Mechanische Installation HC100ML-2, HC500ML-2
Installation méchanique HC100ML-2, HC500ML-2
Mechanical Installation HC100ML-2, HC500ML-2
Installazione mecaniche HC100ML-2, HC500ML-2
Mechanische Installatie HC100ML-2, HC500ML-2
TM
TM
Für Service: (+43) 2623 72225 33
Voor Service: (+31) (0) 20 684 7978
at
nl
Für Service: (+49) (0) 6838 907-100
Pour Service: (+33) (0) 3 87 95 39 28
For Service: 0800 317847
de
fr
en
709432F
Per Servizio: (+39) (0) 2 303 52 006
it
de
fr
en
it
nl
www.chamberlain.com
Email: info@motorlift-service.de
en-1
Contents: General Information on
Installation and Use:
Details of Contents: Page 1
Before You Begin: Page 2
Check List: Page 2, fig.
Overview of Installation: Page 2
Installation of Rack Bar:
Page 2, fig.
Installation of Base Plate: Page 2
Mounting Drive on Base Plate:
Page 2, figs. A-C
Drive Release Mechanism:
Page 2, fig.
Initial Operation: Page 3
Maintenance Work: Page 3, figs.
Technical Data: Page 3
CE Conformity Certificate: Page 3
Contents in HC100/HC500 packs
(1) Drive motor (1x)
(2) Capacitor (pre-installed) (1x)
(3) Limit switch A or (1) (1x)
(4) Limit switch B or (2) (1x)
(5) Base plate for drive motor (1x)
(6) Accessories bag
(7) Control unit with pre-installed radio receiver(1x)
(8) Flashing lamp
(9) Light barrier (pair)
(10) Remote control 84333EML
Optional Accessories
(11) Remote control 84335EML
(12) Remote control 84330EML
(13) External Antenna ANT4X-EML
(14) Key switch 41EML
The sliding gate drive can be activated via push-buttons, key-operated switches, keyless switches (radio) or remote control; once the
drive has been disengaged with the appropriate key, the gate can be opened by hand. The sequence of functions initiated by a
command issued via a remote control, push-button, etc. depends on how the control's electronic system has been set.
4
3
5
8
PLEASE START BY READING THESE IMPORTANT SAFETY RULES • SAVE THESE INSTRUCTIONS
This safety alert symbol means "Caution" - failure to comply with such an instruction involves risk of personal injury or damage
to property. Please read these warnings carefully.
This gate drive mechanism is designed and tested to offer appropriately safe service provided it is installed and operated in
strict accordance with the following safety rules.
Incorrect installation and/or failure to comply with the following instructions may result in serious personal injury or property
damage.
Installation and wiring must be in compliance with
your local building and electrical installation codes.
Power cables must only be connected to a properly
earthed supply.
Any entrapment possibility by the moving wing between
wing & walls must be secured with safety edges or IRsensors.
.
Disconnect electric power to the system before making
repairs or removing covers.
A disconnecting device must be provided in the
permanently-wired installation to guarantee all-pole
disconnection by means of a switch (at least 3mm
contact gap) or by a separate fuse.
When using tools and small parts to install or carry
out repair work on a gate exercise caution and do not
wear rings, watches or loose clothing.
Make sure that people who install, maintain or
operate the gate drive follow these instructions. Keep
these instructions in a safe place so that you can refer to
them quickly when you need to.
Please remove any locks fitted to the gate in order to
prevent damage to the gate.
It is important to make sure that the gate always runs
smoothly. Gates which stick or jam must be repaired
immediately. Employ a qualified technician to repair the
gate, never attempt to repair it yourself.
Keep additional accessories away from children. Do not
allow children to play with pushbuttons or remote controls.
A gate can cause serious injuries as it closes.
After the installation a final test of the full function of
the system and the full function of the safety devices
must be done.
The full protection against potential squeeze or
entrappment must work direct when the drive arms
are installed.
This drive cannot be used with a gate incorporating a
wicket door unless the drive cannot be operated with
the wicket door open.
IMPORTANT FITTING AND OPERATING INSTRUCTIONS
ATTENTION
1
en-2
INSTALLATION OF DRIVE BASE PLATE A-C
The base plate for the drive can either be concreted in or, if appropriate,
welded into position. The place where the base plate is usually located
is shown on the installation overview. The concrete plinth needs to be of
an appropriate size (approx. 50cm x 50cm x 50cm).
Please note: If it is impossible to precisely determine the height of
the plinth and the distance from the gate prior to installation, it is
advisable to mount the rack bars first and then concrete in the base
plate. Spacers are fitted to move the rack bars approx. 40mm
towards the inside.
The distance from the bottom edge of the rack bar to the base plate
is approx. 8 - 9cm. The base plate permits final height and depth
adjustments of several centimetres to be made, but you are advised
to work as precisely as possible from the outset.
MOUNTING MOTOR AND GEAR UNIT A-D
The drive should be fitted on to the threaded bolts in the base plate.
The height should be set such that there is a gap of approx. 1 - 2mm
between the cog wheel and the rack bar. The weight of the gate should
not be borne by the cog wheel! Position the drive via the adjustment
holes such that its location vis-à-vis the rack bar complies with the
installation dimensions.
MOUNTING RACK BAR
The easiest way to fit the rack bar is to first place it on the motor's
drive cog, disengage the motor and, by pushing the gate further with
the rack bar, screwing the bar bit by bit firmly in position. In this way,
you ensure that the rail bar engages with the cog wheel in an optimum
manner. While doing this, do not forget to mark each fixing point.
DRIVE RELEASE MECHANISM (MANUAL OPERATION)
The drive is equipped with a lockable release mechanism to enable
the gate to be operated manually in a power cut. The release
mechanism is shown in fig. 5 with the clutch disengaging the link
between the cog wheel and the gear.
To release the drive: Position the socket spanner appropriately and
turn it 180 degrees. Then turn the release lever 180 degrees too.
Finished.
FITTING LIMIT SWITCHES (TO GATE)
The limit switches are assembled as shown in fig. 6A,B and 9A,B
One limit switch magnet is designated A (1) and the other B (2).
Fit the limit switches on to the rack bar in those places where the
final travel positions are roughly expected to be. The magnet should
point towards the motor. The switch (contact) is located in the middle
of the motor. Screw the retaining clip only provisionally in place or
slot it lightly on to the rack bar.
Attention: Please notice fitting of the magnets on the rack bar
(fig. 9A+B).
Magnet A (1) = to the left
Magnet B (2) = to the right
BEFORE YOU BEGIN
There are many factors that are key to the choice of the right
sliding gate drive. Assuming the gate is in good working order, the
most difficult aspect is getting the gate to move. Once the gate is in
motion, force requirements are in the main significantly reduced.
• Gate size: Gate size is a very important factor. A light yet long
gate (long = + 5m) needs a far greater force to set it in motion
than a short, heavy gate does.
WIND CAN BRAKE A GATE'S MOVEMENT OR MAKE IT HARD
TO MOVE, THUS INCREASING FORCE REQUIREMENTS
SIGNIFICANTLY.
• Gate weight: Gate weight is only an approximate indicator the
actual relevance of which can vary greatly. Example: A light gate
that slides poorly is likely to need a stronger drive than a
heavy, smooth-sliding gate.
Caution: A sliding gate must run in a guide rail and should not
be able to leave the rail. This means end stops need to be
fitted for both directions!
• Temperature: Low outdoor temperatures make it difficult or, in
some cases, impossible to get the gate moving due, for instance,
to changes in the ground conditions. In such cases, a stronger
drive again might be necessary. High outdoor temperatures can
cause the thermal protection mechanism to be activated sooner.
•Operating frequency / Duty cycle:Sliding gate drives have a
maximum duty cycle of approx. 30% (e.g. 30% per hour). CAUTION:
The drives were not designed to be run for the maximum duty cycle
on a regular basis (permanent operation). If the drive gets too hot, it
switches itself off until it has cooled down to activation temperature.
The outdoor temperature and the gate itself are key factors
determining the drive's actual duty cycle
•Safety:Asliding gate drive has to be fitted with a flashing lamp,
contact strips and, if necessary, with additional light barriers as safety
features. Please ensure that you comply with the standards and
regulations relevant to your particular case.
• Control unit: The control unit was developed specifically with
safety aspects in mind. It is already located under the drive hood
and wired up for right-hand installation as standard (motor to the
right of the gate).
CHECK LIST - PRE-INSTALLATION WORK -
Prior to actual installation, please check that you have been provided
with all the parts indicated within the scope of supply.
Make sure your gate system is in good working order.
The gate must run smoothly, not jerkily and not make contact with
the ground at any point. Bear in mind that the ground can be several
centimetres higher in winter. The gate needs to be stable with as little
play as possible to prevent any lateral movement from occurring. The
easier the gate moves, the more sensitive the force setting needs to
be.
Make a note of the materials you still need and make sure you obtain
them prior to installation - adhesive anchors (strong plugs), screws,
stops, cable, distributor boxes, tools, etc.
OVERVIEW OF INSTALLATION
The drive has to be installed behind the wall to ensure that no part of
it projects out into the gate opening. The motor has to be mounted
on the flush fitted base plate. The rack bar shown has to be fitted to
the gate with the fixing material supplied.
Decide which is the best height for fixing the rack bar to the gate and
use this to determine the installation dimensions for the motor unit
and base plate. Should the gate be unsuitable for fitting the rack bar
to it, a fixing profile (angle bracket, shaped tubing, etc.) needs to be
mounted first.
3
4
5
9
4
6
2
1
en-3
INITIAL OPERATION
Check gate functionality manually when the drive has been
disengaged. Electrical operation is only possible with the control unit
that is supplied as standard.
Electrical connections: See control unit instructions.
Always ensure that the mechanical and electrical safety requirements
relevant to the given system are complied with. fig.7
MAINTENANCE WORK
The drive mechanics are maintenance-free. Check at regular
intervals (monthly) that the gate hardware and the drive are all firmly
in place. Disengage the drive and check gate functionality. Only an
easy-running gate will work well with a drive. A drive is no substitute
for a poorly functioning gate.
A sliding gate can also be secured by implementing on-site
measures (fence, wall, etc.). See fig.8.
TECHNICAL DATA
Voltage IN
Frequency
Power
Current rated
To rq u e
Capacitor
Therminal Overload
Protection
Travel Speed
Duty Cycle
Working Temperatur
Range
Protection Class
Degree of Protection
Weight
approx. Gate Length
Max. Gate weight at
max. length (incl.
20% reserve)
HC100
230Volt
50Hz
300W
1.3A
9Nm
8µF
140OC
12cm/sec
30
-20
O
C - 55OC
IP44
I
9
5m
300kg
HC500
230Volt
50Hz
360W
1.5A
10Nm
10µF
140OC
12cm/sec
30
-20
O
C - 55OC
IP44
I
9
8m
500kg
709432F-en © 2008, Chamberlain GmbH
Declaration of Conformity
Automatic Gate Opener Models HC100ML-2, HC500ML-2 Series
are in conformity to the applicable
sections of StandardsEN300220-3 • EN55014 • EN61000-3 • EN60555, EN60335-1 • ETS
300 683 • EN60335-1: 2002 • EN60335-2-103: 2003 • EN55014-1: 2000 + A1 + A2 •
EN55014-2: 2001 • EN61000-3-2: 2000 • EN61000-3-3: 1995 + A1 • EN 301 489-3,
V1.3.1 • EN 300 220-3 V1.1.1 • EN13241-1
per the provisions & all amendments
of the EU Directives .............................................2006/95/EC, 2004/108/EC, 1999/5/EG
Declaration of Incorporation
Automatic Gate Opener Models when installed and maintained according to all the
Manufacturer’s instructions in combination with a Gate, which has also been installed and
maintained according to all the Manufacturer’s instructions, meets the provisions of EU
Directive 89/392/EEC and all amendments.
I, the undersigned, hereby declare that the equipment
specified above and any accessory listed in the manual
conforms to the above Directives and Standards.
B.P.Kelkhoff
Manager, Regulatory Affairs
Chamberlain GmbH
D-66793 Saarwellingen
January, 2008
1
200
215
12
40
60
2830
270 mm
75 mm
16
2
A
1
C
B
D
2
1.
2.
160mm
180mm
100mm
3
A
B
C
4
5
3
1
2
A (1)
B (2)
max. 15mm
1
2
6
A
B
7
8
9 A
B
4
84330EML
84333EML
84335EML
ANT4X-1EML
771EML
34EML
41EML
041ASWG-0490
320003
1m = 2x 50cm
ZUBEHÖR + ERSATZTEILE
ACCESSOIRES + PIÉCES DÉTACHÉES
ACESSORIES + SPARE PARTS
TOEBEHOREN + RESERVEONDERDEELEN
ACCESSORI + PEZZI DI RICAMBIO
709432F © Chamberlain GmbH, 2008
041F0091 (HC100)
041F0096 (HC500)
041ASLG-0092
041ASLG-1078
041SLG-0054
041SLG-0185SA
041ASLG-1152SA
041ASLG-1005SA
041ASLG-1150SA
041ASLG-0362
041SLG-0198
041ASLG-0368
041ASLG-1004SA
041A5456 (433MHz)
Series 200
Anleitung und elektrische Installation HC100ML-2, HC500ML-2, TPD500
Instruction et installation électrique HC100ML-2, HC500ML-2, TPD500
Instruction and electrical set up HC100ML-2, HC500ML-2, TPD500
Istruzione e installazione elettrica HC100ML-2, HC500ML-2, TPD500
Instruktie en electrische installatie HC100ML-2, HC500ML-2, TPD500
Instrucciones y instalación eléctrica HC100ML-2, HC500ML-2, TPD500
Manuais e instalação eléctrica HC100ML-2, HC500ML-2, TPD500
TM
AT/BA/BE/BG/CH/CY/CZ/DE/DK/ES/
FR/GB/GR/HR/HU/IE/IS/IT/LU/MT/NL
NO/PL/PT/RO/RU/SE/SI/SK/TR/YU
www.chamberlain.de
de
fr
en
it
nl
i
de
fr
en
nl
(+49) 06838-907-100
(+33) 03.87.95.39.28
(+44) 0800 317847
(+31) 020.684.79.78
es
(+34) 902 88 33 79
it
(+39) 02 303 52 006
pt
707 785 454
es
pt
FITTING THE CONTROL BOX
The control board was designed for installation in a special box under
the cover of the sliding gate drive and can be ordered as an
accessory, if not already available.
The control board can also be fitted externally (on the wall) in a
waterproof box (041FA277BX).
The motor control unit is a highly modern electronic unit controlled by
a microprocessor. It has all wiring facilities and functions required for
safe operation. The control box with the motor control unit is mounted
with the cable entries facing down. It must not be permanently
exposed to direct sunlight. The electronics can be used for the
precise adjustment of the push-pull torque. The gate can be held by
hand if the fitting/setting is correct.
During operation, the gate can be stopped at all times via remote
control, push-button or key-operated switch. The gate wing requires a
firm stop for the “OPEN” and “CLOSED” positions.
ELECTRICAL INSTALLATION
The control board should be connected last of all, i.e. install the drive,
lay the required cables and attach the photocells (contact strips). For
a fixed fitting, an accessory is required for the disconnection from the
mains that has a contact spacing of at least 3 mm (main switch).
Moisture and water will destroy the control board. Make
sure under all circumstances that water, moisture or storage moisture
cannot penetrate the control board. All openings and
cable entries must be sealed watertight.
The following minimum cable cross-sections should be used:
• 100-230 volts 1.5mm² or more more
• 0-24 volts 0.5mm² or more more
Tips: Bell wires often cause problems when used, because they lose
too much voltage if lines are long. Disconnect the cables in the cable
trunkings i.e. the motor cable and the cable for the photocell, in
particular for key-operated switches and start buttons (coming from
the house), otherwise malfunctions are possible if lines are long.
TECHNICAL DATA
Voltage: 230 V~ ±10 % 50 Hz
Max. consumption: 22 mA
Drive max.: 230 V~ 50 Hz 1000 W max
Power supply for accessories: 24 V~ 0.5 A max
Operating temperature: -25 ºC ÷ 55 ºC
Operating modes:
Standard/ standard with pedestrian function/ no self-hold (hold to run)
Max. running time: 80 sec
Rest time: 0 ÷ 150 sec
Dimensions: 119x145 mm (without box)
en-1
PLEASE START BY READING THESE IMPORTANT SAFETY RULES • SAVE THESE INSTRUCTIONS
This safety alert symbol means "Caution" - failure to comply with such an instruction involves risk of personal injury or damage
to property. Please read these warnings carefully.
This gate drive mechanism is designed and tested to offer appropriately safe service provided it is installed and operated in
strict accordance with the following safety rules.
Incorrect installation and/or failure to comply with the following instructions may result in serious personal injury or property
damage.
Installation and wiring must be in compliance with
your local building and electrical installation codes.
Power cables must only be connected to a properly
earthed supply.
Any entrapment possibility by the moving wing between
wing & walls must be secured with safety edges or IRsensors.
.
Disconnect electric power to the system before making
repairs or removing covers.
A disconnecting device must be provided in the
permanently-wired installation to guarantee all-pole
disconnection by means of a switch (at least 3mm
contact gap) or by a separate fuse.
When using tools and small parts to install or carry
out repair work on a gate exercise caution and do not
wear rings, watches or loose clothing.
Make sure that people who install, maintain or
operate the gate drive follow these instructions. Keep
these instructions in a safe place so that you can refer to
them quickly when you need to.
Please remove any locks fitted to the gate in order to
prevent damage to the gate.
It is important to make sure that the gate always runs
smoothly. Gates which stick or jam must be repaired
immediately. Employ a qualified technician to repair the
gate, never attempt to repair it yourself.
Keep additional accessories away from children. Do not
allow children to play with pushbuttons or remote controls.
A gate can cause serious injuries as it closes.
After the installation a final test of the full function of
the system and the full function of the safety devices
must be done.
The full protection against potential squeeze or
entrappment must work direct when the drive arms
are installed.
This drive cannot be used with a gate incorporating a
wicket door unless the drive cannot be operated with
the wicket door open.
IMPORTANT FITTING AND OPERATING INSTRUCTIONS
ATTENTION
en-2
TYPICAL CONFIGURATION OF A UNIT
1. Drive with control board
The drive is located on a height-adjustable mounting plate
2. Control board (if mounted externally)
If the control board is mounted externally (external mounting box
required), the cables and feeder cables must be laid correctly
3. photocell (771EML) 150-200 mm (optional)
First photocell. Protects people
4. photocell (771EML) 700 mm (optional)
Second photocell. Protects vehicles and higher objects
5. Flashing light
Important visual information on the movement of the gate
6. Contact strip (optional)
Safeguards the gate on being touched. Contact strips can be mounted
on the gate or on the pillars. If the gate has openings exceeding
45mm, a contact strip is required on the pillar (accessory). If required,
contact strips must be mounted at a height of up to 2.5m.
7. Key-operated switch (optional)
Is mounted on the outside. The gate is opened by key or by entering a
number.
8. photocell (optional)
Safeguards the gate on opening. This photocell can be omitted if the
construction itself prevents people from being present in this area. A
contact strip can be fitted here as an alternative option.
The control board complies with the latest EU directives. On
of these directives specifies that the closing forces at the gate edge
must not exceed 400 N (40 kg) for the last 500 mm before the gate is
CLOSED. Above 500 mm, the maximum force at the gate edge must
not exceed 140 N (140 kg). If this cannot be ensured, a contact strip
must be mounted on the gate at a height of up to 2.5 m or on the
opposite pillar (EN12453).
MOTOR
Connect the motor to the control board exactly as shown on the
connection layout diagram.
Terminal 4 cable black
Terminal 5 cable blue
Terminal 6 cable brown
The cable for the capacitors supplied with the motors must be
inserted in terminals OP and CL together with the cables for the
direction of rotation. Make sure that it is connected correctly and
powered sufficiently. The capacitor is responsible for the force that
the motors have later on.
Note: If drives/motors other than ours
are connected, it might be required to swap the cables of terminals 4
+ 6 to ensure correct operation. This is shown during “Initial
operation”, if the control board does not maintain the correct moving
directions. See also the Limit switch connection instructions for more
information.
LIMIT SWITCH CONNECTION
2005 design: The cable is connected to terminal CN2 using the
connector.
Other designs: There is no connector on the limit switch. On
purchasing a single control board, a connector is provided with a
short cable. Both cables are connected by means of a soldered
connection or a block terminal. Different types of limit switch
systems can be connected to the control board. The limit switch has
to have 2 contacts NC (normal closed). See the illustration for the
correct connection.
Position of the magnets on the gate for magnetic limit switch:
The magnet with the designation 1 must always be fixed on the left
side of the rack bar.
The magnet with the designation 2 must always be fixed on the right
side of the rack bar.
Note: The correct operation of the control LED should be rechecked before initial operation.
Note: In order to have the correct direction for OPEN, check the the
setting of DIP7.
DESCRIPTION OF THE LEDs
RED LEDs should be switched off. Indication of faults to be rectified;
this does not apply to failsafe photocells not connected. (see
“photocell” description)
(Example: short circuit, photocells and/or contact strip)
POINT DESCRIPTION
LED A RED Learn/Delete radio channel 1
LED B RED Start impulse channel 1
LED C RED Learn/Delete radio channel 2
LED D RED Start impulse channel 2
LED E RED photocell active for OPEN
LED F RED photocell active for CLOSE
LED G RED photocell active for CLOSE
LED H RED contact strip
LED I GREEN stop
LED J YELLOW limit switch gate OPEN
LED K YELLOW limit switch gate CLOSED
LED L RED learn program (distance covered)
CONTROL BOX CONFIGURATION
POINT DESCRIPTION FUNCTION
1 M1, terminals:1,2,3 Feeder cable
2 M2, terminals:4,5,6 Drive
3 M3, terminals:7,10 Impulse transmitter channel 1
Terminals:8,10 Impulse transmitter channel 2
Terminals:9,10 Emergency-stop push-button / must
be bridged without switch connected
Terminals:11,12 no function
Terminals:12,13 Flashing lamp
Terminals:14,15 Connection for accessories 24V
4 M4, terminals:16,19 Optional photocell OPEN
Terminals:17,19 Optional photocell CLOSED
Terminals:18,19 Main photocell CLOSED
Terminals:20,21 Contact strip 8.2 kilo ohms
Terminals:22,23 Antenna
5 CN4/CN5, connector Radio module sockets
6 CH1, pushbutton Learn/Delete radio channel 1
7 CH2, pushbutton Learn/Delete radio channel 2
8 L1, pushbutton Learning the distance covered
9 JMP1, jumper Programming the photocell
10 DIP1 Dip switch block
11 PT4, potentiometer no function
12 PT3, potentiometer Force setting
13 PT2, potentiometer Automatic closing
14 PT1, potentiometer Brake
15 CN2, connector Magnetic limit switch
16 CN3, connector no function
17 CN1, connector no function
en-3
en-4
PROGRAMS
The control board has 3 operating modes (programs). The desired
program is set using the dip switch “ON” or “OFF”.
DIP 1
DIP 2
DIP 3
DIP 4
DIP 5
DIP 6
DIP 7
DIP 8
On
Off
On
Off
On
Off
On
Off
On
Off
On
Off
On
Off
Assigned to various drive operating modes. (see
separate table)
Soft stop (slow run) is active The soft stop is
activated 2 seconds before the limit switch is
reached. The drive stops only when the limit
switches have been reached or as soon as the
maximum soft stop phase (10 seconds) has
expired.
Soft stop (slow run) is disabled.
The drive shuts down immediately in both
directions OPEN/CLOSED as soon as the limit
switches have been reached.
Setting for Chamberlain failsafe
photocells (771EML), complies with EN60335-2103
Setting for Chaimberlain photocells (263EML) or
others
Preflash function of flashing light 2 seconds
before the drive starts.
Preflash function disabled
see B
see A
no function
POTENTIOMETER
PT1 (TRIMMING POTENTIOMETER 1): BRAKE
When the gate reaches its limit switch, the drive shuts down.
Depending on weight and function of the gate, it may continue to
move on a bit further before stopping. The brake function is for the
active braking of the gate in order to minimise this additional
movement. Left stop = brake OFF.
PT2 (TRIMMING POTENTIOMETER 2): AUTOMATIC CLOSING
(TIMER TO CLOSE)
The waiting time for the gate for GATE OPEN can be defined.
The gate is closed 0-150 sec. after the set time expires.
Only possible if failsafe photocell is connected (771EML).
(Not possible for self-hold and channel separation)
PT3 (TRIMMING POTENTIOMETER 3): FORCE SETTING
Definition of the force with which motor is to operate. The required
force depends on weight and function of the gate.
PT4 (TRIMMING POTENTIOMETER 4): RPM SENSOR
no function
B
A
Only modify settings when control bord
is disconnected. Otherwise modifications will
not be accepted!!!
Only modify settings when control bord
is disconnected. Otherwise modifications will
not be accepted!!!
en-5
Separate table for setting the operating modes
1. impulse opens, the next
one stops, the next one
closes, the next one opens
Impulse during closing opens
Impulse during the rest
closes the gate immediately
Standard
Standard & pedestrian function
1. impulse opens, the next
one closes, the next one
opens
1. impulse opens for pedestrians,
gate is moved open for 10 seconds
(fixed)
Impulse during the rest closes
the gate immediately
No self-hold (hold to run)
Permanent signal required for
opening, letting go stops
Permanent signal required for
closing, letting go stops
Radio disabled, safety
equipment disabled, limit
switches are active
Radio disabled, safety equipment
disabled, limit switches are active
DIP1
ON
OFF
OFF
DIP2
ON
ON
OFF
DIP3
OFF
OFF
OFF
Impulse transmitter/channel 1
Impulse transmitter/channel 2
Note: If important safety equipment ( photocell/contact strip) is damaged, constantly active (switching) or if programmed equipment is not
connected, the control board operates without self-hold (hold to run). See description. For any corrections, check the status LEDs or see
functional description and “Frequently asked questions”.
ACCESSORIES
PHOTOCELLS (OPTIONAL)
The photocells are for safeguarding the gate and must be used. The
fitting location depends on the gate’s design. EN12453 specifies that
a pair of photocells must be installed at a height of 200mm; a second
pair must be installed in the same position at a height of 700mm. A
third pair of photocells can be optionally installed. The photocells
consist of a transmitter and a receiver and must be opposite each
other. The housing of the photocell (plastic) can be opened using a
screwdriver. The photocell is mounted on the wall using small screws
and wall plugs. It is possible to use two different photocell systems.
(see Dip switch description). To enable the “Automatic closing”
function, the Chamberlain failsafe photocell must be installed. A
combination of photocells is not possible. The Chamberlain failsafe
system (2-cable system) has small LEDs (light) that can be seen from
the outside on both sides to indicate the status of the photocell. Two
Chamberlain failsafe photocell models are available. The one model
is ideal for walls lying opposite. The other model is ideal for the inside
of the gate, because fittings are already available.
Diagnosis at the Chamberlain failsafe photocell
LED constant = OK
LED flashes = photocell disables control board
LED off = no current, incorrect connection or polarity
Diagnosis on the control board
LED off = OK
LED on constantly = control board disables
LED flashes = OK no photocell connected
Cable cross-section: 0.5 mm
2
or more.
Voltage: 12/24 volts AC/DC.
Do not use any fixed copper lines. Do not lay any 230 volt cables in
parallel and do not lay any 2 cables in the same cable trunking.
open/öffnen/ouvrir/open
close/schliessen/fermer/sluiten
1. impulse opens for pedestrians,
gate is moved open for 10 seconds
(fixed), next impulse closes, next
impulse opens again for
pedestrians.
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JUMPER
Programming of failsafe photocells model 771EML
1.Before the Initial Setup
2.When connecting or removing photocell(s)
- Switch off control board ( disconnect from current)
- Slip jumper on designated pins
- Dipswitch 5 to “ON”
- Connect photocell(s) according illustration
- Reconnect control board, wait short-time
- Pull jumper, wait short-time
Done! (The number of photocells connected are stored)
Programming of relay photocells such as 263EML
The control board must be disconnected from the mains for a few
seconds. All terminals to which no photocell is connected must be
bridged with COM. (16-19, 17-19, 18-19). The power supply for the
relay photocell of terminals 14-15. Dip switch 5 must be at OFF. The
jumper must be unplugged.
Note:
Relay photocells are no longer permitted for new installations
as per EN12978, because they cannot perform self-checks (failsafe).
Operation without photocells
Not permitted for normal operation. In this case contact
strips must safeguard the gate. The control board must be
disconnected from the mains for a few seconds. Terminals 16-17-1819 must all be bridged. Dip switch 5 must be at OFF. The jumper
must be unplugged.
Note:
It is NOT possible to combine different photocell types.
PUSHBUTTON / KEY-OPERATED SWITCH (OPTIONAL)
The control board / drive can be activated using various inputs.
This can be done using a hand-held transmitter or key-operated
switch (Terminals 7 + 10).
Hand-held transmitter = see Teaching the hand-held transmitter
Switch input 1 = input control 1. Normal operation
Switch input 2 = input control 2. Active for special settings (see Dip
switch description)
EMERGENCY STOP (OPTIONAL)
A switch can be connected to stop or disable the unit. The movement
of the wings is stopped immediately. Terminals 9 and 10 must be
bridged if no switch is installed.
Cable cross-section: 0,5 mm
2
or more.
Voltage: 12/24 volts AC/DC.
FLASHING LAMP (OPTIONAL)
A flashing lamp can be connected to the control board. It warns when
the gate is being moved. The flashing light should be fitted as high as
possible and in good clear view. The control board emits a constant
signal that the lamp converts to a flashing signal.
Cable cross-section: 0.5 mm2or more.
Voltage: 24 V DC
24 VDC - OUTPUT
For relay infrared senors or other devices (e.g. receivers)
max.500 mA
Do not use any fixed copper lines. Do not lay any 230 volt
cables in parallel and do not lay any 2 cables in the same cable
trunking.
41EML
en-7
CONTACT STRIP (OPTIONAL)
A contact strip working according to the 8.2 kilo ohm principle can be
connected to the control board, i.e. a 8.2 kilo ohm test resistor is
attached to the end of the contact strip. It ensures that the electric
circuit is monitored permanently. The control board is supplied with an
8.2 kilo ohm resistor installed. Several contact strips are connected in
series.
Cable cross-section: 0.5mm
2
or more.
ANTENNA (OPTIONAL) ANT4X-1EML
The control board is standard-equipped with a wire antenna.
An external antenna (accessory) can be connected to terminals 22
and 23. A larger range (radio) can thus be achieved. Mount the
antenna as high as possible.
Do not use any fixed copper lines. Do not lay any 230 volt
cables in parallel and do not lay any 2 cables in the same cable
trunking.
TEACHING / DELETING THE HAND-HELD TRANSMITTERS
Press button CH1. The LED “Learn1” lights up red. Now press one of
the transmitter’s button for approx. 5 seconds. The LED “Learn 1”
flashes now. Finished. Proceed in exactly the same way for CH2.
However, now press one of the transmitter’s buttons that has not yet
been assigned. Up to 128 hand-held transmitters can be
programmed in this way.
To delete the programmed transmitter setting, simply press button
CH1 until the LED goes out. Proceed in the same way for CH2.
RADIO MODULE (PLUGGED)
To operate the control board via radio remote control, a radio
module must first be installed in slots CN4/CN5.
ª
en-8
INITIAL OPERATION / BASIC SETTING
Proceed step by step. If you are not sure, start again at the
beginning. Take sufficient time to make these settings.
1. Are all components required for operation connected? Motor(s),
photocell (!), flashing light, push-button or switch etc?
2. Make sure that nobody is present in the range of the gates.
3. Check whether the LEDs (lamps) are working correctly or whether
they are blocking a function. RED LEDs should be off, green LEDs
should be on. ( with the exception of the LEDs for the limit switch
status - yellow)
4. Set the dip switch to the standard program, if not already done on
delivery: 1= “ON”, 2=”ON”, 3=”OFF”.
Any changes can be made late. (see Dip switch description)
5. Dip switch 7 determines the direction of opening (see Dip switch
description)
6. Set the force at the potentiometer “FORCE “ to max. 30%. Even
lower if the gates are very light. Try before correcting. Only increase
the force in small steps.
7. Switch off control board ( disconnect from current)
7.1 Slip jumper on designated pins
7.2 Dipswitch 5 to “ON”
7.3 Connect photocell(s) according illustration
7.4 Reconnect control board, wait short-time
7.5 Pull jumper, wait short-time
Done! The LED(s) of the photocell(s) connected stay(s) out.
The LED(s) of the photocell(s) not connected will flash.
Programming the time for the covered distance
1. Unlock the gate and move it manually to the limit switch. This is
how you check whether the limit switch for OPEN/CLOSED is
displayed at the correct LED
. If the right limit switch has been activated, the corresponding LED
goes out.
2. Move the gate again manually between the limit switches “OPEN”
and “CLOSED” and lock it. (Both limit switches must remain free.)
3. Press button L1 briefly (1 second), the gate opens. If the gate
reaches the “OPEN” limit switch, it stops briefly and then closes again
automatically. Once the gate reaches the “OPEN” limit switch, the
programming process is completed.
ATTENTION: If the gate closes instead of opening, dip switch 7
must be moved to the other position! Then restart programming
again from the beginning with step 1.
The time for the required covered distance has now been
programmed. The soft stop (slow run) is programmed automatically
approx. 4-5 seconds before the limit switch is reached. It can then be
activated via dip switch. (see Dip switch description)
Completion of the installation/programming:
Once the covered distance is programmed, the hand-held
transmitters can be programmed (not required for kits) or deleted.
1. Start the gate with the hand-held transmitter or a connected button
and observe the process. Close the gate again WITHOUT having
made any settings.
Note1:
The gate does not react (see photocell description jumper).
Note2: If the gate now only reacts with one switch (terminals 7+10),
either the radio has not been programmed/is not available or the
radio module is not plugged in correctly.
2. If the gate does not close completely by itself, adjust the
potentiometer to other values, adapted to fit the experience value
from the test. (force correction)
3. Now start a second attempt and proceed as above. Close the gate
first before you make any settings.
4. Once all settings have been made, check the function of
photocells, buttons, flashing lamp, hand-held transmitter, accessories
etc. If you desire automatic closing, turn the “TIMER TO CLOSE”
potentiometer in clockwise direction. You can set the rest time
between 0 and 150 seconds, as desired.
Also make these settings with the gate closed.
5. Show all persons that use the gate how the gate moves, how the
safety functions work and how to operate the drive by hand.
ª
1
3
6
5
5
en-9
Frequently asked questions
How long is the probable service life of a gate opener?
When used for private purposes, a correctly installed gate opener can
operate perfectly for in excess of 10 years. Both the gate and the gate
opener must be checked regularly and serviced in accordance with
their respective instructions.
What happens in case of power failure?
All Chamberlain gate openers are equipped with a release system by
means of which the gate can be operated manually in case of power
failure.
How long does it take to install a gate opener?
Depending on your specific technical skills, the installation of the
mechanical components can take approx. 3 to 4 hours. Firstly, the gate
needs to be properly prepared such that installation work can
commence. The electrical connection work takes approx. 1 to 2 hours.
Each user should be instructed for at least 30 minutes with regard to
the operation of the gate opener, whereby its functionality should be
demonstrated and safety aspects, protective facilities and procedure in
case of power failure should all be explained.
Is it possible to open just one wing of the gate (pedestrian mode)?
Yes, it is possible. This process can be operated via remote control (a
2-channel remote control is the minimum requirement here) or via
switch operation (see “Standard” operation mode setting).
Gate opener does not function / does not respond
when button is pressed.
1. Connection to button is loose.
2. STOP switch connection is loose; STOP
LED is off.
3. Obstacle is blocking photocell in direction
of movement.
4. Safety edge is damaged or has
encountered an obstacle.
5. Gate opener is still released.
1. Check button and COM connections.
2. Check STOP switch connections
(STOP and COM).
3. Remove obstacle.
4. Remove obstacle and check
connections and wiring.
5. Lock gate opener.
The gate opener does not open the gate fully. 1.Has the running time of the controller been
set correctly?
2.Has the force been set correctly?
1.Reprogram as required – plus approx.
3 seconds.
2.Correct force setting (gate opener
runs somewhat slower in windy
conditions).
The controller doesn’t respond when I alter the
Dip-switches.
Disconnect controller from power
supply, then alter Dip-switches.
“Timer to close” doesn’t work.
1. Only works if the 2-cable photocell
770E(ML) or 771E(ML) has been
installed.
2. Then turn “timer to close”
potentiometer in a clockwise direction.
The gate opener doesn’t respond at all; no LED is
on.
Possibly power failure.
1. Check conductor and zero conductor.
2. Check house fusing.
Immediately after the gate has started moving, it
stops and reverses.
Obstacle in area of gate.
Check area of gate for objects
The gate opener hums slightly but has no force
1. Capacitor is not correctly connected to the
brown and black cable.
2. Force has not been set.
3. The gate opener has been released.
1. Check wiring of capacitor.
2. Turn force potentiometer in a clockwise
direction.
3. Lock gate opener.
The gate opener only works when I press and
hold the button on the remote control.
1. Controller in ‘hold to run’ operating mode.
2. A safety facility is not working correctly
(photocell, safety edge).
1. Disconnect controller from power supply,
then alter Dip-switches.
2. Observe LEDs; find and rectify fault.
The gate opener doesn’t respond at all, although
the controller has been connected (LEDs are on).
1. Remote control has not been programmed.
2. LEDs indicate a fault.
3. Photocell connected incorrectly.
4. Jumper between STOP and COM missing.
5. Motor terminal possibly not connected
properly.
1. Programming remote control.
2. Find and rectify fault(s) (see description of
LEDs).
3. Check photocell connection / programming.
4. Connect simple jumper.
5. Check terminals and connections.
The gate opener stops suddenly and then restarts
only after a lengthy pause.
If the gate is operated constantly, the motor
will reach its cut-off temperature - protective
facility - as the gate opener is not designed
for permanent operation.
Allow motor sufficient time to cool (min. 15
minutes).
The gate must follow a slope.
Not recommended! Change gate! The gate can move in an uncontrolled (dangerous) manner if
the gate opener has been released. A stronger force is needed in the upwards direction of the
slope and then, in the opposite direction, the gate opener’s force is too strong.
en-10
The control board does not work any more using
the hand-held transmitter, only with the switch and
even then only as long as a button is pressed and
kept pressed.
Open with push-button (1) or CLOSE with pushbutton (2)
1.Dip switch setting not as desired
2.A safety photocell, a contact strip or the
stop disables the control board
3.Only one photocell was connected for
OPEN
1.Correction of the dip switch,
elimination of fault required. If the fault
cannot be repaired, it will be necessary
to “reset” and reprogram (see photocell)
2.At least one photocell must be
connected and activated for CLOSED
or OPEN & CLOSED.
The unit does not close automatically, it
OPENS automatically
Check setting of Dipswitch 7 Change setting of Dipswitch 7
Control board does not work with hand-held
transmitter
1.Hand-held transmitter not
programmed
2.An photocell blocks
1.Program hand-held transmitter
2.Check photocells
Gate can only be opened 1.photocell blocks
2.Dip switch setting not as desired
1.First limit switch gate OPEN
Function and connection of the limit
switches must be checked
2.Check dip switch
The control board is not running No covered distance learned
Learn covered distance.
See Initial operation
The wing does not open completely for the soft
stop
1.Insufficient force in the event of high
wind loads
(entire gates)
2.Gate sluggish/heavy
1.Reset force ( increase )
2.Improve ease of movement
3.Program control board without soft
stop
(Remote controlled) universal receiver does
not work
Observe polarity (terminals 14/15) Swap “+” and “-” cables
© Chamberlain GmbH 2008, all rights reserved
The remote control’s range is too short.
The installation of an external aerial is recommended as the controller with the short cable
aerial is located either behind the post or near ground level in most cases. The optimum
location of the aerial is as high as possible in all cases. An appropriate aerial with installation
kit can be obtained from Chamberlain as an accessory with the product ref. no. ANT4X-1EML.
The force setting has been altered, but no
difference is apparent.
Disconnect the controller from the power supply for a few seconds in order to activate the
control board’s self-diagnosis functionality.
Declaration of Conformity
Automatic Gate Opener Models HC100ML-2, HC500ML-2 Series
are in conformity to the applicable
sections of StandardsEN300220-3 • EN55014 • EN61000-3 • EN60555, EN60335-1 • ETS
300 683 • EN60335-1: 2002 • EN60335-2-103: 2003 • EN55014-1: 2000 + A1 + A2 •
EN55014-2: 2001 • EN61000-3-2: 2000 • EN61000-3-3: 1995 + A1 • EN 301 489-3,
V1.3.1 • EN 300 220-3 V1.1.1 • EN13241-1
per the provisions & all amendments
of the EU Directives .............................................2006/95/EC, 2004/108/EC, 1999/5/EG
Declaration of Incorporation
Automatic Gate Opener Models when installed and maintained according to all the
Manufacturer’s instructions in combination with a Gate, which has also been installed and
maintained according to all the Manufacturer’s instructions, meets the provisions of EU
Directive 89/392/EEC and all amendments.
I, the undersigned, hereby declare that the equipment
specified above and any accessory listed in the manual
conforms to the above Directives and Standards.
709442C
Harry Naumann Dipl.Ing.(FH)
Manager, Regulatory Affairs
Chamberlain GmbH
D-66793 Saarwellingen
Mai, 2008
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