Champion 100892 OPERATOR'S MANUAL

REGISTER YOUR PRODUCT ONLINE
at championpowerequipment.com
OPERATOR'S MANUAL
MODEL #100892
4500W OPEN FRAME INVERTER
or visit championpowerequipment.com
SAVE THESE INSTRUCTIONS. This manual contains important safet y precautions which should be read and understood before operating the product. Failure to do
so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice. PGMA G300-2015 Compliant.
This product meets the requirements of the PGMA (Por table Generator Manufacturers’ Association) standard ANSI/PGMA G300-2015 (Safety and Performance of Portable Generators).
REV 20201106 Champion Power Equipment, Inc., Santa Fe Springs, CA USA
MANUAL
CARBON MONOXIDE SAFETY: THE BIG PICTURE
As the only safe way to use a portable generator, taking your generator outside is absolutely mandatory to keep your family safe from carbon monoxide. But there’s even more you can do. By educating yourself about all carbon monoxide risks, you’ll be better prepared to protect your family from this colorless, oderless threat.
ALWAYS READ THE OPERATOR’S MANUAL FIRST
KNOW THE SYMPTOMS
• Headache
• Nausea
• Shortness of breath
• Dizziness
• Fatigue
STAY ALERT WITH CARBON MONOXIDE DETECTORS
KEEP IT OUTSIDE AND AWAY FROM DOORS, WINDOWS, AND GARAGES
IF YOU FEEL SYMPTOMS, LEAVE RIGHT AWAY
POINT FUMES AWAY FROM NEARBY PEOPLE
www.TakeYourGeneratorOutside.com
100892 - 4500W OPEN FRAME INVERTER
TABLE OF CONTENTS
TABLE OF CONTENTS
Introduction ................................................... 4
Safety Definitions Important Safety Instructions
Fuel Safety ........................................................ 7
Safety and Dataplate Labels ...................................... 8
Safety Symbols .................................................... 9
Operation Symbols ............................................... 10
Quickstart Label Symbols........................................ 11
Controls and Features ................................. 12
Generator ......................................................... 12
Control Panel ..................................................... 13
Intelligauge ....................................................... 14
FCC Statement ................................................... 15
Parts Included .................................................... 15
Assembly ..................................................... 16
Unpacking ........................................................ 16
Remove Shipping Support Spacers .............................. 16
Add Engine Oil .................................................... 16
Add Fuel .......................................................... 17
Grounding ........................................................ 18
Operation ..................................................... 18
Generator Location ............................................... 18
Surge Protection ................................................. 19
Starting the Engine ............................................... 19
Connecting Electrical Loads ..................................... 20
Do Not Overload Generator ...................................... 20
Eco (Economy) Mode ............................................. 20
12V DC Automotive Style Outlet ................................. 21
Parallel Operation ................................................21
Stopping the Engine .............................................. 21
Moving the Generator ............................................ 22
Operation at High Altitude .......................................22
..........................................4
....................... 5
Maintenance ................................................ 22
Cleaning the Generator .......................................... 23
Changing the Engine Oil ......................................... 23
Cleaning and Adjusting the Spark Plug .......................... 23
Cleaning the Air Filter ............................................ 24
Cleaning the Spark Arrestor ..................................... 24
Adjusting the Governor ........................................... 24
Maintenance Schedule ........................................... 24
Storage ........................................................25
Short Term Storage (up to 30 days) ............................. 25
Mid Term Storage (30 days – 1 year) ...........................25
Long Term Storage (over 1 year) ................................25
Removing from Storage .......................................... 26
Specifications .............................................. 27
Generator Specifications ......................................... 27
Engine Specifications ............................................ 27
Oil Specifications ................................................. 27
Fuel Specifications ............................................... 27
Temperature Specifications ...................................... 27
Parts Diagram .................................................... 28
Parts List ......................................................... 29
Engine Parts Diagram ............................................ 31
Engine Parts List ................................................. 32
Wiring Diagram ................................................... 34
Troubleshooting ...........................................35
Warranty*
Warranty Qualifications .......................................... 36
Repair/Replacement Warranty ................................... 36
Do Not Return The Unit To The Place Of Purchase .............36
Warranty Exclusions .............................................36
Other Exclusions ................................................. 36
Limits of Implied Warranty and Consequential Damage ........ 36
Contact Information .............................................. 36
....................................................36
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100892 - 4500W OPEN FRAME INVERTER
INTRODUCTION
INTRODUCTION
Congratulations on your purchase of a Champion Power Equipment (CPE) product. CPE designs, builds, and supports all of our products to strict specifications and guidelines. With proper product knowledge, safe use, and regular maintenance, this product should bring years of satisfying service.
Every effort has been made to ensure the accuracy and completeness of the information in this manual at the time of publication, and we reserve the right to change, alter and/or improve the product and this document at any time without prior notice.
CPE highly values how our products are designed, manufactured, operated, and serviced as well as providing safety to the operator and those around the generator. Therefore, it is IMPORTANT to review this product manual and other product materials thoroughly and be fully aware and knowledgeable of the assembly, operation, dangers and maintenance of the product before use. Fully familiarize yourself, and make sure others who plan on operating the product fully familiarize themselves too, with the proper safety and operation procedures before each use. Please always exercise common sense and always err on the side of caution when operating the product to ensure no accident, property damage, or injury occurs. We want you to continue to use and be satisfied with your CPE product for years to come.
SAFETY DEFINITIONS
The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and their explanations, deserve your careful attention and understanding. The safety warnings do not by themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper accident prevention measures.
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE
When contacting CPE about parts and/or service, you will need to supply the complete model and serial numbers of your product. Transcribe the information found on your product’s nameplate label to the table below
CPE TECHNICAL SUPPORT TEAM
1-877-338-0999
MODEL NUMBER
100892
SERIAL NUMBER
DATE OF PURCHASE
PURCHASE LOCATION
NOTICE indicates information considered important, but not hazard-related (e.g., messages relating to property damage).
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100892 - 4500W OPEN FRAME INVERTER
IMPORTANT SAFETY INSTRUCTIONS
IMPORTANT SAFETY INSTRUCTIONS
WARNING
Cancer and Reproductive Harm – www.P65Warnings.ca.gov
DANGER
Generator exhaust contains carbon monoxide, a colorless, odorless, poisonous gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death. If you start to feel dizzy or weak, get to fresh air immediately.
OPERATE GENERATOR OUTDOORS ONLY IN A WELL VENTILATED AREA AND POINT EXHAUST AWAY.
DO NOT operate the generator inside any building, including garages, basements, crawlspaces and sheds, enclosure or compartment, including the generator compartment of a recreational vehicle.
DO NOT allow exhaust fumes to enter a confined area through windows, doors, vents or other openings.
DANGER
Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide. This is a poison you cannot see or smell.
NEVER use inside a home or garage, EVEN IF doors and windows are open.
ONLY use OUTSIDE and far away from windows, doors, and vents.
DANGER
Operate equipment with guards in place.
Rotating parts can entangle hands, feet, hair, clothing and/or accessories. Traumatic amputation or severe laceration can result.
Keep hands and feet away from rotating parts.
Tie up long hair and remove jewelry.
DO NOT wear loose-fitting clothing, dangling drawstrings or items that could become caught.
DANGER
Generator produces powerful voltage.
DO NOT touch bare wires or receptacles.
DO NOT use electrical cords that are worn, damaged or frayed. Use only Champion electrical cords for proper application.
DO NOT operate generator in wet weather.
DO NOT allow children or unqualified persons to operate or service the generator.
Use a ground fault circuit interrupter (GFCI) in damp areas and areas containing conductive material such as metal decking.
Connection to your home’s electrical system requires a listed 30A transfer switch installed by a licensed electrician and approved by the local authority having jurisdiction. The connection must isolate the generator from the utility power and must comply with all applicable laws and electrical codes.
Install battery-operated carbon monoxide alarms or plug-in carbon monoxide alarms with battery back-up according to the manufacturer’s instructions.
WARNING
Although the generator contains a spark arrester, maintain a minimum distance of 5 ft. (1.5 m) from dry vegetation to prevent fires.
WARNING
Do not use generator for medical and life support uses.
In case of emergency, call 911 immediately.
NEVER use this product to power life support devices or life support appliances.
NEVER use this product to power medical devices or medical appliances.
Inform your electricity provider immediately if you or anyone in your household depends on electrical equipment to live.
Inform your electrical provider immediately if a loss of power would cause you or anyone in your household to experience a medical emergency.
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100892 - 4500W OPEN FRAME INVERTER
IMPORTANT SAFETY INSTRUCTIONS
WARNING
Spark from removed spark plug wire can result in fire or electrical shock.
When servicing the generator:
Disconnect the spark plug wire and place it where it cannot contact the plug or any other metal object.
DO NOT check for spark with the plug removed.
Use only approved spark plug testers.
WARNING
Running engines produce heat. Severe burns can occur on contact. Combustible material can catch fire on contact.
DO NOT touch hot surfaces.
Avoid contact with hot exhaust gases.
Allow equipment to cool before touching.
Maintain at least 3 ft. (91.4 cm) of clearance on all sides to ensure adequate cooling.
Maintain at least 5 ft. (1.5 m) of clearance from combustible materials.
CAUTION
Start the generator and allow the engine to stabilize before connecting electrical loads.
Connect electrical equipment in the off position, and then turn them on for operation.
Turn electrical equipment off and disconnect before stopping the generator.
CAUTION
Improper treatment or use of the generator can damage it, shorten its life or void the warranty.
Use the generator only for intended uses.
Operate only on level surfaces.
DO NOT expose generator to excessive moisture, dust, or dirt.
DO NOT allow any material to block the cooling slots.
If connected devices overheat, turn them off and disconnect them from the generator.
DO NOT use the generator if:
– Electrical output is lost
WARNING
Rapid retraction of the recoil cord will pull hand and arm towards the engine faster than you can let go. Unintentional startup can result in entanglement, traumatic amputation or laceration. Broken bones, fractures, bruises or sprains could result.
When starting engine, pull the recoil cord slowly until resistance is felt and then pull rapidly to avoid kickback.
DO NOT start or stop the engine with electrical devices plugged in and turned on.
CAUTION
Exceeding the generator’s running capacity can damage the generator and/or electrical devices connected to it.
DO NOT overload the generator.
DO NOT tamper with the governed speed.
DO NOT modify the generator in any way.
– Equipment sparks, smokes or emits flames
– Equipment vibrates excessively
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100892 - 4500W OPEN FRAME INVERTER
IMPORTANT SAFETY INSTRUCTIONS
Fuel Safety
DANGER
GASOLINE AND GASOLINE VAPORS ARE HIGHLY FLAMMABLE AND EXPLOSIVE.
Fire or explosion can cause severe burns or death.
Gasoline and gasoline vapors:
– Gasoline is highly flammable and explosive.
– Gasoline can cause a fire or explosion if ignited.
– Gasoline is a liquid fuel but it’s vapors can ignite.
– Gasoline is a skin irritant and needs to be cleaned up
immediately if spilled on skin or clothes.
– Gasoline has a distinctive odor, this will help detect potential
leaks quickly.
– Gasoline expands or contracts with ambient temperatures.
Never fill the gasoline tank to full capacity, as gasoline needs room to expand when temperatures rise.
– In the case of any petroleum gasoline fire, flames should never
be extinguished unless the fuel supply valve can be turned OFF. By not doing so, if a fire is extinguished and the supply of fuel is not turned OFF, an explosion hazard could be created.
When operating the generator:
– DO NOT move or tip the generator during operation.
– DO NOT tip the generator or allow fuel or oil to spill.
When transporting or servicing the generator:
– Make certain that the fuel valve is in the OFF position and the
gasoline tank is empty.
– Disconnect the spark plug wire.
When storing the generator:
– Store away from sparks, open flames, pilot lights, heat and
other sources of ignition.
– Do not store generator or gasoline near furnaces, water
heaters, or any other appliances that produce heat or have automatic ignitions.
WARNING
Never use a gasoline container, gasoline tank, or any other fuel item that is broken, cut, torn or damaged.
When adding or removing gasoline:
– DO NOT light or smoke cigarettes.
– Always turn the generator off and let cool for a minimum of
two minutes before removing the gasoline cap. Afterwards, loosen gasoline cap to relieve pressure from the gasoline tank.
– Only fill or drain gasoline outdoors in a well-ventilated area.
– DO NOT pump gasoline directly into the generator at the gas
station. Always use an approved fuel container to transfer the gasoline to the generator.
– DO NOT overfill the gasoline tank.
– Always keep gasoline away from sparks, open flames, pilot
lights, heat and other sources of ignition.
When starting the generator:
– DO NOT attempt to start a damaged generator.
– Always make certain that the gasoline cap, air filter, spark
plug, fuel lines and exhaust system are properly secured, connected and in place.
– Always allow spilled gasoline to evaporate fully before
attempting to start the engine.
– Make certain that the generator is resting firmly on level
ground.
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100892 - 4500W OPEN FRAME INVERTER
El uso de un generador en interiores PUEDE MATARLO EN MINUTOS. El escape del generador contiene monóxido de carbono. Éste es un veneno
que no se puede ver ni oler. NUNCA lo use dentro del hogar ni el garaje, INCLUSO SI las puertas y
ventanas están abiertas. Úselo SÓLO a la INTEMPERIE lejos de ventanas, puer tas, y orificios de ventilación.
Using a generator indoors CAN KILL YOU IN
MINUTES. Generator exhaust contains carbon
monoxide. This is a poison you cannot see or smell.
PELIGRO
ONLY use OUTSIDE and far away from windows, doors, and vents.
NEVER use inside a home or garage,
EVEN IF doors and windows are open.
Utiliser un générateur à l’intérieur PEUT VOUS TUER EN QUELQUES MINUTES. L’échappement du générateur contient du monoxyde de carbone. Il s’agit d’un poison que vous ne pouvez ni voir ni sentir.
Ne l’utilisez JAMAIS dans la maison ou le garage MÊME SI les portes et les fenêtres sont ouvertes. Utilisez-le UNIQUEMENT À
L’EX TÉ RIE UR, loin des fenêtres, portes e t trappes de ventilation.
DANGER
DANGER
2159-L-SF
1843-L-SF-A
K 485 2945 109 ---
ColorsLPN 184 3-L-SF
Rev A
Size 23 x 150 mm
Revision Changes
---
UNLEADED FUEL ONLY. Minimum octane rating of 87. Maximum 10% et hanol.
GASOLINA REGULAR SOLAMENTE. 87 octanos como mínimo. M áximo de etanol de 10 %.
ESSENCE SANS PLOMB SEULEMENT. Indice d’octane min imal de 87. Maximum 10 % d'éthan ol.
1032-L-OP-B
WARNING
DO NOT TOUCH!
Exhaust gases, muf fler and engine components are extremely HOT and cause burns.
Operation of this equipmen t may create sparks that can star t fires around dry vegetation. A spark arrestor may be required. The operator should contact local fire agencies for laws and regulati ons relating to fire prevention requiremen ts. If installed, clean every 100 hours or ever y season.
1953-L-SF-A
ADVERTENCIA
¡NO TOCAR! Los gases de escape, el silenciador y los componentes del motor est án extremadamente CAL IENTES y causan quemaduras.
La operación de este equip o puede producir chispa s que pueden provocar incendi os alrededor de la vegetación seca. Un supr esor de chispas puede que sea necesario. El operadaor debe comunicarse con las agencias locales de bomb eros para las leyes y reglamentos relativos a los requisitos de prevención de incendios. Si está inst alado, limpie cada 100 horas o cada temporada.
CHAMPION POWER EQUIPMENT, INC.
12039 SMITH AVENUE SANTA FE SPRINGS, CA 90670 USA / É.-U. 1-877-338-0999 WWW.CHAMPIONPOWEREQUIPMENT.COM MADE IN CHINA / FABRIQUÉ EN CHINE
AC AMPS AMPÈRES C.A.
FREQUENCY (Hz) FRÉQUENCE (Hz)
RPM TR / MIN
PHASE PHASE
POWER FACTOR FACTEUR DE PUISSANCE
AC VOLTS VOLTS C.A.
MANUFACTURE DATE DATE DE FABRICATION
SERIAL NO. N° DE SÉRIE
MODEL MODÈLE
INSULATION CLASS CLASSE D’ISOLATION
MAX AMBIENT TEMP. TEMP. AMBIANTE MAX.
2157-L-PR-A
GASOLINE WATTS WATTS D'ESSENCE
100892
30.4
60
3600
1
1.0
120
F
3650
104°F 40°C
XXXXXXXXXXXX
XXXX
IMPORTANT SAFETY INSTRUCTIONS
Safety and Dataplate Labels
These labels warn you of potential hazards that can cause serious injury. Read them carefully.
If a label comes off or becomes hard to read, contact Technical Support Team for possible replacement.
B
E
D
C
Top
A
Side Back
LABEL DESCRIPTION
A
CO Danger
B
C
D
E
Safety Symbols
Fuel
Hot Surface
Dataplate
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100892 - 4500W OPEN FRAME INVERTER
IMPORTANT SAFETY INSTRUCTIONS
Safety Symbols
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.
SYMBOL MEANING
Read Operator’s Manual. To reduce the risk of injury, user must read and understand operator’s manual
before using this product.
Clearance. Keep all objects at least 5 feet (1.5m) from generator. Heat from the muffler and exhaust gas can ignite combustible objects.
Ground. Consult with local electrician to determine grounding requirements before operation.
Electric Shock. Failure to use in dry conditions and to observe safe practices can result in electric
shock. Improper connections to a building can allow current to backfeed into utility lines, creating an electrocution hazard. A transfer switch must be used when connecting to a building.
Fire/Explosion. Fuel and its vapors are extremely flammable and explosive. Fire or explosion can cause severe burns or death. Keep generator at least 5 feet (1.5m) from all objects to prevent combustion.
Hot Surface. To reduce the risk of injury or damage, avoid contact with any hot surface.
Open Flame Alert. Fuel and its vapors are extremely flammable and explosive. Keep fuel away from
smoking, open flames, sparks, pilot lights, heat, and other ignition sources.
Wet Conditions Alert. Do not expose to rain or use in damp locations.
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100892 - 4500W OPEN FRAME INVERTER
IMPORTANT SAFETY INSTRUCTIONS
Operation Symbols
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.
SYMBOL MEANING
On
Stop or Off
Economy Mode Switch
ECO
Low Oil
Overload Reset Switch
Hertz
Volts
Run time
SYMBOL MEANING
Choke. Pull choke knob to “CHOKE”
position.
Run. Push choke knob to “RUN” position.
12V Direct Current
Parallel Connection(s)
Circuit Breaker Reset: Push
RV Ready Receptacle
Neutral Floating. Neutral circuit IS NOT electrically connected to the frame/
ground of the generator.
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100892 - 4500W OPEN FRAME INVERTER
1544-L-OP-A
10W -30
1
2 3 325 64 187
IMPORTANT SAFETY INSTRUCTIONS
Quickstart Label Symbols
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.
Starting the Engine
DANGER
Move generator outside and far away from windows, doors and intake ventilation covers.
1. Check oil level. Recommended oil is 10W-30.
2. Check gasoline level. When adding gasoline, use a minimum octane rating of 87 and an ethanol content of 10% or less by volume.
3. Turn the fuel valve to “ON” position.
4. Press engine switch to the “ON” position.
5. Pull choke knob to “CHOKE” position.
6. Pull the recoil cord.
7. Push the choke knob to “RUN” position.
8. Plug in desired device.
Stopping the Engine
1. Turn off and unplug all connected electrical loads.
2. Press the engine switch to the “OFF” position.
3. Turn the fuel valve to the “OFF” position.
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100892 - 4500W OPEN FRAME INVERTER
CONTROLS AND FEATURES
CONTROLS AND FEATURES
Read this operator’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference.
Generator
6
7
5
1
2
3
1. Fuel Valve – Used to turn fuel supply on and off to engine.
2. Air Filter – Protects the engine by filtering dust and debris from the intake air.
3. Recoil Starter – Used to manually start the engine.
4. Control Panel – See Control Panel section.
4
8
9
6. Gasoline Gauge
7. Fuel Cap – Remove to add fuel.
8. Muffler
9. Oil Fill Cap/Dipstick – Used to check and fill oil level.
5. Gasoline Tank – 4 gal. (15.2 L)
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100892 - 4500W OPEN FRAME INVERTER
Control Panel
5
CONTROLS AND FEATURES
8
1
2
3
4
1. Economy Mode Switch – Enables/disables automatic idle control.
2. Low Oil Warning Indicator Light – When ON, engine will shut down and not run. Check oil level.
3. AC Overload Reset Button – Used to re-energize receptacles after overload fault.
4. Engine Switch – Used to put in START mode or STOP the generator.
5. Intelligauge – Three mode digital meter for displaying total run time, voltage and hertz.
6. Choke – Used to start a cold engine.
7. Parallel Outlets – Used to parallel two inverters together for increased power output. (parallel kit sold separately).
8. Circuit Breakers (Push Reset) – Protects the generator against electrical overloads.
9. Ground Terminal – Consult an electrician for local grounding regulations.
6
A
7
B
C
9
RECEPTACLES
12V DC, 8A (Automotive)
A
z
B
t
C
A
May be used to supply electrical power for operation of 12 Volt DC, 8 Amp electrical loads.
120V AC, 30A RV (NEMA TT-30R) May be used to supply electrical power for operation of 120 Volt AC, 30 Amp, single phase, 60 Hz electrical loads.
(2×) 120V AC, 20A (NEMA 5-20R) May be used to supply electrical power for operation of 120 Volt AC, 20 Amp, single phase, 60 Hz electrical loads.
WARNING
Do not operate a device while it is plugged into the 12V DC outlet. Prolonged exposure to engine exhaust can cause serious injury or death. While charging a device do no place on the exhaust side of the generator. Extreme heat caused by exhaust can damage the device, and cause a potential fire hazard.
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100892 - 4500W OPEN FRAME INVERTER
Intelligauge
Three mode digital meter for displaying frequency (hertz), voltage, and total run time.
The LCD displays each mode for several seconds and then automatically cycles through.
MODE DESCRIPTION
CONTROLS AND FEATURES
Output frequency in hertz.
Frequency (H)
Voltage (V)
Total Run Time (Hrs.)
Example: 60.0 hertz
Output voltage of the generator.
Example: 120 volts
Total run time of the generator since first operation
Example: 16 hours
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100892 - 4500W OPEN FRAME INVERTER
CONTROLS AND FEATURES
FCC Statement
1. This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:
1a. This device may not cause harmful interference.
1b. This device must accept any interference received,
including interference that may cause undesired operation.
2. Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.
NOTICE
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
Parts Included
Accessories
Battery Charging Cables ........................................... 1
Dual Port USB Adapter (5v/2.4A) ..................................1
Engine Oil ...................................... 20.3 fl. oz. (600 ml)
Oil Funnel ...........................................................1
– Reorient or relocate the receiving antenna.
– Increase the separation between the equipment and
receiver.
– Connect the equipment into an outlet on a circuit different
from that to which the receiver is connected.
Consult dealer or an experienced radio/TV technician for help.
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100892 - 4500W OPEN FRAME INVERTER
ASSEMBLY
ASSEMBLY
Your generator requires some assembly. This unit ships from our factory without oil. It must be properly serviced with fuel and oil before operation.
If you have any questions regarding the assembly of your generator, call our Technical Support Team at 1-877-338-0999. Please have your serial number and model number available.
Unpacking
1. Set the shipping carton on a solid, flat surface.
2. Remove everything from the carton except the generator.
3. Carefully cut each corner of the box from top to bottom. Fold each side flat on the ground to provide a surface area to work with the generator.
Remove Shipping Support Spacers
To protect the generator during shipping, support spacers have been installed between the engine and frame. These spacers MUST BE REMOVED BEFORE adding oil or gasoline to the generator.
NOTICE
DO NOT attempt to run generator without first removing the shipping support spacers. Damage to the generator as a result of not removing the spacers will void the warranty.
1. BEFORE filling the engine with oil or gasoline, tip the generator onto its side as shown. Tip onto the flattened cardboard box the generator came in or other protective surface so as to not scratch the frame.
Add Engine Oil
CAUTION
DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil. Damage to the generator as a result of failing to follow these instructions will void your warranty.
NOTICE
The generator rotor has a sealed, pre-lubricated ball bearing that requires no additional lubrication for the life of the bearing.
NOTICE
The recommended oil type for typical use is 10W-30 automotive oil.
If running generator in extreme temperatures, refer to the following chart for recommended oil type.
Recommended Engine Oil Type
10W-30
10W-405W-30
5W-30 Full Synthetic
-20 0 20 40 60
°F
-28.9
°C -17. 8 -6.7 4.4 15.6 26.7 37.8 48.9
1. Place the generator on a flat, level surface.
2. Remove oil fill cap/dipstick to add oil.
Ambient temperature
80 100 120
2. Remove the bolts from the orange support spacers and remove the spacers while lightly lifting the engine. Bolts and spacers can be discarded.
3. Tip the generator upright.
3. Using a funnel, add up to 18.6 fl. oz. (550 ml) of oil (included) and replace oil fill cap/dipstick. DO NOT OVERFILL.
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100892 - 4500W OPEN FRAME INVERTER
ASSEMBLY
4. Check engine oil level at every use and add as needed.
MAX
OIL DIP STICK
NOTICE
Once oil has been added, a visual check should show oil about 1-2 threads from running out of the fill hole.
When using the dipstick to check oil level, DO NOT screw in the dipstick while checking.
NOTICE
Check oil level often during the break-in period. Refer to the Maintenance section for recommended service intervals.
Add Fuel
Use clean, fresh, regular unleaded gasoline with a minimum octane rating of 87 and an ethanol content of 10% or less by volume. ybc
DO NOT mix oil with gasoline.
1. Remove the gasoline cap.
2. Slowly add gasoline to the tank. Tank is full when gasoline reaches red circle on screen. DO NOT OVERFILL. Gasoline can expand after filling. A minimum of ¼ in. (6.4 mm) of space left in the tank is required for gasoline expansion, although more than ¼ in. (6.4 mm) is recommended. Gasoline can be forced out of the tank as a result of expansion if overfilled, and can affect the stable running condition of the generator. The approximate fuel level is shown on the fuel gauge on top of the fuel tank.
CAUTION
This engine is equipped with a low oil shut-off and will stop when the oil level in the crankcase falls below the threshold level.
NOTICE
The first 5 hours of run time are the break-in period for the unit. During the break in period stay at or below 50% of the running watt rating and vary the load occasionally to allow stator windings to heat and cool. Adjusting the load will also cause engine speed to vary slightly and help seat piston rings. After the 5 hour break-in period, change the oil.
NOTICE
Synthetic oil may be used after the 5 hour initial break-in period. Using synthetic oil does not decrease the recommended oil change interval. Full synthetic 5W-30 oil will aid in starting in cold ambient < 41º F (5º C) temperatures.
3. Screw on the gasoline cap and wipe away any spilled fuel.
CAUTION
Use unleaded gasoline with a minimum octane rating of 87 and an ethanol content of 10% or less by volume.
DO NOT light cigarettes or smoke when filling the tank.
DO NOT mix oil and gasoline.
DO NOT overfill the tank. Fill tank to approximately ¼ in. (6.4 mm) below the top of the tank to allow for gasoline expansion.
DO NOT pump gasoline directly into the generator at the pump. Use an approved fuel container to transfer the gasoline to the generator.
DO NOT fill tank indoors.
DO NOT fill tank when the engine is running or hot.
WARNING
Pouring gasoline too fast through the fuel screen may result in gasoline splashing over the generator and operator while filling.
17
100892 - 4500W OPEN FRAME INVERTER
OPERATION
NOTICE
The generator engine works well with 10% or less ethanol blend gasoline. When using ethanol-gasoline blends there are some issues worth noting:
– Ethanol-gasoline blends can absorb more water than
gasoline alone.
– These blends can eventually separate, leaving water or
a watery goo in the tank, fuel valve and carburetor. The compromised gasoline can be drawn into the carburetor and cause damage to the engine and/or potential hazards.
– If a fuel stabilizer is used, confirm that it is formulated to
work with ethanol-gasoline blends.
– Any damages or hazards caused by using improper
gasoline, improperly stored gasoline, and/or improperly formulated stabilizers, are not covered by manufacturer’s warranty.
It is advisable to always shut off the gasoline supply and run the engine to starvation after each use. See Storage instructions for extended non-use.
Grounding
Your generator must be properly connected to an appropriate ground to help prevent electric shock.
– The generator system ground connects lower frame cross-
member below the alternator. The system ground is connected to the AC neutral wire.
* See your Specifications section for specified type of grounding.
OPERATION
Generator Location
NEVER operate the generator inside any building, including garages, basements, crawlspaces and sheds, enclosure or compartment, including the generator compartment of a recreational vehicle. Please consult your local authority. In some areas, generators must be registered with the local utility. Generators used at construction sites may be subject to additional rules and regulations. Generators should be on a flat, level surface at all times. (Even while not in operation) Generators must have at least 5 ft. (1.5 m) of clearance from all combustible material. In addition to clearance from all combustible material, generators must also have at least 3 ft. (91.4 cm) of clearance on all sides to allow for adequate cooling, maintenance and servicing. Generators should never be started or operated in the back of a SUV, camper, trailer, in the bed of a truck (regular, flat or otherwise), under staircases/stairwells, next to walls or buildings, or in any other location that will not allow for adequate cooling of the generator and/or the muffler. DO NOT contain generators during operation. Allow generators to properly cool before transport or storage.
WARNING
Failure to properly ground the generator can result in electric shock.
A ground terminal connected to the frame of the generator has been provided (see Controls and Features for terminal location). For remote grounding, connect of a length of heavy gauge (12 AWG minimum) copper wire between the generator ground terminal and a copper rod driven into the ground. We strongly recommend that you consult with a qualified electrician to ensure compliance with local electrical codes.
Neutral Floating*
– Neutral circuit IS NOT electrically connected to the frame/
ground of the generator.
– The generator (stator winding) is isolated from the frame and
from the AC receptacle ground pin.
– Electrical devices that require a grounded receptacle pin
connection will not function if the receptacle ground pin is not functional.
Neutral Bonded to Frame*
Place the generator in a well-ventilated area. DO NOT place the generator near vents or intakes where exhaust fumes could be drawn into occupied or confined spaces. Carefully consider wind and air currents when positioning generator.
Failure to follow proper safety precautions may void manufacturer’s warranty.
WARNING
Do not operate or store the generator in rain, snow, or wet weather.
Using a generator or electrical appliance in wet conditions, such as rain or snow, or near a pool or sprinkler system, or when your hands are wet, could result in electrocution.
WARNING
During operation the muffler and exhaust fumes will become hot. If adequate cooling and breathing space are not supplied, or if the generator is blocked or enclosed, temperatures can become extremely heated and may lead to fire.
– Neutral circuit IS electrically connected to the frame/ground of
the generator.
18
100892 - 4500W OPEN FRAME INVERTER
OPERATION
Surge Protection
Electronic devices, including computers and many programmable appliances use components that are designed to operate within a narrow voltage range and may be affected by momentary voltage fluctuations. While there is no way to prevent voltage fluctuations, you can take steps to protect sensitive electronic equipment.
– Install UL1449, CSA-listed, plug-in surge suppressors on the
outlets feeding your sensitive equipment. Surge suppressors come in single- or multi-outlet styles. They’re designed to protect against virtually all short-duration voltage fluctuations.
Starting the Engine
1. Make certain the generator is on a flat, level surface.
2. Disconnect all electrical loads from the generator. Never start or stop the generator with electrical devices plugged in or turned on.
3. Turn the gasoline fuel valve to the “ON” position.
5. Pull choke knob out to the “CHOKE” position.
6. Pull the recoil cord slowly until resistance is felt and then pull rapidly.
4. Push the engine switch to the “ON” position.
7. As engine warms up, push the choke knob in to the “RUN” position.
NOTICE
Keep choke in “CHOKE” position for only 1 pull of the recoil cord. After first pull, press the choke knob in to the “RUN” position for up to the next 3 pulls of the recoil cord. Too much choke leads to spark plug fouling/engine flooding due to the lack of incoming air. This will cause the engine not to start.
NOTICE
For gasoline restarts with hot engine in hot ambient > 86°F (30°C): Keep the choke in 75% of the “CHOKE”
position for only 1 pull of the recoil cord. After first pull, push choke to the “RUN” position for up to 3 more pulls of the recoil cord. Too much choke leads to spark plug fouling/engine flooding due to the lack of incoming air. This will cause the engine not to start.
NOTICE
For gasoline starting in cold ambient < 59°F (15°C): The choke must be in 100% of the “CHOKE” position for manual start procedures. Do not over-choke. As soon as engine starts, push the choke knob in the “RUN” position.
19
100892 - 4500W OPEN FRAME INVERTER
OPERATION
NOTICE
If the engine starts but does not continue to run make certain that the generator is on a flat, level surface. The engine is equipped with a low oil sensor that will prevent the engine from running when the oil level falls below a critical threshold.
Connecting Electrical Loads
Let the engine stabilize and warm up for a few minutes after starting.
Plug in and turn on the desired 120 or 240 (if applicable) Volt AC single phase, 60 Hz electrical loads.
– DO NOT connect 3-phase loads to the generator.
– DO NOT overload the generator.
WARNING
Connecting a generator to your electric utility company’s power lines or to another power source may be against the law. In addition this action, if done incorrectly, could damage your generator and appliances and could cause serious injury or even death to you or a utility worker who may be working on nearby power lines. If you plan to run a portable electric generator during an outage, please notify your electric utility company immediately and remember to plug your appliances directly into the generator. Do not plug the generator into any electric outlet in your home. Doing so could create a connection to the utility company power lines. You are responsible for ensuring that your generator’s electricity does not feed back into the electric utility power lines.
If the generator will be connected to a building electrical system, consult your local utility company or a qualified electrician. Connections must isolate generator power from utility power and must comply with all applicable laws and codes.
“Power Management” will guarantee that only one device will be starting at a time.
Power Management
Use the following formula to convert voltage and amperage to watts:
Volts × Amps = Watts
To prolong the life of your generator and attached devices, follow these steps to add electrical load:
1. Start the generator with no electrical load attached.
2. Allow the engine to run for several minutes to get up to temperature.
3. Plug in and turn on the first item. It is best to attach the item with the largest load first.
4. Allow the engine to stabilize.
5. Plug in and turn on the next item.
6. Allow the engine to stabilize.
7. Repeat steps 5-6 for each additional item.
NOTICE
Never exceed the specified capacity when adding loads to the generator.
Eco (Economy) Mode
The Eco Mode switch can be activated to turn on economy control in order to minimize fuel consumption and noise while operating the unit during times of reduced electrical output. Eco Mode allows the engine speed to idle during periods of non-use.
The engine speed returns to normal when an electrical load is connected. When the economy switch is off, the engine runs at normal speed continuously.
Do Not Overload Generator
Capacity
Follow these simple steps to calculate the running and starting watts necessary for your purposes:
1. Select the electrical devices you plan on running at the same time.
2. Total the running watts of these items. This is the amount of power you need to keep your items running.
3. Identify the highest starting wattage of all devices identified in step 1. Add this number to the number calculated in step 2. Starting wattage is the surge of power needed to start some electric driven equipment. Following the steps listed under
CAUTION
For periods of high electrical load or momentary fluctuations, the Eco Mode should be off.
20
100892 - 4500W OPEN FRAME INVERTER
OPERATION
12V DC Automotive Style Outlet
The 12V DC outlet(s) can be used with supplied accessories. The DC output is unregulated and can damage some products. Confirm the input voltage range of your item is at least 12-24V DC. When using the DC outlet turn the Eco Mode switch to the “OFF” position.
WARNING
Do not operate a device while it is plugged in to the 12V DC outlet.
Prolonged exposure to engine exhaust can cause serious injury or death.
CAUTION
While charging a device do not place on the exhaust side of the generator. Extreme heat caused by exhaust can damage the device, and cause a potential fire hazard.
Battery Charging
1. Before connecting the battery charging cable (included) to a battery that is installed in a vehicle, disconnect the vehicle battery ground cable from the negative (–) battery terminal.
Parallel Operation
The Champion model 100892 is parallel ready and can be operated in parallel with another Champion unit to increase the total available electrical power. A Champion model 100319 parallel kit (sold separately) is required for parallel operation. For a list of compatible models or to order a parallel kit, please call customer service at 1-877-338-0999 or visit www.championpowerequipment.com.
Detailed instructions for parallel kit installation and operation of the connected generators are provided in the parallel kit operator’s manual.
Stopping the Engine
1. Turn off and unplug all electrical loads. Never start or stop the generator with electrical devices plugged in or turned on.
2. Let the generator run at no-load for several minutes to stabilize internal temperatures of the engine and generator.
3. Turn the fuel valve to the “OFF” position.
2. Plug the battery charging cable into the 12V DC receptacle of the generator.
3. Connect the red (+) battery charger lead to the red (+) battery terminal.
4. Connect the black (–) battery charger lead to the black (–) battery terminal.
5. Start the generator.
CAUTION
Do not start the vehicle while the battery charging cable is connected and the generator is running. It will not give the battery a boost of power. The vehicle or the generator may be damaged. Charge only vented wet lead acid batteries. Other types of batteries may burst, causing personal injury or damage.
NOTICE
Be sure all electric devices including the lines and plug connections are in good condition before connection to the generator.
4. Let the engine run until fuel starvation has stopped the engine. This usually takes a few minutes.
5. Press the engine switch to the “OFF” position.
Important: Always ensure that the fuel valve and the engine switch are in the “OFF” position when the generator is not in use.
21
100892 - 4500W OPEN FRAME INVERTER
MAINTENANCE
NOTICE
If the engine will not be used for a period of two (2) weeks or longer, please see the Storage section for proper engine and fuel storage.
Moving the Generator
– ALWAYS turn the generator off and ensure the fuel valve is
closed.
– ALWAYS make sure engine and muffler are cooled down
before the generator can be handled safely (typically 15-30 minutes).
– Lift unit up by the frame with 2 people and move to the desired
location.
– Do not drop or strike unit or place under heavy objects.
– Failure to follow these instructions could result in personal
injury or damage to the generator.
In order to select the correct high altitude main jet it is necessary to identify the carburetor model. For this purpose, a code is stamped on the side of the carburetor. Select the correct high altitude jet part number corresponding to the carburetor code found on your particular carburetor.
Carb. Code High Alt. Jet Part Number Altitude Range
100005757
196 94
100005766
3281-6562ft.
(1000-2000m)
6562-9843ft.
(2000-3000m)
WARNING
Operation using the alternative main jet at elevations lower than the recommended minimum altitude can damage the engine. For operation at lower elevations, the originally supplied standard main jet must be used. Operating the engine with the wrong engine configuration at a given altitude may increase its emissions and decrease fuel efficiency and performance.
Operation at High Altitude
The density of air at high altitudes is lower than at sea level. Engine power is reduced as the air mass and air-fuel ratio decrease. Engine power and generator output will be reduced approximately 3½% for every 1000 ft. of elevation above sea level. At high altitudes increased exhaust emissions can also result due to the increased enrichment of the air fuel ratio. Other high altitude issues can include hard starting, increased fuel consumption and spark plug fouling.
To alleviate high altitude issues other than the natural power loss, CPE can provide a high altitude carburetor main jet. The alternative main jet and installation instructions can be obtained by contacting our Technical Support Team. Installation instructions are also available in the Technical Bulletin area of the CPE website.
The part number and recommended altitude range for the application of the high altitude carburetor main jet is listed in the following table.
MAINTENANCE
Make certain that the generator is kept clean and stored properly. Only operate the unit on a flat, level surface in a clean, dry operating environment. DO NOT expose the unit to extreme conditions, excessive dust, dirt, moisture or corrosive vapors.
WARNING
Never operate a damaged or defective generator.
WARNING
Improper maintenance will void your warranty.
NOTICE
For Emission control devices and systems, read and understand your responsibilities for service as stated in the Emission Control Warranty Statement of this manual.
The owner/operator is responsible for all periodic maintenance.
Complete all scheduled maintenance in a timely manner.
Correct any issue before operating the generator.
For service or parts assistance, contact our Technical Support Team at 1-877-338-0999.
22
100892 - 4500W OPEN FRAME INVERTER
MAINTENANCE
Cleaning the Generator
CAUTION
DO NOT spray generator directly with water.
Water can enter the generator through the cooling slots and damage the generator windings. It can also contaminate the fuel system.
1. Use a damp cloth to clean exterior surfaces of the generator.
2. Use a soft bristle brush to remove dirt and oil.
3. Use an air compressor (25 PSI) to clear dirt and debris from the generator.
4. Inspect all air vents and cooling slots to ensure that they are clean and unobstructed.
To prevent accidental starting, remove and ground the spark plug wire before performing any service.
Changing the Engine Oil
Change oil when the engine is warm. Refer to the oil specification to select the proper grade for your operating environment.
5. Dispose of used oil at an approved waste management facility.
NOTICE
Once oil has been added, a visual check should show oil about 1-2 threads from running out of the fill hole. If using the dipstick to check oil level, DO NOT screw in the dipstick while checking.
Cleaning and Adjusting the Spark Plug
1. Remove the spark plug cable from the spark plug.
2. Use a spark plug socket tool (not included), or a 13/16 in. (21 mm) socket (not included) to remove the plug.
1. While holding the flat part of the drain tube with pliers or wrench, remove the oil drain bolt with a 10 mm socket or wrench.
DRAIN BOLT
2. Allow the oil to drain completely into an appropriate container.
3. Inspect the electrode on the plug. It must be clean and not worn to produce the spark required for ignition.
4. Make certain the spark plug gap is
0.024 - 0.031 in. (0.6-0.8 mm).
SPARK PLUG GAP
5. Refer to the spark plug types in Specifications when replacing the plug.
6. Firmly re-install the plug.
3. Replace the oil drain bolt.
4. Add oil according to Add Engine Oil in Assembly section. DO NOT OVERFILL. Oil not included for routine maintenance.
7. Attach the spark plug cable to the spark plug.
23
100892 - 4500W OPEN FRAME INVERTER
MAINTENANCE
Cleaning the Air Filter
1. Remove the cover holding the air filter to the assembly.
2. Remove the foam element.
3. Wash in liquid detergent and water. Squeeze thoroughly dry in a clean cloth.
4. Saturate in clean engine oil.
5. Squeeze in a clean, absorbent cloth to remove all excess oil.
6. Place the filter in the assembly.
7. Reattach the air filter cover.
NOTICE
Federal and local laws and administrative requirements indicate when and where spark arrestors are required. When ordered, spark arrestors are required for operation of this generator in National Forest lands. In California, this generator must not be used on any forest-covered land, brush-covered land, or grass-covered land unless the engine is equipped with a spark arrestor.
Adjusting the Governor
WARNING
Tampering with the factory set governor will void your warranty.
The air-fuel mixture is not adjustable. Tampering with the governor can damage your generator and your electrical devices and will void your warranty. Contact our Technical Support Team at 1-877-338-0999 for all other service and/or adjustment needs.
Cleaning the Spark Arrestor
1. Allow the engine to cool completely before servicing the spark arrestor.
2. Remove the two screws holding the cover plate which retains the spark arrestor to the muffler.
3. Remove the spark arrestor screen.
4. Carefully remove the carbon deposits from the spark arrestor screen with a wire brush.
5. Replace the spark arrestor if it is damaged.
Maintenance Schedule
Follow the service intervals indicated in the following maintenance schedule.
Service your generator more frequently when operating in adverse conditions.
Contact our Technical Support Team at 1-877-338-0999 to locate the nearest CPE certified service dealer for your generator or engine maintenance needs.
EVERY 8 HOURS OR PRIOR TO EACH USE
 Check oil level  Clean around air intake and muffler
FIRST 5 HOURS (BREAK IN)
 Change oil
EVERY 50 HOURS OR ANNUALLY
 Clean air filter  Change oil if operating under heavy load or in hot
environments
6. Position the spark arrestor on the muffler and attach with the screws removed in step 2.
CAUTION
Failure to clean the spark arrestor will result in degraded engine performance.
EVERY 100 HOURS OR ANNUALLY
 Change oil  Clean/adjust spark plug  Clean spark arrestor  Clean fuel valve filter*
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100892 - 4500W OPEN FRAME INVERTER
STORAGE
EVERY 250 HOURS
 Clean combustion chamber*  Check/adjust valve clearance*
EVERY 3 YEARS
 Replace fuel line*
* To be performed by knowledgeable, experienced owners or CPE certified service
centers.
STORAGE
DANGER
Gasoline vapors are highly flammable and extremely explosive.
Fire or explosion can cause severe burns or death. Only fill or drain fuel outdoors in a well-ventilated area. DO NOT pump gasoline directly into the generator. Use an approved container to transfer the fuel to the generator. Never use a gasoline container, gasoline tank, or any other fuel item that is damaged or appears damaged. DO NOT overfill the gasoline tank. Always keep fuel away from sparks, open flames, pilot lights, heat and other sources of ignition. DO NOT light or smoke cigarettes.
Short Term Storage (up to 30 days)
Gasoline may gum up and clog the carburetor if the generator is not run or carburetor drained within 4 weeks.
1. Be sure all appliances are disconnected from the generator.
2. Start the generator as instructed in Starting the Engine section.
3. Turn the fuel valve to the “OFF” position.
4. Let the engine run until fuel starvation has stopped the engine. This usually takes a few minutes.
5. Move the engine switch to the “OFF” position.
5. Option 1: Drain Gasoline from Carburetor
5a. Turn engine switch to the “OFF” position and allow
generator to cool completely before continuing.
5b. Turn the fuel valve to the “OFF”.
5c. Use the drain bolt on the carburetor to empty any
excess gasoline from the carburetor into an appropriate container. Use a funnel (and appropriate hose if necessary) under the carburetor drain bolt to avoid spillage.
5d. When gasoline stops flowing from the carburetor, replace
and tighten the carburetor drain bolt and be sure to properly dispose of the drained gasoline according to local regulations or guidelines.
6. Option 2: Run Dry
6a. With the generator running, turn the fuel valve to the
“OFF” position and allow the generator to run until the engine stops from complete fuel starvation. This may take a few minutes.
6b. Turn engine switch to the “OFF” position and allow
generator to cool completely before continuing.
7. Remove the spark plug cap and spark plug and pour about a tablespoon of oil into the cylinder.
8. Pull the recoil cord slowly to crank the engine to distribute the oil and lubricate the cylinder.
9. Install the spark plug and spark plug cap.
10. Clean the generator according to Cleaning the Generator.
11. Store the generator in a cool, dry place out of direct sunlight.
Mid Term Storage (30 days – 1 year)
Gasoline in the tank has a maximum shelf life of up to 1 year with the addition of a properly formulated fuel stabilizer and stored in a cool, dry place.
1. Be sure all appliances are disconnected from the generator.
2. Add a properly formulated fuel stabilizer to the gasoline tank.
3. Turn the fuel valve to the “ON” position.
4. Start and run the generator for 10 minutes so the treated gasoline cycles through the fuel system.
Long Term Storage (over 1 year)
For storage over 1 year, the gasoline tank and carburetor must be completely drained of gasoline.
1. The generator is to be OFF and all appliances disconnected.
2. Turn the fuel valve to the “ON” position.
3. Use the drain bolt on the carburetor to empty any excess gasoline from the gasoline tank and carburetor into an appropriate container. Use a funnel (and appropriate hose if necessary) under the carburetor drain bolt to avoid spillage.
25
100892 - 4500W OPEN FRAME INVERTER
4. When gasoline stops flowing from the carburetor, replace and tighten the carburetor drain bolt and be sure to properly dispose of the drained gasoline according to local regulations or guidelines.
5. Turn the fuel valve to the “OFF” position.
6. Follow steps 7-11 according to Mid Term Storage.
Removing from Storage
If the generator has been improperly stored for a long period of time with gasoline in the gasoline tank and/or carburetor, all fuel must be drained and the carburetor must be thoroughly cleaned. This process involves technically advanced tasks. For assistance please call our Technical Support Team at 1-877-338-0999.
If the gasoline tank and carburetor were properly emptied of all gasoline prior to the generator being stored, follow the below steps when removing from storage.
1. Be sure the engine switch is in the “OFF” position.
2. Add gasoline to the generator according to Add Fuel.
STORAGE
3. Turn the fuel valve to the “ON” position.
4. After 5 minutes check the carburetor and air filter areas for any leaking gasoline. If any leaks are found, the carburetor will need to be disassembled and cleaned or replaced. If no gasoline leaks are found, turn the fuel valve to the “OFF” position.
5. Check engine oil level and add clean, fresh oil if needed. See Oil Specifications for proper oil type.
6. Check and clear air filter of any obstructions such as bugs or cobwebs. If necessary, clean air filter according to Cleaning the Air Filter.
7. Start the generator according to Starting the Engine.
26
100892 - 4500W OPEN FRAME INVERTER
SPECIFICATIONS
SPECIFICATIONS
Generator Specifications
Generator Model ........................................... 100892
Star t Type ................................................... Manual
Watts (Starting/Running) .............................. 4500/3650
Volts AC .......................................................... 120
AC Amps @ 120V .............................................. 30.4
Volts DC .......................................................... 12
DC Amps ............................................................8
Frequency ..................................................... 60 Hz
Phase ......................................................... Single
Grounding Type .....................................Neutral Floating
Weight ................................................ 75 lb. (34 kg)
Length ........................................... 20.9 in. (53.2 cm)
Width ............................................ 18.3 in. (46.6 cm)
Height .............................................19.4 in. (49.4 cm)
Engine Specifications
Model ...................................................... GB225-2
Displacement .................................................224 cc
Type ................................................... 4-Stroke OHV
Spark Plug
Oil Specifications
DO NOT OVERFILL.
Type ............................................ *See following chart
Capacity ....................................... 18.6 fl. oz. (550 ml)
Recommended Engine Oil Type
10W-30
10W-405W-30
5W-30 Full Synthetic
-20 0 20 40 60
°F
-28.9
°C -17. 8 -6.7 4.4 15.6 26.7 37.8 48.9
Temperature will affect engine oil and engine performance. Change the type of engine oil used based on the temperature to suit the engine needs.
Ambient temperature
NOTICE
80 100 120
Fuel Specifications
Use unleaded gasoline with a minimum octane rating of 87 and an ethanol content of 10% or less by volume. DO NOT USE E15 or E85. DO NOT OVERFILL.
Gasoline Capacity ....................................4 gal. (15.2 L)
OE M Type ............................................ TORCH F6RTC
Replacement Type ......................NGK BPR6ES or equivalent
Gap ................................ 0.024 - 0.031 in. (0.6-0.8 mm)
Valve
Intake Clearance .................0.004-0.006 in. (0.10-0.15 mm)
Exhaust Clearance .............. 0.006-0.008 in. (0.15-0.20 mm)
NOTICE
A technical bulletin regarding valve adjustment procedures is available at www.championpowerequipment.com.
Temperature Specifications
Starting Temperature Range (°F/°C) ........... 5 to 104/-15 to 40
NOTICE
An important message about temperature: Your product is designed and rated for continuous operation at ambient temperatures up to 104°F (40°C). When needed, it may be operated at temperatures ranging from 5°F (-15°C) to 122°F (50°C) for short periods of time. If exposed to temperatures outside this range during storage, it should be brought back within this range before operation. In any event, the product must always be operated outdoors, in a well-ventilated area and away from doors, windows and vents.
27
100892 - 4500W OPEN FRAME INVERTER
Parts Diagram
SPECIFICATIONS
Figure H
Handle kit
Note:
SN ≤ 2006009600020 (handle kit included)
SN > 2006009600020 (handle kit not included)
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100892 - 4500W OPEN FRAME INVERTER
Parts List
SPECIFICATIONS
# Part Number Description Qty.
1 100011264-0002
2 100710624-0001 Panel Assembly 1 3 100710 622 Control Panel 1 4 100142006-0001 Protect Panel 1
5 100150096-0001
6 100150096-0002
7 100088268
8 100098921
9 100011421-0002 Flange Nut M6 1 10 100010886-0002 Spring Washer Ø6 1 11 100010910-0002 Washer Ø6 1 12 100011025-0001 Lock Washer Ø6, Toothed 1 13 100092320-0002 Ground Stud 1
14 100020029
15 100019747
16 100154334 Cable 1 17 100126120 Switch Cover 1 18 100019760-0001 Switch 1 19 100152493 LED Display Module 1 20 100710 623 Intelligauge 1 21 100019782 Receptacle, 12 VDC 1 22 100120180 Cover, Circuit Breaker 3 23 100091059-0001 Parallel Terminal, Red 1 24 100091059-0002 Parallel Terminal, Black 1 25 100020008 Receptacle TT-30R 1
26 100057719
27 100019756
28 100156648
29 100032967-0002
30 100142007-0003
31 100710877 Wire Harness Assembly 1
32 100011268-0003
Flange Bolt M6 x 16
Cover, Parallel Terminal, Red
Cover, Parallel Terminal, Black
Receptacle Cover, TT-30 R
Receptacle Cover, 5-20R, Duplex
Receptacle 5-20R, Duplex
20Amp Circuit Breaker, Push Button
8Amp Circuit Breaker, Push Button
30Amp Circuit Breaker, Push Button
Rectifier Bridge, Capacitance
Self-tapping Screw ST4.2 x 16
Protective Cover, Inverter Module
Flange Bolt M6 x 25, GB5789
# Part Number Description Qty.
6
1
1
1
1
1
1
1
1
1
1
1
4
33 100710871
34 100142008-0001 Frame 530 x 453 x 480 1 35 100136320 Fuel Valve 1 36 100005138 Clamp Ø9.5 x 8 1 37 100142005-0001 Fuel Tank, 15.2 L, Yellow 1 38 100715500 Bushing, Ø9 x Ø6.6 x 10 4
39 100711813
40 100099571 Reversal Valve 1 41 10 015318 5 Fuel Gauge 1 42 100005148 Clamp Ø8 3
43 100152501
44 100010437-0001
45 100142004 Fuel Tank Cap 1 46 100005159 Clamp Ø10.5 x 8 1 47 100157588 Carbon Canister, 320 cc 1
48 100011260-0005
49 100155508
50 100079483-0001 Flange Nut M8 10 51 1ZC7DFA08 Engine, 224 cc 1 52 10015 8 476 Holder, Air Cleaner 1 53 100162855 Engine Front Board 1 54 100004221-0001 Bushing, Ø6.5 x Ø10 x 24 2 55 100011271-0003 Flange Bolt M6 x 35 2 56 100162980 Insulator 1
57 100093523
58 100011327-0001 Flange Bolt M8 x 43 1 59 100162854 Engine Rear Board 1
60 100093524
61 100011320-0002 Flange Bolt M8 x 35 3 62 100098838 Fuel Filter 1
63 100155005
64 100058175 Gasket, Muffler, Graphite 1
65 100151975
66 100142015-0001 Muffler Cover 1
Inverter Module, 120V 60Hz
Vibration Mounting, Fuel Tank
Connection Tube 2, 475 mm
Washer Ø6.5 x 1.5 x Ø18.2
Flange Bolt M6 x 10, GB5789
Connection Tube 1, 475 mm
Vibration Mount, Support 2
Vibration Mount, Support 1
Dual Port USB Adapter (5v/2.4A)
Exhaust Muffler Assembly
1
4
1
4
4
1
2
2
1
1
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100892 - 4500W OPEN FRAME INVERTER
# Part Number Description Qty.
67 100097575-0002 Flange Bolt M6 x 10 3 68 100011422-0004 Flange Nut M8, GB6170 2 69 100011452-0002 Flange Nut M6, GB6177.1 4 70 100093522 Damping Pad 4 71 100011267-0002 Flange Bolt M6 x 22 4 72 100011446-0001 Flange Nut M4 6 73 100011419-0003 Flange Nut M5 1 74 100009075 Sheath, Connection Tube 1
75 100155004
Figure H - Handle Kit
Only included in models within SN ≤ 2006009600020
1 100011047-0003 Roll Pin Ø8 x 40 1
2 100163607 Handle Stop Block 1
3 100142009-0001 Handle Assembly 1
4 100031982 Sheath, Handle 1
5 100717556-0001 Handle 1
6 100023415-0001 R-pin 1
12VDC Battery Charging Cable
SPECIFICATIONS
1
30
100892 - 4500W OPEN FRAME INVERTER
Engine Parts Diagram
SPECIFICATIONS
31
100892 - 4500W OPEN FRAME INVERTER
Engine Parts List
SPECIFICATIONS
# Part Number Description Qt y.
1 100011264-0003
2 100002335 Cylinder Head Cover(Cpe) 1
3 100075045 Breather Tube 1
4 100066138
5 100002464-0001 Flange Bolt M8 x 60 4
6 100159588 Cylinder Head Assembly 1
7 100149239 Rocker Arm Assembly 2
8 100050881 Guide Plate, Push Rod 1
9 100050896 Valve Collet 4
10 100073758
11 100713 979 Spring Valve 2 12 100004599 Oil Seal, Valve 1 13 100010387 Stud Bolt M8 x 34 2 14 100713981 Valve Exhaust 1 15 100009378 Spark Plug F6RTC 1 16 100713980 Valve Intake 1 17 100079792 Cylinder Head 1 18 100061091 Stud Bolt M6 x 98 2 19 100078607 Gasket, Insulator 1 20 100122101 Insulator, Carburetor 1 21 100078606 Gasket, Carburetor 1 22 100153290 Carburetor 1 23 100005717 Fuel Bowl O-Ring 1
100005750 Main Jet Standard 1
100005757
24
100005766
25 100006037
26 100005725 Fuel Bowl Mounting Bolt 1 27 100005138 Clamp 1 28 100017831 Fuel Pipe, Ø4 x Ø10 x 126 1 29 100050035 Protection Cover 1 30 100051029-0004 Screw M4 x 6 4 31 100093486 Stepping Motor 1 32 100010947-0001 Screw M4 x 12 2 33 100158241 Stepping Motor Seat 1
34 100033258
35 100052405 Spring 1
Flange Bolt M6 x 16, GB5789
Gasket, Cylinder Head Cover
Valve Spring Seat, Exhaust
Main Jet Altitude 1000-2000m
Main Jet Altitude 2000-3000m
Fuel Bowl Mounting Bolt Gasket
Clamp, Stepping Motor Guide
# Part Number Description Qt y.
7
1
2
/
/
1
1
36 100713488 Gasket, Air Filter Base 2 37 100142011 Choke Lever Rack 1 38 100153222 Air Filter Assembly 1 39 100156312 Air Filter Base 1 40 100005078 Air Filter Baffle 1 41 100004771 Air Filter Element 1 42 100087055 Air Filter Cover 1 43 100004949 Air Filter Bolt 1 44 100011463-0002 Flange Nut M6 2 45 100007083 Air Guide, Lower 1 46 100011260-0005 Flange Bolt M6 x 10 4 47 100155656 Gasket, Cylinder Head 1 48 100010558 Dowel Pin Ø10 x 16 2 49 100003243 Piston Ring Set 1 50 100072134 1st Piston Ring 1 51 100072135 2nd Piston Ring 1 52 100072136 Oil Ring 1 53 100149269 Push Rod 2 54 100149234 Lifter, Valve 2 55 100003086 Piston 1 56 100003221 Circlip 2 57 100003123 Wrist Pin 1 58 100003446 Connecting Rod 1
59 100010272
60 100010459 Washer Ø10 x 1.5 x Ø16 3 61 100002910-0001 Drain Tube 1 62 100163603 Oil Level Sensor 1 63 100010761 Bearing, TM6205 2 64 100126476 Crankshaft 1 65 100099599 Camshaft 1 66 100010148 Gasket, Crankcase Cover 1 67 100128008 Cover, Crankcase 1 68 100011319-0001 Flange Bolt M8 x 32 6 69 100152738-0001 Oil Dipstick Assembly 1 70 100 010550 Dowel Pin Ø8 x 14 2 71 100011215-0001 Flange Bolt M6 x 12 2 72 10012 2168 Control Assembly 1 73 100011266-0004 Flange Bolt M6 x 20 3 74 100000655 Wire Clip B 1 75 100163601 Ignition Module 1 76 100149610 Crankcase 1 77 10012 2099 Trigger Support 1
Drain Bolt, M10 x 1.25 x 15
2
32
100892 - 4500W OPEN FRAME INVERTER
# Part Number Description Qt y.
78 100055591-0007
79 100163602 Trigger 1 80 100017644 Oil Seal Ø25 x Ø41.25 x 6 1 81 100130948 Lower Guard 1
82 100153854
83 100011540-0007 Flange Bolt M6 x 50 3
84 100126953
85 100087582 Cooling Fan 1 86 100087581 Pulley, Starter 1 87 100011459-0003 Flange Nut M14 x 1.5 1 88 100153289-0003 Recoil Starter Assembly 1 89 100128650-0001 Fan Cover, Black 1 90 100156547-0001 Recoil Starter, Black 1 91 100010894-0002 Washer Ø6 3
92 100011565-0002
93 100011284-0003 Flange Bolt M6 x 100 3 94 100005152 Clamp Ø11.5 1 95 100011422-0004 Flange Nut M8, GB6170 2 96 100142016 Exhaust Pipe 1 97 100006526 Gasket, Muffler 1
98 100055588-0006
99 100011263-0002 Flange Bolt M6 x 15 1
100 100062546 Wire Clip B 1 1
101 100011581-0001 Flange Bolt M6 x 14 4
Flange Bolt M6 x 12, GB16674
Stator Assembly, Cu, Ø156 x 35 mm
Rotor Assembly, Permanent Magneto, Ø180 x 64 mm
Flange Bolt M6 x 10, GB16 6 74 .1
Flange Bolt M6 x 20, GB16674
SPECIFICATIONS
2
1
1
3
1
33
100892 - 4500W OPEN FRAME INVERTER
Wiring Diagram
SPECIFICATIONS
34
100892 - 4500W OPEN FRAME INVERTER
TROUBLESHOOTING
Problem Cause Solution
No fuel. Add fuel. Faulty spark plug. Clean and adjust spark plug or replace.
Fill crankcase to the proper level. Place generator on a flat, level surface.
Move choke until it stops under RUN position or push in completely.
Fill crankcase to the proper level. Place generator on a flat, level surface.
Review load and adjust. See “Connecting Electrical Loads.”
Move choke until it stops under RUN position or push in completely.
Move choke until it stops under RUN position or push in completely.
Review load and adjust. See “Connecting Electrical Loads.”
Check for damaged, bare or frayed wires. Replace defective device.
Engine will not start.
Engine starts but runs roughly.
Engine shuts down during operation.
Generator cannot supply enough power or overheating.
Engine is running but no AC output.
Engine hunts or falters.
Repeated circuit breaker tripping.
Low oil level.
Spark plug wire loose. Attach wire to spark plug. Fuel valve is closed. Open fuel valve. Engine switch OFF. Press engine switch ON. Old fuel or water in fuel. Drain fuel and replace with fresh fuel. Flooded with fuel. Let unit stand for 10 mins.
Choke in the wrong position.
Dirty air filter. Clean or replace air filter. Dirty fuel valve. Clean the fuel valve. Clogged spark arrestor. Clean spark arrestor. Out of fuel. Fill fuel tank.
Low oil level.
Clogged spark arrestor. Clean spark arrestor.
Generator is overloaded.
Dirty air filter. Clean or replace air filter.
Choke in wrong position.
Poor cord connection. Check all connections. Circuit breaker is open. Reset circuit breaker. Loose wiring. Inspect and tighten wiring connections. Other. Contact the help line. Engine governor defective. Contact the help line. Dirty fuel valve. Clean the fuel valve. Carburetor is dirty and running lean. Contact the help line.
Choke in wrong position.
Overload.
Faulty power cords or device.
Circuit breaker still too hot. Let unit sit for 5 mins.
TROUBLESHOOTING
For other issues and technical support:
Technical Support Team Toll Free 1-877-338-0999 support@championpowerequipment.com
35
100892 - 4500W OPEN FRAME INVERTER
WARRANTY
WARRANTY*
CHAMPION POWER EQUIPMENT 3 YEAR LIMITED WARRANTY
Warranty Qualifications
To register your product for warranty and FREE lifetime call center technical support please visit:
https://www.championpowerequipment.com/register
To complete registration you will need to include a copy of the purchase receipt as proof of original purchase. Proof of purchase is required for warranty service. Please register within ten (10) days from date of purchase.
Repair/Replacement Warranty
CPE warrants to the original purchaser that the mechanical and electrical components will be free of defects in material and workmanship for a period of three years (parts and labor) from the original date of purchase and 270 days (parts and labor) for commercial and industrial use. Transportation charges on product submitted for repair or replacement under this warranty are the sole responsibility of the purchaser. This warranty only applies to the original purchaser and is not transferable.
Do Not Return The Unit To The Place Of Purchase
Contact CPE’s Technical Service and CPE will troubleshoot any issue via phone or e-mail. If the problem is not corrected by this method, CPE will, at its option, authorize evaluation, repair or replacement of the defective part or component at a CPE Service Center. CPE will provide you with a case number for warranty service. Please keep it for future reference. Repairs or replacements without prior authorization, or at an unauthorized repair facility, will not be covered by this warranty.
Warranty Exclusions
This warranty does not cover the following repairs and equipment:
Normal Wear
Products with mechanical and electrical components need periodic parts and service to perform well. This warranty does not cover repair when normal use has exhausted the life of a part or the equipment as a whole.
Installation, Use and Maintenance
This warranty will not apply to parts and/or labor if the product is deemed to have been misused, neglected, involved in an accident, abused, loaded beyond the product’s limits, modified, installed improperly or connected incorrectly to any electrical component. Normal maintenance is not covered by this warranty and is not required to be performed at a facility or by a person authorized by CPE.
Other Exclusions
This warranty excludes:
– Cosmetic defects such as paint, decals, etc.
– Wear items such as filter elements, o-rings, etc.
– Accessory parts such as starting batteries, and storage
covers.
– Failures due to acts of God and other force majeure events
beyond the manufacturer’s control.
– Problems caused by parts that are not original Champion
Power Equipment parts.
When applicable, this warranty does not apply to products used for prime power in place of a utility.
Limits of Implied Warranty and Consequential Damage
Champion Power Equipment disclaims any obligation to cover any loss of time, use of this product, freight, or any incidental or consequential claim by anyone from using this product. THIS WARRANTY AND THE ATTACHED U.S. EPA and/or CARB EMISSION CONTROL SYSTEM WARRANTIES (WHEN APPLICABLE) ARE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
A unit provided as an exchange will be subject to the warranty of the original unit. The length of the warranty governing the exchanged unit will remain calculated by reference to the purchase date of the original unit.
This warranty gives you certain legal rights which may change from state to state or province to province. Your state or province may also have other rights you may be entitled to that are not listed within this warranty.
Contact Information
Address
Champion Power Equipment, Inc. 12039 Smith Ave. Santa Fe Springs, CA 90670 USA www.championpowerequipment.com
Customer Service Toll Free: 1-877-338-0999 info@championpowerequipment.com Fax no.: 1-562-236-9429
Technical Service Toll Free: 1-877-338-0999 tech@championpowerequipment.com 24/7 Tech Support: 1-562-204-1188
*Except as other wise stipulated in any of the following enclosed Emission Control System Warranties (when applicable) for the Emission Control System: U.S. Environment Protection Agency (EPA) and/or California Air Resources Board (CARB). Whichever warranty applies for the longer period, either this 3 year limited warranty or the applicable Emission C ontrol System Warranty, shall supersede the other.
36
CHAMPION POWER EQUIPMENT, INC. (CPE),
THE UNITED STATES ENVIRONMENTAL PROTECTION AGENCY (U.S. EPA)
AND THE CALIFORNIA AIR RESOURCES BOARD (CARB) EMISSION CONTROL SYSTEM WARRANTY
Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board (CARB) Exhaust and Evaporative emissions regulations.
YOUR WARRANTY RIGHTS AND OBLIGATIONS:
The US EPA, California Air Resources Board, and CPE are pleased to explain the Federal and California Exhaust and Evaporative Emission Control Systems Warranty on your 2020 small off-road engine (SORE) and engine powered equipment. In California, new equipment that
use small off-road engines (SORE) must be designed, built and equipped to meet the State’s stringent anti-smog standards.
CPE must warrant the exhaust and evaporative emission control system on your small off-road engine (SORE) for the period listed below, provided there has been no abuse, neglect, unapproved modification, or improper maintenance of your equipment leading to the failure of the exhaust and evaporative emission control systems.
Your evaporative emission control system may include parts such as: carburetors, fuel tanks, fuel lines, (for liquid fuel and fuel vapors), fuel caps, valves, canisters, filters, clamps, connectors, and other associated components. Also included for your exhaust emission control system may be the fuel-injection system, the ignition system, catalytic converter and other exhaust emission related assemblies. Where a warrantable condition exits, CPE will repair your small off-road engine (SORE) at no cost to you including diagnosis, parts and labor.
MANUFACTURER’S WARRANTY COVERAGE:
This exhaust and evaporative emission control system is warranted for two years. If any exhaust and evaporative, emission related part on your engine or equipment is defective in, the part will be repaired or replaced by CPE.
OWNER WARRANTY RESPONSIBILITIES:
As the small off-road engine (SORE) owner, you are responsible for the performance of the required maintenance listed in your Owner’s Manual. CPE recommends that you retain all your receipts covering maintenance on your small off-road engine (SORE), but CPE cannot deny warranty coverage solely for the lack of receipts.
As the small off-road engine (SORE) owner, you should be aware that CPE may deny you warranty coverage if your small off-road engine (SORE) or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications.
You are responsible for presenting your small off-road engine to an Authorized CPE distribution center, service center or alternate service outlet as described in (3)(f) below or CPE dealer or CPE, Santa Fe Springs, Ca. as soon as the problem exists. The warranty repairs shall be completed in a reasonable amount of time, not to exceed 30 days.
If you have any questions regarding your warranty coverage, you should contact:
Champion Power Equipment, Inc.
Customer Service 12039 Smith Ave.
Santa Fe Springs, CA 90670
1-877-338-0999
tech@championpowerequipment.com
EXHAUST AND EVAPORATIVE EMISSION CONTROL SYSTEM WARRANTY
The following are specific provisions relative to your Exhaust and Evaporative Emission Control System (ECS) Warranty Coverage.
1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (SORE) (for other states,
1997 and later model year engines). The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter.
2. GENERAL EMISSIONS WARRANTY COVERAGE CPE warrants to the original, end-use purchaser of the new engine or equipment and to each subsequent purchaser that each of its small off-road engines (SORE) is:
2a. Designed, built and equipped to conform to U.S. EPA emissions standards for spark-ignited engines at or below 19 kilowatts and
all applicable regulations adopted by the California Air Resources Board and
2b. Free from defects in materials and workmanship that cause the failure of a warranted part to be identical in all material respects
to the part as described in the engine manufacturer’s application for certification for a period of two years.
3. THE WARRANTY ON EXHAUST AND EVAPORATIVE EMISSION-RELATED PARTS WILL BE INTERPRETED AS FOLLOWS:
3a. Any warranted part that is not scheduled for replacement as required maintenance in the Owner’s Manual shall be warranted for
the ECS Warranty Period. If any such part fails during the ECS Warranty Period, it shall be repaired or replaced by CPE according to Subsection “d” below. Any such part repaired or replaced under the ECS Warranty shall be warranted for any remainder of the ECS Warranty Period.
3b. Any warranted, exhaust and evaporative emissions-related part which is scheduled only for regular inspection as specified in the
Owner’s Manual shall be warranted for the ECS Warranty Period. A statement in such written instructions to the effect of “repair or replace as necessary”, shall not reduce the ECS Warranty Period. Any such part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period.
3c. Any warranted, exhaust and evaporative emissions-related part which is scheduled for replacement as required maintenance in
the Owner’s Manual shall be warranted for the period of time prior to the first scheduled replacement point for that part. If the part fails prior to the first scheduled replacement, the part shall be repaired or replaced by CPE according to Subsection “d” below. Any such exhaust and evaporative emissions-related part repaired or replaced under the ECS Warranty, shall be warranted for the remainder of the ECS Warranty Period prior to the first scheduled replacement point for such emissions-related part.
3d. Repair or replacement of any warranted, exhaust and evaporative emissions-related part under this ECS Warranty shall be
performed at no charge to the owner at a CPE Authorized Service Outlet.
3e. The owner shall not be charged for diagnostic labor which leads to the determination that a part covered by the ECS Warranty is in
fact defective, provided that such diagnostic work is performed at a CPE Authorized Service Outlet.
3f. CPE shall pay for covered exhaust and evaporative emissions warranty repairs at non-authorized service outlets under the
following circumstances:
i. The service is required in a population center with a population over 100,000 according to U.S. Census 2000 without a CPE
Authorized Service Outlet AND
ii. The service is required more than 100 miles from a CPE Authorized Service Outlet. The 100 mile limitation does not apply in the
following states: Alaska, Arizona, Colorado, Hawaii, Idaho, Montana, Nebraska, Nevada, New Mexico, Oregon, Texas, Utah and Wyoming.
3g. CPE shall be liable for damages to other original engine components or approved modifications proximately caused by a failure
under warranty of an emission-related part covered by the ECS Warranty.
3h. Throughout the ECS Warranty Period, CPE shall maintain a supply of warranted exhaust and evaporative emission-related parts
sufficient to meet the expected demand for such exhaust and evaporative emission-related parts.
3i. Any CPE Authorized and approved exhaust and evaporative emission-related replacement part may be used in the performance
of any ECS Warranty maintenance or repair and will be provided without charge to the owner. Such use shall not reduce CPE’s warranty obligation.
3j. Unapproved add-on or modified parts may not be used to modify or repair a CPE engine. Such use voids this ECS Warranty and
shall be sufficient grounds for disallowing an ECS Warranty claim. CPE shall not be liable hereunder for failures of any warranted parts of a CPE engine caused by the use of such an unapproved add-on or modified part.
EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the engine)
Systems covered by this
warranty
Fuel Metering System Carburetor and internal parts (and/or pressure regulator or fuel injection system), Air/fuel ratio
feedback and control system, Cold start enrichment system. Air Induction System Controlled hot air intake system, Intake manifold, Air filter. Ignition System Spark plug, Magneto or electronic ignition system, Spark advance/retard system. Exhaust Gas Recirculation (EGR)
System Air Injection System Air pump or pulse valve, Valves affecting distribution of flow, Distribution manifold. Catalyst or Thermal Reactor
System Particulate Controls Traps, Filters, Precipitators, and any other device used to capture particulate emissions. Miscellaneous items used in
Above Systems Evaporative Controls Fuel Tank, Fuel Cap, Fuel Lines (for liquid fuel and fuel vapors), Fuel Line Fittings, Clamps, Pressure
EGR valve body, and carburetor spacer if applicable, EGR rate feedback and control system.
Catalytic Converter, Thermal Reactor, Exhaust Manifold.
Vacuum, Temperature, and time sensitive valves and switches, Electronic Controls, Hoses, Belts,
Connectors, and Assemblies.
Relief Valves, Control Valves, Control Solenoids, Electronic Controls, Vacuum Control Diaphragms,
Control Cables, Control Linkages, Purge Valves, Gaskets, Liquid/Vapor Separator, Carbon Canister,
Canister Mounting Brackets, Carburetor Purge Port Connector.
Parts Description
TO OBTAIN WARRANTY SERVICE:
You must take your CPE engine or the product on which it is installed, along with your warranty registration card or other proof of original purchase date, at your expense, to any Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours. Alternate service locations defined in Section (3)(f) above must be approved by CPE prior to service. Claims for repair or adjustment found to be caused solely by defects in material or workmanship will not be denied because the engine was not properly maintained and used.
If you have any questions regarding your warranty rights and responsibilities, or to obtain warranty service, please write or call Customer Service at Champion Power Equipment, Inc.
Champion Power Equipment, Inc.
12039 Smith Ave.
Santa Fe Springs, CA 90670
1-877-338-0999
Attn.: Customer Service
tech@championpowerequipment.com
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