CHAMPION 12090 User Manual

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Page 1

OWNER’S MANUAL & OPERATING INSTRUCTIONS

Utility Winch

Rated Pulling Capacity 2000 lb.

Rated Marine Capacity 5000 lb. /Rated Rolling Capacity 6000 lb.

MODEL NUMBER

12090

SAVE THESE INSTRUCTIONS

Important Safety Instructions are included in this manual.

MADE IN CHINA

REV 12090-20140108

10006 Santa Fe Springs Road

Santa Fe Springs CA 90670

USA / 1-877-338-0999

www.championpowerequipment.com

Page 2

Have questions or need assistance?

Do not r etu rn thi s product t o the s tore !

WE ARE HERE TO HELP!

Visit our website:

www.championpowerequipment.com

for more info:

• Product Info & Updates

• Frequently Asked Questions

Call our Customer Care Team Toll-Free at:

1-877-338-0999

• Tech Bulletins

• Product Registration

– or –

*We are always working to improve our products. Therefore, the enclosed product may differ slightly from the image on the cover.

Page 3

Rated Marine Capacity 5000 lb./Rated Rolling Capacity 6000 lb.

TABLE OF CONTENTS

12090

Utility Winch

Rated Pulling Capacity 2000 lb.

Introduction ....................1

Introduction ..................1

This Booklet ................. 1

Website .................... 1

Manual Conventions ............... 2

Safety Rules ................... 3

Controls and Features .............. 5

Utility winch ................. 5

Assembly ..................... 6

Contents of the Box ............. 6

Utility Winch Location ............ 6

Mounting the Winch Permanently ...... 6

Adapter Plate ................. 7

Battery Connections ............. 7

Temporarily Wiring the Winch ........ 8

Remote Control ................ 8

Operation ..................... 9

Inspection ...................9

Connecting a Load .............. 9

General Tips for Safe Operation ...... 10

Manual Operation ............. 10

Winching Techniques ............ 11

Maintenance .................. 12

Cleaning ................... 12

Lubrication ................. 12

Cable Assembly Replacement ....... 12

Storage ................... 12

Troubleshooting ................. 13

Speciﬁcations .................. 14

Performance Speciﬁcations ........ 14

Parts Diagram ............... 15

Parts List .................. 16

Warranty ..................... 17

Warranty Qualiﬁcations .......... 17

Repair/Replacement Warranty ....... 17

Do Not Return The Unit

To The Place Of Purchase ......... 17

Warranty E xclusions ............ 17

Limits of Implied Warranty

And Consequential Damage ........ 17

Contact Information ............ 17

Address ................. 17

Customer Service ........... 17

Technical Service ........... 17

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INTRODUCTION

ENGLISH 12090

Introduction

Congratulations on your purchase of a Champion

Power Equipment utility winch. CPE designs

and builds winches to strict speciﬁcations. With

proper use and maintenance, this winch will bring

years of satisfying service.

Website

Champion Power Equipment manufactures and

supports every product we sell. To ﬁnd out more

about your utility winch please visit our website at:

www.championpowerequipment.com

This Booklet

Every effort has been made to ensure the accuracy

and completeness of the information in this manual.

We reserve the right to change, alter and/or improve

the product and this document at any time without

prior notice.

Record the model and serial numbers as well as date and place of purchase for future reference. Have

this information available when ordering parts and when making technical or warranty inquiries.

Champion Power Equipment Support

1-877-338-0999

Model Number

12090

1 REV 12090-20140108

Serial Number

Date of Purchase

Purchase Location

Page 5

12090 ENGLISH

MANUAL CONVENTIONS

This manual uses the following symbols to help differentiate between different kinds of information.

The safety symbol is used with a key word to alert you to potential hazards in operating and owning

power equipment.

Follow all safety messages to avoid or reduce the risk of any damage, serious injury or death.

DANGER

DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING

WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION

CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

CAUTION

CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.

