CHAMPION 66520 User Manual
OWNER’S MANUAL & OPERATING INSTRUCTIONS
2 INCH
SEMI-TRASH PUMP
MODEL NUMBER
66520
12039 Smith Ave.
SAVE THESE INSTRUCTIONS
Important Safety Instructions
are included in this manual.
MADE IN CHINA
REV 66520-20140303
www.championpowerequipment.com
Santa Fe Springs CA 90670
USA / 1-877-338-0999
AN IMPORTANT MESSAGE ABOUT TEMPERATURE:
Your Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to
40°C (104°F). When your product is needed your product may be operated at temperatures ranging from -15°C (5°F) to
50°C (122°F) for short periods. If the product is exposed to temperatures outside this range during storage, it should be
brought back within this range before operation. In any event, the product must always be operated outdoors, in a
well-ventilated area and away from doors, windows and other vents.
Have questions or need assistance?
Do not return this product to the store!
WE ARE HERE TO HELP!
Visit our website:
www.championpowerequipment.com
for more info:
s Product Info & Updates
s Frequently Asked Questions
– or –
Call our Customer Care Team Toll-Free at:
1-877-338-0999
s Tech Bulletins
s Product Registration
WARNING:
The Engine Exhaust from this product contains chemicals known to the State of California
to cause cancer, birth defects or other reproductive harm.
*We are always working to improve our products. Therefore, the enclosed product may differ slightly from the image on the cover.
TABLE OF CONTENTS
66520
2 INCH
SEMI-TRASH PUMP
Introduction ............................ 1
Introduction .......................... 1
Semi-Trash Pump ...................... 1
This Booklet .......................... 1
Manual Conventions . ...................... 2
Safety Rules . ........................... 3
Controls and Features ..................... 5
Semi-Trash Pump ...................... 5
Parts Included ........................ 6
Wheel Kit . ......................... 6
Hose Kit .......................... 6
Other ............................ 6
Assembly .............................. 7
Remove the Semi-Trash Pump
from the Shipping Carton ................. 7
Install the Wheel Kit .................... 7
Install the Vibration Mounts ............... 7
Install the Handle ...................... 7
Add Engine Oil ........................ 7
Add Fuel ............................ 8
Operation . ............................. 9
Semi-Trash Pump Location . ............... 9
Connecting a Hose Kit ................... 9
Starting the Engine .................... 10
Stopping the Engine ................... 11
Operation at High Altitude ............... 11
Maintenance and Storage .................. 12
Engine Maintenance ................... 12
Oil ............................. 12
Spark Plugs ....................... 12
Air Filter ......................... 12
Cleaning ......................... 13
Adjustments . ...................... 13
Maintenance Schedule . ............... 13
Storage ............................ 13
Engine Storage ..................... 13
Semi-Trash Pump Storage ............. 13
Winter Storage ..................... 13
Specifications . ......................... 14
Engine Specifications .................. 14
Semi-Trash Pump Specifications ........... 14
Fuel .............................. 14
Oil ............................... 14
Spark Plugs ......................... 14
Maintenance Valve Clearance ............. 14
An Important Message About Temperature .... 14
Parts Diagram . ....................... 15
Parts List . .......................... 16
Engine Parts Diagram .................. 17
Engine Parts List ..................... 18
Trouble shooting . ........................ 19
Warranty ............................. 20
Warranty Qualifications ................. 20
Repair/Replacement Warranty . ............ 20
Do Not Return The Unit To
The Place Of Purchase . ................. 20
Warranty Exclusions. . . . . . . . . . . . . . . . . . . . 20
Normal Wear ...................... 20
Installation, Use and Maintenance . ....... 20
Other Exclusions . ................... 20
Limits of Implied Warranty and Consequential
Damage . ......................... 20
Contact Information . ................... 20
Address . ......................... 20
Customer Service ................... 20
Technical Service ................... 20
INTRODUCTION
ENGLISH 66520
Introduction
Congratulations on your purchase of a Champion Power
Equipment semi-trash pump. CPE designs and builds
semi-trash pumps to strict specifications. With proper
use and maintenance, this semi-trash pump will bring
years of satisfying service.
This Booklet
Every effort has been made to ensure the accuracy and
completeness of the information in this manual. We reserve
the right to change, alter and/or improve the product and
this document at any time without prior notice.
Semi-Trash Pump
This unit is a gasoline engine driven, impeller based semitrash pump. It is designed to pump clear water only.
Record the model and serial numbers as well as date and place of purchase for future reference. Have this
information available when ordering parts and when making technical or warranty inquiries.
Champion Power Equipment Support
1-877-338-0999
Model Number
66520
Serial Number
Date of Purchase
Purchase Location
For Oil Type see ‘Add Engine Oil‘ section. For Fuel Type see ‘Add Fuel‘ section.
1 REV 66520-20140303
66520 ENGLISH
MANUAL CONVENTIONS
This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol
is used with a key word to alert you to potential hazards in operating and owning power equipment.
Follow all safety messages to avoid or reduce the risk of serious injury or death.
DANGER
DANGER indicates an imminently hazardous
situation which, if not avoided, will result in death
or serious injury.
WARNING
WARNING indicates a potentially hazardous
situation which, if not avoided, could result in
death or serious injury.
CAUTION
CAUTION indicates a potentially hazardous
situation which, if not avoided, may result in minor
or moderate injury.
CAUTION
CAUTION used without the safety alert symbol
indicates a potentially hazardous situation which, if
not avoided, may result in property damage.
NOTE
If you have questions regarding your semi-trash pump,
we can help. Please call our help line at 1-877-3 3 8-09 9 9
REV 66520-20140303 2
SAFETY RULES
ENGLISH 66520
WARNING
Read this manual thoroughly before operating your
semi-trash pump. Failure to follow instructions
could result in serious injury or death.
DANGER
DO NOT pump gasoline and fuel oil mixtures,
detergents, acids, chemicals, beverages, pesticides,
fertilizers or any other flammable liquid or corrosive.
Pumping volatile liquids may result in an explosion
or fire. These liquids will corrode the pump and void
your warranty.
WARNING
The engine exhaust from this product contains
chemicals known to the state of California to cause
cancer, birth defects, or other reproductive harm.
DANGER
Rotating parts can entangle hands, feet, hair,
clothing and /or accessories.
Traumatic amputation or severe laceration can result.
Keep hands and feet away from rotating parts. Tie
up long hair and remove jewelry. Operate equipment
with guards in place. DO NOT wear loose-fitting
clothing, dangling drawstrings or items that could
become caught.
DANGER
The semi-trash pump develops powerful force.
DO NOT move the semi-trash pump when it is in
use. DO NOT use hoses or connectors that are
worn, damaged or frayed. DO NOT allow children or
unqualified persons to operate or service the semi-trash
pump. DO NOT open top plug or drain plug.
DANGER
Engine exhaust contains carbon monoxide, a
colorless, odorless, poison gas. Breathing carbon
monoxide will cause nausea, dizziness, fainting or
death. If you start to feel dizzy or weak, get to fresh
air immediately.
Operate semi-trash pump outdoors only in a
well ventilated area DO NOT operate the semitrash pump inside any building, enclosure or
compartment.
DO NOT allow exhaust fumes to enter a confined
area through windows, doors, vents or other openings.
WARNING
DO NOT immerse this unit in water.
WARNING
Sparks can result in fire or electrical shock.
When servicing the semi-trash pump:
Disconnect the spark plug wire and place it where
it cannot contact the plug. DO NOT check for spark
with the plug removed. Use only approved spark
plug testers.
3 REV 66520-20140303
66520 ENGLISH
SAFETY RULES
DANGER
Fuel and fuel vapors are highly flammable and
extremely explosive.
Fire or explosion can cause severe burns or death.
Unintentional startup can result in entanglement,
traumatic amputation or laceration.
When adding or removing fuel:
Turn the engine off and let it cool for at least two
minutes before removing the fuel cap. Loosen the
cap slowly to relieve pressure in the tank.
Only fill or drain fuel outdoors in a well-ventilated area.
DO NOT pump gas directly into the engine at the
gas station. Use an approved container to transfer
the fuel to the engine.
DO NOT overfill the fuel tank.
Always keep fuel away from sparks, open flames,
pilot lights, heat and other sources of ignition.
DO NOT light or smoke cigarettes.
When starting the engine:
DO NOT attempt to start a damaged engine. Make
certain that the gas cap, air filter, spark plug,
fuel lines and exhaust system are properly in
place. Allow spilled fuel to evaporate fully before
attempting to start the engine.
Make certain that the semi-trash pump is resting
firmly on level ground.
When operating the semi-trash pump:
DO NOT move or tip the semi-trash pump during
operation.
DO NOT tip the semi-trash pump or allow fuel or oil
to spill from the engine. Block the wheels to prevent
unintended movement.
When transporting or servicing the semi-trash
pump:
Make certain that the fuel shutoff valve is in the off
position and the fuel tank is empty.
Disconnect the spark plug wire.
When storing the semi-trash pump:
Store away from sparks, open flames, pilot lights,
heat and other sources of ignition.
WARNING
WARNING
DO NOT pump salt, sludge, sewer, sea, or any other
type of water containing solid material.
WARNING
Rapid retraction of the starter cord will pull hand and
arm towards the engine faster than you can let go.
Unintentional startup can result in entanglement,
traumatic amputation or laceration.
Broken bones, fractures, bruises or sprains could
result.
When starting engine, pull the starter cord slowly
until resistance is felt and then pull rapidly to avoid
kickback.
CAUTION
Exceeding the semi-trash pump’s specification for
maximum head can damage the semi-trash pump
and/or hose kits connected to it.
DO NOT modify the semi-trash pump in any
way. DO NOT attempt to exceed the rated flow.
Attempting to increase the rated flow may damage
the unit and/or shorten its life.
CAUTION
Improper treatment or use of the semi-trash pump
can damage it, shorten its life and void your warranty.
Use the semi-trash pump only for intended uses.
Operate only on level surfaces. DO NOT expose
semi-trash pump to excessive moisture, dust, or dirt.
DO NOT allow any material to block the cooling slots.
DO NOT use the semi-trash pump if:
– Equipment sparks, smokes or emits flames
– Equipment vibrates excessively
Water pumped through this unit shall not be used
as drinking water.
REV 66520-20140303 4
ENGLISH 66520
CONTROLS AND FEATURES
Read this owner’s manual before operating your semi-trash pump. Familiarize yourself with the location and function
of the controls and features. Save this manual for future reference.
Semi-Trash Pump
10
41 2 3
5
6
7
(1) Fuel Tank – 0.9 gal. (3.4 L) capacity fuel tank.
(2) Air Filter – Protects the engine by filtering dust
and debris from the air intake.
(3) Muffler
(4) 2 in. (5.1 cm) Outlet – 2 in. (5.1 cm) NPT outlet
connector.
(5) Low Oil Sensor – Senses the level of oil in the
crankcase and shuts the engine down if the level
falls too low.
8
9
11
12
13
(10) Handle
(11) Throttle Lever – Used to adjust engine speed.
(12) Choke lever– Used to start the engine.
(13) Anti-Vibration Mounts
(14) Recoil Starter – Used to start the engine.
(15) Engine Switch – Used to start the engine.
(16) Fuel Valve – Used to turn fuel supply on and off to
engine.
16
15
14
(6) Oil Filler Cap – Check and fill engine oil level.
(7) 6 in. (15.2 cm) Never Flat Wheels
(8) Drain Plug
(9) 2 in. (5.1 cm) Inlet – 2 in. (5.1 cm) NPT inlet
connector.
5 REV 66520-20140303
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