Champion 100679 OPERATOR'S MANUAL

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OPERATOR'S MANUAL
MODEL #100679
24 IN. 2-STAGE SNOWBLOWER
or visit championpowerequipment.com
READ AND SAVE THIS MANUAL. This manual contains important safety precautions which should be read and understood before operating the product. Failure to
do so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
REV 20200807 Champion Power Equipment, Inc., Santa Fe Springs, CA USA
100679 - 24 IN. 2-STAGE SNOWBLOWER
TABLE OF CONTENTS
TABLE OF CONTENTS
Introduction ................................................... 3
Safety Definitions
Important Safety Instructions
Fuel Safety ........................................................ 4
Training ............................................................ 5
Preparation For Use ............................................... 5
Operation .......................................................... 6
Clearing a Clogged Discharge Chute ............................. 6
Maintenance and Storage ........................................ 6
Safety Labels ...................................................... 7
Safety Symbols .................................................... 8
Operation Symbols ............................................... 10
Quickstart Label Symbols........................................ 11
Controls and Features ................................. 12
Snowblower ...................................................... 12
Engine ............................................................ 12
Assembly ..................................................... 15
Unpacking ........................................................ 15
Lower Handle ..................................................... 15
Wheel ............................................................. 15
Upper Handle ..................................................... 15
Cables ............................................................ 16
Upper Handle ..................................................... 16
Speed Control Connecting Lever ................................ 17
Snow Discharge Support ........................................ 17
Snow Discharge Chute ........................................... 17
Discharge Chute Rotation Lever ................................. 17
Add Engine Oil .................................................... 18
Add Fuel .......................................................... 19
..........................................3
....................... 4
Maintenance ................................................ 24
Engine Maintenance ............................................. 24
Oil Change ........................................................ 24
Cleaning and Adjusting the Spark Plug(s) ................... 25
Replacing Shear Pins............................................. 25
Adjusting Self-Drive Control Handle Cable ...................... 26
Adjusting Auger Control Cable ................................... 26
Replace Auger Drive Belt Without Splitting
The Snowblower Body (Option 1) ................................ 26
Replace Auger Drive Belt – Splitting
The Snowblower Body (Option 2) ................................ 29
Repair or Replace Friction Disk .................................. 30
Lubrication ....................................................... 31
Storage ........................................................32
Transporting ...................................................... 32
Specifications .............................................. 33
Snowblower Specifications ...................................... 33
Engine Specifications ............................................ 33
Oil Specifications ................................................. 33
Fuel Specifications ............................................... 33
Troubleshooting ...........................................34
Operation .....................................................20
Before Operation ................................................. 20
Check the Engine ...............................................20
Starting the Engine ............................................... 20
Stopping the Engine .............................................. 21
Operation at High Altitude ....................................... 21
Control Levers .................................................... 21
Drive System ..................................................... 22
Adjusting the Snow Discharge Direction and Height............ 22
Adjusting the Snow Shoes ....................................... 23
After Use .......................................................... 23
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100679 - 24 IN. 2-STAGE SNOWBLOWER
INTRODUCTION
INTRODUCTION
Congratulations on your purchase of a Champion Power Equipment (CPE) product. CPE designs, builds, and supports all of our products to strict specifications and guidelines. With proper product knowledge, safe use, and regular maintenance, this product should bring years of satisfying service.
Every effort has been made to ensure the accuracy and completeness of the information in this manual at the time of publication, and we reserve the right to change, alter and/or improve the product and this document at any time without prior notice.
Since CPE highly values how our products are designed, manufactured, operated and are serviced, and also highly value your safety and the safety of others, we would like you to take the time to review this product manual and other product materials thoroughly and be fully aware and knowledgeable of the assembly, operation, dangers and maintenance of the product before use. Fully familiarize yourself, and make sure others who plan on operating the product fully familiarize themselves too, with the proper safety and operation procedures before each use. Please always exercise common sense and always err on the side of caution when operating the product to ensure no accident, property damage, or injury occurs. We want you to continue to use and be satisfied with your CPE product for years to come.
SAFETY DEFINITIONS
The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and their explanations, deserve your careful attention and understanding. The safety warnings do not by themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper accident prevention measures.
DANGER
DANGER indicates a hazardous situation which,if not avoided, will result in death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE
When contacting CPE about parts and/or service, you will need to supply the complete model and serial numbers of your product. Transcribe the information found on your product’s nameplate label to the table below
CPE TECHNICAL SUPPORT TEAM
1-877-338-0999
MODEL NUMBER
100 679
SERIAL NUMBER
DATE OF PURCHASE
PURCHASE LOCATION
NOTICE indicates information considered important, but not hazard-related (e.g., messages relating to property damage).
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100679 - 24 IN. 2-STAGE SNOWBLOWER
IMPORTANT SAFETY INSTRUCTIONS
IMPORTANT SAFETY INSTRUCTIONS
WARNING
Cancer and Reproductive Harm – www.P65Warnings.ca.gov
DANGER
Engine exhaust contains carbon monoxide, a colorless, odorless, poison gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death. If you start to feel dizzy or weak, get to fresh air immediately.
Operate product outdoors only in a well ventilated area.
DO NOT operate the product inside any building, including garages or sheds.
DO NOT allow exhaust fumes to enter a confined area through windows, doors, vents or other openings.
DANGER
Using an engine indoors CAN KILL YOU IN MINUTES. Engine exhaust contains carbon monoxide. This is a poison you cannot see or smell.
WARNING
Sparks can result in fire or electrical shock.
When servicing the engine:
Disconnect the spark plug wire and place it where it cannot contact the plug.
DO NOT check for spark with the plug removed.
Use only approved spark plug testers.
WARNING
Running engines produce heat. Severe burns can occur on contact. Combustible material can catch fire on contact.
DO NOT touch hot surfaces.
Avoid contact with hot exhaust gases.
Allow equipment to cool before touching.
Fuel Safety
DANGER
NEVER use inside a home or garage, EVEN IF doors and windows are open.
ONLY use OUTSIDE and far away from windows, doors, and vents.
Install battery-operated carbon monoxide alarms or plug-in carbon monoxide alarms with battery back-up according to the manufacturer’s instructions.
DANGER
Rotating parts can entangle hands, feet, hair, clothing and/or accessories. Traumatic amputation or severe laceration can result.
Keep hands and feet away from rotating parts.
Tie up long hair and remove jewelry.
Operate equipment with guards in place.
DO NOT wear loose-fitting clothing, dangling drawstrings or items that could become caught.
GASOLINE AND GASOLINE VAPORS ARE HIGHLY FLAMMABLE AND EXPLOSIVE.
Fire or explosion can cause severe burns or death.
Gasoline and gasoline vapors:
– Gasoline is highly flammable and explosive.
– Gasoline can cause a fire or explosion if ignited.
– Gasoline is a liquid fuel but it’s vapors can ignite.
– Gasoline is a skin irritant and needs to be cleaned up
immediately if spilled on skin or clothes.
– Gasoline has a distinctive odor, this will help detect potential
leaks quickly.
– Gasoline expands or contracts with ambient temperatures.
Never fill the gasoline tank to full capacity, as gasoline needs room to expand when temperatures rise.
– In the case of any petroleum gasoline fire, flames should never
be extinguished unless the fuel supply valve can be turned OFF. By not doing so, if a fire is extinguished and the supply of fuel is not turned OFF, an explosion hazard could be created.
When adding or removing gasoline:
– DO NOT light or smoke cigarettes.
– Turn the snowblower off and let cool for a minimum of two
minutes before removing the gasoline cap. Loosen gasoline cap to relieve pressure from the gasoline tank.
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100679 - 24 IN. 2-STAGE SNOWBLOWER
IMPORTANT SAFETY INSTRUCTIONS
– Only fill or drain gasoline outdoors in a well-ventilated area.
– DO NOT pump gasoline directly into the snowblower at the gas
station. Always use an approved fuel container to transfer the gasoline to the snowblower.
– DO NOT overfill the gasoline tank. Keep fuel level at least
½ inch below bottom of filler neck to provide space for fuel expansion.
– Never remove gas cap or add fuel while the engine is hot or
running.
– When gasoline spills, wipe the fuel off the engine and
equipment. Move the snowblower from fuel spill area to another area.
– Wait 5 minutes before starting the engine.
– Always keep gasoline away from sparks, open flames, pilot
lights, heat and other sources of ignition.
When starting the engine:
– DO NOT attempt to start a damaged snowblower.
– Always make certain that the gasoline cap, air filter, spark
plug, fuel lines and exhaust system are properly secured, connected and in place.
– Always allow spilled gasoline to evaporate fully before
attempting to start the engine.
– Make certain that the snowblower is resting firmly on level
ground.
When operating the snowblower:
– DO NOT tip the snowblower during operation.
– DO NOT tip the snowblower or allow fuel or oil to spill.
When transporting or servicing the snowblower:
– Make certain that the fuel valve is in the OFF position and the
gasoline tank is empty.
– Disconnect the spark plug wire.
When storing the snowblower:
– Store away from sparks, open flames, pilot lights, heat and
other sources of ignition.
– Do not store the snowblower or gasoline near furnaces, water
heaters, or any other appliances that produce heat or have automatic ignitions.
WARNING
Never use a gasoline container, gasoline tank, or any other fuel item that is broken, cut, torn or damaged.
Training
1. Read the Operator’s Manual completely before attempting to use the snowblower. Be thoroughly familiar with the controls and the proper use of the equipment. Know how to stop the engine and disengage the controls quickly.
2. Never allow children under 16 years old to operate the equipment. Never allow adults to operate the equipment without proper instruction.
3. Thrown objects can cause serious injury. Keep the area of operation clear of all persons, particularly small children, and pets. Plan your snow discharge pattern to prevent throwing material toward cars, structures, roads and people.
4. Exercise caution to avoid slipping or falling, especially when operating in reverse.
5. Be aware that the operator or user is responsible for accidents or hazards occurring to other people or their property.
6. Never use the snowblower under the influence of alcohol or medication, or if you are tired or ill.
Preparation For Use
1. Be thoroughly familiar with the controls and the proper use of the equipment. Understand and know how to stop the engine and disengage the controls quickly.
2. Thoroughly inspect the area where the equipment is to be used and remove all doormats, sleds, boards, wires, and other foreign objects.
3. Disengage all clutch handles before starting the motor.
4. Do not operate the equipment without wearing adequate winter garments. Wear footwear which will improve footing on slippery surfaces.
5. Adjust the auger housing height to clear gravel or crushed rock surface.
6. Never attempt to make any adjustments while the engine is running (except where specifically recommended in the manual).
7. Let engine and machine adjust to outdoor temperatures before starting to clear snow.
8. The operation of any powered machine can result in foreign objects being thrown into the eyes. Always wear eye protection with side shields marked to comply with ANSI Z87.1 during operation, or while performing an adjustment or repair.
9. Inspect the auger and impeller before starting to ensure that there is no ice build up.
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100679 - 24 IN. 2-STAGE SNOWBLOWER
IMPORTANT SAFETY INSTRUCTIONS
Operation
1. Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at all times.
2. Exercise extreme caution when operating on or crossing gravel drives, walks, or roads. Stay alert for hidden hazards or traffic.
3. In the event of striking a foreign object, stop the engine, remove the spark plug, thoroughly inspect the snowblower for any damage, and repair the damage before restarting and operating the snowblower.
4. If the snowblower should start to vibrate abnormally, stop the engine and check immediately for the cause. Vibration is generally a warning of trouble. Vibration typically indicates a mechanical problem has occurred.
5. Always stop the engine whenever you leave the operating position, before unclogging the auger housing or discharge guide, and when making any repairs, adjustments, or inspections.
6. Before cleaning, inspecting or repairing any parts of the snowblower, always ensure the auger has stopped moving. Disconnect the spark plug wire and keep it away from the plug to prevent accidental starting.
18. Keep all nuts, bolts and screws tight to be sure the equipment is in safe working condition prior to operation.
19. Replace worn or damaged parts for safety; Use only genuine replacement parts and accessories.
20. This snowblower is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge of mechanical equipment.
21. Be careful while working on the machine or clearing a blockage in the auger or impeller to ensure that fingers and hands do not become crushed or cut.
22. Do not touch hot engine components like the muffler, muffler guard or engine block during operation of the snowblower as they will cause burns.
23. Should the unit stop discharging snow for any reason, release the controls to stop the auger and the engine before inspecting for any lodged items or damaged parts in the auger housing.
Clearing a Clogged Discharge Chute
DANGER
7. Before leaving the machine unattended, disengage all control levers, stop the engine and remove the safety key.
8. Do not run the engine indoors. Exhaust fumes are dangerous and can kill you.
9. Do not clear snow across the face of slopes. Exercise extreme caution when changing direction on slopes. Never attempt to clear steep slopes.
10. Never operate the snowblower without proper guards, plates or other safety protective devices in place.
11. Never operate the snowblower near glass enclosures, automobiles, window wells, etc., without proper adjustment of the snow discharge angle. Keep children and pets away.
12. Do not overload the machine capacity by attempting to clear snow at too fast a rate.
13. Never operate the machine at high transport speeds on slippery surfaces. Use care when reversing.
14. Never direct discharge at bystanders or allow anyone in front of the unit.
15. Disengage power to the impeller when snowblower is transported or not in use.
16. Use only attachments and accessories approved by the manufacturer of snowblower (such as wheel weights, counterweights, cabs, etc.).
17. Never operate the snowblower without good visibility or light. Always be sure of your footing, and keep a firm hold on the handles. Walk; never run.
DO NOT use your hands to clean out the discharge chute.
To clear the chute:
1. SHUT THE ENGINE OFF!
2. Wait 10 seconds to be sure the auger blades have stopped rotating.
3. Always use the provided clean-out tool to clear out the discharge chute.
Maintenance and Storage
1. Check shear bolts, engine mounted bolts, etc., at frequent intervals for proper tightness to ensure the equipment is in safe, working condition.
2. Never store the machine with gasoline in the fuel tank inside a building where automatic ignition sources are present such as hot water heaters, space heaters, clothes dryers or any open flame sources.
3. Run the snowblower for one minute to clear out packed snow and ice to prevent freeze-up prior to storage.
4. Always allow the engine to cool before storing in any enclosure.
5. Always refer to Operator’s Manual for important details when the snowblower is to be stored for extended periods of time.
6. Maintain or replace safety and instructions labels, as necessary.
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100679 - 24 IN. 2-STAGE SNOWBLOWER
1412-L-SF-B
DO NOT TOUCH! Ex haust gases, muf fler and engine components are ex tremely HOT and ca use burns.
WARNING
¡NO TOCAR! Los gases de escape, el silenciador y los compnonentes del
motor están ext remadamente CA LIENTES y caus an quemaduras.
ADVERTENCIA
NE TOUCHEZ PAS! Les g az d’échappement, le silencieux et les pièces
du moteur sont ext rêmement CHAUD S et peuvent causer de s brûlures.
AVERTISSEMENT
ESSENCE SANS PLOMB SEULEMENT.
Indice d’octane min imal de 87.
Maximum 10 % d'éthanol .
GASOLINA REGULAR SOLAMENTE.
87 octanos como mí nimo.
Máximo de etano l de 10%.
UNLEADED FUEL ONLY.
Minimum octane rating of 87.
Maximum 10% ethanol.
1091-L-SF-A
DANGER PELIGRO DANGER
MANUFACTURE DATE DATE DE FABRICATION
SERIAL NO. N° DE SÉRIE
MODEL MODÉLE
2236-L-PR-A
CHAMPION POWER EQUIPMENT, INC.
12039 SMITH AVENUE SANTA FE SPRINGS, CA 90670 USA / É.-U. 1-877-338-0999 WWW.CHAMPIONPOWEREQUIPMENT.COM MADE IN CHINA / FABRIQUÉ EN CHINE
100679
XXXXXXXXXXXX
XXXX
IMPORTANT SAFETY INSTRUCTIONS
Safety Labels
These labels warn you of potential hazards that can cause serious injury. Read them carefully.
If a label comes off or becomes hard to read, contact Technical Support Team for possible replacement.
A
B
Top
LABEL DESCRIPTION
A
Hot Surface/Fuel
B
C
Safety Icons
Dataplate
(not shown)
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100679 - 24 IN. 2-STAGE SNOWBLOWER
IMPORTANT SAFETY INSTRUCTIONS
Safety Symbols
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.
SYMBOL MEANING
Read Operator’s Manual. To reduce the risk of injury, user must read and understand operator’s manual
before using this product.
Eye and Ear Protection. Always wear safety goggles or safety glasses with side shields, and as necessary a full face-shield as well as full ear protection when operating this product. Always wear eye protection with side shields marked to comply with ANSI Z87.1.
Safety Alert. This machine was built to be operated according to the safe operation practices in this manual. As with any type of power equipment, carelessness or error on the part of the operator can result in serious injury. This machine is capable of amputating fingers, hands, toes and feet and throwing foreign objects. Failure to observe the safety instructions could result in serious injury or death.
Electric Shock. Failure to use in dry conditions and to observe safe practices can result in electric shock. Improper connections to a building can allow current to backfeed into utility lines, creating an electrocution hazard. A transfer switch must be used when connecting to a building.
Fire/Explosion. Fuel and its vapors are extremely flammable and explosive. Fire or explosion can cause severe burns or death. Operation of this equipment may create sparks that can start fires around dry vegetation. A spark arrestor may be required. The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements.
Toxic Fumes. The engine exhaust from this product contains chemicals known to cause cancer, birth defects and other reproductive harm.
Risk of Asphyxiation. This engine emits carbon monoxide, an odorless, colorless poison gas. Breathing carbon monoxide can cause nausea, fainting or death. Use only in a well-ventilated area.
Thrown Objects. This machine may pick up and throw objects which can cause serious personal injury.
Always Use Chute Tool. Never use your hands to clear a clogged chute assembly. Shut OFF engine and
remain behind handles until all moving parts have stopped before unclogging.
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100679 - 24 IN. 2-STAGE SNOWBLOWER
SYMBOL MEANING
Hot Surface. To reduce the risk of injury or damage, avoid contact with any hot surface.
Open Flame Alert. Fuel and its vapors are extremely flammable and explosive. Keep fuel away from
smoking, open flames, sparks, pilot lights, heat, and other ignition sources.
Rotating Auger. DANGER: Avoid injury from rotating auger - keep feet away.
IMPORTANT SAFETY INSTRUCTIONS
Rotating Blades. Never put your hand in the chute. Contact with rotating parts can amputate fingers and hands.
9
100679 - 24 IN. 2-STAGE SNOWBLOWER
IMPORTANT SAFETY INSTRUCTIONS
Operation Symbols
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.
SYMBOL MEANING
Check Oil Level
Minimum Octane
Choke / Run
Throttle: Full Speed / Low Speed
SYMBOL MEANING
Insert Engine Key
Remove Engine Key
Cold Prime
Warm Prime
Fuel Valve: ON / OFF
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100679 - 24 IN. 2-STAGE SNOWBLOWER
2266- L-OP-A
1
2
3
4
5a
3-5X
7
6
5b
1
2
IMPORTANT SAFETY INSTRUCTIONS
Quickstart Label Symbols
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.
Starting the Engine
1. Turn fuel valve “ON” position.
2. Move choke lever to “CHOKE” position.
3. Move the throttle lever to “FULL” speed to start the engine.
4. Make sure the engine safety key is inserted into the key hole.
5. Priming the Engine
5a. To start the COLD engine: Prime 3-5 times.
5b. To start a WARM engine: DO NOT prime.
6. Pull the recoil started to start the engine.
7. Move the choke lever to “RUN” position.
Stopping the Engine
1. Turn fuel valve “OFF” position.
2. Remove the engine key.
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100679 - 24 IN. 2-STAGE SNOWBLOWER
CONTROLS AND FEATURES
CONTROLS AND FEATURES
Read this operator’s manual before operating your snowblower. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference.
16
1
3
17
2
4
5
6
15
7
18
9
1
14
2
3
13
12
11
10
9
4
5
6
10
8
7
Snowblower
1. Self-Drive Control Handle
2. Upper Handles
3. Speed Control Connecting Lever
4. Handle Locking Knobs
5. Lower Handle
6. Wheels
7. Auger Housing
8. Adjustable Skid Shoes
9. Auger
Engine
1. Key (safety lock out)
2. Primer Bulb
3. Throttle Lever
8
10. Impeller
11. Clean Out Tool
12. Discharge Chute
13. Discharge Deflector
14. Discharge Chute Rotation Lever
15. Discharge Chute Lever Guide
16. Auger Control Handle
17. Speed Adjusting Handle
18. Shear Pin and Clip Storage
6. Oil Drain Plug
7. Recoil Starter Grip
8. Electric Start Button
4. Choke Lever
5. Fuel Valve (On/Off)
9. Fuel Cap
10. Oil Fill and Level Check Cap
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