Champion 2000 Series Operation Manual

2000Series

Installation/Operation Manual with Service Re

For Champion Model DH2000 • Moyer Diebel Model MD2000

Door-type
HighTemperature
Dishwasher

Model: 2000 Series

Hot water sanitizing machine w/fresh
water rinse and built-in stainless steel
electric booster

placement Parts

P.O. Box 4149
Winston-Salem, NC 27115
336/661-1556 Fax: [phone]
Toll-free: 800/ 858-4477

DH2000

2674 N. Service Road, Jordan Station
Ontario, Canada L0R 1S0
905/562-4195 Fax: [phone]
Toll-free: 800/ 263-5798

Machine Serial No.

Issue Date: 10.6.10

Manual P/N 114614 rev. G

For machines beginning with S/N D09037592 and above

Printed in the USA

For future reference, record your dishwasher information in the box below.

Model Number__________________________ Serial Number_______________________

Voltage________________Hertz_____________ Phase__________________

Service Agent __________________________________ Tel:______________________

Parts Distributor _________________________________ Tel:______________________

NationalServiceDepartment

InCanada: IntheUSA:

Toll-free: 800/ 263-5798 Toll-free: 800/ 858-4477
Tel: [phone] Tel: [phone]
Fax: [phone] Fax: [phone]
email: [e-mail] email: [e-mail]

ATTENTION:

The model no., serial no., voltage, Hz

and phase are needed to identify your

machine and to answer questions.

Themachinedataplateislocated

onthetop-mountedcontrolcabinet.

Please have this information ready

if you call for service assistance.

The USGBC and the CaGBC Member Logos are trademarks owned by the U.S. Green Building Council and The Canadian Green Building Council,

respectively, and are used by permission. The logos signify only that Champion Industries, Moyer Diebel, and Valu-Clean are USGBC members

and CaGBC members; USGBC and CaGBC do not review, certify nor endorse the products or services offered by its members.

COPYRIGHT © 2009 All rights reserved Printed in the USA

ATTENTION:

Complete the back of the POSTAGE PAID WARRANTY CARD below, then cut along
the dashed lines and mail immediately to make sure that your machine warranty is validated.

USE CANADIAN WARRANTY CARD IN CANADA AND USA WARRANTY CARD IN THE UNITED STATES.

NO POSTAGE

NECESSARY

IF MAILED

IN THE

UNITED STATES

BUSINESS REPLY MAIL

FIRST-CLASS MAIL PERMIT NO. 2101 WINSTON-SALEM, NC

POSTAGE WILL BE PAID BY ADDRESSEE

CHAMPION INDUSTRIES INC
PO BOX 4149
WINSTON-SALEM, NC 27119-0981

IMPORTANT IMPORTANT

Model

Serial #

Date of Installation:

Company Name:

Telephone #: ( ) ---

Contact:

Address:

Address:

Telephone #:

Contact:

Installation Company:

(Street) State or Province Zip Code

This Card Must Be Returned to Validate Machine Warranty:

WARRANTY REGISTRATION CARD

IMPORTANT IMPORTANT

Model

Serial #

Date of Installation:

Company Name:

Telephone #: ( ) ---

Contact:

Address:

Address:

Telephone #:

Contact:

Installation Company:

(Street) State or Province Zip Code

This Card Must Be Returned to Validate Machine Warranty:

WARRANTY REGISTRATION CARD

Revision History

Revision History

• The Revision History can contain part number changes, new instructions, or
information that was not available at print time.

• We reserve the right to make changes to these instructions without notice and without
incurring any liability by making the changes..

• Equipment owners may request a revised manual, at no charge, by calling
1 [phone] in the USA or by calling 1 [phone] in Canada.

Revision Revised Serial Number Revision
Date Pages Effectivity Description

6.12.09 All D09037592 Released First Edition

8.12.09 All D09037592 Changed Schematic for

Overlow tempering Ckt.

9.11.09 24-25 D09087829 Added 1/2" Piping to Fill Assy.

9.16.09 31-32 D09087829 Corrected P/N of Pump Suction

Screen to 333021

10.23.09 20-21 D09087829 Added 1/2" to Booster Piping

2.12.10 26-27 D09087829 Added Front and Side Panels

2.22.10 5 D09087829 Changed location of element
jumper bars

10.6.10 31 D09087829 Changed description of items
22, 23, 24

i

Limited Warranty

LIMITEDWARRANTY

Champion Industries Inc. (herein referred to as Champion), P.O. Box 4149, Winston-Salem, North Carolina 27115,
and P.O. Box 301, 2674 N. Service Road, Jordan Station, Canada, L0R 1S0, warrants machines, and parts,
as set out below.

WarrantyofMachines: Champion warrants all new machines of its manufacture bearing the name

"Champion" and installed within the United States and Canada to be free from defects in material and workman
ship for a period of one (1) year after the date of installation or fteen (15) months after the date of shipment by
Champion, whichever occurs rst. [See below for special provisions relating to glasswashers.] The warranty
registration card must be returned to Champion within ten (10) days after installation. If warranty card is not
returned to Champion within such period, the warranty will expire after one year from the date of shipment.

Champion will not assume any responsibility for extra costs for installation in any area where there are
jurisdictional problems with local trades or unions.

If a defect in workmanship or material is found to exist within the warranty period, Champion, at its election,
will either repair or replace the defective machine or accept return of the machine for full credit; provided;
however, as to glasswashers, Champion's obligation with respect to labor associated with any repairs shall end
(a) 120 days after shipment, or (b) 90 days after installation, whichever occurs rst. In the event that Champion
elects to repair, the labor and work to be performed in connection with the warranty shall be done during regular
working hours by a Champion authorized service technician. Defective parts become the property of Champion.
Use of replacement parts not authorized by Champion will relieve Champion of all further liability in connection
with its warranty. In no event will Champion's warranty obligation exceed Champion's charge for the machine.
The following are not covered by Champion's warranty:

a. Lighting of gas pilots or burners.
b. Cleaning of gas lines.
c. Replacement of fuses or resetting of overload breakers.
d. Adjustment of thermostats.
e. Adjustment of clutches.
f. Opening or closing of utility supply valves or switching of electrical supply current.
g. Cleaning of valves, strainers, screens, nozzles, or spray pipes.
h. Performance of regular maintenance and cleaning as outlined in operator’s guide.
i. Damages resulting from water conditions, accidents, alterations, improper use, abuse,
tampering, improper installation, or failure to follow maintenance and operation procedures.
j. Wear on Pulper cutter blocks, pulse vanes, and auger brush.

Examples of the defects not covered by warranty include, but are not limited to: (1) Damage to the exterior or
interior nish as a result of the above, (2) Use with utility service other than that designated on the rating plate,
(3) Improper connection to utility service, (4) Inadequate or excessive water pressure, (5) Corrosion from
chemicals dispensed in excess of recommended concentrations, (6) Failure of electrical components due to
connection of chemical dispensing equipment installed by others, (7) Leaks or damage resulting from such
leaks caused by the installer, including those at machine table connections or by connection of chemical
dispensing equipment installed by others, (8) Failure to comply with local building codes, (9) Damage
caused by labor dispute.

WarrantyofParts: Champion warrants all new machine parts produced or authorized by Champion to be free

from defects in material and workmanship for a period of 90 days from date of invoice. If any defect in
material and workmanship is found to exist within the warranty period Champion will replace the defective
part without charge.

DISCLAIMER OF WARRANTIESAND LIMITATIONSOF LIABILITY. CHAMPION'S WARRANTYIS ONLY TO THE EX­TENT REFLECTED ABOVE. CHAMPION MAKES NO OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING,
BUT NOT LIMITED, TO ANY WARRANTY OF MERCHANTABILITY, ORFITNESS OF PURPOSE. CHAMPION SHALL
NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. THE REMEDIES SET OUT ABOVE ARE
THEEXCLUSIVE REMEDIESFORANYDEFECTSFOUNDTOEXISTINCHAMPION DISHWASHINGMACHINESAND
CHAMPIONPARTS,ANDALLOTHER REMEDIESAREEXCLUDED,INCLUDINGANY LIABILITYFORINCIDENTALS
ORCONSEQUENTIALDAMAGES.

Champion does not authorize any other person, including persons who deal in Champion dishwashing machines
to change this warranty or create any other obligation in connection with Champion Dishwashing Machines.

ii

Table of Contents

Table of Contents

2000 Series Door-type Dishwasher

Revision History ...........................................................................................................i

Limited Warranty ...........................................................................................................ii

Model Descriptions ........................................................................................................... iv

Installation

..............................................................................................1

Receiving ....................................................................1

Electrical Connections ................................................2

1 phase to 3 phase Conversion .....................5

Hot Water and Drain Connections ..............................6

Vent Fan and Chemical Dispensers ...........................7

InitialStart-up ..........................................................................................7

Installation Check List .................................................8

Operation ................................................................................................................9

Normal Wash Mode ....................................................9

Rinse Sentry Mode .....................................................11

Automatic Drain Cycle ................................................11

CleaningandMaintenance ........................................................................12

De-liming .....................................................................14

Maintenance ...............................................................15

Troubleshooting ..........................................................16

Cleaning ......................................................................12

ServiceReplacementParts .......................................................................17

TimerChart

.............................................................................................35

ElectricalSchematic.............................................................................................. 36

iii

Model Description

ModelDescription

2000Series

High temperature hot water sanitizing dishwasher with
built-in 40-70°F/22-82°C rise booster heater.
208-240VAC/60/1 & 3
Field convertible single or three phase
Self-draining pump
Automatic start
Fresh water rinse
55 racks per hour/60-second total cycle time

Rinse sentry
Automatic drain valve

OptionalEquipment(consult factory)

Drain water tempering kit
Side panels

iv

NOTE:

The installation of your dishwasher must be performed by qualified service personnel.
Problems due to improper installation are not covered by the Warranty.

1. Inspect the outside of the dishwasher carton for signs of damage.

2. Remove the carton and inspect the dishwasher for damage.

3. Check for any accessories that may have shipped with your dishwasher.

4. Turn to the front of this manual and complete the warranty card.
Immediately mail the warranty card to validate your warranty.

5. Move the dishwasher near its permanent location.

CAUTION:

Be careful when lifting and moving the dishwasher to prevent damage to the machine.

NOTE:

The installation of the dishwasher must comply with local health codes.

Installation

Receiving

6. Compare the installation site utility connections with the dishwasher utility connections and
make sure that they are the same.

7. Place the dishwasher in its permanent location.

8. The dishwasher has 4 adjustable feet for leveling.

9. Level the dishwasher front-to-back and
side-to-side.

10. The dishwasher can be installed in a
straight-through or a corner conguration.

11. The typical dishwasher load height is 33¾" [86cm].

12. The machine height is 65¼" [166cm].

13. The dishwasher doors require an
open height of 76¾" [195cm] and
86" [218cm] for door removal.

86"

[218cm]

Door

Removal

Ht.

76¾"

[195cm]

Door Up

Ht.

65¼"

[166cm]
Machine

Ht.

17¼"

[44cm]

Inside

Clearance

[86cm]

26⅛"

[66cm]

33¾"

Load

Ht.

Dishwasher Dimensions in inches and Centimeters

1

Installation

Converting Straight-through Operation to Corner Operation

Dishwashers are shipped from the factory for Straight-through operation. Refer to the diagrams below
and on the next page to convert a Straight-through operation machine to a Corner operation machine.
Dish racks enter and exit the sides of a straight-through machine. Dish racks enter the side and exit the
front of corner operation machine.
To convert the dishwasher:

1. Convert the dishwasher before it is placed in its nal position and before connecting utilities.

2. The temperature gauges must be clearly visible to the operator when facing the front of the
machine. In addition, the door handles should move freely without interference from walls or other
obstructions. Nominal wall clearance is 6" [152mm]; the minimum wall clearance is 4" [102mm].

3. Position the dishwasher as shown below and refer to the next page for instructions on changing

the dish rack guides and door operation.

Temp.

Gauges

Correct Orientation for

Straight-Through Operation

Temp.

Gauges

6" [15cm]

6" [15cm]

Temp.

Gauges

6" [15cm]

Incorrect Orientation for

Corner Operation

Correct Orientation for

Corner Operation

2

Installation

Converting Straight-through Operation to Corner Operation

To convert track guides and door-lift for corner operation:

1. Remove the rack guide (A); save the fasteners.
Move (A) and re-attach as shown in the illustration at right.

2. Slide a dish rack through the machine to check the guide to
dish rack clearance. The dish rack should move smoothly
without binding or tipping on the guides.

3. Disconnect the door-lift bracket (B) connecting the front door
and the wall-side door and discard. To seal the holes,
Re-install the bolts and lockwashers that held the bracket.

4. Disconnect the door linkage arm (C) from the wall-side door
and discard. Re-install the white roller (D) and hardware.

5. Disconnect the door linkage arm (C) from the other door but
do not discard.

6. Lift the door handle up and back until the springs relax.

7. Adjust the door spring hooks (E) located at the rear of
dishwasher to reduce door spring tension until the front and
side doors open and close without binding.

Remove the door-lift
bracket connecting the
front and wall-side
doors.

B

Remove the door-linkage
arm from the wall-side
door and discard.

Re-install the white roller
with existing hardware.

A

wall

wall

A

C

Re-adjust the door springs at the rear of the
dishwasher then check that the doors open
and close without binding.

D

E

3

Installation

THREE PHASE

POWER CONNECTION

208-240V/60/3

LINE IN

L1 L2 L3

GRD

Electrical Connections

Three Phase Operation

WARNING:

Electrocution or serious injury may result when working on an
energized circuit.

Disconnect power at the main breaker or service disconnect
switch before working on the circuit.

Lock-out and tag the breaker to indicate that work is being
performed on the circuit.

ATTENTION

A qualified electrician must connect the main incoming power to the dishwasher in accordance with all
local codes and regulations or in the absence of local codes in accordance with the National Electrical
Code.

Standard Dishwashers are shipped from
the factory for 3-phase operation.
To connect the dishwasher for 3-phase
operation:

1. Remove the top-mounted control
cabinet cover and locate the main
terminal block in the left-rear
corner of the cabinet.

Main Terminal Block

2. Refer to the MachineElectrical
ConnectionDataPlate located

near the main terminal block and
make sure that the incoming
power supply matches the
machine's electrical requirements.

3. Connect the incoming 3-phase
power as shown in the illustration
to the right.

4. Re-install the control cabinet

NOTE:
Refertothenextpagefor3-phaseto

cover.

1-phasefieldconversioninstructions.

Main Terminal Block Location

4

Installation

Electrical Connections

Field Conversion from 3-phase to 1-phase Operation

A standard 3-phase operation dishwasher can be converted for
1-phase operation with the installation of a jumper wire on the main
terminal and rewiring of the wash tank and booster tank heaters.
A jumper wire, jumper bars and a new data plate are stowed
on top of the wash tank heater junction box.
To convert the dishwasher from 3-phase to 1-phase operation:

GRD

SINGLE PHASE

POWER CONNECTION

208-240V/60/1

LINE IN

L1 L2

InstallMainTerminalBlockJumperWire

1. Disconnect all power to the machine.

2. Remove the top-mounted control cabinet cover and locate the
main terminal block located in the left-rear corner of the cabinet.

3. Connect the jumper wire (shipped inside the control cabinet)
between L2 and L3 on the output side of the main terminal block.

4. Connect the 1-phase incoming power supply to L1 and L2 on the
input side of the main terminal block.

RewireWashTankHeaterElementfor1PH

1. Remove the lower front panel.

2. Remove the wash tank heater junction box cover.

3. Remove the paper insulator and jumper bars from the heater
terminals.

4. Additional short jumper bars are stowed with the new data plate.

5. Reposition the jumper bars for 1PH as shown below.

6. Connect the #33 wire to one element terminal as shown.

7. Connect the #34 and #35 wires to the other terminals as shown.

8. Reinstall the paper insulator and the junction box cover.

3PH

Connect the jumper wire between L2 and L3
on the output side of the main terminal block

L1

33

L2

34

3PH

L3

35

L3

38

L1 L2 L3

JUMPER

1PH

L3

35

1PH

L1

33

L2

34

RewireBoosterHeaterElementfor1PH

1. Remove the booster heater element cover.

2. Remove the paper insulator and jumper bars from the heater
terminals.

3. Install the jumper bars for 1PH as shown below.

4. Additional short jumper bars are stowed with the new data plate.

5. Connect the #36 wire to one element terminal as shown.

6. Connect the #37 and #38 wires to the other terminals as shown.

7. Reinstall the paper insulator and the booster heater element cover.

37

L2

36

L1

38

L3

36

L1

37

L2

NOTE:The additional jumper bars needed
for 1PH operation are stowed with the new
data plate on top of the wash tank heater
junction box.

ATTENTION:
Affixthenewdataplateontopoftheexistingmachinedataplatetocompletetheconversion.


5

Installation

Hot Water Connection

The hot water connection is located at the lower
left-rear side of the dishwasher. A 3/4" line
strainer and pressure regulating valve (PRV)
were installed at the factory.

1. The size of the incoming hot water line
should be 3/4" or larger.

2. The PRV should be adjusted to supply a
minimum owing pressure of 20 PSI/138
kPA during the nal rinse. The maximum
owing pressure must not exceed 25
PSI/172 kPa during the nal rinse.

3. The temperature of the incoming
hot water must maintain a minimum
temperature of 140°F/60°C for a
40°F/22°C rise booster or a minimum
temperature of 110°F/43°C for a
70°F/39°C rise booster.

The incoming hot water line is a 3/4" NPT connection.

4. A manually operated 3/4" or larger
shut-off valve should be installed in the
incoming line as close to the dishwasher
as possible for servicing.

Drain Connection

The drain water connection is a 2" slip-fit hose
connection and is located at the center-rear of
the machine base. It is a gravity drain.

1. The dishwasher drain is 2" O.D. hose
connection.

2. A optional drain water tempering kit
is available (consult the factory).

3. Drain water ow is controlled by an
automatic electrically operated drain
valve.

4. The oor sink and/or drain plumbing
must be able to accommodate a
maximum drain ow rate of
20 US gpm / 17 Imp gpm / 76 Lpm.

The drain is a 2" slip-fit hose connection.

NOTE:

Plumbingconnectionsmustcomplywithallnationaland/orlocalplumbingandsanitarycodes.

6

SIGNAL ONLY

VENT FAN

120V

COMMON

Installation

Vent Fan Control

1. A vent fan control signal is provided on a terminal block located
inside the top-mounted control cabinet. The terminal locations
are clearly marked.

2. The 120VAC signal is designed only to operate an external vent
fan contactor (supplied by others) and is limited to 1 AMP
maximum load and is available when the dishwasher power
switch is turned ON.

The Vent Fan Control Signal is limited to

120VAC 1 Amp maximum load.

Rinse-aid

Detergent

CAUTION:

Do not connect a vent fan motor to the signal connection terminals.

Chemical Dispenser Provisions

Provisions for chemical suppliers to connect their
chemical dispensing systems are provided on the
dishwasher and include:

1. A 1/4" NPT plastic tting as a rinse-aid injection
point. The tting is installed in the upper nal
rinse piping located at the top-rear of the
dishwasher (see illustration at left).

2. Two 7/8" holes are provided on the right-side
rear of the wash tank as detergent injection
points.

3. Detergent and rinse-aid control signals are
available inside the top-mounted control
cabinet. The signals are 120VAC, Max. 1 Amp
load. Connection points are located on a
labeled terminal block (see below).

4. DONOTREMOVETHEJUMPERBETWEEN
THECOMMONTERMINALS.

Detergent and Rinse-aid Injection Points

NOTE:

Consultaqualifiedchemicalsupplierforchemical

suppliesandchemicaldispensingequipment.

SIGNAL ONLY

VENT FAN

120V

COMMON

RINSE AID

120V

COMMON

JUMPER

DETERGENT

120V

DONOTREMOVETHEJUMPER

BETWEENTHECOMMONTERMINALS

7

Initial Start-up

Installation Check List

1. Remove any protective lm from dishwasher. Check the interior for foreign material.

2. Make sure that the dishwasher is permanently located.

3. Make sure that all utility connections are complete.

4. Make sure that the chemical supply containers are full.

5. Make sure that the pump suction screen is in place.

6. Make sure the drain screen is clean and unobstructed by debris.

7. Make sure the scrap screen plate and scrap screens installed and rmly seated.
The screen plate is mounted in the center of the wash tank and locks in a slot on the back screen
support.

8. Make sure that the spray arms are in place and that they spin freely.

9. Fully close the dishwasher door.

10. Turn hot water supply on and check for leaks in the main water supply piping connected
to the dishwasher.

IMPORTANT

Duringtheinitialfill,adjustthePRVtoensurethattheflowingpressureoftheincomingwater

issetbetween20-25PSI.

Make sure the pump suction strainer is in place.

Make sure the scrap screen plate is mounted in the center

of the wash tank and separating the scrap screens.

8

Make sure the drain screen is

unobstructed.

Make sure the scrap screens are in place.

Operation

Normal Operation Mode

In-cycle

Light

Door Safety

Switch

Power
Switch

Wash

Temperature

Gauge

Final Rinse

Temperature

Gauge

Pressure

Gauge

Follow the instructions below to operate the dishwasher in a Normal Wash Mode. A Rinse Sentry feature
holds the dishwasher in a wash mode if the booster heater temperature is below 180ºF/82ºC.

1. Turn the main power on at the main circuit breaker.

2. Make sure the spray arms and the scrap screens are in place.

3. Turn the water supply on.

4. Close the dishwasher front door.

5. Push the dishwasher Power Switch to the ON position. The power switch will illuminate and the
machine will ll with water.

6. Check the pressure gauge as the machine lls and make sure the incoming water pressure is
between 20-25 psi.

7. Wait up to 10-minutes for the WASH temperature gauge to indicate a minimum of 150ºF/66ºC.

8. Load soiled wares into the dish rack. Place plates, glasses, cups and bowls in a peg rack.
Place utensils in a single layer in a flat-bottom rack. Place pots and pans in a flat-bottom rack.
Do not overload the dish racks.

9. Slide 1 dish rack into the wash compartment making sure that wares do not interfere with the
rotating spray arms. Do not wash more than 1 dish rack at a time.

10. Close the front door fully, the wash cycle will begin automatically. The green
in-cycle light will illuminate.

11. The wash cycle time runs for approximately 40-seconds. (continued on next page)

9

Operation

Normal Operation Mode (continued)

12. Opening the door when the dishwasher is in-cycle will stop the dishwasher. The cycle will resume
automatically when the dishwasher door is closed.

13. The nal rinse cycle begins at the end of the wash cycle and runs for approximately 12-seconds.

14. Check the FINAL RINSE temperature gauge during the nal rinse and make sure that it indicates a
minimum of 180ºF/82ºC. The acceptable range of operation is 180-195ºF/82-91ºC.

15. Check the pressure gauge located at the top of the dishwasher to ensure that the final rinse
pressure maintains a flowing pressure between 20-25 PSI.

16. At the end of the rinse cycle, the in-cycle light will go out. Open the door and remove the clean
rack of wares. Repeat steps 8-15 for additional dish racks.

17. Refer to the Automatic Drain Cycle on the next page for the procedures to drain the dishwasher.

20-25 PSI

150°F/66°C

180-195°F

82-91°C

120

30

20

PSI

10

CHAMPION INDUSTRIES, INC.

WINSTON-SALEM,NC

0

Final Rinse

Pressure

100

40

40

60

80

20

0

20

40

50

60

Wash

Temperature

60

140

100

80

160

220

80

180

60

40

200

20

The pressure gauge is located at the top of the dishwasher. The wash temperature gauge and

the final rinse temperature gauges are located on the front of the control cabinet.

120

40

140

60

80

100

100

20

0

Final Rinse

Temperature

160

180

200

220

10

Operation

Rinse Sentry Operation Mode

The nal rinse water temperature must be a minimum of 180ºF/82ºC during the final rinse cycle to ensure
that all wares are sanitized. If for any reason, the hot water temperature in the booster tank cannot provide
this temperature, the dishwasher will enter a Rinse Sentry Mode of operation and extend the cycle time.

The Rinse Sentry changes the Normal Operation Mode as described below:

1. The Rinse Sentry constantly monitors the water temperature inside nal rinse booster.

2. If the temperature inside the booster heater falls below 180ºF/82ºC then the Rinse Sentry
will extend the wash cycle time until the booster heater water temperature reaches the proper
temperature.

3. The in-cycle light will remain illuminated during the Rinse Sentry Mode.

4. The RINSE water temperature gauge must be monitored to ensure that a minimum of
180ºF/82ºC is maintained during the rinse cycle.

5. The temperature range for the final rinse water is 180-195ºF/82-91ºC.

6. An extraordinarily long wash cycle may indicate a low incoming water temperature or a
problem with the booster heater operation.

DONOTREMOVEWARESUNTILTHEFINALRINSECYCLEHAS

SANITIZEDTHEWARESANDTHEGREENCYCLELIGHTGOESOUT.

Automatic Drain Cycle

The dishwasher can be drained automatically when the dishwasher has completed a normal wash cycle
or whenever the dishwasher is idle.

To drain the dishwasher:

1. Turn the dishwasher Power Switch OFF. The automatic drain valve will open and the machine
will drain.

2. The drain valve will remain open for 10-minutes to allow time to ush the interior with fresh water
during a cleaning operation.

3. When 10-minutes has elapsed the drain, the drain valve will close.
The automatic drain cycle is complete.

NOTE:

The automatic drain cycle can be repeated after 10-minutes by turning the power Switch ON and
immediately OFF. The dishwasher will drain for another 10-minutes and then turn off.

11

Cleaning and Maintenance

Cleaning

After Each Meal Period or every 8 Hours of Operation.

1. Press the lighted power switch to the OFF position. The power switch light will go out
and the automatic drain cycle will operate for 10-minutes.

2. Flush the interior of the machine with fresh water.

3. Remove the scrap screens and remove debris in a waste container.

4. Flush the scrap screens making sure to back-ush.

5. Do not strike the scrap screens against solid objects.

6. Flush the wash tank, the pump suction strainer and drain screen.

7. Check the wash tank for foreign material and clean as required.

8. Replace pump suction strainer and scrap screens.

9. Make sure that spray arms turn freely.

10. Check the chemical containers and rell as required.

11. Close the door and turn the power switch ON. The machine will rell with fresh hot water.

12. Resume normal operation.

12

Clean scrap screens. Clean pump suction strainer

Clean drain screen.