NOTE

If you have questions regarding your winch, we can help. Please call our help line at

1-877-338-0999

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SAFETY RULES

ENGLISH 12090

WARNING

Read this manual thoroughly before operating your winch. Failure to follow instructions could result in damage, serious injury or death.

WARNING

Do not exceed the rated capacities.

DANGER

Do not use this winch for lifting or moving people or animals.

DANGER

Keep yourself and others a safe distance to the side of the cable when under tension.

DANGER

Never step over or under a cable or near a cable under load.

WARNING

Do not use the winch to secure an item(s) for transport.

WARNING

Disconnect the winch from power source when not in use.

WARNING

Never leave an item(s) attached to the wire cable, hook, or loaded when not in use.

WARNING

Do not use for overhead lifting.

CAUTION

Use gloves to protect hands when handling the hook or cable. Never let the cable slide through your hands.

WARNING

The wire cable may break before the motor stalls. For heavy loads at or near rated capacity, use a pulley block/snatch block to reduce the load on the wire cable.

WARNING

Winch is NOT waterproof and is NOT for use underwater. DO NOT mount in a location that could have the winch submerged in water.

DANGER

Do not use any vehicle to aid or help the winch pull any loads.

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CAUTION

Do not wrap the cable around any object and hook it back onto itself.

DANGER

Do not install or have crank handle installed if the winch is connected to a power source.

DANGER

Do not operate if cable is worn, frayed or appears damaged. Replace cable before use.

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12090 ENGLISH

SAFETY RULES

WARNING

When re-spooling the cable, ensure that the cable spools in the over-wind position with the cable entering the drum from the top, not the bottom.

To re-spool correctly, and while wearing gloves, keep a slight load on the cable while pushing the remote button to draw in the cable. Do not let your hands get within 12 in. (30.5 cm) of the winch while re-spooling. Turn off the winch and repeat the procedure until a few inches of cable are left before the stop bracket. Keep hands clear of the winch, cable and slight load which winch is under power.

DANGER

Do not anchor or mount winch in any overhead position. Overhead use not recommended.

DANGER

Do not lift any loads over people, animals, or property that cannot be damaged. Falling loads may result in property damage, injury or death.

CAUTION

Duration of winching pulls should be kept as short as possible.

If the motor becomes uncomfortably hot to the touch, stop winching immediately and let it cool down for a few minutes. Do not pull for more than one minute at or near the rated load.

CAUTION

If the motor stalls, do not maintain power to the winch.

Utility winches are designed and made for intermittent use and should not be used in constant duty applications.

CAUTION

Never disengage clutch under load. Only engage or disengage clutch before connection of loads.

DANGER

Do not use damaged or broken equipment.

WARNING

Use only supplied or manufacturer replacement power cables. Do not connect other cables to a power source and winch, as this may damage the winch and power source.

WARNING

Any support structure the winch will be mounted to must be designed to withstand any load or forces that the load and winch may apply to the structure. All mounting hardware must also be able to withstand all load weights and forces.

Before each use inspect the winch and equipment for any damage to the following:

– Winch

– Wire cable

– Hook

– Battery or Remote cables

If any of the above items or any other items

appear to be damaged or broken then replace

or ﬁx before use.

WARNING

Never operate a damaged or malfunctioning winch. If winch appears damaged or is malfunctioning, disconnect power source and disconnect load.

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ENGLISH 12090

CONTROLS AND FEATURES

Read this owner’s manual before operating your winch. Familiarize yourself with the location and

function of the controls and features. Save this manual for future reference.

Utility winch

(1) Carry Handle – Can be used to carry the

winch when not mounted or in use.

(2) Crank Handle – Used to manually retract

or extend wire cable.

(3) Clutch – Used to engage or disengage wire

cable.

(4) Adapter Plate – Used to temporarily mount

winch.

(5) Wire Cable

(6) Hook – Used to secure wire cable to load.

