Champion 100892 OPERATOR'S MANUAL
REGISTER YOUR PRODUCT ONLINE
at championpowerequipment.com
OPERATOR'S MANUAL
MODEL #100892
4500W OPEN FRAME INVERTER
or visit championpowerequipment.com
SAVE THESE INSTRUCTIONS. This manual contains important safet y precautions which should be read and understood before operating the product. Failure to do
so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
PGMA G300-2015 Compliant.
This product meets the requirements of the PGMA (Por table Generator Manufacturers’ Association) standard ANSI/PGMA G300-2015 (Safety and Performance of
Portable Generators).
REV 20201106 Champion Power Equipment, Inc., Santa Fe Springs, CA USA
MANUAL
CARBON MONOXIDE SAFETY: THE BIG PICTURE
As the only safe way to use a portable generator, taking your generator
outside is absolutely mandatory to keep your family safe from carbon
monoxide. But there’s even more you can do. By educating yourself
about all carbon monoxide risks, you’ll be better prepared to protect
your family from this colorless, oderless threat.
ALWAYS READ
THE OPERATOR’S
MANUAL FIRST
KNOW THE SYMPTOMS
• Headache
• Nausea
• Shortness of breath
• Dizziness
• Fatigue
STAY ALERT WITH CARBON
MONOXIDE DETECTORS
KEEP IT OUTSIDE AND AWAY FROM
DOORS, WINDOWS, AND GARAGES
IF YOU FEEL SYMPTOMS,
LEAVE RIGHT AWAY
POINT FUMES AWAY FROM
NEARBY PEOPLE
www.TakeYourGeneratorOutside.com
100892 - 4500W OPEN FRAME INVERTER
TABLE OF CONTENTS
TABLE OF CONTENTS
Introduction ................................................... 4
Safety Definitions
Important Safety Instructions
Fuel Safety ........................................................ 7
Safety and Dataplate Labels ...................................... 8
Safety Symbols .................................................... 9
Operation Symbols ............................................... 10
Quickstart Label Symbols........................................ 11
Controls and Features ................................. 12
Generator ......................................................... 12
Control Panel ..................................................... 13
Intelligauge ....................................................... 14
FCC Statement ................................................... 15
Parts Included .................................................... 15
Assembly ..................................................... 16
Unpacking ........................................................ 16
Remove Shipping Support Spacers .............................. 16
Add Engine Oil .................................................... 16
Add Fuel .......................................................... 17
Grounding ........................................................ 18
Operation ..................................................... 18
Generator Location ............................................... 18
Surge Protection ................................................. 19
Starting the Engine ............................................... 19
Connecting Electrical Loads ..................................... 20
Do Not Overload Generator ...................................... 20
Eco (Economy) Mode ............................................. 20
12V DC Automotive Style Outlet ................................. 21
Parallel Operation ................................................21
Stopping the Engine .............................................. 21
Moving the Generator ............................................ 22
Operation at High Altitude .......................................22
..........................................4
....................... 5
Maintenance ................................................ 22
Cleaning the Generator .......................................... 23
Changing the Engine Oil ......................................... 23
Cleaning and Adjusting the Spark Plug .......................... 23
Cleaning the Air Filter ............................................ 24
Cleaning the Spark Arrestor ..................................... 24
Adjusting the Governor ........................................... 24
Maintenance Schedule ........................................... 24
Storage ........................................................25
Short Term Storage (up to 30 days) ............................. 25
Mid Term Storage (30 days – 1 year) ...........................25
Long Term Storage (over 1 year) ................................25
Removing from Storage .......................................... 26
Specifications .............................................. 27
Generator Specifications ......................................... 27
Engine Specifications ............................................ 27
Oil Specifications ................................................. 27
Fuel Specifications ............................................... 27
Temperature Specifications ...................................... 27
Parts Diagram .................................................... 28
Parts List ......................................................... 29
Engine Parts Diagram ............................................ 31
Engine Parts List ................................................. 32
Wiring Diagram ................................................... 34
Troubleshooting ...........................................35
Warranty*
Warranty Qualifications .......................................... 36
Repair/Replacement Warranty ................................... 36
Do Not Return The Unit To The Place Of Purchase .............36
Warranty Exclusions .............................................36
Other Exclusions ................................................. 36
Limits of Implied Warranty and Consequential Damage ........ 36
Contact Information .............................................. 36
....................................................36
3
100892 - 4500W OPEN FRAME INVERTER
INTRODUCTION
INTRODUCTION
Congratulations on your purchase of a Champion Power Equipment
(CPE) product. CPE designs, builds, and supports all of our
products to strict specifications and guidelines. With proper
product knowledge, safe use, and regular maintenance, this
product should bring years of satisfying service.
Every effort has been made to ensure the accuracy and
completeness of the information in this manual at the time of
publication, and we reserve the right to change, alter and/or
improve the product and this document at any time without prior
notice.
CPE highly values how our products are designed, manufactured,
operated, and serviced as well as providing safety to the operator
and those around the generator. Therefore, it is IMPORTANT to
review this product manual and other product materials thoroughly
and be fully aware and knowledgeable of the assembly, operation,
dangers and maintenance of the product before use. Fully
familiarize yourself, and make sure others who plan on operating
the product fully familiarize themselves too, with the proper safety
and operation procedures before each use. Please always exercise
common sense and always err on the side of caution when
operating the product to ensure no accident, property damage,
or injury occurs. We want you to continue to use and be satisfied
with your CPE product for years to come.
SAFETY DEFINITIONS
The purpose of safety symbols is to attract your attention to
possible dangers. The safety symbols, and their explanations,
deserve your careful attention and understanding. The safety
warnings do not by themselves eliminate any danger. The
instructions or warnings they give are not substitutes for proper
accident prevention measures.
DANGER
DANGER indicates a hazardous situation which, if not avoided,
will result in death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
NOTICE
When contacting CPE about parts and/or service, you will need to
supply the complete model and serial numbers of your product.
Transcribe the information found on your product’s nameplate
label to the table below
CPE TECHNICAL SUPPORT TEAM
1-877-338-0999
MODEL NUMBER
100892
SERIAL NUMBER
DATE OF PURCHASE
PURCHASE LOCATION
NOTICE indicates information considered important, but not
hazard-related (e.g., messages relating to property damage).
4
100892 - 4500W OPEN FRAME INVERTER
IMPORTANT SAFETY INSTRUCTIONS
IMPORTANT SAFETY INSTRUCTIONS
WARNING
Cancer and Reproductive Harm – www.P65Warnings.ca.gov
DANGER
Generator exhaust contains carbon monoxide, a colorless,
odorless, poisonous gas. Breathing carbon monoxide will
cause nausea, dizziness, fainting or death. If you start to feel
dizzy or weak, get to fresh air immediately.
OPERATE GENERATOR OUTDOORS ONLY IN A WELL
VENTILATED AREA AND POINT EXHAUST AWAY.
DO NOT operate the generator inside any building, including
garages, basements, crawlspaces and sheds, enclosure or
compartment, including the generator compartment of a
recreational vehicle.
DO NOT allow exhaust fumes to enter a confined area through
windows, doors, vents or other openings.
DANGER
Using a generator indoors CAN KILL YOU IN MINUTES.
Generator exhaust contains carbon monoxide. This is a poison
you cannot see or smell.
NEVER use inside a home or garage, EVEN IF doors and
windows are open.
ONLY use OUTSIDE and far away from windows, doors,
and vents.
DANGER
Operate equipment with guards in place.
Rotating parts can entangle hands, feet, hair, clothing and/or
accessories. Traumatic amputation or severe laceration can
result.
Keep hands and feet away from rotating parts.
Tie up long hair and remove jewelry.
DO NOT wear loose-fitting clothing, dangling drawstrings or
items that could become caught.
DANGER
Generator produces powerful voltage.
DO NOT touch bare wires or receptacles.
DO NOT use electrical cords that are worn, damaged or frayed.
Use only Champion electrical cords for proper application.
DO NOT operate generator in wet weather.
DO NOT allow children or unqualified persons to operate or
service the generator.
Use a ground fault circuit interrupter (GFCI) in damp areas and
areas containing conductive material such as metal decking.
Connection to your home’s electrical system requires a
listed 30A transfer switch installed by a licensed electrician
and approved by the local authority having jurisdiction. The
connection must isolate the generator from the utility power
and must comply with all applicable laws and electrical codes.
Install battery-operated carbon monoxide alarms or plug-in
carbon monoxide alarms with battery back-up according to the
manufacturer’s instructions.
WARNING
Although the generator contains a spark arrester, maintain
a minimum distance of 5 ft. (1.5 m) from dry vegetation to
prevent fires.
WARNING
Do not use generator for medical and life support uses.
In case of emergency, call 911 immediately.
NEVER use this product to power life support devices or life
support appliances.
NEVER use this product to power medical devices or medical
appliances.
Inform your electricity provider immediately if you or anyone in
your household depends on electrical equipment to live.
Inform your electrical provider immediately if a loss of power
would cause you or anyone in your household to experience a
medical emergency.
5
100892 - 4500W OPEN FRAME INVERTER
IMPORTANT SAFETY INSTRUCTIONS
WARNING
Spark from removed spark plug wire can result in fire or
electrical shock.
When servicing the generator:
Disconnect the spark plug wire and place it where it cannot
contact the plug or any other metal object.
DO NOT check for spark with the plug removed.
Use only approved spark plug testers.
WARNING
Running engines produce heat. Severe burns can occur on
contact. Combustible material can catch fire on contact.
DO NOT touch hot surfaces.
Avoid contact with hot exhaust gases.
Allow equipment to cool before touching.
Maintain at least 3 ft. (91.4 cm) of clearance on all sides to
ensure adequate cooling.
Maintain at least 5 ft. (1.5 m) of clearance from combustible
materials.
CAUTION
Start the generator and allow the engine to stabilize before
connecting electrical loads.
Connect electrical equipment in the off position, and then turn
them on for operation.
Turn electrical equipment off and disconnect before stopping
the generator.
CAUTION
Improper treatment or use of the generator can damage it,
shorten its life or void the warranty.
Use the generator only for intended uses.
Operate only on level surfaces.
DO NOT expose generator to excessive moisture, dust,
or dirt.
DO NOT allow any material to block the cooling slots.
If connected devices overheat, turn them off and disconnect
them from the generator.
DO NOT use the generator if:
– Electrical output is lost
WARNING
Rapid retraction of the recoil cord will pull hand and arm
towards the engine faster than you can let go. Unintentional
startup can result in entanglement, traumatic amputation or
laceration. Broken bones, fractures, bruises or sprains could
result.
When starting engine, pull the recoil cord slowly until
resistance is felt and then pull rapidly to avoid kickback.
DO NOT start or stop the engine with electrical devices
plugged in and turned on.
CAUTION
Exceeding the generator’s running capacity can damage the
generator and/or electrical devices connected to it.
DO NOT overload the generator.
DO NOT tamper with the governed speed.
DO NOT modify the generator in any way.
– Equipment sparks, smokes or emits flames
– Equipment vibrates excessively
6
100892 - 4500W OPEN FRAME INVERTER
IMPORTANT SAFETY INSTRUCTIONS
Fuel Safety
DANGER
GASOLINE AND GASOLINE VAPORS ARE HIGHLY
FLAMMABLE AND EXPLOSIVE.
Fire or explosion can cause severe burns or death.
Gasoline and gasoline vapors:
– Gasoline is highly flammable and explosive.
– Gasoline can cause a fire or explosion if ignited.
– Gasoline is a liquid fuel but it’s vapors can ignite.
– Gasoline is a skin irritant and needs to be cleaned up
immediately if spilled on skin or clothes.
– Gasoline has a distinctive odor, this will help detect potential
leaks quickly.
– Gasoline expands or contracts with ambient temperatures.
Never fill the gasoline tank to full capacity, as gasoline needs
room to expand when temperatures rise.
– In the case of any petroleum gasoline fire, flames should never
be extinguished unless the fuel supply valve can be turned
OFF. By not doing so, if a fire is extinguished and the supply
of fuel is not turned OFF, an explosion hazard could be created.
When operating the generator:
– DO NOT move or tip the generator during operation.
– DO NOT tip the generator or allow fuel or oil to spill.
When transporting or servicing the generator:
– Make certain that the fuel valve is in the OFF position and the
gasoline tank is empty.
– Disconnect the spark plug wire.
When storing the generator:
– Store away from sparks, open flames, pilot lights, heat and
other sources of ignition.
– Do not store generator or gasoline near furnaces, water
heaters, or any other appliances that produce heat or have
automatic ignitions.
WARNING
Never use a gasoline container, gasoline tank, or any other fuel
item that is broken, cut, torn or damaged.
When adding or removing gasoline:
– DO NOT light or smoke cigarettes.
– Always turn the generator off and let cool for a minimum of
two minutes before removing the gasoline cap. Afterwards,
loosen gasoline cap to relieve pressure from the gasoline tank.
– Only fill or drain gasoline outdoors in a well-ventilated area.
– DO NOT pump gasoline directly into the generator at the gas
station. Always use an approved fuel container to transfer the
gasoline to the generator.
– DO NOT overfill the gasoline tank.
– Always keep gasoline away from sparks, open flames, pilot
lights, heat and other sources of ignition.
When starting the generator:
– DO NOT attempt to start a damaged generator.
– Always make certain that the gasoline cap, air filter, spark
plug, fuel lines and exhaust system are properly secured,
connected and in place.
– Always allow spilled gasoline to evaporate fully before
attempting to start the engine.
– Make certain that the generator is resting firmly on level
ground.
7
100892 - 4500W OPEN FRAME INVERTER
El uso de un generador en interiores PUEDE MATARLO EN MINUTOS. El
escape del generador contiene monóxido de carbono. Éste es un veneno
que no se puede ver ni oler. NUNCA lo use dentro del hogar ni el garaje, INCLUSO SI las puertas y
ventanas están abiertas. Úselo SÓLO a la INTEMPERIE lejos de ventanas, puer tas, y orificios de ventilación.
Using a generator indoors CAN KILL YOU IN
MINUTES. Generator exhaust contains carbon
monoxide. This is a poison you cannot see or smell.
PELIGRO
ONLY use OUTSIDE and far away
from windows, doors, and vents.
NEVER use inside a home or garage,
EVEN IF doors and windows are open.
Utiliser un générateur à l’intérieur PEUT VOUS TUER EN QUELQUES MINUTES. L’échappement du
générateur contient du monoxyde de carbone. Il s’agit d’un poison que vous ne pouvez ni voir ni sentir.
Ne l’utilisez JAMAIS dans la maison ou le garage MÊME SI les portes et les fenêtres sont ouvertes. Utilisez-le UNIQUEMENT À
L’EX TÉ RIE UR, loin des fenêtres, portes e t trappes de ventilation.
DANGER
DANGER
2159-L-SF
1843-L-SF-A
K 485 2945 109 ---
ColorsLPN 184 3-L-SF
Rev A
Size 23 x 150 mm
Revision Changes
---
UNLEADED FUEL ONLY. Minimum octane rating
of 87. Maximum 10% et hanol.
GASOLINA REGULAR SOLAMENTE. 87 octanos
como mínimo. M áximo de etanol de 10 %.
ESSENCE SANS PLOMB SEULEMENT. Indice
d’octane min imal de 87. Maximum 10 % d'éthan ol.
1032-L-OP-B
WARNING
DO NOT TOUCH!
Exhaust gases, muf fler
and engine components
are extremely HOT and
cause burns.
Operation of this equipmen t may create
sparks that can star t fires around dry
vegetation. A spark arrestor may be required.
The operator should contact local fire
agencies for laws and regulati ons relating to
fire prevention requiremen ts. If installed,
clean every 100 hours or ever y season.
1953-L-SF-A
ADVERTENCIA
¡NO TOCAR! Los gases de
escape, el silenciador y los
componentes del motor est án
extremadamente CAL IENTES y
causan quemaduras.
La operación de este equip o puede producir chispa s
que pueden provocar incendi os alrededor de la
vegetación seca. Un supr esor de chispas puede que
sea necesario. El operadaor debe comunicarse con
las agencias locales de bomb eros para las leyes y
reglamentos relativos a los requisitos de prevención
de incendios. Si está inst alado, limpie cada 100
horas o cada temporada.
CHAMPION POWER EQUIPMENT, INC.
12039 SMITH AVENUE
SANTA FE SPRINGS, CA 90670
USA / É.-U.
1-877-338-0999
WWW.CHAMPIONPOWEREQUIPMENT.COM
MADE IN CHINA / FABRIQUÉ EN CHINE
AC AMPS
AMPÈRES C.A.
FREQUENCY (Hz)
FRÉQUENCE (Hz)
RPM
TR / MIN
PHASE
PHASE
POWER FACTOR
FACTEUR DE
PUISSANCE
AC VOLTS
VOLTS C.A.
MANUFACTURE DATE
DATE DE FABRICATION
SERIAL NO.
N° DE SÉRIE
MODEL
MODÈLE
INSULATION CLASS
CLASSE D’ISOLATION
MAX AMBIENT TEMP.
TEMP. AMBIANTE MAX.
2157-L-PR-A
GASOLINE WATTS
WATTS D'ESSENCE
100892
30.4
60
3600
1
1.0
120
F
3650
104°F
40°C
XXXXXXXXXXXX
XXXX
IMPORTANT SAFETY INSTRUCTIONS
Safety and Dataplate Labels
These labels warn you of potential hazards that can cause serious injury. Read them carefully.
If a label comes off or becomes hard to read, contact Technical Support Team for possible replacement.
B
E
D
C
Top
A
Side Back
LABEL DESCRIPTION
A
CO Danger
B
C
D
E
Safety Symbols
Fuel
Hot Surface
Dataplate
8
100892 - 4500W OPEN FRAME INVERTER
IMPORTANT SAFETY INSTRUCTIONS
Safety Symbols
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these
symbols will allow you to more safely operate the product.
SYMBOL MEANING
Read Operator’s Manual. To reduce the risk of injury, user must read and understand operator’s manual
before using this product.
Clearance. Keep all objects at least 5 feet (1.5m) from generator. Heat from the muffler and exhaust gas
can ignite combustible objects.
Ground. Consult with local electrician to determine grounding requirements before operation.
Electric Shock. Failure to use in dry conditions and to observe safe practices can result in electric
shock. Improper connections to a building can allow current to backfeed into utility lines, creating an
electrocution hazard. A transfer switch must be used when connecting to a building.
Fire/Explosion. Fuel and its vapors are extremely flammable and explosive. Fire or explosion can cause
severe burns or death. Keep generator at least 5 feet (1.5m) from all objects to prevent combustion.
Hot Surface. To reduce the risk of injury or damage, avoid contact with any hot surface.
Open Flame Alert. Fuel and its vapors are extremely flammable and explosive. Keep fuel away from
smoking, open flames, sparks, pilot lights, heat, and other ignition sources.
Wet Conditions Alert. Do not expose to rain or use in damp locations.
9
100892 - 4500W OPEN FRAME INVERTER
IMPORTANT SAFETY INSTRUCTIONS
Operation Symbols
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these
symbols will allow you to more safely operate the product.
SYMBOL MEANING
On
Stop or Off
Economy Mode Switch
ECO
Low Oil
Overload Reset Switch
Hertz
Volts
Run time
SYMBOL MEANING
Choke. Pull choke knob to “CHOKE”
position.
Run. Push choke knob to “RUN”
position.
12V Direct Current
Parallel Connection(s)
Circuit Breaker Reset: Push
RV Ready Receptacle
Neutral Floating. Neutral circuit IS
NOT electrically connected to the frame/
ground of the generator.
10
100892 - 4500W OPEN FRAME INVERTER
1544-L-OP-A
10W -30
1
2 3 325 64 187
IMPORTANT SAFETY INSTRUCTIONS
Quickstart Label Symbols
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these
symbols will allow you to more safely operate the product.
Starting the Engine
DANGER
Move generator outside and far away from windows,
doors and intake ventilation covers.
1. Check oil level.
Recommended oil is 10W-30.
2. Check gasoline level.
When adding gasoline, use a minimum octane rating of 87
and an ethanol content of 10% or less by volume.
3. Turn the fuel valve to “ON” position.
4. Press engine switch to the “ON” position.
5. Pull choke knob to “CHOKE” position.
6. Pull the recoil cord.
7. Push the choke knob to “RUN” position.
8. Plug in desired device.
Stopping the Engine
1. Turn off and unplug all connected electrical loads.
2. Press the engine switch to the “OFF” position.
3. Turn the fuel valve to the “OFF” position.
11
100892 - 4500W OPEN FRAME INVERTER
CONTROLS AND FEATURES
CONTROLS AND FEATURES
Read this operator’s manual before operating your generator. Familiarize yourself with the location and function of the controls and
features. Save this manual for future reference.
Generator
6
7
5
1
2
3
1. Fuel Valve – Used to turn fuel supply on and off to engine.
2. Air Filter – Protects the engine by filtering dust and debris
from the intake air.
3. Recoil Starter – Used to manually start the engine.
4. Control Panel – See Control Panel section.
4
8
9
6. Gasoline Gauge
7. Fuel Cap – Remove to add fuel.
8. Muffler
9. Oil Fill Cap/Dipstick – Used to check and fill oil level.
5. Gasoline Tank – 4 gal. (15.2 L)
12
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