Paper Clip

End
Plug

B

C

Wash Spray arm

Rinse Arm Spindle

D

A

Cleaning and Maintenance

Cleaning

AttheEndoftheDay

1. Perform Steps 1-10 on the previous page.

2. Remove the upper and lower rinse and wash spray arms. The spray arms are interchangeable.

3. Unscrew the upper and lower rinse arm spindles (A). Remove the rinse arm assemblies

4. Clean the nal rinse arm nozzles using a small paper clip (B).

5. Remove the rinse arm end plugs (C) if necessary, and ush the rinse arm with clean water.

6. Re-install the rinse arm end plugs if they were removed.

7. Remove the wash spray arms and ush with clean water.

8. DO NOT USE STEEL WOOL TO CLEAN THE INTERIOR OF THE MACHINE.

9. Contact the chemical supplier for de-liming if required (see next page).

10. Wipe the interior and exterior of the machine with a soft cloth and a mild detergent.
DO NOT HOSE THE EXTERIOR OF THE MACHINE WITH WATER.

11. Reassemble the dishwasher and leave the door open to allow overnight drying.

13

Cleaning and Maintenance

De-liming

Minerals accumulate on the interior surfaces of the dishwasher. The deposits have a white haze
and, in cases of heavy accumulation, may appear as a granular solid. The generic name for mineral
deposits is lime. The removal of lime deposits is called de-liming. Your dishwasher should be
de-limed regularly; how often will depend on the mineral content of your water.

Inspect your machine interior for lime deposits. If de-liming is required, a de-liming agent should be
used for best results in accordance with the chemical supplier's instructions.

Danger:

Death or serious injury may result when de-liming solution is mixed with sodium hypochlorite
(chlorine bleach) sanitizing agent. Mixing may cause hazardous gases to form.
De-liming solution and other acids must never be mixed with chlorine, iodine, bromine, or fluorine.

CAUTION:

Skin contact with de-liming solutions can cause severe irritation and possible chemical burns.
Always wear protective clothing and goggles when handling chemicals.

Attention:

Contact your chemical supplier for specific safety procedures and instructions for the use of
the de-liming solution supplied for the dishwasher.
De-liming solution or other chemicals are not supplied by the dishwasher manufacturer.

14

Cleaning and Maintenance

Maintenance

Daily Maintenance

1. Check all of the wash arm and rinse arm spray jets and clean as necessary.

2. Make sure the water supply is on and that the drain is not clogged.

3. Check the temperature gauges and/or displays to ensure that they are operating.

4. Make sure dish racks are in good condition.

5. Check the chemical containers and rell as required.

6. Follow the cleaning procedures given above.

Weekly Maintenance

1. Perform Steps 1-5 in the Daily Maintenance.

2. Inspect water lines for leaks.

3. Check for water leaks underneath the dishwasher.

4. Make sure the oor drain and/or piping handles the drain water discharge.

5. Make sure the dishwasher is level.

6. Clean accumulated lime deposits from the wash tank heating element.

7. Inspect the scrap screen and replace it if damaged.

8. Check the spray arms and replace or repair if damaged.

NOTE:

Consult your chemical supplier for chemical dispensing system maintenance.

15

Troubleshooting

Follow the troubleshooting guide below in the event that your dishwasher does not operate as
expected. Perform the basic checks below before calling an authorized service agent:

1. Make sure that the main water supply is turned on.

2. Make sure that the main power is turned on.

3. Make sure the machine is clean.

Condition Cause Solution

Dishwasher will not run.

Low or no water.

Chemicals won’t feed into
dishwasher.

Poor wash results.

Door not closed.
Main power OFF.
Dishwasher OFF.

Main water supply off.
PRV setting incorrect
Line strainer clogged.
Solenoid valve defective.

Chemical supply low.
Pick-up tube clogged
Supply tubing damaged.
Supply tubing kinked.

Wares incorrectly loaded.
in dishrack.

Clogged screens.
Clogged spray arms.

Chemical injectors not
feeding.

Thermostat defective.

Close door completely.
Check breaker on panel.
Turn dishwasher ON.

Open supply valve.
Adjust the PRV setting
Contact Service Agent.
Contact Service Agent.

Refill chemical container.
Clean/replace tube.
Replace tubing.
Straighten tubing.

Reposition wares or
reduce amount of wares.

Clean screens.
Clean spray arms.

Contact Chemical Supplier.

Contact Service Agent.

Dishwasher stays in
wash cycle.

Dishwasher will not drain.

16

Detergent motor defective.

Water temperature low.

Rinse Sentry extends wash
mode to allow final rinse
water booster temperature
to reach 180˚F/82˚C.

Drain screen clogged.

Drain valve defective.

Contact Service Agent

Contact Service Agent

Contact Service Agent.

Clean drain screen.

Contact Service Agent.

Service Replacement Parts

Service Replacement Parts

Illustrations Page

Wash Pump/Motor Assembly ................................................................................................................................ 18

Booster Assembly ................................................................................................................................................... 20

Control Panel Assembly ......................................................................................................................................... 22

Wash and Rinse Spray Arm Assemblies ................................................................................................................ 24

Hood and Door Assembly ....................................................................................................................................... 26

Track Assembly ...................................................................................................................................................... 28

Wash Tank Heat, Drain, Screens, Hoses ............................................................................................................... 30

Dish racks, Line Strainer and Pressure Regulating Vavle (PRV) ........................................................................... 32

Timer Chart ............................................................................................................................................................ 35

Electrical Schematic ............................................................................................................................................... 36

17

Wash Pump/Motor Assembly

6

7

8

13

1

5

4

12

11

9

10

14

2

3

18

Wash Pump/Motor Assembly

Item Part Description Qty.
No. No.

1 114134 SLINGER, WATER 1

2 114135 NUT 9

3 114136 SCREW 9

4 114137 BACKPLATE, PUMP 1

5 114138 GASKET, PUMP 1

6 114139 SEAL, PUMP 1

7 114140 WASHER 1

8 114141 IMPELLER 1

9 114142 WASHER 1

10 114143 WASHER, LOCK 1

11 114144 NUT, IMPELLER 1

12 114145 HOUSING, PUMP 1

13 114322 CAPACITOR 15μF 1

14 114525 PUMP/MOTOR ASSEMBLY COMPLETE 1
220VAC/60/1

NOTE:
THE MOTOR CANNOT BE ORDERED AS A SEPARATE REPLACEMENT PART.

19

Booster Assembly

6

7

7

8

4

5

1

3

14

16

17

15

13

12

18

19

20

21

22

10

11

9

2

7

20

Booster Assembly

Item Part Description Qty.
No. No.