(7) Remote Control – Used to electronically

retract or extend wire cable.

(8) Battery Cables – Used to connect the

winch to 12V automotive battery.

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12090 ENGLISH

ASSEMBLY

Contents of the Box

This CPE 2000 lb./5000 lb./6000 lb. utility

winch comes with the wire cable and hook already

attached. The box will also contain the remote

control, battery cables, adapter plate and crank

handle. Please make sure to remove all contents

from the box before assembly or operation.

Utility Winch Location

When choosing an anchor (permanent or

temporary) for the utility winch location please

keep these safety points in mind.

– The winch area must not be accessible to

children or animals. Loads may be very heavy

and property damage, injury or death may

occur if distractions are present.

– Make sure the winch is not installed on any

support structure that is located overhead.

– The winch should be located in an area that

has enough clearance on all sides of it, to

avoid any accidental breaking of the wire

cable.

– Do not choose an area where the winch can

or will be submerged in water.

– Do not winch at any angle. Winching at any

angle can damage the wire cable and winch.

DANGER

Mounting the Winch Permanently

This CPE 2000 lb./5000 lb./6000 lb. utility

winch can be securely mounted to a ﬁxed anchor

point before operation. Mounting hardware is

not included. Mounting hardware must be strong

enough to withstand all loads and forces imposed

on it and the winch. Anchor point must also be

strong enough to withstand all forces imposed on

it from the loads and winch.

1. Find a secure and suitable anchor.

2. Using the holes at the bottom of the winch

frame, take a marker and mark “spot” holes

on the anchor.

3. Measure each hole on the winch frame and

choose the correct drill bit for each one.

4. Drill through all “spot” holes in the anchor.

5. Secure winch to anchor through all holes

using rated bolts, washers, and nuts able to

withstand any loads and forces imposed on

them by the loads and winch.

6. Make sure all bolts and nuts are tightened.

CAUTION

Always double check anchor before drilling to ensure there are no hidden compartments or panels that may be damaged or cause structural damage by drilling.

Do not use the winch handle to anchor the winch at any time.

NOTE

If a mounting channel (not included) is used, make sure it is rated to take any load weight or force the winch and loads may impose on it.

NOTE

The length of bolts needed for mounting will vary based on the thickness of the anchor used. Measure anchor accordingly.

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ASSEMBLY

ENGLISH 12090

Adapter Plate

The adapter plate can be used to temporarily

mount the winch to any 2 in. (5,1 cm) ball hitch

receiver.

1. Align the keyslot holes on the bottom of the

winch over the mounting bolts already on the

adapter plate. (A)

2. Place the winch onto the adapter plate,

keyslot holes over the bolts and then slide the

plate until the winch is secure on the bolts.

(B)

3. Place the adapter plate hole over any 2 in.

(5.1 cm) ball hitch, making sure it is secure.

WARNING

Battery Connections

Before wiring the winch to any battery powered

source, please heed these safety warnings.

DANGER

Never use or connect the battery cables or winch to a damaged battery or one with signs of corrosion.

WARNING

Use only a 12V automotive or equivalent battery to supply power to the winch.

WARNING

When working with batteries always make sure to use eye protection, gloves and safety gear, and never lean directly over the battery.

WARNING

Do not place the battery cables near any moving or rotating parts, heat, or water.

Do not use adapter plate and/or winch to tow any vehicle, boat or other object.

WARNING

Before attaching winch to the adapter plate, make sure all bolts and nuts on the plate are tightened and secure.

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CAUTION

Make sure the battery cables are tied up at all times and are not left to “dangle” or hang.

DANGER

Never use the winch if it does not have a safe and proper ground. Any metal that is coated or painted is not a proper ground.

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12090 ENGLISH

Temporarily Wiring the Winch

Your utility winch can be temporarily wired to a

12V battery.

1. Find a safe location for the winch so the

battery cables will not be pinched, cut or

damaged.

2. Remove the protective plastic covering on the

winch that covers the socket that houses the

male ends.

3. Plug in the female ends of the battery cable

into the socket. (A)

4. Route the battery cables from the winch

location to the battery location, securing

them along an anchor or frame.

5. Use the Red positive (+) battery clamp and

attach the clamp to the Red positive (+)

terminal of the battery.

6. Use the Black negative (-) battery clamp from

the wire and attach the clamp to a bare metal

part of the frame of the vehicle or another

bare metal part not on the battery or winch,

to create a secure and safe electrical ground.

WARNING

Never leave the battery clamps hooked up to a live battery. Always disconnect battery clamps from battery when not in use.

ASSEMBLY

Remote Control

Your utility winch comes with a handheld wired

remote control. The remote control is easy to

connect. Once the winch has been connected to a

battery and properly grounded, remove the plastic

protective piece on the winch. Next take the male

ends of the remote control cord and plug them

into the female end connectors in the winch. (B)

Test the remote by using the clutch to draw out

some wire cable and then winching the wire cable

in about 1 to 2 in. (2.5 to 5.1 cm).

NOTE

The male plug end of the remote cable will only ﬁt into the socket one way. (B)

CAUTION

Battery clamps may become hot during use. Please exercise caution when touching or removing them after they have been hooked up to a battery.

NOTE

The female plug end of the battery cables will only ﬁt into the socket one way. (A)

NOTE

The remote will only draw in the wire cable onto the spool. It will not feed out the wire cable.

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OPERATION

ENGLISH 12090

Inspection

Before use of the utility winch, always inspect

the winch, power connections, wire cable, load

connections, and winch area for any possible

damage or hazards. Never connect a load to or

operate a winch, if it or any of it’s parts appear to

be worn or damaged.

Always check the wire cable for any wear, fraying

or damage. Only wire cable in good condition

should be used. If the wire cable appears worn,

frayed or damaged, DO NOT connect any load to or

use, replace immediately.

Connecting a Load

During connection of a load and operation of

the winch, the user should keep hands and

ﬁngers clear of pinch points, moving parts, the

wire cable and hook. Lose clothing and jewelry

should not be worn, and long hair should be tied

back while connecting a load and operation.

Gloves and safety goggles should be worn at all

times when connecting or winching a load. The

cable should never be allowed to slide through

the users hands. The user should only grab the

hook, using a hook strap (not included) when

loading/unloading an item. Never grab the wire

cable directly. Attach the load to the hook using

only rated equipment, such as slings, chains or

winching shackles. Connection to the hook must

be completely secure to prevent any accidental

disconnection. Make sure the connection device

is properly seated in the base of the hook and

that the safety clasp closes fully.

CAUTION

If the wire cable becomes kinked or twisted during operation stop use immediately.

Incorrect Incorrect Correct

Inspect the wire cable to make sure it is spooled

correctly. The wire cable should not be overlapping

on itself, have space between the rolls or slack in

it. If the wire cable is spooled incorrectly do not

connect a load to it or use it until the wire cable

has been re-spooled correctly.

NOTE

It is highly recommended that random inspections also be done during operation.

9 REV 12090-20140108

Once a load has been properly connected,

drape a blanket or jacket over the wire cable

approximately 5 to 6 ft. (1.5 to 1.8 m) from

the hook. In the event of a broken cable it will

dampen the snap back. Make sure and do a test.

Winch the load 1 to 2 in. (2.5 to 5.1 cm) and

pause a moment to inspect all connections and

that the equipment can handle the load.

WARNING

Do not exceed rated load capacity, even while testing a load.

Page 13

12090 ENGLISH

OPERATION

General Tips for Safe Operation

Your 12090 utility winch is rated at a 2000 lb.

(907 kg) max standard rated pull, 5000 lb.

(2,268 kg) max rated marine pull and 6000 lb.

(2,722 kg) max rated rolling pull. Overloads

can damage the winch, motor, wire cable, and/

or create a possible hazard for property damage,

injury or death.

For loads over 1000 lb. (454 kg) standard,

2500 lb. (1,134 kg) marine, 3000 lb. (1,361 kg)

rolling, the use of a snatch block/pulley system

(not included) to double the wire cable line must

be used. This will aid in two ways:

(a) reduce the number or cable layers on the

drum, as well as,

(b) reduce the load on the wire cable by as much

as 50%.

When doubling the line back to the winch,

run the wire cable through the snatch block

and attach the hook to a suitable anchor. Make

sure the safety clasp on the hook closes before

operation.

Get to know your winch before you actually need to

use it. We recommend that you set up a few test

runs to familiarize yourself with rigging techniques,

the sounds your winch makes under various loads,

the way the cable spools on the drum, etc.

Inspect the wire cable and equipment before each

use. A frayed or damaged cable shall be replaced

immediately. Use only manufacturer’s identical

replacement cable with the exact speciﬁcations.

Inspect the winch installation and bolts to ensure

that all bolts are tight before each operation. Store

the winch indoors and in a place that it will not be

damaged.

Any winch that appears to be damaged in any way,

is found to be worn, or operates abnormally MUST

BE REMOVED FROM SERVICE UNTIL REPAIRED.

It is recommended that the necessar y repairs

be made by a manufacturer’s authorized repair

facilit y.

Only attachments and/or adapters supplied by the

manufacturer are to be used.

Manual Operation

If the winch is not hooked up to a battery, the

wire cable can be drawn in and out by releasing

the clutch and using the hand crank. Always keep

tension on the wire cable. Rotating the clutch

will allow the user to access the winch cable

manually. (A) Disengage the clutch by turning

it counterclockwise. This will allow the user to

draw out the wire cable. Use a hook strap (not

included) on the hook when drawing out the

cable. Once the hook has been attached to the

load, and the safety clasp fully closed, the hand

crank can be attached to the winch. Remove the

outer nut on the bolt in the center of the clutch.

(B) Only remove the outer nut, leave the inner

nut on the bolt. Place the hand crank on the bolt,

then reinsert and tighten the outer nut onto the

bolt. When manual winching is done, engage the

clutch by turning it clockwise. Once the clutch

has been engaged, remove the hand crank.

DANGER

Do not install or have hand crank installed if the winch is connected to a power source.

WARNING

Do not use the hand crank to try and assist the winch while it is operating electronically.

CAUTION

If hand crank is installed on the winch, do not pull wire cable out at any time.

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OPERATION

ENGLISH 12090

Winching Techniques

1. Take time to assess your winch area, and

make sure it is free of any debris and other

possible hazards and distractions.

2. Take time to assess your situation and plan

your winch.

3. Put on safety goggles to protect your eyes,

gloves to protect your hands, tie back any

long hair and remove jewelry.

4. Inspect winch, power cords and wire cable for

excessive wear or damage.

5. Double check your anchors and make sure all

connections are secure.

6. Attach the battery cables to a battery and

properly ground the connection.

7. Test the winch without a load connected.

Make sure the wire cable extends and retracts

properly without any problems.

8. Connect desired load using only properly

rated winching slings, chains or shackles.

9. Once a load has been properly connected,

drape a blanket or jacket over the wire cable

approximately 5 to 6 ft. (1.5 to 1.8 m) from

the hook. In the event of a broken cable it will

dampen the snap back.

10. Make sure hook clasp is closed fully.

11. Clear the area. Make sure all operators and

bystanders stand clear and that no one is

directly above, underneath, or to the direct

side of the load or wire cable.

12. Begin winching. Be sure that the wire cable is

winding evenly and tightly around the drum.

Avoid shock loads; keep the wire cable under

tension.

13. The winch is meant for intermittent use.

Winch for a short time and then let the motor

rest if needed before restarting.

14. If the winch must be stopped, with a load

connected to it, support anchors should be

placed until the winch is going again.

15. The winching operation is complete once the

load is on stable ground and/or has anchors

for support placed under it.

Winching Techniques Cont’d.

16. Disconnect the wire cable from the anchor,

but still maintain tension.

17. Rewind the wire cable. Make sure that any

wire already on the drum has spooled tightly

and neatly. If not, draw out the wire and

re-spool from the point where the cable is

tight.

18. Keep your hands clear of the winch drum,

wire cable, and hook as the cable is being

drawn in.

19. Secure the hook and hook strap.

20. Clean and inspect connections and mounting

hardware for next winching operation.

DANGER

Users and bystanders must keep a minimum distance of 12 in. (30.5 cm) at all times from the winch and load. If the wire cable breaks serious injury or death could occur if the broken cable “whips” around. More distance is advised as the cable length increases.

WARNING

Support anchors are highly recommended if a load can not be placed on stable ground. Make sure the support anchors can withstand the full weight of the load being anchored.

WARNING

Maintain at least 4 wraps (coils) of cable on the drum during operation. Operating with fewer than 4 warps of cable on the drum can cause the cable to pull off the drum.

11 REV 12090-20140108

Page 15

12090 ENGLISH

MAINTENANCE

The owner/operator is responsible for all periodic

maintenance.

WARNING

Never operate a damaged or defective winch.

WARNING

Improper maintenance will void your warranty.

Complete all scheduled maintenance in a timely

manner. Correct any issue before operating the

winch.

NOTE

For service or parts assistance, contact our help line at 1-877-338-0999

Cleaning

Use a damp cloth to clean the exterior surfaces

of the winch. Use a soft bristle brush to remove

excess dirt and oil. Use an air compressor

(25 PSI) to clear dirt and small debris from the

wire cable spool and other tight places.

Cable Assembly Replacement

It is recommended that any wire cable or spool

modiﬁcations be performed by a manufacturer’s

authorized repair facility, and that only

manufacturer-supplied parts be used.

Storage

It is recommended the utility winch is stored

indoors, in a clean dry place, free from sunlight

and moisture.

1. Make sure the winch is properly cleaned

before storage.

2. Make sure the wire rope is drawn onto the

spool as much as it can be without damage.

3. Make sure to tie up all cords.

4. Store in a place that moisture can not

damage the winch.

5. Store in place that excess dust or debris can

not damage the winch.

CAUTION

DO NOT spray water directly on the winch or wire cable. DO NOT wipe the wire cable with the damp cloth. Use only compressed air to clean the wire cable.

Lubrication

All moving parts within the Utility winch having

been Lubricated using high temperature lithium

grease at the factory. No internal lubrication is

required. Lubricate cable assembly periodically

using a light penetrating oil.

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Page 16

ENGLISH 12090

TROUBLESHOOTING

Problem Cause Solution

Motor does not turn No electrical power Make sure battery cables are connected to a live 12V

Pinched battery cable Check all battery cable connections and make sure

Defective remote control Replace remote control

Motor runs slowly or without normal power

Motor overheating Winch running time is too long Allow winch to cool down

Insufﬁcient current or voltage The voltage supply is weak. Check to make sure

For further technical support:

Technical Service

Mon – Fri 8:30 AM – 5:00 PM (PST/PDT) Toll Free: 1-877-338-0999 tech@championpowerequipment.com

automotive batter y or equivalent and to the winch

nothing is resting on top of, or pinching the battery cables

voltage supply is 12V

13 REV 12090-20140108

Page 17

12090 ENGLISH

SPECIFICATIONS

Performance Speciﬁcations

– Max Rated Standard Pull .............................. 2000 lb. (907 kg)

– Max Rated Marine Pull ................................ 5000 lb. (2268 kg)

– Max Rated Rolling Pull ................................ 6000 lb. (2722 kg)

– Max Boat Size ....................................... 18 ft. (5.5 m)

