CHAMPION 18890 User Manual

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Page 1

OWNER’S MANUAL & OPERATING INSTRUCTIONS

Electric Hoist

Single Line 440 lb./Double Line 880 lb.

MODEL NUMBER

18890

SAVE THESE INSTRUCTIONS

Important Safety Instructions are included in this manual.

MADE IN CHINA

REV 18890-20140109

10006 Santa Fe Springs Road

Santa Fe Springs CA 90670

USA / 1-877-338-0999

www.championpowerequipment.com

Page 2

Have questions or need assistance?

Do not r etu rn this pro duct to the s tore!

WE ARE HERE TO HELP!

Visit our website:

www.championpowerequipment.com

for more info:

• Product Info & Updates

• Frequently Asked Questions

Call our Customer Care Team Toll-Free at:

1-877-338-0999

• Tech Bulletins

• Product Registration

– or –

*We are always working to improve our products. Therefore, the enclosed product may differ slightly from the image on the cover.

Page 3

TABLE OF CONTENTS

18890

Electric Hoist

Single Line 440 lb./Double Line 880 lb.

Introduction ....................1

Introduction ..................1

This Booklet ................. 1

Website .................... 1

Manual Conventions ............... 2

Safety Rules ................... 3

Controls and Features .............. 5

Electric Hoist ................. 5

Assembly ..................... 6

Securing the Hoist .............. 6

Surge Protection ............... 6

Grounding ................... 7

Extension Cord Information ......... 7

Electronic Hoist Location .......... 7

Operation ..................... 8

Inspection ...................8

Connecting a Load .............. 8

General Tips for Safe Operation ....... 9

Single Line Operation ............ 9

Double Line Operation ........... 10

Stop Bracket/Line Blocker ......... 10

Hoisting Techniques ............ 11

Maintenance .................. 12

Cleaning ................... 12

Lubrication ................. 12

Cable Assembly Replacement ....... 12

Storage ................... 12

Troubleshooting ................. 13

Speciﬁcations .................. 14

Performance Speciﬁcations ........ 14

Parts Diagram ............... 15

Parts List .................. 16

Warranty ..................... 17

Warranty Qualiﬁcations .......... 17

Repair/Replacement Warranty ....... 17

Do Not Return The Unit

To The Place Of Purchase ......... 17

Warranty E xclusions ............ 17

Limits of Implied Warranty

And Consequential Damage ........ 17

Contact Information ............ 17

Address ................. 17

Customer Service ........... 17

Technical Service ........... 17

Page 4

INTRODUCTION

ENGLISH 18890

Introduction

Congratulations on your purchase of a Champion

Power Equipment electric hoist. CPE designs and

builds hoists to strict speciﬁcations. With proper

use and maintenance, this hoist will bring years

of satisfying service.

Website

Champion Power Equipment manufactures and

supports every product we sell. To ﬁnd out more

about your electric hoist please visit our website at:

www.championpowerequipment.com

This Booklet

Every effort has been made to ensure the accuracy

and completeness of the information in this manual.

We reserve the right to change, alter and/or improve

the product and this document at any time without

prior notice.

Record the model and serial numbers as well as date and place of purchase for future reference. Have

this information available when ordering parts and when making technical or warranty inquiries.

Champion Power Equipment Support

1-877-338-0999

Model Number

18890

1 REV 18890-20140109

Serial Number

Date of Purchase

Purchase Location

Page 5

18890 ENGLISH

MANUAL CONVENTIONS

This manual uses the following symbols to help differentiate between different kinds of information.

The safety symbol is used with a key word to alert you to potential hazards in operating and owning

power equipment.

Follow all safety messages to avoid or reduce the risk of any damage, serious injury or death.

DANGER

DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING

WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION

CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

CAUTION

CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.

NOTE

If you have questions regarding your hoist, we can help. Please call our help line at

1-877-338-0999

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SAFETY RULES

ENGLISH 18890

WARNING

Read this manual thoroughly before operating your hoist. Failure to follow instructions could result in damage, serious injury or death.

WARNING

Do not exceed the rated capacity.

DANGER

Do not use this hoist for lifting or moving people or animals.

DANGER

Keep yourself and others a safe distance to the side of the cable when under tension.

DANGER

Never step over or under a cable or near a cable under load.

WARNING

Do not use the hoist to secure an item(s) for transport.

WARNING

Unplug the power cord when not in use.

WARNING

Never leave an item(s) attached to the wire cable, lift hook, pulley hook, or loaded when not in use.

WARNING

Do not use for overhead lifting.

CAUTION

Use gloves to protect hands when handling the lift hook, pulley hook or cable. Never let the cable slide through your hands.

WARNING

The wire cable may break before the motor stalls. For heavy loads at or near rated capacity, use a pulley block/snatch block to reduce the load on the wire cable.

WARNING

Hoist is meant for indoor use only, do not operate outside in wet conditions, rain or snow. Electric damage, shock or injury may occur if hoist is used outdoors or in wet environments.

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CAUTION

Do not wrap the cable around any object and hook it back onto itself.

DANGER

Do not operate if load is not centered under hoist. Do not hoist at any angles.

DANGER

Do not operate if cable is worn, frayed or appears damaged. Replace cable before use.

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18890 ENGLISH

SAFETY RULES

WARNING

When re-spooling the cable, ensure that the cable spools in the over-wind position with the cable entering the drum from the top, not the bottom.

To re-spool correctly, and while wearing gloves, keep a slight load on the cable while pushing the remote button to draw in the cable. Do not let your hands get within 12 in. (30.5 cm) of the hoist while re-spooling. Turn off the hoist and repeat the procedure until a few inches of cable are left before the stop bracket. Keep hands clear of the hoist, cable and slight load which hoist is under power.

WARNING

Never operate a damaged or malfunctioning hoist. If hoist appears damaged or is malfunctioning, disconnect power source and disconnect load.

DANGER

Do not lift any loads over people, animals, or property that cannot be damaged. Falling loads may result in property damage, injury or death.

CAUTION

Duration of hoisting pulls should be kept as short as possible.

If the motor becomes uncomfortably hot to the touch, stop hoisting immediately and let it cool down for a few minutes. Do not pull for more than one minute at or near the rated load.

CAUTION

If the motor stalls, do not maintain power to the hoist.

Electric hoists are designed and made for intermittent use and should not be used in constant duty applications.

CAUTION

This hoist is for operation with 120V power sources only. 240V power sources will not power the hoist and may even damage the hoist. Make sure the power source for the hoist is a 120V 3-pronged grounded outlet only.

DANGER

WARNING

Do not modify the plug in any way or any outlet to ﬁt the plug. Use only 3-prong grounding outlets and 3-wire extension cords with 3-prong grounding plugs.

WARNING

Any supporting structure the hoist will be mounted to must be designed to withstand any load or forces that the load and hoist may apply to the structure.

Do not use damaged or broken equipment.

Before each use inspect the hoist and equipment for any damage to the following:

– Hoist

– Wire cable

– Lift hooks/Pulley hooks

– Power cord or plug prongs

If any of the above items or any other items

appear to be damaged or broken then replace

or ﬁx before use.

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ENGLISH 18890

CONTROLS AND FEATURES

Read this owner’s manual before operating your hoist. Familiarize yourself with the location and

function of the controls and features. Save this manual for future reference.

Electric Hoist

(1) Electric Motor – 7.1 Amp, 120V AC, Single

Phase, 60 Hz.

(2) Remote Control – Used to retract or

extend wire cable.

(3) Stop Bracket – Used with Line Blocker to

stop wire cable from retracting too far into

hoist.

(4) Wire Cable

5 REV 18890-20140109

(5) Pulley Hook – Used to support load for

double line hoist.

(6) Line Blocker – Used with Stop Bracket to

stop wire cable from retracting too far into

hoist.

(7) Support Hook – Used to secure single or

double line loads.

(8) Support Bracket – Used to secure hoist

when mounted.

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18890 ENGLISH

ASSEMBLY

Securing the Hoist

This CPE 440 lb./880 lb. electric hoist already

comes with the remote control, power cord, wire

cable and stop bracket attached, and therefore

the user only needs to secure the hoist to a sturdy

support structure using the support brackets

provided.

1. Remove hoist and support brackets from

packaging, being careful to set aside the

mounting hardware needed.

2. Make sure the supporting structure for the

hoist will be secure enough to support the

hoist and any load that may be hoisted.

DANGER

Do not attached the hoist to any support structure that is not ﬁrmly secured in a straight up and down vertical position. The hoist must remain in a straight up and down vertical position while in use. Loads should NOT be hoisted at an angle.

CAUTION

Make sure the hoist is secured to a ﬁxed support structure. It is NOT recommended to secure the hoist to a moveable support ﬁxture.

Assembling the Hoist Cont’d.

5. Thread the ﬂat washer ø10 and lock washer

ø10 onto the M10x26 bolt.

6. Insert the bolt through the support bracket

and into the mounting hole in the top of the

hoist. Hand tighten bolt.

7. Repeat for the remaining bolts on the two

support brackets.

8. Once all the bolts have been hand tightened

and the hoist is in the desired position,

ﬁrmly tighten all bolts using a 16 mm wrench

or socket (not included), until the hoist is

secure.

CAUTION

The hoist must be secured with both support brackets (2) and all bolts (4). Do not try and secure a hoist to any structure with missing or damaged parts. Secure ﬁrmly before use.

3. Place the support brackets over the structure.

4. Have a person or two help hold the hoist in

position under the support brackets so the

hoist is aligned with the holes in the support

brackets.

Surge Protection

CAUTION

Voltage ﬂuctuation may impair the proper functioning of sensitive electronic equipment.

While there is no way to prevent voltage

ﬂuctuations, electrical equipment may be

protected by making sure your electrical

equipment is connected to a surge protected

outlet or with a rated surge protection device.

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ASSEMBLY

ENGLISH 18890

Grounding

Your electronic hoist must be properly connected

to an appropriate ground to help prevent electric

shock.

WARNING

Failure to properly ground the electric hoist can result in electric shock.

A ground terminal prong connected to the

power plug has been provided on the power

cord. If grounding of the hoist is not properly

understood, do not operate until grounding

has been explained. We strongly recommend

that you consult with a qualiﬁed electrician to

ensure compliance with local electrical codes if

grounding of the product is not fully understood.

Improper connection of the equipment or the

grounding conductor can result in electric shock.

If the cord, plug, or outlet look damaged do

not plug into a live terminal. Replace or ﬁx any

damaged cords, prongs, or outlets before use.

Do not use any adapter or extension to connect

the plug to a power source or outlet that is not

grounded.

Electronic Hoist Location

A proper hoist work area is recommended. The

hoist work area must be clean and well lighted.

The work area must not be accessible to children

or animals. Loads may be very heavy and

property damage, injury or death may occur if

distractions are present. Make sure the hoist is not

installed on any support structure that is located

overhead. OVERHEAD installation and use is NOT

RECOMMENDED. The hoist should be located in

an area that has enough clearance on all sides

of it, to avoid any accidental breaking of the wire

cable or dropping of the load.

Try to avoid the following dangers in any hoist work

area.

– Overhead installation, use, and storage

– Any oils, liquids or other slipping hazards on

the work area ﬂoor

– Conﬁned spacing

– Distractions of any kind

– Dim or poor lighting

NOTE

Electric hoist is for indoor use only. Do not install, operate or store outdoors.

Extension Cord Information

If an extension cord must be used to power you

electric hoist, please refer the minimum gauge of

cord as it relates to feet needed.

Length Gauge

25 ft. (7.6 m) 18 AWG Min.

50 ft. (15.2 m) 16 AWG Min.

100 ft. (30.5 m) 14 AWG Min.

WARNING

Use only 3-prong grounding outlets and 3-wire extension cords with 3-prong grounding plugs.

7 REV 18890-20140109

CAUTION

Make sure power cord and remote control cord are always out of the way of the load, and are never in a position to get frayed, pinched or damaged.

DANGER

Do not use if you have a pacemaker.

Electromagnetic ﬁelds in close proximity to a pacemaker may cause interference or failure of the pacemaker. People with pacemakers should:

– Consult a doctor before use

– Never operate alone

– Inspect hoist power cord for proper

grounding connection and any signs of

possible electric shock hazards

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18890 ENGLISH

OPERATION

Inspection

Before use of the electric hoist, always inspect

the hoist, power connections, wire cable, load

connections, and work area for any possible

damage or hazards. Never connect a load to or

operate a hoist, if it or any of it’s parts appear to

be worn or damaged.

Always check the wire cable for any wear, fraying

or damage. Only wire cable in good condition

should be used. If the wire cable appears worn,

frayed or damaged, DO NOT connect any load to or

use, replace immediately.

Connecting a Load

During connection of a load and operation of the

hoist, the user should keep hands and ﬁngers

clear of pinch points, moving parts and the wire

cable. Lose clothing and jewelry should not be

worn during operation of the hoist. Gloves and

safety goggles should be worn at all times when

connecting or hoisting a load. The cable should

never be allowed to slide through the users hands.

The user should only grab the pulley or support

hook when loading/unloading an item. Never grab

the wire cable directly. Attach the load to the

pulley or support hook using only rated equipment,

such as slings, chains or hoisting shackles.

Connection to the pulley or support hook must

be completely secure to prevent any accidental

disconnection. Make sure the lifting device is

properly seated in the base of the hook and that

the safety clasp closes fully.

Incorrect Incorrect Correct

Inspect the wire cable to make sure it is spooled

correctly. The wire cable should not be overlapping

on itself, have space between the rolls or slack in

it. If the wire cable is spooled incorrectly do not

connect a load to it or use it until the wire cable

has been re-spooled correctly.

Single Line Double Line

CAUTION

If the wire cable becomes kinked or twisted during operation stop use immediately.

Once a load has been properly connected, make

sure and do a test lift. Hoist the load 1 in. to 2 in.

and pause a moment to inspect all connections

and that the equipment can handle the load.

WARNING

Do not exceed rated load capacity, even while testing a load.

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OPERATION

ENGLISH 18890

General Tips for Safe Operation

Your 18890 electric hoist is rated at a 440 lb.

single line and 880 lb. double line capacity.

Overloads can damage the hoist, motor, wire

cable, and/or create a possible hazard for property

damage, injury or death.

For loads over 440 lb. (200 kg) the use of the

pulley hook to double the wire cable line must be

used. This will aid in two ways:

(a) reduce the number or cable layers on the

drum, as well as,

(b) reduce the load on the wire cable by as much

as 50%.

When doubling the line back to the hoist,

run the wire cable through the pulley hook and

attach to the support hook to the back side of the

hoist frame.

Get to know your hoist before you actually need to

use it. We recommend that you set up a few test

runs to familiarize yourself with rigging techniques,

the sounds your hoist makes under various loads,

the way the cable spools on the drum, etc.

Inspect the wire cable and equipment before each

use. A frayed or damaged cable shall be replaced

immediately. Use only manufacturer’s identical

replacement cable with the exact speciﬁcations.

Inspect the hoist installation and bolts to ensure

that all bolts are tight before each operation. Store

the hoist indoors and in a place that it will not be

damaged.

Any hoist that appears to be damaged in any way,

is found to be worn, or operates abnormally MUST

BE REMOVED FROM SERVICE UNTIL REPAIRED.