1 100184 NIPPLE, 3/4" NPT X CLOSE BRASS 2

2 100210 PLUG, 1/8" SST 1

3 100571 UNION, 3/4" NPT BRASS 1

4 102444 ELBOW, STREET 3/4" NPT X 90° BRASS 2

5 107550 VALVE, PRESSURE REG. 3/4" NPT BRASS 1

6 107908 COVER, HEATER 1

7 107966 NUT, HEX GRIP 10-32 SST W/NYLON 7

8 109069 THERMOSTAT, W/CAPILLARY 1

9 109985 O-RING, BOOSTER HEATER 1

10 110562 THERMOSTAT, HI-LIMIT FIXED SNAP 240°F 1

11 110768 STRAINER, LINE 3/4" BRONZE FEMALE 1

12 110929 BOX, ELECTRIC BOOSTER, THERMOSTAT 1

13 110930 COVER, BOOSTER THERMO BOX 1

14 111233 HEATER, BOOSTER 7.5kW/10kW,
208-240V, 1 & 3 PH 1

15 111437 VALVE, SOLENOID 120VAC 3/4" NPT 1

--- 109516 COIL, SOLENOID 120VAC A/R

--- 109903 KIT, REPAIR SOLENOID VALVE 3/4" A/R

16 0509042 TANK, BOOSTER WELDMENT 1

17 0512027 BARB,HOSE 3/4" NPTx3/4"BR (Before S/N D09087829 1

--- 108528 BARB, HOSE 1/2" NPT BR (After S/N D09087829) 1

18 B500355 CONNECTOR, STRAIN RELIEF CORD 1

19 113269 CLAMP, HOSE 1

20 206727 HOSE, 3/4" (Before S/N D09087829) 1

--- 206987 HOSE, 1/2" (After S/N D09087829)

21 333154 BRACKET, PIPING SUPPORT 1

22 111488 JUMPER, STRIP (spares used for conversion) 3

21

Control Panel Assembly

2

48

32

47

33

4

26

21

31

22

37

28

35

25

20

6

8

41

30

36

1

27

46

5

43

11

18

10

9

45

22

49 23 51

42

39

34

40

50

44

Control Panel Assembly

Item Part Description Qty.
No. No.

1 100003 NUT, HEX PLAIN 1/4-20 SST 8
2 100007 SCREW, TRUSS HD. 10-32 X 3/8" SST 5
3 100100 SCREW, ROUND HD. 8-32 X 1/4" SST 19
4 100736 BOLT, HEX HD., 1/4-20 X 3/4" SST 4
5 100929 FUSE, ATMR-30, 600V ONE-TIME 3
6 103310 LUG, GROUND 1
7 104873 LABEL, GROUND 1
8 106026 WASHER, FLAT 1/4" SST 4
9 106364 LIGHT, INDICATOR 1
10 106402 FUSE BLOCK, 2-POLE 1
11 106925 FUSE BLOCK, 3-POLE 1
12 106975 LABEL, 1CR 1
13 106976 LABEL, 2CR 1
14 106977 LABEL, 3CR 1
15 106980 LABEL, 1M 1
16 107098 LABEL, XFMR 1
17 107099 LABEL, 1MOL 1
18 107289 FUSE, 2.5 A
19 107564 SCREW, TRUSS HD. 6-32 X 1" SST 1
20 107964 PLUG, SNAP 1
21 108122 CONTACTOR, 3-POLE 1
22 108397 TRANSFORMER, 150VA 1
23 109849 INSULATION, CONTROL CABINET 1
24 110574 LABEL, MAX AMP
25 110836 FITTING, STRAIGHT, 1/2" SEALTITE 1
26 110838 FITTING, STRAIGHT, 3/4" SEALTITE 1
27 111036 SOCKET, RELAY 2-POLE 3
28 111068 RELAY, 2-POLE, 10 AMP 3
29 111319 SCREW, TRUSS HD. 6-32 X 1/2" SST 4
30 111331 TERMINAL STRIP, 8-POLE 1
31 111628 MOTOR STARTER 1
32 111702 CONTACTOR, 3-POLE 2
33 111833 TERMINAL BLOCK, INPUT 1
34 112086 OVERLAY, 150°F, WASH 1
35 112519 PLUG, SNAP 2
36 112614 LABEL, VENT FAN SIGNAL 1
37 113314 TIMER, INFITEC, 600SEC 1
38 113506 LABEL, MAX AMP 2
39 113622 GAUGE, RINSE, TEMPERATURE, 4FT. CAPILLARY 1
40 113644 OVERLAY, 180°F, RINSE 1
41 113721 SWITCH, REED ALEPH 1
42 114236 GAUGE, WASH, TEMPERATURE 8FT. CAPILLARY 1
43 114470 CONTROL BD., ELECTRONIC 1
44 114583 DECAL CHAMPION DH2000, CONTROL CABINET 1
45 114584 DECAL MOYER DIEBEL MD2000, CONTROL CABINET 1
46 206015 RAIL, DIN 35MM X 15MM A/R
47 206016 RAIL, DIN 35MM X 15MM A/R
48 331602 COVER, CONTROL CABINET 1
49 331693 PANEL, INNER 1
50 332545 WRAP, CONTROL CABINET 1
51 0512220 SWITCH, ROCKER ON/OFF 1

23

Wash and Rinse Spray Arm Assemblies

27

28

29

33

35

34

3

16

15

24

2

3

17

14

1

4

5

8

7

6

9

8

32

19

10

12

11

23

20

18

26

18

21

25

31

30

13

22

24

Wash and Rinse Spray Arm Assemblies

Item Part Description Qty.
No. No.

1 100135 GAUGE, PRESSURE 0-60 PSI 1
2 100156 LOCKNUT, 3/4" NPT BRASS 1
3 100171 BUSHING, RED. FACE 3/4" X 1/2" BRASS 3
4 100599 CROSS, 3/4" NPT BRASS 1
5 100736 BOLT, HEX HD. 1/4-20 X 3/4" SST 2
6 102388 BUSHING, RED 1/2" NPT X 1/4" NPT BRASS 1
7 102525 TEE, RED. 3/4" X 1/2" X 3/4" NPT BRASS (Before S/N D09087829) 1

--- 102514 TEE, 1/2" X 1/2" X 1/2" NPT BRASS (After S/N D09087829)
8 102651 NIPPLE, 3/4" NPT X 2" LG. BRASS (Before S/N D09087829) 2

--- 100206 NIPPLE, 1/2" NPT, 2-1/2" LG. BRASS (After S/N D09087829)
9 104429 BREAKER, VACUUM 3/4" NPT BRASS (Before S/N D09087829) 1

--- 100500 BREAKER, VACUUM 1/2" NPT BRASS (After S/N D09087829)

--- 900837 KIT REPAIR, 3/4" VACUUM BREAKER A/R
10 107463 PLUG, 1/4" NPT 1
11 107967 HEX GRIP NUT, 1/4-20 SST W/NYLON 2
12 108181 BUSHING, RED. 3/4" X 1/4" PVC 1
13 108620 GASKET, RINSE MANIFOLD 3/4" PIPING 1
14 109765 OVERLAY, PRESSURE GAUGE 1
15 109835 SCREW, #8 X 1/2" PHILS. SST 4
16 109854 GASKET, WASH STANDPIPE 1
17 109864 SUPPORT, WASHARM HUB 1
18 113514 BEARING, RINSE ARM 4
19 113622 THERMOMETER, 8 FT. CAPILLARY 1
20 114555 SPINDLE, RINSE ARM 2
21 114556 NUT, RINSE ARM 2
22 332489 STANDPIPE, WASH WELDMENT 1
23 332552 SUPPORT, BRACKET 1
24 332553 MANIFOLD, WELDMENT RINSE STANDPIPE 1
25 332761 WELDMENT, WASHARM 1
26 332762 WELDMENT, RINSE ARM 1
27 100740 BOLT, HEX HD. 5/16-18 X 1" SST 4
28 102376 WASHER, FLAT 5/16" SST 8
29 106013 WASHER, LOCK SPLIT 5/16" SST 4
30 0507445 SPINDLE, WASH ARM 2
31 0507446 BEARING, WASH ARM SUPPORT 2
32 0512027 BARB, HOSE, ST 3/4" NPT X 3/4" H BRASS (Before S/N D09087829) 1

--- 107419 BARB, HOSE, ST 1/2" NPT X 1/2" H BRASS (After S/N D09087829) 1
33 100154 NUT, HEX HD. PLAIN 5/16-18 SST 4
34 113269 CLAMP, HOSE 1
35 206727 HOSE, 3/4" 1

--- 206987 HOSE, 1/2" 1
36 100171 BUSHING, FACE 3/4" X 1/2" NPT BRASS (After S/N D09087829) 2

---- 417843 WASH ARM ASSY. COMPLETE (includes items 25 and 31) 2

---- 417845 RINSE ARM ASSY. COMPLETE (includes items 18, 20, 21,26) 2

25

Hood and Door Assembly

14

11

25

12

4

2

17

15

13

9

7

16

21

11

10

10

20

20

4

6

24

18

5

1

3

4

8

3

6

26

22

24

19

23

4

21

27

27

28

29

29

29

13

26

Hood and Door Assembly

Item Part Description Qty.
No. No.

1 100002 BOLT, HEX HD., 1/4-20 X 1-3/8" SST 2

2 100738 BOLT, HEX HD., 1/4-20 X 1" SST 4

3 106014 NUT, HEX ACORN PLAIN, 1/4-20 SST 4

4 106026 WASHER, FLAT 1/4" SST 21

5 107962 HANDLE, GRIP 2

6 107967 HEX, GRIP NUT, 1/4-20 SST W/NYLON 12

7 108954 HEX, GRIP NUT, 6-32 SST W/NYLON 2

8 113745 PLUG, HOLE FDA, SILICON 4

9 113937 MAGNET, ALEPH 1

10 114154 SCREW, TRUSS HD., 1/4-20 X 1/2" SST 6

11 0310781-1 PIVOT, DOOR HANDLE 4

12 0310792-1 PLATE, DOOR PIVOT 2

13 0310843-2 WEAR STRIP, DOOR 24" LG. 6

14 332538 HOOD, WELDMENT 1

15 332546 DOOR, LH 1

16 332547 DOOR, RH 1

17 332557 DOOR, FRONT 1

18 332867 BRACKET, CONNECTION DOOR 2

19 332881 LIFT BAR, DOOR 2

20 0510459 SPRING, DOOR 2

21 0510779-1 HANDLE, DOOR 1

22 0510787-1 SPACER, LIFT BAR, DOOR 1

23 0510788-1 TUBE, SPACER 2

24 0510788-2 TUBE, SPACER 4

25 0510791-1 GASKET, DOOR PIVOT 2

26 104618 WASHER, FLAT 3/8" SST 6

27 332559 PANEL, SIDE 2

28 332540 PANEL, FRONT 1

29 104923 SCREW, 1/4-20 X 3/8" RD., HD., SST 6

27

Track Assemby

3

7

10

6

11

9

4

8

2

5

1

28

Track Assembly

Item Part Description Qty.
No. No.

1 100003 HEX PLAIN NUT, 1/4-20 SST 6

2 100073 SCREW, TRUSS HD., 1/4-20 X 1/2" SST 6

3 100754 SCREW, FLAT HD., 10-32 X 1/2" SST 2

4 104985 HEX PLAIN NUT, 10-32 SST 2

5 106482 WASHER, LOCK 1/4" SPLIT SST 6

6 106486 WASHER, LOCK #10 SPLIT, SST 2

7 332021 TRACK, REAR 1

8 332022 TRACK, FRONT 1

9 332023 TRACK, RAIL ADJUST 1

10 332024 BAFFLE, SPLASH 2

11 332025 TUBE, CROSS TRACK 1

29

Wash Tank Heat, Drain, Screens, Hoses

24

23

1

22

21

20

19

2

18

1

3

7

17

16

3

8

4

9

1

5

10

11

10

13

25

15

16

14

6

12

1

30

Wash Tank Heat, Drain, Screens, Hoses

Item Part Description Qty.
No. No.

1 107340 CLAMP, HOSE 4

2 114468 HOSE, DISCHARGE 1

3 104203 CLAMP, HOSE 2

4 114467 HOSE, SUCTION 1

5 332543 COVER, JUNCTION BOX 1

6 114472 HOSE, OVERFLOW 1

7 304816 STRAINER, DRAIN 1

8 107967 HEX, GRIP NUT 1/4-20 SST W/NYLON 1

9 106026 WASHER, FLAT 1/4-20 SST 1

10 104165 CLAMP, HOSE 2

11 205990 HOSE, DRAIN 1

12 114471 VALVE, DRAIN, ELECTRIC W/COVER 1

13 108345 GASKET, ELEMENT 1

14 114178 ELEMENT, HEATER 5.2 kW, 208/60/3 1

---- 100740 BOLT, HEX 5/16-18 X 1" SST 4

---- 102376 WASHER, FLAT 5/16" SST 4

---- 106013 WASHER, LOCK SPLIT, 5/16" SST 4

15 109069 THERMOSTAT, CONTROL 1

16 113271 SUPPRESSOR, ARC 2

17 110561 THERMOSTAT, FIXED HI-LIMIT 1

18 111092 SWITCH, FLOAT 1

---- 107089 HEX, PLAIN JAM NUT, 1/2-13 SST 1

---- 104822 WASHER, FLAT 2

19 305164 SCREEN, SCRAP 2

20 332544 SUPPORT, FILLER SCREEN 1

21 333021 STRAINER, PUMP SUCTION 1

22 108418 PLUG, 1/2" NPT PLASTIC 1

23 108417 NUT, 1/2" NPT PLASTIC 1

24 109034 GASKET, 1/2" PLUG 1

25 111488 JUMPER, STRIP (spare for conversrion) 3

31

Dish Racks, Line Strainer, PRV

Item Part Description Qty.
No. No.

1

2

4

3

32 32

Dish Racks, Line Strainer, PRV

Item Part Description Qty.
No. No.

1 101273 DISH RACK, FLAT-BOTTOM AR

2 101285 DISH RACK, PEG AR

3 110768 STRAINER, LINE 3/4" BRONZE 1

4 107550 VALVE, PRES. REGULATING 3/4" (Optional) 1

33

Electrical Schematic, Timer Chart

Timer Chart, Electrical Schematic

Illustrations Page

Timer Chart ................................................................................................................................ 35

Electrical Schematic .................................................................................................................. 36

34

Timer Chart

TIME CYCLE - DH/MD2000

DWG. 114470-0/B
3/10/09 L.B.

60100 20 4030 50 70 9080 100

10080 90705030 40200 10 60

60100 20 4030 50 70 9080 100

10080 90705030 40200 10 60

7 SECONDS

12 SECONDS

1 SECOND

40 SECONDS

WASH

0

40

60 SECONDS TOTAL CYCLE

DWELL

RINSE

41

53

53

60

SANITARY DWELL

40

41

60 seconds cycle consisting of:

40 seconds Wash
1 second Dwell
12 seconds Rinse
7 seconds Sanitary Dwell

CYCLE STRUCTURE

35

Electrical Schematic

DATE SHEET

CUSTOMER TO SUPPLY RATED VOLTAGE/PHASE/Hz,

AS SPECIFIED PER ORDER,TO DISCONNECT SWITCH.

ALL POWER SUPPLIED TO EACH CONNECTION POINT

MUST COMPLY WITH ALL LOCAL ELECTRIC CODES.

J. MCALLISTER

30MAR09

SCALEDR.BY

1

OF

NONE

1

A

ADDED DRAIN TEPMERING CIRCUIT

DESCRIPTIONREV.

10AUG09

DATE

JAM

BY

REV. DESCRIPTION

DATE

BY

The Dishwashing Machine Specialists

4

2

VENT FAN CONTAC TOR

120V SIGNAL TO

1 AMP MAX

1 AMP MAX

THREE PHASE

L3L2L1

38

7.5KW

4

1M

21

21 2

DETERGENT SIGNAL

37BC36

4

2CRA

20

20

RINSE AID SIGNAL

2

SINGLE PHASE

L3

38

7

7

19

G

LT1

2

L1 L3L2

SINGLE PHASE

35

4

L2

L1

L3

FU

ELECTRIC TANK HEAT

30

31

32

HC

34

33

SEE NOTE 1

5.2KW

L150L2

L2

L1

1MOL

50

24

25

1M

27

28

1MTR

L2

L1

FU

FU

LINE

T1

120V

2

1

4

DSS

PCB

LOAD

6

4

LINE

1

3 PHASE-MAX BREAKER 50AMPS

3 PHASE-CIRCUIT CAPACITY 50AMPS

L1 L2

THREE PHASE

L3

GND

N

208-240V 1 OR 3 PHASE

1 PHASE-CIRCUIT CAPACITY 80AMPS

1 PHASE-MAX BREAKER 80AMPS

FOR THREE PHASE OPERATION REMOVE JUMPER BEETWEEN L2 AND L3.

FOR SINGLE PHASE OPERATION LEAVE THE JUMPER INSTALLED AND

L2L1L3

ELECTRIC BOOSTER HEAT

L1

L2

THREE PHASE

32FU30

31

BC

35

37

36

SEE NOTE 1

7.5KW

34HC33

5.2KW

4

4

1CRA

FSW

8

9

1CR

2

2

7

8

9

T10

(CYCLE SW.)

RINSEFILL

LEDs

WASH

T8

T9

EXT. WASH

T7

(RINSE SENTRY)

FLOAT SW.

DOOR SW.

START SW.

JB3

JB2

JB1

HEATERS

OUTPUT

OUTPUT

LAMP

T5

T6

19

14

T4

OUTPUT

RINSE

4

2

T2

T1

N

H

POWER

NEUTRAL

H

N

FUSE 1A

F1

5 X 20 MM

FAST ACTING

POWER

LED

OUTPUT

WASH

T3

13

10

3CR

5

DV

2

2

2

TSB

AS

7

14

AS

TSW

17

15

HLTS

18

BC

2

HLTS

16

HC

2

RWV

13

2CR

2

11

13

1M

12

2

2

1CRB

1MOL

13

51

3CRB

5151

DTV

2

3CR

3

10 MINUTE

1 2 3

DT

2

3

30 SEC

T2

321

2

DRAIN TEMPERING KIT

IF USED

GND

CONNECT HEATERS AS SHOWN BELOW.

SINGLE PHASE

L2L1

GND

SERIAL NUMBER AS INDICATED IN TABLE BELOW.

IMPROPER JUMPER SETTINGS MAY CAUSE ERRATIC

VERIFY

SETTINGS (JB1, JB2, JB3) PER MACHINE MODEL AND

DH/MD2000 D09037592 114470 OPEN OPEN OPEN

MODEL SERIAL NUMBER PART NUMBER JB1 JB2 JB3

MACHINE BOARD JUMPER SET TINGS

! ATTENTION - VERY IMPORTANT ! -

CIRCUIT BOARD PART NUMBER AND JUMPER POSITION

OPERATION.

36

**

B

1 & 3 PHASE

702119 A

REV.

DH/MD2000 DOOR MACHINE

END OF CYCLE

TANKS EMPTY

COIL

COMMON

POWER OFF

DOORS CLOSED

A CLOSED SWITCH WILL READ 0-1VDC

4.) AN OPEN SWITCH WILL READ 4.7-5.3VDC

i.e. PLACE RED LEAD TO T8 TO TEST DOOR SW.

3.) PLACE RED LEAD TO TERMINAL BEING TESTED

2.) PLACE BLACK LEAD TO T2

BE USED.

1.) SET METER TO READ DC VOLTAGE

CAPABLE OF READING DC VOLTAGES MUST

TO TEST INPUTS T7, T8, AND T9 A METER

LABEL

IF CHANGE AND/OR REVISE MAKE SURE TO

UPDATE PART# 114656, SCHEMATIC PEEL-OFF

DIAGRAM STATE

TSB

TSW

T2 DRAIN TEMPERING TIMER

BOOSTER TANK THERMOSTAT

WASH TANK THERMOSTAT

PCB

RWV

LT1

JB1

JB2

JB3

RINSE TIME SELECT JUMPER

POWER CIRCUIT BREAKER

RINSE WATER VALVE

CYCLE SELECT JUMPER

CYCLE SELECT JUMPER

CYCLE LIGHT

HLTS

FU

HC

TANK HEAT CONTACTOR

HIGH LIMIT THERMOSTAT

FUSE

FSW

FLOAT SWITCH

DV DRAIN VALVE

F1

TIMER BOARD FUSE

DTV

DRAIN TEMPERING VALVE

DT DRAIN TIMER

DSS

DOOR SAFETY SWITCH

3CR

BC

AS

BOOSTER TANK CONTACTOR

ARC SUPPRESSOR

DRAIN VALVE RELAY

WASH MOTOR CONTACTOR

2CR

RINSE AID RELAY

1CR

DOOR SWITCH RELAY

1M

RELAY

NO

NC