– Motor ...................................... 0.3 Hp/ 0.2 Kw, 12V DC

– Cable ......................... 1/5 in. (D) x 30 ft. (L) [5.1 mm (D) x 9.1 m (L)]

– Battery Cable ............... 20 ft./6 m (L) Positive Lead, 20 ft./6 m (L) Negative Lead

– Gross Weight ....................................... 25 lb. (11.3 kg)

– Net Weight ......................................... 22 lb. (10 kg)

– Height .......................................... 10 in. (25.4 cm)

– Width .......................................... 7.5 in. (19.1 cm)

– Length ......................................... 9.5 in. (24.1 cm)

Line Speed and Motor Current (First Layer)

Line pull Max

Line speed (D C12V)

Max current A 3 6 11 17 21

Running Time* minutes 1 1 1 1 1

Cooling Time** minute s 5 5 5 5 5

lb. 0 500 1000 150 0 2000

kg 0 227 454 680 907

FPM 4.5 3.6 2.9 2.3 1.7

MPM 1.4 1.1 2.3 0.9 0.5

*If the motor becom es uncomfor tably hot to the tou ch, stop winching immediately and let it c ool down for 5 minute s. Do not pull for more than one minute at or near th e rated load.

**Electric winches a re designed and m ade for intermitte nt use and should not b e used in constant duty applications.

Line Pull and Cable Capacity Per Layer

Line of Cable 1 2 3 4 5

Max pulling capacity per layer

Cable capacity per layer

lb. 2000 152 0 1226 1027 884

kg 907 689 556 466 4 01

ft. 4.7 10.8 18 .4 27. 5 30

m 1.4 3.3 5.6 8.4 9.1

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Page 18

SPECIFICATIONS

Parts Diagram

ENGLISH 12090

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Page 19

12090 ENGLISH

# Part Number Description

1 12090-001 Screw (M5 x 8) 4

2 12090-002 Spring Washer (ø5) 9

3 12090 -003 Washer (ø5) 9

12090-004 Nut (M4)

12090-005 Washer (ø4)

12090-006 Screw (ST3.9 x 15)

12090-007 Right Shell

12090-008 Handle

12090-009 Nut (M16), PVC

12090-010 Left Shell

12090-011 Screw (M4 x 80)

12090- 012 Socket

12090-013 Socket Cover

12090-014 Battery Cable Plug

12090-015 Battery Cable

12090-016 Battery Clamp

12090-017 Button Switch

12090-018

12090-019

12090-020

12090-021 Screw (ST3.9 x 13)

12090-022 Hand Crank

12090-023 Thin Nut (M12)

12090-024 Clutch Knob

12090-025 Friction plate cover

12090-026 Friction plate

12090-027

12090-028

12090-029 Bearing

12090-030 Pin

12090-031 Washer (ø9)

12090-032 Shaft A ssembly

12090-033

12090-034 Washer

12090-035

12090-036 Screw (M5 x 16)

12090-037 Thick Nut (M12)

12090-038 Screw (M5 x 10)

12090-039 Circuit Breaker 25A

12090-040 Shaft

Remote Control Cable Assembly

Front Remote Control Housing

Rear Remote Control Housing

Large Gear Assembly II

Washer (ø13 x 23 x 1.5)

Large Gear Assembly I

Small Gear As sembly II

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Parts List

# Part Number Description

12090-041 Nut (M8)

12090-042 Frame A ss embly

12090-044 Motor

12090-045 Motor Clamp

12090-046 Screw (M5 x 25)

12090-047 Nut (M5)

12090-048 Nu t ( M10)

12090-049 Spring Washer (ø10)

12090-050 Washer (ø10)

12090-051 Adapter Plate

12090-052 Plate Stud Bolt

12090-053 Circlip (ø12)

12090-054 Claw Lock

12090-055 Shaft Lock

12090-056 Spring

12090-057 Relay

12090-058 Circlip (ø35)

12090-059

12090-060 Spring Washer (ø12)

