controls, Vacuum Control Diaphragms, Control Cables, Control Linkages, Purge Valves, Vapor Hoses, Liquid/Vapor Separator, Carbon Canister, Canister Mounting Brackets, Carburetor Purge Port Connector

TO OBTAIN WARRANTY SERVICE:

You must take your CPE engine or the product on which it is installed, along with your warranty registration card or other proof of original purchase date, at your expense, to any Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours. Alternate service locations defined in Section (3)(f.) above must be approved by CPE prior to service. Claims for repair or adjustment found to be caused solely by defects in material or workmanship will not be denied because the engine was not properly maintained and used.

If you have any questions regarding your warranty rights and responsibilities, or to obtain warranty service, please write or call Customer Service at Champion Power Equipment, Inc.

Champion Power Equipment, Inc.

12039 Smith Ave.

Santa Fe Springs, CA 90670

1-877-338-0999

Attn.: Customer Service

tech@championpowerequipment.com

CHAMPION 71530 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual