Chamberlain HC624ML Installation Manual

™

www.chamberlain.de

Email: info@chamberlain.de

Mechanical & electronical Installation HC624ML Instalación eléctrica & mecánica HC624ML Installazione mecaniche & elettrica HC624ML Instalação mecânica & eléctrica HC624ML

Declaration of Conformity

Automatic Gate Opener Model HC624ML Series are in conformity to the applicable sections of StandardsEN300220-3 • EN55014 • EN61000-3 • EN60555, EN60335-1 • ETS 300 683 • EN60335-1: 2002 • EN60335-2-103: 2003 • EN55014-1: 2000 + A1 + A2 • EN55014-2: 2001 • EN61000-3-2: 2000 • EN61000-3-3: 1995 + A1 • EN 301 489-3, V1.3.1 • EN 300 220-3 V1.1.1 • EN13241-1

per the provisions & all amendments

of the EU Directives .............................................2006/95/EC, 2004/108/EC, 1999/5/EG

Declaration of Incorporation

Automatic Gate Opener Models , when installed and maintained according to all the Manufacturer’s instructions in combination with a Gate, which has also been installed and maintained according to all the Manufacturer’s instructions, meets the provisions of EU Directive 98/38/EC and all amendments.

I, the undersigned, hereby declare that the equipment

specified above and any accessory listed in the manual

conforms to the above Directives and Standards.

B.P.Kelkhoff Manager, Regulatory Affairs Chamberlain GmbH D-66793 Saarwellingen July, 2008

™

en-1

CARTON CONTENTS HC624

Drive motors 2x Release key 2x Box for control 1x Cover for box 1x Hinges for box 4x Control 1x Transformer 1x Baseplate For Transformer 1x Remote control 1-2x* Radio receiver 1 Radio module 1x Hardwarebag For Box 1x Pillar fittings 2x Gate fittings 2x Door arm 2x Hardwarebag 1x Instructions 1x Flashing light 1x Key switch 1x Photocells 1x

* depending on model resp. available as optional accessory

INSTALLATION CHECKLIST - PREPARATIONS

Check the carton contents and read the instructions carefully. Make sure your gate equipment operates perfectly. The gate must run evenly and smoothly and must not stick at any point. Remember that the ground level may be several centimeters higher in winter. The gate must be stable and as free of backlash in order to prevent any unwanted movement. The easier the gate movement the less power is needed by the motor.

Write down any materials you still need and obtain them before starting to install. Heavy-duty plugs, bolts, gate stops, cables, distribution boxes, tools, etc.

PLEASE START BY READING THESE IMPORTANT SAFETY RULES • SAVE THESE INSTRUCTIONS

This safety alert symbol means "Caution" - failure to comply with such an instruction involves risk of personal injury or damage to property. Please read these warnings carefully.

This gate drive mechanism is designed and tested to offer appropriately safe service provided it is installed and operated in strict accordance with the following safety rules.

Incorrect installation and/or failure to comply with the following instructions may result in serious personal injury or property damage.

Installation and wiring must be in compliance with your local building and electrical installation codes. Power cables must only be connected to a properly earthed supply.

Any entrapment possibility by the moving wing between wing & walls must be secured with safety edges or IR-sensors.

Disconnect electric power to the system before making repairs or removing covers.

A disconnecting device must be provided in the permanently-wired installation to guarantee all-pole disconnection by means of a switch (at least 3mm contact gap) or by a separate fuse.

When using tools and small parts to install or carry out repair work on a gate exercise caution and do not wear rings, watches or loose clothing.

Make sure that people who install, maintain or operate the gate drive and/or the control board are qualified and follow these instructions. Keep these instructions in a safe place so that you can refer to them quickly when you need to.

Please remove any locks fitted to the gate in order to prevent damage to the gate.

Frequently examine the installation for imbalance and signs of wear or damage to cables, hardware and mountings. Do not use if repair or adjustment is necessary. Gates which stick or jam must be repaired immediately. Employ a qualified technician to repair the

gate, never attempt to repair it yourself.

Keep additional accessories away from children. Do not allow children to play with pushbuttons or remote controls. A gate can cause serious injuries as it closes.

After the installation a final test of the full function of the system and the full function of the safety devices must be done.

The full protection against potential squeeze or entrapment must work direct when the drive arms are installed.

This drive cannot be used with a gate incorporating a wicket door unless the drive cannot be operated with the wicket door open.

IMPORTANT FITTING AND OPERATING INSTRUCTIONS

WARNING / ATTENTION

T M

en-2

BEFORE YOU BEGIN: The HC624 is suitable for use with wide pillars, up to about 29cm in width.Width of doorwing must comply with chart.

The maximum recommended opening angle of the gate is 105 degrees. Ensure that ample space is available next to the drive for the arms and assembly. Gates exposed to a high wind load must be fixed with an electric lock for additional protection. Gate stops must be installed

There are many important factors when deciding on the correct motor. Assuming a well functioning gate, the initial force is the most difficult moment. When the gate is moving it generally requires a considerably smaller amount of force.

Gate Size: Gate size is an important factor. Wind can slow down gate or distort it, leading to higher amount of required force. Gate weight: Specification of gate weight represents only a rough parameter, which can vary according to actual demand. Operation is

important. Influence of temperature: Low outdoor temperatures can impede or even prevent starting torque (ground deformation etc.). High outdoor temperatures can lead to premature initiation of temperature protection (approx. 135°) Attention: Motors are not designed to run continuously (continuous operation). The motor warms up and can reach a temperature at which it shuts down until operating temperature is reached again. Outside temperature and gate represent important parameters for actual operating duration.

AVAILABLE INSTALLATION ACCESSORIES

1. 041ASWG-0482-50 50m roll of installation cable, 6-pole for outdoor use, Laying possible without cable duct with the identical wire colours as motor

2. LA400-JB40E Kit for cable extension of one installation unit. Consists of 12m of cable 6-pole with identical colours, distribution box IP65, cable screw joints and fastening material

3. E-lock 203285 (12Volts)

4. Transformer for E-lock 207399

5. Floor locking 203339 (in combination with E-lock)

6. Stops for wings 203315 (standard) and 203322 (high)

7. Safety edge 600046 2.5m set of safety edge (profile & rail) 600053 20m of rubber profile (small) 600077 20m of mounting rail 600077-1 2m of mounting rail 600060 Assembly pack is required for each safety edge

8. IR Sensor stand 600008 single, height 530mm

9. Emergency Stop switch 600084 plastic enclosure, IP65

10. Keyswitch 100034 2-Function, flush-mount 100041 2-Function, surface-mount

11. External Antenna 041ASWG-ANT

12. Remote Controls 84330EML 1-channel 84333EML 3-channel 84335EML 3-channel, mini

13. Wireless keypad 8747EML

14. Base plate standard ART-7

TECHNICAL DATA:

Motor voltage 24V Nominal power 10W Max. power 40W Current nom. 0,5A Current max. 1,3A Torque max. 200Nm Opening time 90° ~16 sec. Cycles/h ~ 20 Consecutive cycles max. 8 Operating temperature -20°C - +55°C Degree of protection IP44

Weight 8kg

T M

en-3

GATE TYPES

The location of the motor installation depends on the type of gate. If the gate stop is on the floor the motor should also be installed as low as possible in order for the gate not to be distorted. Only use frame elements for fastening.With steel gates the fittings should be fastened to the main frame. If you are not sure about the stability of the frame in question then reinforce it. With wooden gates the frame has to be drilled through completelywhere the fittings are to be fastened. Attaching a plate from the outside is recommended in order to prevent fastening from becoming loose. Thin wooden gates must be reinforced additionally as they do not withstand the strain otherwise.

GATE CONFIGURATION

The ART is suitable for use with wide pillars, up to about 29cm in width. The amount of room around the pier affects the opening angle and the position of the arms.

GATE STOPS

A SWING GATE NEEDS A FIXED GATE STOP IN BOTH THE OPEN AND CLOSE POSITIONS. Gate stops save wear and tear on the motor, gate and

fittings. Operating a gate without fixed limit stops results in poor performance. It is often dangerous, leads to premature wear and voids your warranty!

Max gate width/weight

Max gate height

2,5m per wing / 150Kg 2,0m per wing / 200Kg 1,5m per wing / 250Kg 1,5m

Specifications calculated without windload

2 A

C D

E F

290

200

max.

100

267

200

290

max.

105° 105°

en-4

BASE PLATE

Select and mark the mounting height on the pier. Finding the right mounting position. Mount the drive on the pier and attach it to the gate. The drive exerts a great amount of force on the pier. A steel pier will provide the most stability. Welding the supplied hinge plate directly on to the pier will generally provide enough room for mount. In the case of thick brick or concrete pillars, the hinge plate should be welded onto a support plate, that is mounted in such a way that the plugs cannot work loose. Adhesive shear connectors are better than steel or plastic wedge anchors for this purpose. A threaded rod is then mounted into the masonry with a stress free adhesive seal. A watertight distribution unit should be mounted on the pier next to the hinge plate. The feed cable for the wing gate opener is led into this unit from underneath.

GATE FITTING

With steel gate the fastenings should either be welded on or drilled through completely. If drilling then attach large washers or a plate to the back of the frame.With wooden gates the gate frame has to be drilled through completely where the fittings are to be fastened. Attach reinforcement plate on the outside and inside of the gate in order to prevent wood from giving and the connection to become loose. Thin wooden gates without metal frame must be reinforced additionally, as they do not withstand the strain otherwise. Before installing the gate fitting, check if you measured the right position for it. Adjust if needed. Attach gate fitting with a c-clamp or mark its designated position. To compare, open the gate to designated OPEN position. Now finally mont gate fitting.

Mount operator and run cable the right way

Once the base plate has been mounted, the drive can then be fitted. The drives can be used left or right without requiring conversion. For the purposes of fitting the drive, the lock screws need to be reinserted and tightened up.

Several openings for the cable have been pre-punched in the base and need only be broken through, as required. The drive must be standing on a solid surface for the purposes of breaking the holes through to prevent the PVC base plate from breaking. A small, flat screwdriver should be used for breaking the holes through. For this purpose, tap on the screwdriver handle with the palm of the hand from the inside. Repeat this as necessary at several points on the pre-marked circle. The pre-punched area can then be easily removed and the strain relief supplied as standard fitted in its place.

T M

en-5

RELEASE/ MANUAL GATE OPERATION

The release lock for the casing is located under the rubber waterproof cover. Use the socket spanner supplied in the hardware bag to lift the cover up. The release key located beneath the hood should be inserted into the side openings and turned approx. 180 degrees until it cannot turn any further. The drive has now been released. To reengage it, the key should be turned back to its original position.

Take care when unlatching the drive for manual operation. The door leaf can move in an uncontrolled way, especially if it is defective and not properly balanced.

Before initial operation check if operator does not come in contact with the gate in the fully OPEN position.

SWITCHES, CAMS AND RIGHT ADJUSTMENT

There is a small switch operated by a cam under the operator’s cover. The cam rotates simultaneously to the operator and pushes the switch temporarily. The cam can be adjusted (rotated). (Tight) Deinstallation is not required. Use pliers or a big screwdriver to adjust (see picture).

RIGHT ADJUSTMENT

Gate closed: switch free Gate at approx. 45°: switch fully pushed (cam operates

switch)

Gate open: switch free

TYPICAL CONFIGURATION OF A UNIT:

1. Motor

2. Control board

3. Photocell (active for closing), max. height 200 mm First photocell.

4. photocell (active for opening and closing), max. height 200 mm Second photocell (optional).

5. Flashing light (optional)

Important visual information on the movement of the gate.

6. Key-operated switch or wireless keypad (optional)

Is mounted on the outside. The gate is opened by key or by entering a number.

7. Contact strip (optional)

Safeguards the gate on being touched. Contact strips can be mounted on the gate or on the pillars. If required, contact strips must be mounted at a height of up to 2.5m.

The control board complies with the latest EU

guidelines. One of these guidelines specifies that the closing forces at the gate edge must not exceed 400 N (40 kg) for the last 500 mm before the door is CLOSED. Above 500 mm, the maximum force at the gate edge must not exceed 1400 N (140 kg). If this cannot be ensured, a contact strip must be mounted on the gate at a height up to 2.5 m or on the pillar on the opposite side (EN12453).

Note: The listed accessories on page 2 are especially suited for the professional installation of a gate system.

en-6

INSTALLATION OF CONTROL BOX

The control consists of several components which are fitted together and are screwed into the box. Precision is important. Complete the electrical installation (wiring, supply etc.) before turning your attention to this point.

Find the following parts in the control box:

- Remote control 1-2x*

- Exterior installation box 1

- Cover for box 1

- Control 1

- Transformer 1

- Baseplate for transformer 1

- Radio receiver 1

- Radio module 1

- Cable bushing large 1

- Cable bushing small 1

- Flat washer 5

- Screws 3,5x 9,5 mm 17

* depending on model resp. available as optional accessory

PREPARING THE CONTROL BOX

Open the 4 pre-cut holes at the bottom of the casing with a screwdriver or a similar device. Attach large cable bushing on the left then the rest as shown in picture. Humidity and water destroy the control. All openings and cable bushings must be sealed against water (waterproof). The control box with the motor control is to be mounted with the cable bushings facing down.

RECOMMENDED PROCEDURE:

A. Fasten control box of casing to wall, after previously measuring

required distances and establishing correct position of drill-holes. (Hardware not included)

B. Fasten baseplate for transformer in casing. (Screws 3.5 x 9.5mm)

C. Fasten transformer on to baseplate; do this using 4 screws

( Screws 3.5 x 9.5mm). On the right hand side of transformer there is sufficient space for a second transformer( Screws 3.5 x

9.5mm), which can control locking of a 12Volts E Lock. (accessories).

Attach short earthing cable (yellow/green) to the plate using a

screw and a washer.

D. Attach logic board underneath baseplate; do this using 5 screws

and fasten in the box at the marked positions. Before that pull all plug ins from their sockets. A small bag contains jumpers for the control. These might be needed later on individual settings in the controls’ programming. (refer to JUMPERS)

Put the 4 large closure screws of the box through cover of the box. Fasten 2 of them (left or right) approx 2cm into the box. After that the cover may be opened to the side. Close box on a trial basis turning the screws all the way in. If the lid does not close completely, then the box is not fitted to the wall evenly and is therefore distorted. This must be corrected. It is very important for the box to be waterproof once closed.

X 5

en-7

TECHNICAL DATA OF MOTOR CONTROL:

Voltage 230VAC Transformer 230/24VAC minimum60VA Output motor 24VDC max. Supply accessories 24VDC - 100mA Operating temperature -20°C - +55°C Degree of protection IP54

WIRING OF CONTROL / SUMMARY

a) start with still dead 230Volts supply cable on the left side of the box. b) Attach cable eye to ground wire. Then connect ground wire to base

plate with washer and nut (exactly as shown in picture detail). Connect all other cables to control.

Attention:Check repeatedly that cable colours are connected correctly to motor. Otherwise motor might be damaged or will not operate properly. Pay special attention when using distribution boxes. We recommend the following accessories: LA400-JB40E Kit for cable extension of one installation unit. Consists of 12m of cable 6-pole with identical colours, distribution box IP65,cable screw joints and fastening material

230VAC

TRANSFORMER

250V/2A

T M

230VAC

30VDC

INPUT 24VAC

250V/2A

MOTOR

MASTER

RED

SECOND

BLUE

MOTOR

RED

24V/150mA

/ LAMP

BLUE

BRN GRN WHT YEL

MASTER

BRN GRN WHT YEL

SECOND

P1 P2 P3

PHOTO

COM

1 2

COM

1/2 MOTOR

STOP/8.2K OPEN / PED JP1 JP2

STOP/8.2K PHO2

PHO1 LEARN DIAGNOSTIC

STOP/*

8.2

RADIO 801719

T M

en-8

DESCRIPTION OF PUSH BUTTONS

P1 button to program “simple” mode P2 button to program “individual” mode P3 button to program “Timer to close”

Description of LED’s (light-emitting diode)

Description Colour Function

STOP/8.2KOhms green monitors emergency switch

or safety edge ON: blocks control board OFF: OK

“Key symbol” red key switch

ON: key switch is operating OFF: key switch is not operating

PHO2 red Photocells 2

ON: OK (active) OFF: no photocell fitted

PHO1 red Photocells 1

ON: OK (active) OFF: no photocell fitted

LEARN yellow learn mode indication

ON: learn mode active OFF: learn mode inactive

DIAGNOSTIC red diagnosis mode

Refer to FAQ’s

DESCRIPTION FUNCTION

L Connector L 230V supply N Connector N 230V supply

Battery Connector for a battery kit +/-

475E + 041ADBL-0115

Motor MASTER motor 1 (master opens first) Motor SECOND motor 2 (Second opens second)

24V/150mA Flashing light (accessory)

MASTER Motor1 BRN brown cable GRN green cable WHT white cable YEL yellow cable

SECOND Motor2 BRN brown cable GRN green cable WHT white cable YEL yellow cable

“Key symbol” key switch COM negative pole

PHOTO1 Photocells 1 PHOTO2 Photocells 2 COM negative pole

STOP 8.2KOhms connector for emergency switch or

safety edge with 8.2KOhms

RADIO connection for 801719 radio receiver

E-lock symbol connection for E-lock control board

INPUT 24VAC 24V power input from transformer.

Can be connected with any polarity.

Transformer 230VAC 230V supply to transformer. Can be

connected with any polarity.

250V/2A Fuse 250V/2A (2x included)

Only modify settings when control bord is disconnected. Otherwise modifications will not be accepted!!!

en-9

COM

PHOTO 1 2

COM

STOP/*

8.2

KEY SWITCH (OPTIONAL)

The system can be operated by key switch. It is possible to operate only 1 wing or two wings. This depends on how the JUMPERS are used (connectors: key symbol and COM)

COM

PHOTO 1 2

COM

STOP/*

8.2

COM

PHOTO 1 2

COM

STOP/*

8.2

E-LOCK (OPTIONAL)

The control board allows the use of a 12V E-lock. (instructions included with E-lock).

A support board must be connected for the E-lock on the main board.

Attach support board next to the transformer on to the baseplate using screws.

Open its casing and make all necessary electrical wiring. Plug support board in to where the E-lock symbol is depicted.

PHOTOCELLS (OPTIONAL)

The photocells are for safeguarding the gate and must be used. The fitting location depends on the gate’s design. EN12453 specifies that a pair of photocells must be installed at a height of 200 mm and activated to “Close”. The photocells consist of a transmitter and a receiver and must be opposite each other. The photocell is mounted on the wall using small screws and wall plugs. To enable the “Automatic Closing” function, the Chamberlain failsafe photocell must be installed. The Chamberlain failsafe system (2-cable system) has small LEDs (light) that can be seen from the outside on both sides to indicate the status of the photocell.

Diagnosis at the Chamberlain failsafe photocell LED constant = OK LED flashes = photocell disables control board LED off = no current, incorrect connection or polarity

Diagnosis on the control board LED off = OK no photocell connected LED on constantly = OK LED flashes = photocell disables control board

Connection between 1 & COM will give:

ignored when gate is opening, when closing if beam is blocked gate stops then reopens (does not matter when beam is unblocked).

Connection between 2 & COM will give:

when gate is opening block beam gate stops when you un-block beam gate caries on opening. When gate is closing block beam gate stops un-block beam gate reopens.

SAFETY EDGE (OPTIONAL)

A safety edge working according to the 8.2 kilo ohm principle can be connected to the control board, i.e. a 8.2 kilo ohm test resistor is attached to the end of the safety edge. It ensures that the electric circuit is monitored permanently. The control board is supplied with an 8.2 kilo ohm resistor installed. Several safety edges are connected in series.

Cable cross-section: 0.5 mm2or more.

P1 P2 P3

en-10

RADIO

There are two small cartons. One of the cartons contains the receiver, which stores remote control codes. The other one contains the radio module, which receives the radio signal.

1. connect the smaller radio module with the receiver

Make sure all pins are properly engaged

2. connect the receiver with the control board Antenna: The receiver includes a short antenna. It should

not come in contact with any cable and should not be rolled

up. It is possible to install an external antenna which enlarges the operating distance of the remote control (optional accessory).

PROGRAM / DELETE REMOTE CONTROLS

The receiver has two channels CH1 and CH2. Using the different channels enables the opening of one wing resp. both wings. For example, if CH1 receives the code from the remote control only one wing will open. Choosing a different button on the remote control in combination with CH2 will cause both wings to open. In order to store a code press a previously selected button on the remote control while simultaneously pressing the learn-buttons CH1 or CH2 of the receiver. Repeat for all remote controls. A maximum of 12 remote controls can be programmed to each channel. Note: Make sure not to pogramm the same remote button to CH1 and CH2, otherwise the gate may work improperly. Redo programming if required.

DELETE

Press learn-buttons (CH1 or CH2) for approx. 10 seconds until LED goes out. All codes programmed to this channel are deleted.

1 / 2 Motor

1 or 2 motors are connected to the control board. FREE: both motors connected LINKED: only one motor connected

STOP / 8.2 KOhms

Defines if connector STOP / 8.2 KOhms is used for an emergency stop switch or for a safety edge. The emergency stop switch stops any movement of the system immediately. The safety edge causes the wings to reverse for one second. FREE: Factory setting is for 8.2 KOhms. In this case safety edge

must be installed or a 8.2 KOhms resistor must be connected.

LINKED: used for emergency stop switch, in this case the pre-

installed resistor has to be removed from terminals and replaced by a suitable switch or terminals have to be bridged.

Open / Ped

Defines if key switch operates only one wing (Master) or both wings FREE: only one wing (Master) LINKED: both wings

JUMPERS

30VDC

MOTOR

MASTER

MOTOR

SECOND

24V/150mA

/ LAMP

RED

BLUE

FLASHING LAMP (OPTIONAL)

A flashing lamp can be connected to the control board. It warns when the gate is being moved. The flashing light should be fitted as high as possible and in good clear view. The control board emits a constant signal that the lamp converts to a flashing signal.

Cable cross-section: 0.5 mm2or more. Voltage: 24 V DC

1/2 MOTOR STOP/8.2K

Ω OPEN / PED JP1 JP2

en-11

INITIAL OPERATION BASIC SETTING

Proceed step by step. If you are not sure, start again at the beginning. Take sufficient time to make these settings.

1. Are all components required for operation connected? Motors, photocells, safety contact strip, stop switch.

2. Make sure that nobody is present in the range of the gates.

3. Check/Adjustment/Correction of cams on both motors Gate closed: switch free Gate at approx. 45°: switch fully pushed (cam operates switch) Gate open: switch free (for adjustment refer to mechanical installation)

PROGRAMMING TRAVEL DISTANCES “ADVANCED”

NOTE: In this mode P1 must be pressed 9 times. With every time the button is pressed a position (time) is stored. (This allows

programming of SOFT-STOP (slow travel) in order to adjust to application. Long or short phases of SOFT-STOP are possible.

1. Both wings must be closed.

2. Press P1 and P2 for approx.5-6 seconds until wing / motor 1 starts opening.Release buttons!!!

3. Press P1 again. SOFT-STOP for wing / motor 1 in OPEN direction starts at this point.

4. Press P1 again when OPEN position is reached.Now wing / motor 2 starts automatically to open.

5. Press P1 again. SOFT-STOP for wing / motor 2 in OPEN direction begins at this point.

6. Press P1 again when OPEN position is reached. Now wing / motor 2 starts closing automatically.

7. Press P1 again. SOFT-STOP for wing / motor 2 in CLOSE direction begins at this point.

8. Press P1 again when CLOSE position is reached. Now wing / motor 1 starts automatically to close.

9. Press P1 again. SOFT-STOP for wing / motor 1 in CLOSE direction begins at this point.

10. Press P1 again when CLOSE position is reached. Done!

BASIC SETTING:

1. Press buttons P1, P2 and P3 simultaneously for approx. 2-3 seconds until yellow LED flashes.

2. Monitor the gate. Press and hold P1 for 1-2 seconds. The wing with motor 1 opens. If motor 1 closes, it is wired incorrectly and the red and blue wires of the motor cable must be inverted. (Caution: Disconnect Power!) Repeat steps 1 and 2. Leave gate/s in partially open position.

NOTE: General operation – if you release the button, the gate will immediately stop. By pressing the button again the gate will

move in the opposite direction until you release the button, and so on.

3. Press and hold P2 for 1-2 seconds. The wing with motor 2 must open. (Do not open gate completely, only short distances.) If motor 2 closes, it is wired incorrectly and the red and blue wires of the motor cable must be inverted. (Caution: Disconnect Power!) Repeat steps 1 and 2. Leave gate/s in partially open position.

NOTE: The control board is active for this manual setting mode for approx. 20 seconds. If necessary, start again by pressing P1,

P2 and P3 simultaneously.

Now check the following:

1. If both operators connected open both wings completely.

2. Both wings must open completely. Do not open the wings too far! A gate stop in OPEN position is required.

Caution: Gate must not come in contact with operator (i.e. when operator has been released for manual operation)

Wait until learn-LED goes out (20 seconds after a button was pressed).

PROGRAMMING TRAVEL DISTANCES “SIMPLE I” NOTE: only with stops in OPEN and CLOSE position

1. Wings must be closed

2. Press P1 until wing / motor 1 starts opening (learn-LED flashes resp. glows) Automatic programming starts (slow travel) Wing 1 moves to the stop in OPEN position Wing 2 moves to the stop in OPEN position Then wing 2 moves to the stop in CLOSE position. Then wing 1 moves to the stop in CLOSE position. When the learn-LED goes out the programming has finished.

en-12

NOTE: If one wing reaches a stop and button P1 is not pressed, then the motor moves towards the stop and stores this position automatically.

COMPLETION OF INSTALLATION / PROGRAMMING

Once the travel distances are programmed, the remote controls can be programmed as well. (Refer to PROGRAMM / DELETE REMOTE CONTROLS).

1. Operate the gate with a remote control or with a connected switch and monitor the direction. Close the gate again WITHOUT any interuptions.

2. If all adjustments are done, check operation of photocells, switch, flashing light, remotes, accessories, etc.

3. Advise people using the gate with regard to gate operation, safety functions and how to release the gate in order to operate it manually.

TIMER TO CLOSE

NOTE: Only possible with connected photocells (1 + COM). Time frames from 2 seconds up to 120 seconds are possible.

Activate:

1. Press and hold P2 until yellow LED starts flashing

2. Now count the time you wish to program

3. Press P2 again. Done!

Deactivate:

1. Press and hold P2 until yellow LED starts flashing.

2. Press P3. Yellow LED goes out. Done!

TORQUE OF MOTOR

Thrust of the motor is set automatically while programming the travel distance. Thrust can only be modified by programming the travel distance again. If gate movement is impeded by weather or changes to the installation (rust or inappropriate lubrication) it may have to be repaired.

The control board complies with the latest EU

en-13

Indication Description Remedy

1x blinking Motor 1 has insufficient connection to control board Green or white cable not wired or badly connected Check

terminals precisely. Consider wire lengths

2x blinking Motor 2 has insufficient connection to control board Refer to 1x blinking

3x blinking Limits for motor 2 have not been accepted A: Open gate wide enough when programming the travel. Make

A: After or during first travel: operator did not open sure cam passes all 3 states (switch free, pushed, free) open wide enough to meet not meet passpoint B: Check terminals precisely. Consider wire lengths (cam did not operate switch)

B: Motorcables have insufficient connection to contol board

Yellow or white cable not wired or badly connected

4x blinking Limits for motor 1 have not been accepted Refer to 3x blinking

5x blinking Travel has not been programmed Repeat programming travel

The process of programming has been interrupted

6x blinking Force to operate the gate is too high

A: Gate is out of order A: Repair gate B: Gate is rough-running B: Check if gate can be easily moved C: Gate stopped through windload C: Do not operate gate by windstorm

D: Reprogram travel to achieve sufficient level of fo

7x blinking Photocells 1 block installation

A: Object blocks photocells A: Remove object B: Alignment of the lenses is incorrect B: Check alignment C: Power supply to photocells is insufficient C: Check cable widths and contacts

8x blinking Photocells 2 block installation Refer to 7x blinking

9x blinking Emergency stop switch blocks installation A: Check wiring

B: Check basic setting of control board (Jumpers)

10xblinking Safety edge blocks installation

A: Object obstructs safety edge A: Remove object B: Defective safety edge B: Check wiring. Check resistor 8.2KOhms C: Power too low or broken wire in supply C: Check basic setting of control board (Jumpers)

11xblinking Power supply to control board is too low

A: Defective supply 230V or malfunctioning contact A: Check electric contact B: Broken wire in supply cable (copper cable) B: Check by electrician C: The battery (accessory) to operate the gate whilst C: Allow battery to charge 24 hours power failure is dead.

12xblinking EEPROM Fault

Power up failed Replace contol board

INDICATION OF THE DIAGNOSIS LED

en-14

The gate opener doesn’t respond at all; no LED is on.

Possibly power failure.

1. Check conductor and zero conductor.

2. Check house fusing.

Immediately after the gate has started moving, it stops and reverses.

Obstacle in area of gate.

Check area of gate for objects If there is no obstacle, make another initial operation to ensure the force will be learned again.

The gate opener does not open the gate fully. 1. Are the post dimensions A+B correct?

2. Has the travel of the controller been set correctly?

1. Check A+B dimensions.

2. Reprogram if required

Gate can only be opened

1.photocell blocks 1.Function and connection must be

checked

“Timer to close” doesn’t work.

1. Only works if the 2-cable photocell 770E(ML) or 771E(ML) has been installed.

The control board does not work any more using the transmitter, only with the switch and even then only as long as a button is pressed and kept pressed.

A safety photocell, a contact strip or the stop disables the control board Only one photocell was connected for OPEN

At least one photocell must be connected and activated for CLOSED or OPEN.

The gate opener doesn’t respond at all, although the controller has been connected (LEDs are on).

1. Remote control has not been programmed.

2. LEDs indicate a fault.

3. Photocell connected incorrectly.

4. Motor terminal possibly not connected properly.

1. Programming remote control.

2. Find and rectify fault(s) (see description of LEDs).

3. Check photocell connection / programming.

4. Check terminals and connections.

Control board does not work with transmitter 1.transmitter not programmed

2.An photocell blocks

1.Program transmitter

2.Check photocells

The control board is not running No travel has been learned Learn travel.

See Initial operation

The wings do not open completely. 1.Insufficient force in the event of high

wind loads (entire gates)

2.Gate sluggish/heavy

1.Reset force ( increase )

2.Improve ease of movement

3.Program control board again

The remote control’s range is too short.

The installation of an external aerial is recommended as the controller with the short cable aerial is located either behind the post or near ground level in most cases. The optimum location of the aerial is as high as possible in all cases. An appropriate aerial with installation kit can be obtained from Chamberlain as an accessory with the product ref. no. ANT4X-1LM.

The gate must follow a slope.

Not recommended! Change gate! The gate can move in an uncontrolled (dangerous) manner if the gate opener has been released. A stronger force is needed in the upwards direction of the slope and then, in the opposite direction, the gate opener’s force is too strong.

The gate post is so thick that I am unable to comply with the requisite A+B dimensions.

Reduce post thickness or shift gate location.

FAQs

es-1

CONTENIDO DEL CARTÓN HC624

Motores de accionamiento 2 unidades Llave de desbloqueo 2 unidades Caja para el mando 1 unidad Tapa para la caja 1 unidad Bisagras para la caja 4 unidades Mando 1 unidad Transformador 1 unidad Placa de base del transformador 1 unidad Emisora manual 1-2 unidades * Radioreceptor 1 unidad Pieza de recepción de radio para radioreceptor 1 unidad Bolsa de accesorios caja 1 unidad Placas de fondo 2 unidades Brazo de la puerta 2 unidades Herraje de puerta (raíl) 2 unidades Bolsa de accesorios montaje 1 unidad Instrucciones de montaje y manejo 1 unidad Lámpara de señales 1 unidad* Interruptor de llave 1 unidad* Barrera de luz 1 unidad*

*Accesorios en función del modelo o que se pueden recibir opcionalmente.

LISTA DE CHEQUEO PARA LA INSTALACIÓN - PREPARATIVOS

Controle el contenido del paquete y lea atentamente las instrucciones. Garantice el modo de trabajo sin trabas de su dispositivo para la puerta. La puerta debe funcionar uniformemente y sin sacudidas, no puede atascarse en ningún lugar. Piense que el suelo se puede elevar algunos centímetros en invierno. Para evitar molestos movimientos pendulares, la puerta de estar estable y a ser posible no tener juego. Cuanto más suaves marchen las hojas de la puerta tanto menos fuerza precisará el accionamiento. Tome notas de qué material aún necesita y adquiéralo antes de iniciar el montaje. Bulones de anclaje de fijación por pegado (tacos estables), tornillos, topes, cables, cajas de distribución, herramientas, etc.

ANTES DE COMENZAR, LEA LAS NORMAS DE SEGURIDAD QUE RESULTAN FUNDAMENTALES

Este símbolo de advertencia sobre seguridad indica "Precaución”. En caso de no cumplirse supondrá un riesgo de lesión personal o daño a la propiedad. Lea estas advertencias detenidamente. El mecanismo de apertura de la puerta se ha diseñado y probado con el fin de proporcionar un servicio adecuadamente seguro

siempre y cuando sea instalado y operado ateniéndose estrictamente a las siguientes normas de seguridad.

La incorrecta instalación o no atenerse a las siguientes instrucciones puede causar graves lesiones personales o daños a la propiedad.

La instalación y el cableado deberán efectuarse respetando las regulaciones locales para instalaciones eléctricas y de construcción. El cable de alimentación sólo puede ser conectado a una toma con la correcta puesta a tierra.

Cualquier posibilidad de quedarse aprisionado por la hoja en movimiento entre la hoja y la pared se deberá proteger mediante cantos protectores o sensores infrarrojos.

Desconecte el sistema del suministro eléctrico antes de realizar cualquier tipo de reparación o retirar las cubiertas. Se deberá aportar un dispositivo de desconexión en la instalación con cableado permanente para garantizar la desconexión de todos los polos, mediante un interruptor (un entrehierro de contacto de 3 mm como mínimo) o por un fusible separado.

Cuando utilice herramientas y piezas pequeñas para la instalación o al efectuar una reparación en la puerta, proceda con precaución y no lleve anillos, relojes o ropa holgada.

Asegúrese de que quien instale, efectúe el mantenimiento u opere el mecanismo de apertura de la puerta, respete las presentes instrucciones. Consérvelas

en un lugar seguro para poder consultarlas rápidamente en

Retire los bloqueos montados en la puerta para prevenir que ésta resulte deteriorada.

Es de suma importancia asegurarse de que la puerta siempre se deslice suavemente. Las puertas que se encajen o se atasquen deberán repararse inmediatamente. Recurra a los servicios de un técnico debidamente cualificado para reparar la puerta, nunca intente repararla por su cuenta.

Mantenga los accesorios adicionales fuera del alcance de los niños. No permita que los niños jueguen con pulsadores o controles remotos. Una puerta puede generar graves lesiones cuando se está cerrando.

Después de la instalación, se deberá realizar una prueba final comprobando el funcionamiento del sistema y que los dispositivos de seguridad funcionen perfectamente.

Cuando se hayan instalado los brazos del mecanismo de apertura, la protección completa contra un posible aplastamiento o aprisionamiento deberá funcionar inmediatamente.

El mecanismo de apertura no se puede utilizar con una puerta que incorpore una portezuela a menos que el mecanismo de apertura no se pueda operar con la portezuela abierta.

INSTRUCCIONES IMPORTANTES PARA EL MONTAJE Y LA UTILIZACIÓN

ADVERTENCIA / PRECAUCIÓN

T M

es-2

ANTES DE COMENZAR: HC624 es adecuado especialmente para postes anchos de hasta 29 cm. La anchura de una hoja de la puerta no puede

diferir de los valores indicados en la tabla. El ángulo de apertura máximo recomendado de la puerta es de 105 grados. El automatismo requiere espacio en el lateral para los brazos y el montaje. Compruebe que se disponga del mismo. No obstante, las puertas con una intensa carga de viento se deberán asegurar además con una cerradura eléctrica. En cualquier caso, deben montarse topes de suelo.

Hay muchos factores que son determinantes para la elección de un accionamiento adecuado. Partiendo de una puerta que funciona bien, el „arranque“ representa la mayor dificultad. Si la puerta está en movimiento, precisa casi siempre de una fuerza considerablemente menor.

• Tamaño de la puerta: El tamaño de la puerta es un factor muy importante. El viento puede frenar la puerta o deformarla y aumentar mucho la fuerza necesaria.

• Peso de la puerta: La indicación del peso de la puerta representa sólo una magnitud aproximada que puede desviarse fuertemente de las necesidades reales. La función es importante.

• Influencia de la temperatura: Unas temperaturas exteriores bajas pueden dificultar el arranque (modificaciones del suelo) o impedirlo. Unas temperaturas exteriores elevadas pueden activar antes la protección por calor (aprox. 135º C).

ATENCIÓN: Los accionamientos no se han diseñado para trabajar permanentemente con la máxima duración de conexión (servicio permanente). El accionamiento se calienta demasiado y se desconecta hasta que ha alcanzado de nuevo la temperatura de conexión. La temperatura exterior y la puerta representan importantes magnitudes para la duración real de conexión.

ACCESORIOS DE INSTALACIÓN SUMINISTRABLES

1. 041ASWG-0482-50 50m cable de conexión Ring, de 6 polos para la zona exterior. Es posible el tendido sin tubo vacío con los mismos colores que el accionamiento.

2. LA400-JB40E Kit para la prolongación de cable para una instalación. Consta de 12 m de cable, de 6 polos con los mismos colores, caja de distribución IP65, atornilladuras de cable y material de fijación.

3. Cerradura eléctrica 203285 (12 voltios)

4. Transformador para cerradura eléctrica 207399

5. Bloqueo para el suelo 203339 (en combinación con la cerradura eléctrica)

6. Topes para el suelo 203315 para hojas de puerta (estándar) y 203322 (altas)

7. Regleta de contacto 600046 juego 2,5 m (perfil de goma & riel de fijación) 600053 20m perfil de goma (pequeño) 600077 20m riel de fijación 600077-1 2m riel de fijación (600060) Juego de montaje se precisa para cada regleta de contacto

8. Columna soporte 600008 aislada para barrera de luz 530mm

9. Interruptor de emergencia 600084 carcasa de PVC, IP65

10. Interruptor de llave 100034 2 órdenes, bajo enlucido 100041 2 órdenes, sobre enlucido

11. Antena exterior 041ASWG-ANT

12. Emisora manual 84330EML 1-canal 84333EML 3-canal 84335EML 3-canal Mini

13. Cerrojo de codificación 8747EML

14. Placa de fondo standard ART-7

DATOS TÉCNICOS (ACCIONAMIENTO)

Voltaje del motor 24V Potencia nominal 10 w Potencia máxima 40 w Intensidad de corriente nominal 0,5A Intensidad de corriente máxima 1,3A Par de giro máximo 200Nm Tiempo de apertura 90° ~ 16 s Ciclos/h ~ 20 Ciclos sucesivos máximos 8 Temperatura de trabajo: -20ºC ÷ +55ºC Grado de protección: IP44 Peso: 8kg

T M

es-3

TIPOS DE PUERTAS

El tipo de puerta es determinante para el lugar de montaje del accionamiento. Si el tope de la puerta está en el suelo, el accionamiento se debe montar asimismo lo más bajo posible para que no pueda torcer la puerta. Emplee sólo piezas del marco para la fijación. En el caso de las puertas de acero, la fijación del herraje de la puerta debe realizarse en el marco principal. Si no está claro si el soporte disponible es suficientemente estable, refuércelo. En el caso de las puertas de madera, hay que taladrar totalmente el marco de la puerta en el lugar de montaje del herraje de la puerta. Se recomienda una placa desde el lado exterior para que la fijación no se pueda aflojar con el tiempo. Las puertas delgadas de madera deben ser reforzadas adicionalmente pues no soportan los esfuerzos.

SITACIÓN DE LA PUERTA

HC624 es adecuado especialmente para postes anchos de hasta 29 cm. La anchura de una hoja de la puerta influenca il angulo de la apertura y la posición de los brazos.

TOPES

Una puerta giratoria requiere un tope fijo en puerta ABIERTA y puerta CERRADA. Los topes preservan el automatismo, la puerta y los herrajes. El hecho

de accionar la puerta sin topes finales fijos provocaría una marcha perjudicial, que a menudo es peligrosa y conlleva un desgaste prematuro en una puerta pesada, frecuentemente expuesta al viento.

Máx. anchura/peso de la puerta

Máx. altura de la puerta

2,5 m por hoja / 150 kg 2,0 m por hoja / 200 kg 1,5 m por hoja / 250 kg 1,5 m

Datos sin carga de viento

2 A

C D

E F

100

267

290

200

max.

290

200

max.

105° 105°

+ 42 hidden pages