12090-061

12090-062 Left Plate

12090-063 Drum Shaft

12090-064 Wire Rope

12090-065 Right Plate

12090-066 Hook

12090-067 Screw (M5 x 10)

12090-068 Bearing (6202-ZN)

12090-069 Shaft

1209 0 -10 0

12090-043

12090-200

12090-300 Wire Rope Assembly

Small Gear As sembly III

Large Gear Assembly III

Washer (ø13 x 28 x 2)

Battery Cable Assembly

Hand Remote Assembly

REV 12090-20140108 16

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Page 20

WARRANTY

ENGLISH 12090

WARRANTY

CHAMPION POWER EQUIPMENT

2 YEAR LIMITED WARRANT Y Effective September 1, 2006. Replaces all undated warranties and all warranties dated before September 1,

2006.

Warranty Qualiﬁcations

Champion Power Equipment (CPE) will register this warranty upon receipt of your Warranty Registration Card and a copy of your sales receipt from one of CPE’s retail locations as proof of purchase. Please submit your warranty registration and your proof of purchase within ten (10) days of the date of purchase.

Repair/Replacement Warranty

CPE warrants to the original purchaser that the mechanical and electrical components will be free of defects in material and workmanship for a period of one year (par ts and labor) and two years (par ts) from the original date of purchase (90 days (parts and labor) and 180 days (parts) for commercial & industrial use). Transportation charges on product submitted for repair or replacement under this warranty are the sole responsibility of the purchaser. This warranty only applies to the original purchaser and is not transferable.

Do Not Return The Unit To The Place Of Purchase

Contact CPE’s Technical Service and CPE will troubleshoot any issue via phone or e-mail. If the problem is not corrected by this method, CPE will, at its option, authorize evaluation, repair or replacement of the defective part or component at a CPE Service Center. CPE will provide you with a case number for warranty service. Please keep it for future reference. Repairs or replacements without prior authorization, or at an unauthorized repair facility, will not be covered by this war ra nt y.

Warranty Exclusions

This warranty does not cover the following repairs and equipment:

Normal Wear

Winches need periodic parts and service to perform well. This warranty does not cover repair when normal use has exhausted the life of a part or the equipment as a whole.

Installation, Use and Maintenance

This warranty will not apply to par ts and/or labor if this winch is deemed to have been misused, neglected, involved in an accident, abused, loaded beyond the winch’s limits, modiﬁed, installed improperly or connected incorrectly to any electrical component. Normal maintenance is not covered by this warranty.

Other Exclusions

This warranty excludes: The winch cable. Cosmetic defects such as paint, decals, etc. Accessory parts such as storage covers. Failures due to acts of God and other force majeure events beyond the manufacturer’s control. Problems caused by parts that are not original Champion Power Equipment parts.

Limits of Implied Warranty and Consequential Damage

Champion Power Equipment disclaims any obligation to cover any loss of time, use of this product, freight, or any incidental or consequential claim by anyone from using this winch. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICUL AR PURPOSE A unit provided as an exchange will be subject to the warranty of the original unit. The length of the warrant y governing the exchanged unit will remain calculated by reference to the purchase date of the original unit. This warranty give s you certain legal rights which may change from state to state. Your state may also have other rights you may be entitled to that are not listed within this war ra nt y.

Contact Information

Address

Champion Power Equipment, Inc. Customer Service 10006 Santa Fe Springs Rd. Santa Fe Springs, CA 90670 www.championpowerequipment.com

Customer Service

Mon – Fri 8:30 AM – 5:00 PM (PST/PDT) Toll Free: 1-877-338-0999 info@championpowerequipment.com Fax no.: 1-562-236-9429

17 REV 12090-20140108

Technical Service

Mon – Fri 8:30 AM – 5:00 PM (PST/PDT) Toll Free: 1-877-338-0999 tech@championpowerequipment.com

CHAMPION 12090 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual