Chamberlain MT60P User Manual

www.merlingo.com

MT60P

Sectional and Tilt Garage Door Opener

Installation and Operating Instructions

Owners Copy: Please keep these instructions for future reference

This manual contains IMPORTANT SAFETY information.

DO NOT PROCEED WITH THE INSTALLATION BEFORE READING THOROUGHLY.

START BY READING THESE IMPORTANT SAFETY INSTRUCTIONS

WARNING

•Failure tocomply withthefollowinginstructions may result inseriouspersonalinjury orproperty damage.

• Read and follow all instructions carefully.

• The garage door opener is designed and tested to offer safe service provided it is installed and operated in strict accordance with the instructions in this manual.

These safety alert symbols mean WARNING : A possible risk to personal safety or property damage exists.

Keep garage door balanced. Do not let the garage door opener compensate for a binding or sticking garage door. Sticking, binding or unbalanced doors must be repaired before installing this opener.

Do not wear rings, watches or loose clothing

while installing or servicing a garage door opener. Frequently examine the door installation, in

particular cable, springs and mountings for signs of wear, damage or imbalance. Do not use if repair or adjustment is needed since springs and hardware are under extreme tension and a fault can cause serious personal injury.

To avoid serious personal injury from entanglement, remove all ropes, chains and locks connected to the garage door before installing the door opener.

Installation and wiring must be in compliance with your local building and electrical codes.

The safety reverse system test is very important. Your garage door MUST reverse on

contact with a 40mm obstacle placed on the floor. Failure to properly adjust the opener may result in serious personal injury from a closing garage door.

Repeat the test once a month and make any necessary adjustments.

This opener should not be installed in a damp or wet space exposed to weather.

This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.

The Protector SystemTMmust be used for all installations where the closing force as measured on the bottom of the door is over 400N (40kgf). Excessive force will interfere with the

proper operation of the Safety Reverse System or damage the garage door.

After installation, ensure that the parts of the door do not extend over public footpaths or roads.

Install the wireless wall control (or any additional wall control) in a location where the garage door

is visible, at a height of at least 1.5m and out of the reach of children. Do not allow children to operate push button(s) or transmitter(s).Serious

personal injury from a closing garage door may result from misuse of the opener.

Permanently fasten the Warning Labels in Prominent Places, adjacent to Wall Controls and

manual release mechanisms as a reminder of safe operating procedures.

Activate opener only when the door is in full view, free of obstructions and the opener is properly adjusted. No one should enter or leave the garage while the door is in motion.

Do not allow children to play near the door, or door controls.

Disconnect electric power to the garage door opener before making repairs or removing covers.

KEEP THESE INSTRUCTIONS

Warning: If your garage has no service entrance door, a CM1702 outside quick release must be installed. This accessory allows manual operation of the garage door from outside in case of power failure.

CONTENTS PAGE

SAFETY INSTRUCTIONS . . . . . . . .1

DOOR TYPES . . . . . . . . . . . . . . . . .2

TOOLS REQUIRED . . . . . . . . . . . .2

HARDWARE PROVIDED . . . . . . .2-3

BEFORE YOU BEGIN . . . . . . . . . . .4

COMPLETED INSTALLATION . . . .4

ASSEMBLY . . . . . . . . . . . . . . . . .4-6

INSTALLATION . . . . . . . . . . . . . .7-11

ADJUSTMENT . . . . . . . . . . . . .12-13

WIRELESS PROGRAMMING .14-15

INSTALL THE PROTECTOR

SYSTEM (OPTIONAL) . . . . . . . . .13

SPECIAL FEATURES . . . . . . . . . .17

ACCESSORIES . . . . . . . . . . . . . . .18

REPLACEMENT PARTS . . . . .19-20

CARE OF YOUR OPENER . . . . . .20

MAINTAINING YOUR OPENER . .20

TROUBLESHOOTING . . . . . . . . . 21

OPERATION OF YOUR OPENER 22

SPECIFICATIONS . . . . . . . . . . . . .22

WARRANTY . . . . . . . . . . . . . . . . .23

NOTICE

10mm,8mm,

4.5mm,4mm 11mm,13mm

8mmhex head driver

DOOR TYPES

A. One-Piece Door with Horizontal Track Only

B. Sectional Door with curved track C. One-Piece Door without track

To suit spring balanced sectional doors up to 13.5m2or spring balanced Tilt doors up to 8.5m2.

TOOLS REQUIRED

HARDWARE PROVIDED

Installation Hardware: (4) Large Clevis Pin (1)

(5) Carriage Bolts (2) (6) Wood Screws (4) (7) Clevis Pins (medium) (2) (8) Hex Screws (4) (9) Rope

(10) Handle (11) Lock Washers (6) (12) Nuts (6) (13) 4mm Anchors (2) (14) R-Clip (4) (15) 8mm Anchors (4) (16) Sheet Metal Screw (4)

Segmented Pole Pack

3m Chain Pack and Joiner

Pole Adaptor Kit

MT60P OPENER CARTON

(1) MT60P Opener (2) Angled door arm (3) Door mounting Bracket (4) Straight door arm (5) Chain pack and joiner (6) Stop collar, nut & bolt (7) Header bracket (8) Pole kit adaptor (9) Idler pulley assembly

(10) Trolley assembly

POLE OPTIONS

2.75m Segmented pole kit

NOT PICTURED

2.75m or 3m one piece pole

NOTICE

DOOR

BEFORE YOU BEGIN:

1. Look at the wall or ceiling above the garage door. The header bracket must be securely fastened to structural supports.

2. Do you have a finished ceiling in your garage? If so, a support bracket and additional fastening hardware (not supplied) may be required.

3. Do you have an access door in addition to the garage door? If not, model CM1702 Outside Quick Release Accessory is required. This accessory allows manual operation of the garage door from outside in case of power failure.

4. Complete the following test to make sure your garage door is balanced and is not sticking or binding:

• Lift the door about halfway. Release the door. If balanced, it should stay in place, supported entirely by its springs.

• Raise and lower the door to see if there is any binding or sticking. If your door binds, sticks, or is out of balance, call a trained door technician.

COMPLETED INSTALLATION (TILT DOOR EXAMPLE SHOWN)

As you proceed with the assembly, installation and adjustment procedures in this manual, you may find it helpful to refer back to this illustration of a completed installation for tilt doors (for sectional doors refer section 21).

(1) Header Bracket (2) Idler Pulley Assembly (3) Trolley (4) Pole (5) Chain (6) Hanging Bracket

(7) Power Cord (8) Opener (9) Light Lens

(10) Manual Release

Rope & Handle

(11) Curved Door Arm

ASSEMBLY SECTION

ASSEMBLE POLE PACK

Remove the 5 sectional poles from the carton and lay them out on the floor. The end pole (i.e the pole without a tapered edge) should be placed at the header end.

Assemble the poles by inserting the tapered end into the non-Tapered end of the next pole as illustrated. Ensure that each pole is pushed firmly into the next.

NOTE: If using a mallet to drive the joins home, use a piece of timber at each end to minimise burring.

(12) Straight Door Arm (13) Door Bracket

and Plate

(14) Trolley Release Arm (15) Stop Collar

Absolute minimum stop collar setting

DOOR

INSTALL THE TROLLEY AND IDLER PULLEY

Slide the trolley assembly (1) onto the pole (3) taking note of the door direction arrow (fig 1). The trolley should be located midway along the pole.

Insert the pole (3) into the idler pulley assembly (2) as illustrated.

INSTALL THE POLE ADAPTOR

Remove the four (factory fitted) washered screws (1). THESE WASHERED SCREWS MUST BE USED TO FASTEN THE POLE KIT ADAPTOR. Place the pole adaptor bracket on the opener as illustrated using the 4 washered screws (1) to fasten in place (tighten to between 20-22Nm).

fig 1

INSTALL THE STOP COLLAR AND POLE

Slide the stop collar (1) onto the pole (2) (opener end). Fit the pole through the adaptor bracket (3) to the opener, then fasten the stop collar above the edge of the lens cover as illustrated.

Move the stop collar to the open limit on the pole, set the stop collar back 25mm toward the opener and fasten in place. Observe the absolute stop position.

INSTALL THE CHAIN

Connecting the chain

Rotate adjuster

Lock nut

Fitting the Chain:

Wrap the chain around the idler pulley (1) and drive sprocket (as illustrated in fig 1), ensuring the chain passes through the trolley assembly (3).

NOTE: Locate the chain connector as illustrated above approximately 300mm from the Idler pulley.

Additional Step for 2750mm Pole

All Chain kits supplied are for 3000mm poles. You will need to remove the pre-measured section of chain for use with the 2750mm pole option.

Locate the two removable links and remove the section of chain between them. Once the section of chain has been removed use one of the joiners to re-join the shortened chain assembly.

fig. 1

Tighten the Chain

Once the chain has been installed, join the two ends together using the connector. Tighten the connector until the chain has no slack. DO NOT OVER TIGHTEN!

Once the chain has been tensioned, tighten the lock nuts.

NOTE: Use the tube of grease provided to lubricate the chain and sprocket.

INSTALLATION SECTION

CEILINGMOUNT ONLY

CEILINGMO

UNTONL

50mm

(or 200mm)

150mm

CEILINGMOUNT ONLY

DOOR

fig 1

Wear protective goggles when working overhead to protect your eyes from injury. Disengage all existing garage door locks to avoid damage to the garage door. To avoid serious personal injury from entanglement, remove all ropes connected to the garage door before installing the opener.

It is recommended that the opener be installed 2.1m (7 feet) or more above the floor where space permits.

POSITION THE HEADER BRACKET

The header bracket must be rigidly fastened to a structural support of the garage. Reinforce the wall or ceiling with a 40mm (1-1/2") board if necessary. Failure to comply may result in improper operation of safety reverse system.

You can attach the header bracket either to the header wall (1) or to the ceiling (3). Follow the instructions which will work best for your particular requirements. With the door closed, mark the vertical centerline (2) of the garage door. Extend line onto header wall above the door. Open door to highest point of travel. Draw an intersecting horizontal line (4) on header wall 5 cm (2") above high point to provide travel clearance for top edge of door. Height depends on door type refer section 15.

INSTALL THE HEADER BRACKET

NOTE: Refer to vertical centre and horizontal lines created in section 12 for proper placement of header bracket. A. Wall mount: centre the header bracket (1) on the

vertical centre line (2) with the bottom edge of the header bracket on the horizontal line (the horizontal line should be 50 mm for Sectional Doors & Tracked Tilt Doors and 200mm for One Piece Tilt doors, above the spring (4) (with the arrow pointing toward the ceiling). Mark all of the header bracket holes (5). Drill 4.5mm (3/16") pilot holes and fasten the header bracket with wood screws (3).

B. Ceiling mount: extend vertical centre line (2) onto the

ceiling. Centre the header bracket (1) on the vertical mark no more than 150mm (6") from the wall. Mark all of the header bracket holes (5). Drill 4.5mm (3/16") pilot holes and fasten the header bracket with wood screws (3). For concrete ceiling mount, use concrete anchors

provided. The Idler Pulley Bracket will also need to be turned upside down (fig 1). To do this remove the chain from the pulley, twist the Idler bracket 180

in to the upside down position & reassemble the chain around the pulley.

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