Chamberlain Merlin MT60 Illustrated Instruction Manual

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Page 1

Illustrated Instruction

Manual for MT60 Sectional and

Tilt Garage Door Motor

Chamberlain Australia Pty Ltd

PO Box 1446

Lane Cove NSW 1595

Chamberlain New Zealand Ltd

P.O. Box 100-221

North Shore 0745

www.chamberlainanz.com

Page 2

Start by Reading These Important Safety Instructions

Failure to comply with the following instructions may result in serious personal injury or property damage.

• Read these instructions carefully

• The garage door opener is designed and tested to offer reasonable safe service provided it is installed and operated in strict accordance with the instructions in this manual.

hese safety alert symbols mean Warning – a personal safety or property damage instruction. Read these

T instructions carefully.

Warning: If your garage has no service entrance door, Model CM1702 Outside Quick Release must be installed. This accessory allows manual operation of the garage door from outside in case of power failure.

Keep garage door balanced. Do not let the

garage door opener compensate for a binding or sticking garage door. Sticking or binding doors must be repaired. Garage doors, door springs, cables, pulleys, brackets and their hardware are under extreme tension and can cause serious personal injury. Do not attempt to loose, move or adjust them. Call for garage door service.

Do not wear rings, watches or loose clothing while installing or servicing a garage

door opener. To avoid serious personal injury from

entanglement, remove all ropes connected to the garage door before installing the door opener.

Installation and wiring must be in compliance with your local building and electrical codes.

This is a class 2 double insulated product, connection to earth is not required or provided.

Lightweight doors of fiberglass, aluminum or steel must be substantially reinforced to avoid door damage. (See page 3.) The

best solution is to check with your garage door manufacturer for an opener installation reinforcement kit.

The safety reverse system test is very important. Your garage door MUST reverse

on contact with a 40mm obstacle placed on the floor. Failure to properly adjust the opener may result in serious personal injury from a closing garage door. Repeat the test once a

month and make any needed adjustments. This unit should not be installed in a damp

or wet space. Door must not extend over public byway

during operation.

The Protector System must be installed when the force at the edge of the closing door force exceeds 400N (40kg). Excessive

force will interfere with the proper operation of the Safety Reverse System or damage the garage door.

Permanently fasten the caution label adjacent to the wall-mounted door control control button as a reminder of safe operating procedures.

Disengage all existing garage doorlocks to avoid damage to garage door. Install the lighted door control button (or any additional push buttons) in a location where

the garage door is visible, at a height of at least 1.5m and out of the reach of children.

Do not allow children to operate push button(s) or remote control(s). Serious

personal injury from a closing garage door may result from misuse of the opener.

Activate opener only when the door is in full view, free of obstructions and opener is properly adjusted. No one should enter or leave the garage while the door is in motion. Do not allow children to play near the door.

Use manual release only to disengage the trolley and, if possible, only when the door is closed. Do not use the red handle to pull

the door open or closed. Disconnect electric power to the garage

door opener before making repairs or removing covers.

This product is provided with a power supply cord of special design which,

if damaged, must be replaced by a power supply cord of the same type

; such a power supply cord

may be obtained and fitted by a specialist.

Contents Page Illustration

Safety Rules . . . . . . . . . . . . . . . . . . . . . . . 2

Before you Begin . . . . . . . . . . . . . . . . . . . 3

Door Types . . . . . . . . . . . . . . . . . . . . . . . . 3 . . . . . . . . . . . . . . . . 1

Tools Required . . . . . . . . . . . . . . . . . . . . . 3 . . . . . . . . . . . . . . . . 2

Hardware Provided . . . . . . . . . . . . . . . . . 4 . . . . . . . . . . . . . . . . 3

Completed Installation . . . . . . . . . . . . . . 4 . . . . . . . . . . . . . . . . 4

Assembly . . . . . . . . . . . . . . . . . . . . . . . . . .5 . . . . . . . . . . . . . 5-11

Installation . . . . . . . . . . . . . . . . . . . . . . 7-12 . . . . . . . . . . . . 12-21

Programming your Opener & Remote . 13 . . . . . . . . . . . . . . . 22

Programming your Keyless Entry . . . . .14 . . . . . . . . . . . . . . .23

Using the Wall-Mounted Door Control .14 . . . . . . . . . . . . . . .24

Adjustment . . . . . . . . . . . . . . . . . . . . . . . 15 . . . . . . . . . . . . 25-26

Test the Safety Reversal System . . . . . .15 . . . . . . . . . . . . .27

Install the Protector System

(Optional) . . . . . . . . . . . . . . . . . . . . . . . . 16 . . . . . . . . . . . . 28

Special Features of the MT60 . . . . . . . .16 . . . . . . . . . . . . 29

Accessories . . . . . . . . . . . . . . . . . . . . . . .17 . . . . . . . . . . . . 30

Replacement Parts . . . . . . . . . . . . . . 18-19 . . . . . . . . . 31-32

TROUBLE SHOOTING . . . . . . . . . . . . . 20

Care of your Opener . . . . . . . . . . . . . . . 21

Maintenance of your Operator . . . . . . . 21

Operation of your Opener . . . . . . . . . . . 21

Specifications . . . . . . . . . . . . . . . . . . . . . 21

™

Page 3

Before You Begin

1. Look at the wall or ceiling above the garage door. The header bracket must be securely fastened to structural upports.

2. Do you have a finished ceiling in your garage? If so, a support bracket and additional fastening hardware (not upplied) may be required.

3. Depending on your door's construction, you might need a special door arm. See your dealer.

4. Do you have an access door in addition to the garage door? If not, Model CM1702 Outside Quick Release

Accessory is required.

Door Types

A. One-Piece Door with Horizontal Track Only. B. One-Piece Door with Horizontal and Vertical Track – Special door arm and the Protector System™ (30(8))

required. See your dealer.

C. Sectional Door with Curved Track – See 20B – connect door arm. The Protector System™ (30(8)) is required for

doors that are over 2.5m in height

D. Canopy door – Special door arm and the Protector System™ (30(8)) required. See your dealer.

Tools Required

Page 4

Hardware Provided

(1) Hex Bolt (2) Clevis Pin (3) 8mm Carriage Bolt (4) Wood Screws (5) Sheet Metal

crews

(6) Clevis Pin (7) Rope (8) Handle

(9) Insulated Staples (10) Anchor (11) Concrete Anchor (12) Lock Washer (13) Hex Nut

(14) Ring Fastener (15) Rail Grease (16) Lock Nut (17) Metric Tapping

Screw

18) Hex Screw

( (19) Spring (20) Flat Washer (21) Stop Bolt

Completed Installation

As you proceed with the assembly, installation and adjustment procedures in this manual, you may find it helpful to refer back to this illustration of a completed installation.

(1) Header Sleeve (2) Idler Pulley Bracket (3) Trolley (4) Rail (5) Chain (6) Hanging Bracket (7) Power Cord (8) Opener

(9) Light Lens (10) Manual Release Rope & Handle (11) Curved Door Arm (12) Straight Door Arm (13) Door Bracket & Plate (14) Header Bracket (15) Trolley Release Arm

Page 5

ASSEMBLY

Assemble the Rail

Grease inside edges of rail sections using grease (1). Place rail pieces (2) on flat surface for assembly. All four rail sections are interchangeable. Slide rail brace (3) onto rail section. Connect rail by sliding rail brace onto next rail section. Tap rail assembly (4) on piece of wood (5) until rail sections are flush. Repeat with remaining rail sections.

Insert Trolley & Idler Pulley Bracket

into Rail

Slide idler pulley bracket (1) and inner trolley (2) into back (opener) end of rail assembly (3), be sure to insert idler pulley bracket as shown.Arrow on trolley (7) must face toward front (header) end of rail (4). Push idler pulley bracket toward front (header) end of rail (4). Insert carriage bolt (5) into bolt cut out in the idler pulley bracket (6).

Install the Chain

Remove chain from the carton and lay it out on the floor (be careful not to allow the chain to twist).

Push the pins of the master link bar (3) through chain link (4) and hole in trolley (5). Push cap (2) over the pins and onto notches. slide clip-on spring (1) over cap and onto pin notches until both pins are securely locked into place.

Page 6

Attach Trolley to Rail

Slide outer trolley (1) into back (opener) end of the rail assembly (2), be sure end with trolley release arm (3) is heading in direction of opener. Slide outer trolley down rail until it engages with inner trolley.

Fasten Rail to Opener and Install Chain

Remove four washered bolts (1) from top of opener. Place rail (2) on opener, flush with stop (3) on top of opener.Wrap chain (4) over sprocket (5). Push idler pulley bracket assembly toward front of the rail to eliminate excess slack in chain. Align bolt holes on brackets (6) with bolt holes on opener. Secure brackets to opener with previously removed bolts. Tighten bolts securely.

The opener sprocket teeth must engage the chain.

CAUTION: Use only those bolts mounted in the top of opener. Use of any other bolts will cause serious damage to opener.

Attach Sprocket Cover

Place sprocket cover (1) on top of the opener (2), secure with screws (3). Insert bolt (4) into trolley stop hole (5), secure with washer (6) and nut (7).

Page 7

Install Header Sleeve and Tighten Chain

Slide header sleeve (1) onto rail (5). Slide flat washer (3), spring (2) and washer (3) onto carriage bolt (4). Thread nut (6) onto carriage bolt until finger tight. Use an open end wrench (7) to tighten nut until the belt is approximately 2mm above the base of the rail at its midpoint. DO NOT OVER TIGHTEN THE CHAIN. See image (8).

INSTALLATION SECTION

Wear protective goggles when working overhead to protect your eyes from injury. Disengage all existing garage door locks to avoid damage to the garage door.

To avoid serious personal injury from entanglement, remove all ropes connected to the garage door before installing the opener.

Note: It is recommended that the opener be installed no less than 2.1m above the floor where space permits.

Header Bracket Positioning

The header bracket must be rigidly fastened

to a structural support of the garage. Reinforce

the wall or ceiling with a 40 mm (1-1/2") board if necessary. Failure to comply may result in improper operation of safety reverse system.

You can attach the header bracket either to the header wall (1) or to the ceiling (3). Follow the instructions which will work best for your particular

requirements. With the door closed, mark the vertical centerline (2)

of the garage door. Extend line onto header wall above the door.

Open door to highest point of travel. Draw an intersecting horizontal line (4) on header wall 5 cm (2") above high point to provide travel clearance for top edge of door.

Page 8

0mm (

2")

150mm (

6")

Install the Header Bracket

NOTE: Refer to vertical center and horizontal lines created in step 12 for proper placement of header bracket. A. Wall Mount: Center the header bracket (1) on the vertical center line (2) with the bottom edge of the header bracket

on the horizontal line (4) (with the arrow pointing toward the ceiling). Mark all of the header bracket holes (5). Drill

4.5 mm (3/16") pilot holes and fasten the header bracket with wood screws (3).

B. Ceiling Mount: Extend vertical center line (2) onto the ceiling. Center the header bracket (1) on the vertical mark no

more than 150 mm (6") from the wall. Make sure the arrow is pointing toward the opener. Mark all of the header bracket holes (5). Drill 4.5 mm (3/16") pilot holes and fasten the header bracket with wood screws (3). For concrete ceiling mount, use concrete anchors (6) provided

Attach Rail to Header Bracket

Position opener on garage floor below the header bracket. Use packing material to protect the cover. Raise rail until holes in the header sleeve and holes in the header bracket align. Join with clevis pin (1). Insert ring fastener (2) to secure.

NOTE:

may be necessary to lift opener onto a temporary support. The opener must either be secured to a support or held firmly in place by another person.

To enable the rail to clear sectional door springs, it

Page 9

Position the Opener

NOTE:

c distance (unless headroom is not sufficient).

Raise the opener onto a stepladder. Open g laid flat on the top section of door near the centerline as shown. Rest the rail on the board.

If the raised door hits the trolley, pull down on the trolley release arm to disconnect the inner and outer trolley sections. The trolley can remain disconnected until connecting door arm to trolley is completed

A 25mm (1") board (1) is

onvenient for setting an ideal door-to-rail

arage door. Place a 25mm (1") board (1)

Hang the Opener

The opener must be securely fastened to a structural support of the garage.

Three representative installations are shown. Yours may be different. Hanging brackets (1) should be angled (Figure A) to provide rigid support. On finished ceilings, (Figure B) attach a sturdy metal bracket (not supplied) (4) to a structural support before installing the opener. For concrete ceiling mount, (Figure C), use concrete anchors (5) provided.

On each side of opener measure the distance from the opener to the structural support (or ceiling).

Cut both pieces of the hanging bracket to required lengths. Flatten one end of each bracket and bend or twist to fit the fastening angles. Do not bend at the bracket holes. Drill 4.5mm (3/16") pilot holes in the structural supports (or ceiling). Attach brackets to supports with wood screws (2).

Lift opener and fasten to hanging brackets with screw, lock washer and nut (3). Check to make sure rail is centered over the door. REMOVE 25mm (1") board. Operate door manually. If door hits the rail, raise header bracket. Use rail grease and lubricate bottom surface of rail (6).

Page 10

24V/21W Max.

ttach Emergency Release Rope & Handle

A. 0-100mm B. 150-250mm

Thread one end of rope (1) through hole in top of red handle

o "NOTICE" reads right side up as shown (3). Secure with

s an overhand knot (2). Knot should be at least 25mm (1") from end of the rope to prevent slipping.

Thread other end of rope through hole in release arm of the

uter trolley (4). Adjust rope length so that handle is 1.8m

o (6 feet) above the floor. Secure with an overhand knot.

NOTE:

If it is necessary to cut rope, heat seal cut end with

a match or lighter to prevent fraying.

Connect Electric Power TO AVOID INSTALLATION DIFFICULTIES, DO NOT RUN THE GARAGE DOOR OPENER UNTIL

INSTRUCTED TO DO SO.

Ensure door opener is installed to a power outlet with trip switch or fuse.

Replacing the light

Gently pull lens (2) downward until the lens hinge is in the fully

open position. Do not remove the lens. Install a 24V/21W maximum light bulb (1) in the socket as shown. The light will turn on and remain lit for 2-1/2 minutes when power is connected. After 2-1/2 minutes it will turn off. To close, gently push diffuser up until engaged.

Replace burnt out bulbs with heavy duty light bulbs.

Fasten Door Bracket

If you have a canopygaragedoor, a door arm conversion kit is required. Follow the installation instructionsincluded with the replacement door arm. Exercise care in removing and assembling arm conversion kit. Keep fingers away from the sliding parts.

NOTE: Sectional and One-Piece Door Installation Procedure:

Door bracket (1) has left and right side fastening holes. If your installation requires top and bottom fastening holes use both the door bracket and door bracket plate (2) as shown.

1.Center door bracket (with or without door bracket plate, as required) at the top inside face of door as shown. Mark

2.A. Wooden doors

Horizontal and vertical reinforcement is needed for lightweight garage doors.

holes.

A.Standard Sectional or One-piece doors: locate bracket at inside face of the door. B. Sectional doors with two horizontal roller channels: 150 - 250mm below the top of the door.

Drill 8mm holes (5/16") and fasten the door bracket with nut, lock washer, and carriage bolt (3). B. Sheet metal doors

Fasten with wood screws (4). C. One-piece door optional

Fasten with wood screws (4).

Page 11

Assemble Door Arm

A. ONE-PIECE DOOR INSTALLATION:

Fasten the straight (1) and curved (2) door arm sections together to the longest possible length (with a 2 or 3 hole overlap) using hardware (3,4 and 5). With the door closed connect the straight door arm section (1) to the door bracket with clevis pin (6). Secure with ring fastener (7). Disconnect the inner and outer trolley. Slide the outer trolley back toward the opener and join the curved arm (2) to the connector hole in the trolley (8) with clevis pin (6). It may be necessary to lift the door slightly to make the connection. Secure with ring fastener (7).

NOTE:

(9) will cause unnecessary bucking and/or jerking operation as the door is being opened or closed from the fully open position.

B. SECTIONAL DOOR INSTALLATION:

Connect according to Figure B, then proceed to Step 21.

When setting the up limit, the door should not have a “backward” slant when fully open. A slight backward slant

Page 12

6mm

WHT

Install Door Control (optional)

Locate door control where the garage door is visible, away from door and door hardware and out of the reach of children. Mount at least 1.5 m (5 feet) above the floor

Serious personal injury from a moving garage door may result from misuse of opener. Do not allow children to operate the door control or remote control transmitter.

Permanently fasten the caution label permanently to the wall near the door control as a reminder of safe operating procedures.

There are 2 terminals (1) on the back of the door control (2). Strip about 6mm (1/4") of insulation from bell wire (4). Separate wires enough to connect the white/red wire to RED terminal screw 1 and the white wire to WHT terminal screw

2. Fasten the door control to an inside garage wall with sheet metal screws (3) provided. Drill 4mm (5/32") holes and use

anchors (6) if installing into plasterboard wall. A convenient place is beside the service door and out of reach of children. Run the bell wire up the wall and across the ceiling to the garage door opener. Use insulated staples (5) to secure wire.

The receiver quick connect terminals are located behind the light lens of the opener.Connect the bell wire to the terminals as follows: white/red to red (1) and white to white (2).

Operation of the Door Control

Press to open or close the door. Press again to stop the door while moving.

Multi-function Door Control: Press the white square to open or close the door. Press again to stop the door while it is moving.

Light Feature:

Press the Light button to turn the opener light on or off. If you turn it on and then activate the opener, the light will remain on for 2-1/2 minutes. Press again to turn it off sooner. The Light button will not control the opener lights when the door is in motion.

Lock Feature:

Prevents operation of the door from portable remote controls. However, the door will open and close from

the Door Control push button, the Outside Keylock and the Keyless Entry Accessories.

•

To Activate:

on.

•

To turn off:

Press and hold the Lock button for 2 seconds. The push button light will flash as long as the Lock feature

Press and hold the Lock button again for 2 seconds. The push button light will stop flashing. The Lock feature

will also turn off whenever the “LEARN” button on the control panel is activated.

Page 13

Program your Opener & Remote

Activate the opener only when door is in full view, free of obstruction and properly adjusted. No one should enter or leave garage while door is in motion. Do not allow children to operate push button(s) or remote(s). Do not allow children to play near the door.

Your garage door opener receiver and remote control transmitter are set to a matching code. If you purchase additional remote controls, the garage door opener must be programmed to accept the new remote code.

Program the Receiver to Match Additional Remote Control Codes: Using the orange “LEARN” Button

1. Press and release the orange “learn” button on the opener. The learn indicator light will glow steadily for 30 seconds (1).

2. Within 30 seconds, press and hold the button on the hand-held remote that you wish to operate your garage door (2).

3. Release the button when the opener light blinks. It has learned the code. If the light bulb is not installed, two clicks will be heard (3).

Using the Multi-Function Door Control:

4. Press and hold the button on the hand-held remote that you wish to operate your garage door (4).

5. While holding the remote button, press and hold the LIGHT button on the Multi-Function Door Control (5).

6. Continue holding both buttons while you press the push bar on the Multi-Function Door Control (all three buttons are held) (6).

7. Release buttons when the opener light blinks. It has learned the code. If the light bulb is not installed, two clicks will be heard (7).

Now the opener will operate when the remote control push button is pressed. If you release the remote control push button before the opener light flashes, the opener has not learned the code.

To Erase all Remote Control Codes

To deactivate any unwanted remote, first erase all codes: Press and hold the orange “learn” button on opener until the learn indicator light goes out (approximately 6 seconds).All previous codes are now erased. Reprogram each remote or keyless entry you wish to use.

3-Channel Remote:

If provided with your garage door opener, the large button is factory programmed to operate it. Additional buttons on any rolling code 3-channel remote or mini-remote can be programmed to operate this or other rolling code garage door openers.

Page 14

Program your Keyless Entry (optional)

ctivate the opener only when door is in

A full view, free of obstruction and properly adjusted. No one should enter or leave garage while door is in motion. Do not allow children to operate push button(s)

r remote(s). Do not allow children to play

o near the door.

NOTE:

programmed to operate your garage door opener.

Program the Receiver to Match Additional Remote Control Code Using the orange “LEARN” Button:

1.Press and release the orange “learn”

2.Within 30 seconds, enter a four digit

3.Release the button when the opener light

NOTE:

the Keyless Entry is already mounted outside the garage.

Your new Keyless Entry must be

button (1) on opener. The learn indicator light will glow steadily for 30 seconds.

personal identification number (PIN) of your choice on the keypad (2), then press and hold the ENTER button.

blinks (3). It has learned the code. If the light bulb is not installed, two clicks will be heard.

This method requires two people if

PIR Motion

detector.

If activated the PIR motion detector will

turn your courtesy

light on for 2 1/2

minutes

Using the Multi-Function Door Control:

4.Enter a four digit personal identification number (PIN) of your choice on the keypad, then press and hold ENTER.

5.While holding the ENTER button, press and hold the LIGHT button on the Multi-Function Door Control.

6.Continue holding the ENTER and LIGHT buttons while you press the push bar on the Multi-Function Door Control (all three buttons are held).

7.Release buttons when the opener light blinks. It has learned the code. If the light bulb is not installed, two clicks will be heard.

Optional Motion Detecting Control Panel

Press the push bar (1) to open or close the door. Press again to stop the door.

Light feature

Press the light button (2) to turn the opener light on or off. It will not control the opener lights when the door is in motion. If you turn it on and then activate the opener, the light will remain on for 2 1/2 minutes. Press again to turn it off sooner. The 2 1/2 minute interval can be changed to 1-1/2, 3-1/2 or 4-1/2 minutes as follows: Press and hold the Lock button (3) until the

light blinks(about 10 seconds). A single blink indicates that the timer is reset to 1-1/2 minutes. Repeat the procedure and the light will blink twice, resetting the timer to 2-1/2 minutes. Repeat again for 3-1/2 minute interval, etc., up to a maximum of four blinks and 4-1/2 minutes.

Lock feature

Designed to prevent operation of the door from hand-held remote controls. However, the door will open and close from the Door Control, the Outside Keylock and the Keyless Entry Accessories. To activate, press and hold the Lock button (3) for 2 seconds. The push bar light will flash as long as the Lock feature is on. To turn off, press and hold the Lock button again for 2 seconds. The push bar light will stop flashing. The Lock feature will also turn off whenever the “LEARN” button on the opener panel is activated.

Page 15

1 2

2 (2x)

Setting the Limits

Travel limits regulate the points at which the door will stop

hen moving up or down. Follow the steps below to set the

w limits.

To program the travel limits: Note: Please ensure door is in open position.

1.Open the light lens. Press and hold the black button (1) until the yellow indicator light (3) starts flashing slowly and then release.

.Push and hold the black button (1) until the door reaches the

desired open position. Adjust the position of the door by using the black (1) and orange (2) buttons. Black moves the door UP, orange moves the door DOWN.

3.Push the programmed remote control (4) or push bar on the door control that was shipped with your opener. This sets the full UP (open) position. The door will travel to the floor and reverse back to the UP (open) position. The opener has learned its travel limits.

Check to be sure the door is high enough for your vehicle. Adjust if necessary.

4.The indicator light (3) will stop flashing when the limits have been learned.

If the door stops or reverses before it reaches the floor repeat steps 1-3 immediately. If this does not set the limits, proceed to #15 of the TROUBLE SHOOTING section and follow the instructions for setting the limits manually.

NOTE:

Setting routine fails. If you get this error, proceed to #15 of the TROUBLESHOOTING GUIDE section and follow the instructions for setting the limits manually.

The worklight blinks 11 times whenever the Limits

Test the Safety Reverse System

The safety reverse system test is important. Garage door must reverse on contact with a 40mm obstacle laid flat on the floor. Failure to properly adjust opener may result in serious personal injury from a closing garage door. Repeat test once a month and adjust as needed.

Procedure: Place a 40mm obstacle (1) laid flat on the floor under the garage door.

Operate the door in the down direction. The door must reverse on the obstruction. If the door stops on the obstruction, remove obstruction and repeat

Limits step 25.

When the door reverses on the 40mm obstacle, remove the obstruction and run the opener through a complete travel cycle. Door must not reverse in closed position. If it does, repeat safety reverse test.

Force limit test (lifting):

In addition to the Safety Reverse test it is recommended that you check your doors lifting strength. To perform this test, place 20kg at the center of the door and ensure that the door will not move up more than 500mm.

Setting the Force

The force setting button is located behind the light lens of the opener. The force setting regulates the amount of power required to open and close the door.

1.Open the light lens. Locate the orange button (2).

2.Push the orange button (2) twice to enter unit into Force Adjustment Mode. The LED (3) (indicator light) will flash quickly.

3.Push the programmed remote control (4) or push bar on the door control that was shipped with your opener. The door will travel to the DOWN (close) position. Push the remote control (4) again, the door will travel to the UP (open) position.

The LED (3) (indicator light) will stop flashing when the force has been learned.

The door must travel through a complete cycle, UP and DOWN, in order for the force to be set properly. If the unit cannot open and close your door fully, inspect your door to insure that it is balanced properly and is not sticking or binding.

The force MUST be learned in order to properly complete the setting of the limits.

Setting the

Repeat test.

Setting the Limits and Force steps 25 and 26

and repeat

Page 16

Install the Protector System

™

(Highly Recommended for home owners with young children)

(See accessories) The force, as measured on the closing edge of the door, should

not exceed 400 N (40kg). If the closing force is more than 400

, the Protector System must be installed.

After opener has been installed and adjusted, The Protector System™ accessory can be installed. Instructions are included with this accessory.

The Protector System™ provides an additional measure of safety against a small child being caught under a garage door.

It uses an invisible beam which, when broken by an obstruction, causes a closing door to open and prevents an open door from closing, it is strongly recommended for homeowners with young children.

Special Features

A. Door within a door connection

Open light lens. Locate auxiliary quick connect terminals. Insert bell wire into quick connect terminals 8 and 7.

B. Flashing light connection

The flashing light can be installed anywhere. Connect light leads to quick connect terminals 6 and 5. Terminal 5 is ground.

Page 17

Accessories

1. Model CM128 Wireless wall control

2. Model CM842 2 channel mini remote

3. Model C940 Single-Function Remote Control

4. Model C943 3-Function Remote Control

5. Model C945 3-Function Mini Remote Control

6. Model C840 Keyless Entry System

7. Model C98 Motion Detecting Control Panel

8. Model 760 Outside Keylock

9. Model CM1702 Outside Quick Release

10. Model C77 The Protector System™

11. Model C75 Illuminated push button

WIRING INSTRUCTIONS FOR ACCESSORIES

Outside Keylock – To opener terminals: Red-1 and White-2 Protector System™ – To opener terminals: White-3 and Grey-4 Door Control Panel – To opener terminals: Red-1 and White-2

Page 18

OTIC

41A2828

12B374

178B34

178B35

178B69

41B4616

4A1008 1/2”

109A46 1”

83A11

41A5643-3

Pb Cd Hg

12B380

12C778

41A5800

12C855

183D177

183D178

1A5887

001A5060-15

0A20

216A206

31D536

1D533

1A5843

1A5799

210C42

12C777

144C77

146A112

12C810

Replacement Parts

Page 19

41A5735C

111A79

204C0161-2

41D577

108C82

41A5908

41A5797

158A49

031D0587

Page 20

TROUBLE SHOOTING

1. Opener doesn't operate from either door control or remote:

• Does the opener have electric power? Plug lamp into outlet. If it doesn't light, check the fuse box or the circuit breaker. (Some outlets are controlled by a wall switch.)

• Have you disengaged all door locks? Review installation instruction warnings on page 1.

• Is there a build-up of ice or snow under door? The door may be frozen to ground. Remove any obstruction.

• The garage door spring may be broken. Have it replaced.

2. Opener operates from remote but not from door control:

• Is door control button lit? If not, remove the bell wire from the opener terminals. Short the red and white terminals by touching both terminals at the same time with a piece of wire. If the opener runs, check for a faulty wire connection at the door control, a short under the staples, or a broken wire.

• Are wiring connections correct? Review page 4.

3. Door operates from door control but not from remote:

• Replace battery if necessary.

• If you have two or more remotes and only one operates, review Program Your Opener, Remote and Keyless Entry steps 22 and 23.

• Is the door control button flashing? The opener is in lock mode. If you have a Multi-Function Door Control, push and hold the Lock button for 2 seconds. The door control button will stop flashing.

4. Remote has short range:

• Is battery installed?

• Change the location of the remote control on the car.

• A metal garage door, foil-backed insulation or metal siding will reduce the transmission range.

5. Door reverses for no apparent reason and opener light doesn't

blink:

• Is something obstructing the door? Pull manual release handle. Operate door manually. If it is unbalanced or binding, call for professional garage door service.

• Clear any ice or snow from garage floor area where garage door closes.

• Repeat Setting Limits and Force, see adjustment steps 25 and 26.

Repeat safety reverse test after adjustment is complete.

6. Door reverses for no apparent reason and opener light blinks for

5 seconds after reversing:

Check The Protector System™ (if you have installed this accessory). If the light is blinking, correct alignment.

7. Optional vibration isolator:

If operational noise is a problem because of proximity of the opener to the living quarters, Vibration Isolator Kit 41A3263 can be installed. This kit was designed to reduce the "sounding board effect" and is easy to install.

8. The garage door opens and closes by itself:

Make sure remote push button is not stuck "on".

9. Door stops but doesn't close completely:

Repeat Setting the Limits, see adjustment step 25. Repeat safety reverse test after any adjustment of door arm length,

close force or down limit.

10. Door opens but won't close:

• Check The Protector System™ (if you have installed this accessory). If the light is blinking, correct alignment.

• If opener light does not blink and it is a new installation, repeat Setting the Limit and Force steps 25 and 26.

Repeat the safety reverse test after the adjustment is complete.

11. Opener light does not turn on:

Replace light bulb (24V/21W maximum). Replace burned out bulbs with rough service light bulbs.

12. Opener strains:

Door may be unbalanced or springs are broken. Close door and use manual release rope and handle to disconnect trolley. Open and close door manually. A properly balanced door will stay in any point of travel while being supported entirely by its springs. If it does not, call for professional garage door service to correct the problem.

13. Opener motor hums briefly, then won't work:

• Garage door springs are broken. SEE ABOVE.

• If problem occurs on first operation of opener, door is locked. Disable door lock.

Repeat safety reverse test after adjustment is complete.

14. Opener won't activate due to power failure:

• Pull manual release rope and handle down and back to disconnect trolley. Door can be opened and closed manually. When the power is restored, pull the manual release handle straight down. The next time the opener is activated, the trolley will reconnect.

• The Outside Quick Release accessory (if fitted) disconnects the trolley from outside the garage in case of power failure.

15. Setting the limits manually:

1. Press and hold the black button until the yellow indicator light starts

flashing slowly then release.

2. Push and hold the black button until the door reaches the desired UP

(open) position. Adjust the position of the door by using the black and orange buttons. Black moves the door UP (open) and orange moves the door DOWN (close).

Check to be sure the door opens high enough for your vehicle.

3. Push the remote control or door control. This sets the UP (open) limit

and begins closing the door. Immediately press either the orange or the black button. The door will stop.

Adjust the desired DOWN (closed) limit by using the orange (DOWN)

and black (UP) buttons. Check to be sure the door is fully closed without applying excessive pressure on the rail (rail should not bow upwards and the chain should not sag or droop below the rail). Push the remote control or door control. This sets the DOWN (close) limit and begins opening the door.

NOTE:

If neither the black or the orange button is pressed before the door reaches the floor, the operator will attempt an Automated Limit Setting, reversing the door off the floor and stopping at the set Up limit. If the yellow indicator light does not blink 10 times, limits setting has been successful and doesn't need to be manually done; the DOWN limit will be set to the floor.

or manually, the force MUST be learned in order to properly complete the setting of limits. Refer to section 26, Setting the Force.

4. Open and close the door with the remote control or door control 2 or

3 times.

• If the door does not stop in the desired UP (open) position or reverses before the door stops at the DOWN (close) position, repeat

Setting the limits manually

• If the door stops in both the desired UP (open) and DOWN (close) positions, proceed to

Regardless of setting the limits automatically

one more time.

Test the Safety Reversal System.

Page 21

CARE OF YOUR OPENER

When properly installed, opener will provide high performance with a minimum of maintenance. The opener does not require additional lubrication.

Limit and Force Settings: These settings must be checked and properly set when opener is installed. Weather conditions may cause some minor changes in the door operation, requiring some re-adjustments, particularly during the first year of operation

Refer to carefully and repeat the safety reverse test after any adjustment.

Remote Control: The remote control may be secured to a car sun visor with the clip provided. Additional remotes can be purchased at any time for use in all vehicles using garage. Refer to Accessories. Any new remotes must be programmed into the opener.

Remote Control Battery: The lithium batteries should produce power for up to 5 years. If transmission range decreases, replace battery.

To Change Battery: To replace batteries, use the visor clip or screwdriver blade to pry open the case. Insert batteries To replace cover, snap shut along both sides. Do not dispose of the old battery with household waste. Take batteries to a proper disposal center.

Setting the Limits and Force

on page 5. Follow the instructions

positive side up

MAINTENANCE OF YOUR OPENER

Once a Year:

• Apply grease to rail and trolley

• Oil door rollers, bearings and hinges

• DO NOT lubricate the opener itself

• DO NOT APPLY grease to the door tracks

OPERATION OF YOUR OPENER

Your opener can be activated by any of the following devices:

• The Backlit Door Control Button. (If Installed). Hold the button down until door starts to move.

• The Outside Keylock or Keyless Entry System (if you have installed either of these accessories).

• The Remote Control Transmitter. Hold the push button down until the door starts to move.

Opening the Door Manually: Door should be fully closed if possible. Weak or broken springs

could allow an open door to fall rapidly. Property damage or serious personal injury could result.

The door can be opened manually by pulling the release handle down and back (toward the opener). To reconnect the door, pull the release handle straight down.

Do not use the manual release handle to pull the door opener or closed.

When the Opener is Activated by Remote Control or Backlit Door Control Button:

1. If open, the door will close. If closed, the door will open.

2. If closing, the door will stop.

3. If opening, the door will stop (allowing space for entry and exit of pets

and for fresh air).

4. If the door has been stopped in a partially open or closed position, it

will reverse direction.

5. If an obstruction is encountered while closing, the door will reverse.

6. If an obstruction is encountered while opening, the door will reverse,

then stop.

7. The optional Protector System™ uses an invisible beam which, when

broken by an obstruction, causes a closing door to open and prevents an open door from closing. It is STRONGLY RECOMMENDED for homeowners with young children.

Allow a 15 minute cooling period after 5 continuous operations of the opener.

The opener light will turn on: 1. when opener is initially plugged in;

2. when the power is briefly interrupted; 3. when the opener is activated.

The light turns off automatically after 2-1/2 minutes. Bulb size is 24V/21W maximum.

SPECIFICATIONS

Input Voltage...................230-240 VAC, 50Hz

Max. Pull Force ..............600N

Power .............................115W

Standby Power ...............5.5W

Normal Torque................5Nm

Motor

Type................................DC gearmotor permanent lubrication

Drive Mechanism

Drive ...............................Chain with two-piece trolley on

Length of Travel..............Adjustable to 2.3m

Travel Rate.....................127-178mm per second

Lamp...............................On when door starts, off 2-1/2 minutes

Door Linkage ..................Adjustable door arm. Pull cord trolley release.

Personal .........................Push button stop in UP and DOWN

Electronic........................Automatic force adjustment

Electrical.........................Transformer overload protector and low

Limit Device....................Optical RPM/Passpoint detector.

Limit Adjustment.............Electronic, Semi and Fully Automatic.

Start Circuit.....................Low voltage push button circuit.

Length (Overall)..............3.2m

Headroom Required .......30mm

Hanging Weight..............16kg

Memory Registers ..........12

Operating Frequency......433.92MHz

SPECIAL NOTE: Chamberlain strongly recommends that the protector system be installed on all garage door openers.

steel rail.

after stop.

Safety

direction. Automatic stop in UP and DOWN direction.

voltage push button wiring.

Dimensions

Receiver

Page 22

CHAMBERLAIN 2 YEAR LIMITED WARRANTY Merlin Professional MT60 Sectional Door Operator

Chamberlain Australia Pty Limited / Chamberlain New Zealand Limited (Seller) warrants to the original purchaser of the Merlin MT60 Sectional Door Operator (Unit) that it is free from defects in material and/or workmanship for a period of 2 YEARS from the date of first purchase from the Seller.

Please retain your proof-of-purchase in the unlikely event you require warranty service. If, during the limited warranty period, the Unit fails due to defects in materials or workmanship Chamberlain will, provided the defective part or Unit is returned freight and insurance prepaid and well packaged to the nearest Chamberlain office or authorised installer, undertake to repair or, at its option, replace any defective part or Unit and return it to the Buyer at no cost. Repairs and replacement parts are warranted for the remaining portion of the original warranty period. Limited warranty on motor Chamberlain will furnish a replacement motor free of charge, if it is found to be defective. Labour costs may apply. Where the Unit has been installed by an authorised installer, Chamberlain will furnish replacement parts free of charge through the authorised installer. A service fee for on-site service may apply. In-warranty service During the warranty period, if the product appears as though it may be defective, call our toll free service before removal of the unit. A Chamberlain technician will diagnose the problem and promptly supply you with the parts for “do-it-yourself” repairs, or provide you with shipping instructions for a factory repair or replacement. If an authorised installer installed your unit you must call them for prompt on-site service.

If our service centre determines that a warranty claim has been made in respect of a failure or defect arising under out of any exclusion set out below, we may charge you a fee to repair and/or return the Unit to you. Exclusions This warranty does not cover any failure of the Unit due to:

1. non-compliance with the instructions regarding installation,

operation, maintenance and testing of the Unit or of any product with which the Unit is used.

2. any attempt to repair, dismantle, reinstall or move the Product to

another location once the Product is installed by any person other than an authorised installer.

3.tampering, neglect, abuse, wear and tear, accident, electrical

storm, excessive use or conditions other than normal domestic use. This warranty does not cover any problems with, or relating to, the garage door or garage door hardware, including but not limited to the door springs, door rollers, door alignment or hinges, any problems caused by electrical faults, replacement of batteries or light bulbs or labour charges for reinstalling a repaired or replaced Units.

Liability – Australia only Under no circumstances shall the Seller be liable for consequential, incidental or special damages arising in connection with the use, or inability to use, the Unit. In no event shall the Seller's liability for damages or injury arising from breach of law or contract or for negligence, exceed the cost of repairing or replacing the Unit or refunding the purchase price of the Unit. Under Division 2 Part V of the Trade Practices Act, 1974, certain warranties and conditions (Implied Terms) are implied into contracts for the supply of goods or services if the goods or services are of a kind ordinarily acquired for personal, domestic or household use or consumption. Liability for breach of those Implied Terms cannot be excluded or limited and the limitations and exclusions above do not apply to the Implied Terms. Except for the Implied Terms and the warranties set out above, the Seller excludes all warranties and conditions implied by statute, at law, in fact or otherwise.

Liability – New Zealand only Except as set out in the Fair Trading Act 1986 and the Consumer Guarantees Act 1993:

(a) all other guarantees, warranties and representations in

relation to the Unit or its supply are excluded to the extent that the Seller can lawfully exclude them; and

(b) under no circumstances shall the Seller be liable for

consequential, incidental or special damages arising in connection with the use, or inability to use, the Unit, other than those which were reasonably foreseeable as liable to result from the failure.

NOTE: We request that you attach your sales docket or invoice to this manual to enable you to establish the date of purchase in the unlikely event of a service call being made. Chamberlain reserves the right to change the design and specification without prior notification. Some features or accessories may not be available in certain markets or areas. Please check with your distributor.

Chamberlain Australia Pty Ltd Phone toll free 1800 638 234 Fax toll free 1800 888 121

Chamberlain New Zealand Ltd Auckland phone 09 415 4393 Phone toll free 0800 MERLIN Fax toll free 0800 653 663

www.chamberlainanz.com

114A3503 ANZ

Chamberlain Merlin MT60 Illustrated Instruction Manual

Specifications and Main Features

Frequently Asked Questions

User Manual