It is recommended that the necessar y repairs

be made by a manufacturer’s authorized repair

facilit y.

Only attachments and/or adapters supplied by the

manufacturer are to be used.

Single Line Operation

During single line operation, the max rated load

capacity is 440 lb. (200 kg). Do not exceed

max rated load capacity. Single line loads can

be connected with the support hook that comes

already attached to the wire cable. The load can

be directly connected to the support hook using

a properly rated hoisting sling, chain or shackle.

Make sure the load is directly underneath hoist

and is not at an angle.

WARNING

Maintain at least 4 wraps (coils) of cable on the drum during operation. Operating with fewer than 4 warps of cable on the drum can cause the cable to pull off the drum.

Double Line Operation

If any load is heavier that 440 lb. (200 kg.), then

the double line technique must be used. During

double line operation the max rated load capacity

is 880 lb. (400 kg). Do not exceed max rated

load capacity. During double line operation, the

pulley hook must be spooled onto the wire cable.

The support hook must be anchored on the back

side of the hoist in the designated support hole

built into the hoist frame. The hook must securely

ﬁt into the support hole, and the safety clasp

must be able to fully close to lock the hook in

place.

9 REV 18890-20140109

Page 13

18890 ENGLISH

OPERATION

Double Line Operation Cont’d.Double Line Operation Cont’d.

Once the support hook is securely hooked into

the double line support hole and the safety clasp

has been fully clasped, then the pulley hook can

be attached to the wire cable. Please follow these

steps for attaching the pulley hook to the wire

cable.

1. Remove R-pin from the retaining bolt. (A)

2. Pull retaining bolt out of pulley hook, making

sure all washers and hook are captured. (A)

3. Remove the nuts (2) and bolts (2) from the

pulley. (B )

4. Place the pulley hook assembly (without the

hook attached) onto the wire cable below the

lin e bl ocker.

5. Make sure the pulley hook roller is aligned on

the wire cable and is not in any way askew or

oblong seated on the wire.

6. Test the alignment of the pulley hook by

sliding it across the wire cable a few inches,

back and forth.

7. Slide the bolts (2) back into the pulley and

secure with nuts (2). (B)

8. Slide retaining pin back through the pulley,

hook and all washers. (A)

9. Replace the R-pin into retaining pin to lock it

in place. (A)

10. Test a small sample load on the pulley hook

to make sure the connection is secure and

pulley roller is aligned. Make sure the load

is directly underneath hoist and is not at an

angle.

WARNING

If pulley hook roller is not properly aligned damage to the wire cable or accidental load dropping could occur.

WARNING

Maintain at least 4 wraps (coils) of cable on the drum during operation. Operating with fewer than 4 warps of cable on the drum can cause the cable to pull off the drum.

Stop Bracket/Line Blocker

The stop bracket (A) is set up to automatically

shut down the hoist if the line blocker (B) begins

to pull it upwards. This helps prevent the wire

cable from retracting too far on the spool and

causing any damage to the spool, cable or hoist.

CAUTION

Do not try to re-position or remove the line blocker. It has been preset for safety reasons.

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OPERATION

ENGLISH 18890

Hoisting Techniques

1. Take time to assess your work area, and make

sure it is free of any debris, liquids, and other

possible hazards and distractions.

2. Take time to assess your situation and plan

your hoist.

3. Put on safety goggles to protect your eyes,

gloves to protect your hands, steel toe boots

to protect your feet and a hard hat to protect

your head.

4. Inspect hoist, power cords and wire cable for

excessive wear or damage.

5. Plug power supply into a properly grounded

outlet or extension cord with a grounded

receptacle and plug.

6. Test the hoist without a load connected.

Make sure the wire cable descends and

ascends properly without any problems.

7. Connect desired load using only properly

rated hoisting slings, chains or shackles.

8. Double check your anchors and make sure all

connections are secure.

9. Clear the area. Make sure all operators and

bystanders stand clear and that no one is

directly above or underneath the load or

within 12 in. (30.5 cm) of the wire cable.

10. Begin hoisting. Be sure that the wire cable is

winding evenly and tightly around the drum.

Avoid shock loads; keep the wire cable under

tension.

11. The hoist is meant for intermittent use.

Under full load with a single line rig do not

power in/out for more than 2 minutes, 30

seconds without letting the motor cool down

for 7 minutes, 30 seconds and then resume

the hoisting operation.

12. If the hoist must be stopped, with a load

connected to it, support anchors should be

placed under the load until the hoist is going

again.

13. The hoisting operation is complete once the

load is on stable ground or has anchors for

support placed under it.

Hoisting Techniques Cont’d.

14. Disconnect the wire cable from the anchor.

15. Rewind the wire cable. Make sure that any

wire already on the drum has spooled tightly

and neatly. If not, draw out the wire and re-

spool from the point where the cable is tight.

16. Keep your hands clear of the hoist drum and

fairlead as the wire cable is being drawn in.

17. Secure the hook and hook strap.

18. Clean and inspect connections and mounting

hardware for next hoisting operation.

DANGER

Users and bystanders must keep a minimum distance of 12 in. (30.5 cm) at all times from the hoist and load. If the wire cable breaks serious injury or death could occur if the broken cable “whips” around. More distance is advised as the cable length increases.

WARNING

Support anchors are highly recommended if a load can not be placed on stable ground. Make sure the support anchors can withstand the full weight of the load being anchored.

11 REV 18890-20140109

Page 15

18890 ENGLISH

MAINTENANCE

The owner/operator is responsible for all periodic

maintenance.

WARNING

Never operate a damaged or defective hoist.

WARNING

Improper maintenance will void your warranty.

Complete all scheduled maintenance in a timely

manner. Correct any issue before operating the

hoist.

NOTE

For service or parts assistance, contact our help line at 1-877-338-0999

Cleaning

Use a damp cloth to clean the exterior surfaces

of the hoist. Use a soft bristle brush to remove

excess dirt and oil. Use an air compressor

(25 PSI) to clear dirt and small debris from the

wire cable spool and other tight places.

Cable Assembly Replacement

It is recommended that any wire cable or spool

modiﬁcations be performed by a manufacturer’s

authorized repair facility, and that only

manufacturer-supplied parts be used.

Storage

It is recommended the electric hoist is stored

indoors, in a clean dry place, free from sunlight

and moisture.

1. Make sure the hoist is properly cleaned

before storage.

2. Make sure the wire rope is drawn onto the

spool as much as it can be without damage.

3. Make sure to tie up all cords.

4. Store in a place that moisture can not

damage the hoist.

5. Store in place that excess dust or debris can

not damage the hoist.

CAUTION

DO NOT spray water directly on the hoist or wire cable. DO NOT wipe the wire cable with the damp cloth. Use only compressed air to clean the wire cable.

Lubrication

All moving parts within the Electric Hoist having

been Lubricated using high temperature lithium

grease at the factory. No internal lubrication is

required. Lubricate cable assembly periodically

using a light penetrating oil.

REV 18890-20140109 12

Page 16

TROUBLESHOOTING

Problem Cause Solution

Motor does not click or turn

Motor runs slowly or without normal power

Motor overheating Hoist running time is too long Allow hoist to cool down

Motor runs in one direction only

For further technical support:

Technical Service

Mon – Fri 8:30 AM – 5:00 PM (PST/PDT) Toll Free: 1-877-338-0999 tech@championpowerequipment.com

No electrical power Plug in and secure power cord to a grounded

electrical 120V power source

Pinched power cable Check all power cord connections and make sure

nothing is resting on top of, or pinching the power cord

Defective remote control Replace remote control

Insufﬁcient current or voltage The voltage supply is weak. Check to make sure

voltage supply is 120V

Defective remote assembly Replace remote assembly

ENGLISH 18890

13 REV 18890-20140109

Page 17

18890 ENGLISH

SPECIFICATIONS

Performance Speciﬁcations

– Single Line Rated Pull ................................. 440 lb. (200 kg)

– Double Line Rated Pull ................................ 880 lb. (400 kg)

– Lifting Speed ............................... 33 ft./Per Minute (single line)

.................................... 16.5 ft./Per minute (double line)

– Lifting Height ...................................... 38 ft. (single line)

............................................ 19 ft. (double line)

– Motor ................................... 120V AC, Single Phase, 60 Hz

– Current ............................................. 7. 1 A m p s

– Power ................................................ 850W

– Duty Cycle ........................................... *S3 25%

– Cable ....................... 9/64 in. (D) x 39.4 ft. (L) [3.8 mm (D) x 12 m (L)]

– Gross Weight ....................................... 37.5 lb. (17 kg)

– Net Weight ........................................ 35.3 lb. (16 kg)

– Height .......................................... 8.8 in. (22.4 cm)

– Width .......................................... 5.7 in. (14.5 cm)

– Length ........................................ 14.6 in. (37.2 cm)

*Do not pull for more than 2 minutes, 30 seconds. Before 2 minutes, 30 seconds, stop hoisting and let it cool down for 7 minutes, 30 seconds. Electric hoists are designed and made for intermittent use and should not be used in constant duty applications.

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Page 18

SPECIFICATIONS

Parts Diagram

ENGLISH 18890

15 REV 18890-20140109

Page 19

18890 ENGLISH

# Part Number Description

1 18890-001 Housing 1

2 18890-002

3 18890- 0 03

18890-004 Fixing Ring

18890-005

18890-006 Circlip (ø6)

18890-007 Bearing (6003-2RS)

18890-008 Washer

18 89 0 -10 0 Wire Rope Assembly

18890-009 Rope Block

18890-010 Rope Crimp

18890-011 Wire Rope

18890-012 Rope Thimble

1889 0-013 Rope Hook

18890-014 Rope Wedge

18890-015 Drum

18890-016 Stop Bracket

18890-017 Cap Screw (M8x45)

1889 0-018 Drum Shaft

18890-019 Key (5x16)

18890-020 Bearing (6203 -2RS)

18890-021

18890-022

18890-023 Gearbox

18890-024 Secondary Gear

18890-025 Gasket

18890-026 Fr ont Cover

18890-027 Bearing (6201)

18890-028 Idler Gear

18890-029 Primary Gear

18890-030 Bearing (6202-2RS)

18890-031 Rotor

18890-032 Stator

18890-033 Motor Housing

18890-034 Spring

18890-035 Brake Drum

18890-036 Motor Cover

18890-037

18890-038 Fan Hood

18890-039 Fan Blade

Cap Screw (M10 x 30)

Assembling Bolt (M10 x 26)

Lock Washer-Teeth (ø10)

Cross Head Bolt (M5x16 )

Assembling Bolt (M 5x 17)

Assembling Bolt (M5 x 154)

Qty

Parts List

# Part Number Description

18890-040 Upper Junction Box

18890-041 Cable

18890-042 Limit Switch Shaft

18890-043 Split Washer (ø6)

18890-044 Terminal Block

18890-045 Limit Switch

18890-046 Junction Box

18890-047

18890-048 Strain Relief Bushing

18890-049 Power Cord

18890-050 Capacitor

18890-051 Junction Box Cover

1889 0-20 0 Pulley A ss embly

18890-052 Pin

18890-053 Bolt (M5x30 )

18890-054 Hook

18890-055 P ulley

18890-056 Plastic Washer

18890-057 Washer (ø10)

18890-058 Lock Nut (M5)

18890-059 R Pin

18890-300

18890-060 Switch

18890-061 Handle Cover

18890-062 Handle Housing

18890-063 Cord Sheath

18890-064 Washer (ø4)

18890-065

18890-066

18890-067 Cable Clamp

18890-068 Screw (M4×12)

18890-069 Screw (M3×6)

18890-070

18890-071 Spring Washer (ø4)

18890-072 Screw (M4× 8)

18890-073 Washer (ø3)

18890-074

18890-075 Switch Shaft Sheet

Strain Relief Bushing (S)

Switch Assembly With Cable

Tap pin g S c rew (ST3.5x18)

Tap pin g S c rew (ST3.5x16)

Lock Washer-Teeth (ø4)

Tap pin g S c rew (S T2 .9 x14.7)

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WARRANTY

ENGLISH 18890

WARRANTY

CHAMPION POWER EQUIPMENT

2 YEAR LIMITED WARRANT Y Effective September 1, 2006. Replaces all undated warranties and all warranties dated before September 1,

2006.

Warranty Qualiﬁcations

Champion Power Equipment (CPE) will register this warranty upon receipt of your Warranty Registration Card and a copy of your sales receipt from one of CPE’s retail locations as proof of purchase. Please submit your warranty registration and your proof of purchase within ten (10) days of the date of purchase.

Repair/Replacement Warranty

CPE warrants to the original purchaser that the mechanical and electrical components will be free of defects in material and workmanship for a period of one year (par ts and labor) and two years (par ts) from the original date of purchase (90 days (parts and labor) and 180 days (parts) for commercial & industrial use). Transportation charges on product submitted for repair or replacement under this warranty are the sole responsibility of the purchaser. This warranty only applies to the original purchaser and is not transferable.

Do Not Return The Unit To The Place Of Purchase

Contact CPE’s Technical Service and CPE will troubleshoot any issue via phone or e-mail. If the problem is not corrected by this method, CPE will, at its option, authorize evaluation, repair or replacement of the defective part or component at a CPE Service Center. CPE will provide you with a case number for warranty service. Please keep it for future reference. Repairs or replacements without prior authorization, or at an unauthorized repair facility, will not be covered by this war ra nt y.

Warranty Exclusions

This warranty does not cover the following repairs and equipment:

Normal Wear

Hoists need periodic parts and service to perform well. This warranty does not cover repair when normal use has exhausted the life of a part or the equipment as a whole.

Installation, Use and Maintenance

This warranty will not apply to par ts and/or labor if this hoist is deemed to have been misused, neglected, involved in an accident, abused, loaded beyond the hoist’s limits, modiﬁed, installed improperly or connected incorrectly to any electrical component. Normal maintenance is not covered by this warranty.

Other Exclusions

This warranty excludes: The hoist cable. Cosmetic defects such as paint, decals, etc. Accessory par ts such as storage covers. Failures due to acts of God and other force majeure events beyond the manufacturer’s control. Problems caused by parts that are not original Champion Power Equipment parts.

Limits of Implied Warranty and Consequential Damage

Champion Power Equipment disclaims any obligation to cover any loss of time, use of this product, freight, or any incidental or consequential claim by anyone from using this hoist. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE A unit provided as an exchange will be subject to the warranty of the original unit. The length of the warrant y governing the exchanged unit will remain calculated by reference to the purchase date of the original unit. This warranty give s you certain legal rights which may change from state to state. Your state may also have other rights you may be entitled to that are not listed within this war ra nt y.

Contact Information

Address

Champion Power Equipment, Inc. Customer Service 10006 Santa Fe Springs Rd. Santa Fe Springs, CA 90670 www.championpowerequipment.com

Customer Service

Mon – Fri 8:30 AM – 5:00 PM (PST/PDT) Toll Free: 1-877-338-0999 info@championpowerequipment.com Fax no.: 1-562-236-9429

17 REV 18890-20140109

Technical Service

Mon – Fri 8:30 AM – 5:00 PM (PST/PDT) Toll Free: 1-877-338-0999 tech@championpowerequipment.com

CHAMPION 18890 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual