Chamberlain GPD60, GPD65 User Manual

Chamberlain GmbH

Alfred-Nobel-Str. 4

D66793 Saarwellingen

www.chamberlain.de

13.5m

110kg

13.5m

110kg

Instructions – Garage Door Operator Model GPD60, GPD65 Instrucciones – Abridor de la puerta de garaje, Modelo GPD60, GPD65 Istruzioni – Apriporta per garage Modello GPD60, GPD65 Instruções – Operador automático de porta, Modelo GPD60, GPD65

GPD60 GPD65

13.5

7,4m

110kg

60kg

Max. m2/kg

13.5

10m

110kg

80kg

Max. m2/kg

(+34) 902 88 33 79

(+39) 02 303 52006

(+44) 0800 317847

707 785 454

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Start by Reading These Important Safety Rules

WARNING: If your garage has no service entrance door, an Outside Quick Release must be installed. This accessory allows manual operation of the garage door from outside in case of power failure.

Keep garage door balanced. Sticking or binding doors must be

repaired. Garage doors, door springs, cables, pulleys, brackets and their hardware are under extreme tension and can cause serious personal injury. Do not attempt to loosen, move or adjust them. Call for garage door service.

Do not wear rings, watches or loose clothing while installing or servicing a garage door opener.

To avoid serious personal injury from entanglement, remove all ropes connected to the garage door before installing the door opener.

Installation and wiring must be in compliance with your local building and electrical codes. This is a class 2 double insulated product,

connesction to earth is not required or provided.

Lightweight doors of fiberglass, aluminum or steel must be substantially reinforced to avoid door damage. The best solution is

to check with your garage door manufacturer for an opener installation reinforcement kit.

The safety reverse system test is very important. Your garage door MUST reverse on contact with a 40mm obstacle placed on the floor.

Failure to properly adjust the opener may result in serious personal injury from a closing garage door. Repeat the test once a month and

make any needed adjustments.

This unit should not be installed in a damp or wet space.

Door must not extend over a public byway during operation.

Fasten the child warning label adjacent to the lighted door control button as a reminder of safe operating procedures.

Disengage all existing garage door locks to avoid damage to garage door.

Any door control buttons (if installed) MUST be located where the

garage door is visible, but out of the reach of children. Do not allow children to operate push button(s) or remote control(s). Serious personal injury from a closing garage door may result from misuse of the opener.

Activate opener ONLY when the door is in full view, free of obstructions and opener is properly adjusted. No one should enter or leave the garage while the door is in motion. Do not allow children to play near the door.

Use manual release only to disengage the trolley and, if possible,

ONLY when the door is closed. Do not use the red handle to pull the door open or closed.

Disconnect electric power to the garage door opener before making repairs or removing covers.

This product is provided with a transformer and power supply cord of special design which, if damaged, MUST be replaced by a

transformer from your local Chamberlain Anz distributor and fitted by a specialist.

SAVE THESE INSTRUCTIONS

ASSEMBLY HARDWARE

1. Square Head Screws (2)

2. 8mm Carriage Bolt (1)

3. Cable Pulley (1)

4. Pin (1)

5. 8mm Lock Nut (1)

6. Pulley Bracket (1)

These safety alert symbols mean WARNING – a personal safety or property damage instruction. Read these instructions carefully. This garage door opener is designed and tested to offer reasonable safe service provided it is installed and operated in strict accordance with

the following safety rules. Failure to comply with the following instructions may result in serious personal injury or property damage.

INSTALLATION HARDWARE

7. 6mm Nut (5)

8. Concrete Anchor (4)

9. 6mm Lag Bolt (4)

10. Clevis Pins (2)

11. 6x25mm Hex Bolt (2)

12. Wire Clips (3)

13. Hex Screws (2)

14. C-rail Bracket (1)

15. Clevis Pins (2)

16. Ring Fastener (4)

17. Flat Washer (1)

18. Anchor (2)

19. Insulated Staples (10)

20. 6x12mm Hex Bolt (1)

Before You Begin

This operator is suitable for sectional doors.

1. Look at the wall or ceiling above the garage door. The header bracket MUST be

securely fastened to structural supports.

2. Do you have a finished ceiling in your garage? If so, a support bracket and additional fastening hardware (not supplied) may be required.

3. Do you have an access door in addition to the garage door? If not, an Outside Quick Release Accessory is required.

Hardware Provided

Tools Required for Installation

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As you proceed with the assembly, installation and adjustment procedures in this manual, you may find it helpful to refer back to this illustration of a completed installation.

(1) Cable Pulley Bracket (2) Trolley (3) Chain/Cable Assembly (4) Rail (5) Hanging Bracket (6) Power Cord (7) Opener

(8) Light Lens (9) Manual Release

Rope & Handle

(10) Door Arm (11) Door Bracket (12) Header Bracket

WARNING

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Fasten Door Bracket

Sectional and One-Piece Door Installation Procedure:

Door bracket (1) has left and right side fastening holes. If your installation requires top and bottom fastening holes use both the door bracket and door bracket plate (2) as shown.

1. Center door bracket (with or without door bracket plate, as required) at the top inside face of door as shown. Mark holes. A.Standard Sectional or One-piece doors: locate bracket at inside face of the door. B. Sectional doors with two horizontal roller channels: 150 250mm below the top of the door.

2. A. Sheet metal doors Fasten with wood screws (4).

B. One-piece door optional Fasten with wood screws (4).

Connect Door Arm to Trolley

A. Preferred Installation:

Disconnect Trolley by pulling on the red handle and slide towards door. With door closed connect Straight Door Arm (5) to Trolley (4) with Clevis Pin (6), secure with Ring Fastener (7). Connect Curved Door Arm (2) to Door Bracket with Clevis Pin (6) Secure with Ring Fastener (7). Align Straight and Curved Door Arms with a 2 hole overlap connect with Bolt (3), secure with Nut (1), If Straight Door Arm (5) is too long, cut the end of the Door Arm.

B. Where extra travel distance is required:

With door closed connect Curved Door Arm (2) to Door Bracket with Clevis Pin (6), secure with Ring Fastener (7). Lift Curved Door Arm (2) to meet Trolley, connect door arm to Trolley with Clevis Pin (6), secure with Ring Fastener (7).

Connect Electric Power

To avoid installation difficulties, do not run the garage door opener until instructed to do so.Plug the opener into electric outlets as specified by local wiring

codes. The opener light will turn on when power is connected and remain on for 21/2 minutes.

ASSEMBLY SECTION

Assemble Rail

Place Rail pieces (1) on a flat surface for assembly. Take special note of the raised line on the Rail pieces (4) these lines MUST line up in order for the Rail to fit together properly. All four Rail sections are interchangeable. Slide Rail Braces (2) into slots on the sides of Rail. Make sure small tabs on Rail Braces (3) are up against top lip of Rail. Connect Rail by sliding other end of braces into next Rail. Be sure the raised lines that run down Rail sections (4) line up. Tap Rail assembly (5) on a piece of wood (6) until Rail sections are flush. Repeat for final Rail section.

Reinforcement of rail (GPD65)

Install C-rail clamp when clearance between rail and ceiling exceeds 60mm.

Install the C-rail clamp (1) with bolt (2) and nut (3) included at position shown. (fig.5A)

Position C-rail clamp on the joint of the first and second rail section from the door closed position and tighten screw.

Make sure the C-rail clamp is located exactly over the joint of both rail sections. The

clamp is for additional reinforcement of the rail and not required when headroom clearance is less than 60mm.

Assemble Cable Pulley Bracket

IInsert Carriage Bolt (1) though square hole in Cable Pulley Bracket (4). Remove Chain/Cable assembly (3) from carton. Wrap Cable around Cable Pulley (2) and insert Pulley into Bracket (NOTE: Make sure the Bracket is assembled in position

shown). Slide pin (5) through holes in Cable Pulley Bracket and Cable Pulley. NOTE: Trolley with Magnet (6) MUST be installed in the position shown.

Insert Chain/Cable into Rail

Slide Cable Pulley Bracket (1) into Rail assembly (3), be sure to insert Cable Pulley Bracket as shown. Push Cable Pulley Bracket toward front of Rail and slide Inner Trolley (2) into Rail assembly. Magnet (4) MUST be installed in position shown or unit will not function properly.

Attach Trolley to Rail

Turn Rail assembly over. Slide Outer Trolley (1) into Rail assembly (2), be sure the end with Door Arm Hole (3) is heading in direction of door (4). Slide Outer Trolley down Rail until it engages with Inner Trolley.

Attach Rail to Unit

Turn Rail assembly over. Wrap Chain around Drive Sprocket (1). Slide Rail assembly (2) toward unit and into slots on top of unit.

Attach C-Bracket (3) on rail and secure with screws (4) as shown. Push Cable Pulley Bracket forward making Chain tight on sprocket. Chain MUST engage teeth on Drive Sprocket.

Attach Rail End Bracket

Turn Rail and Unit assembly over. Slide Cable Pulley Bracket (2) toward front end of Rail (3). Be careful Chain does not come off Drive Sprocket on unit or become twisted. Slide Carriage Bolt (5) into Rail End Bracket (1). Secure with Lock Nut (4) and Washer (6). Tighten Nut until Chain does not droop below rail. Do NOT over tighten.

ASSEMBLY OF YOUR OPENER IS NOW COMPLETE.

INSTALLATION SECTION

Wear protective goggles when working overhead to protect your eyes from injury. Disengage all existing garage door locks to avoid damage to garage door. To avoid serious personal injury from entanglement, remove all ropes connected to garage door before installing opener.

Attach Rail to Header Bracket

Position opener on garage floor below the header bracket. Use packing material to protect the cover. Raise rail until holes in the header sleeve and holes in the header bracket align. Join with clevis pin (1). Insert ring fastener (2) to secure.

NOTE: To enable the rail to clear sectional door springs, it may be necessary to lift opener onto a temporary support. The opener must either be secured to a support or held firmly in place by another person.

Hang Opener

Bend Hanging Brackets (1) so they are flat against ceiling. Measure distance from Header Bracket to Ceiling Mounting Bracket Bolts. Mark length on ceiling starting at the Header Wall, along this point is where the unit will be mounted. Lift door to full open position, rest opener on door. Insert Square Head Screws (A) into Rail assembly (B) approximately 120mm from end of Rail near motor unit. Slide Hanging Brackets on to Square Head Screws and secure Brackets with Nuts (5). In this process the Square Head Screws hook into slots on the sides of rail. (C)

For concrete ceilings, drill 8mm pilot holes into ceiling and insert Concrete Anchors (2). Secure Hanging Brackets to ceiling with Lag Screws (3). For wood ceilings, drill 4mm pilot holes and secure with Lag Screws (3). Optional: A second set of hanging brackets is recommended when door is very heavy. The hanging brackets should be located in the first third to the center of the rail from the front or at the location the garage door opener lifts the rail upwards the most during the travel.

Install the Header Bracket

NOTE: Refer to vertical center and horizontal lines created in step 11 for proper placement of header bracket.

A. Wall Mount: Center the header bracket (1) on the vertical center line (2) with the

bottom edge of the header bracket on the horizontal line (4) (with the arrow pointing toward the ceiling). Mark all of the header bracket holes (5). Drill 4,5 mm (3/16") pilot holes and fasten the header bracket with wood screws (3).

B. Ceiling Mount: Extend vertical center line (2) onto the ceiling. Center the header

bracket (1) on the vertical mark no more than 150 mm (6") from the wall. Make sure the arrow is pointing toward the opener. Mark all of the header bracket holes (5). Drill 4,5 mm (3/16") pilot holes and fasten the header bracket with wood screws (3). For concrete ceiling mount, use concrete anchors (6) provided.

Clearance between highest point of travel and Rail should not exceed 50mm and can be zero when clearance between door and ceiling is only 30mm.

Find Center of Garage

Mark center of door (1). Extend line onto ceiling (2).

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Replace Light Bulb

Replace light bulb (1) with a 21 watt maximum light bulb. Insert bulb into socket as shown. The light will turn on and remain lit for 2 1/2 minutes when power is connected. After 2 1/2 minutes it will turn off.

Test the Safety Reverse System

The safety reverse system test is important. Garage door must reverse on contact with a 40mm obstacle laid flat on the floor. Failure to properly adjust opener may result in serious personal injury from a closing garage door. Repeat test once a month and adjust as needed.

Procedure: Place a 40mm obstacle (1) laid flat on the floor under the garage door. Operate the door in the down direction. The door must reverse on the obstruction. If the door stops on the obstruction, it is not traveling far enough in the down direction. Move Close Limit closer to door. When the door reverses on the 40mm obstacle, remove the obstruction and run the opener through a complete travel cycle. Door must not reverse in closed position. If it does, adjust Limit and repeat safety reverse test.

Place 20kg at the center of the door and ensure that the door will not move up more than 500mm.

SAVE THESE INSTRUCTIONS

Program Remotes

Activate the opener only when door is in full view, free of obstruction and properly adjusted. No one should enter or leave garage while door is in motion.

Your garage door opener receiver and Remote Control Transmitter are set to a matching code. If you purchase additional Remote Controls, the garage door opener must be programmed to accept the new Remote code.

To program receiver to match additional Remote Control codes:

1. Press and release the program button on the side of the unit (1). The green LED will glow steadily for 30 seconds.

2. Within 30 seconds press and hold the button on the hand-held Remote (2).

3. Release the button when the motor unit light blinks. It has learned the code. If the light bulb is not installed, two clicks will be hear.

To erase all codes from motor unit memory or to deactivate any unwanted Remote, first erase all codes:

Press and hold the program button (1) on motor unit until the learn indicator light goes out (approximately 6 seconds). All previous codes are now erased. Reprogram each Remote or Keyless Entry you wish to use.

Operation Of Your Opener

Your opener can be activated by any of the following devices:

• The Remote Control Transmitter. Hold the push button down until the door starts to

move.

• The Lighted Door Control Button (if you have installed this accessory). Hold the

button down until door starts to move.

• The Outside Keylock or Keyless Entry System (if you have installed either of these

accessories). Opening the Door Manually: Door should be fully closed if possible. Weak or broken springs could allow an open

door to fall rapidly. Property damage or serious personal injury could result. The door can be opened manually by pulling the release handle down. To reconnect

the door, activate the unit.

Do not use the manual release handle to pull the door open or closed.

When the Opener is Activated by Remote Control or Door Control Button:

1. If fully open, the door will close.

2. If closed, the door will open.

3. If opening or closing, the door will stop.

4. If partially open, the door will move in the opposite direction of last travel.

5. If an obstruction is encountered while closing, the door will reverse to the open

position.

6. If an obstruction is encountered while opening, the door will reverse for 1 second.

7. The optional Protector System™ uses an invisible beam which, when broken by

an obstruction, causes a closing door to open and prevents an open door from

closing. It is STRONGLY RECOMMENDED for homeowners with young children. Allow a 15 minute cooling period after 5 continuous operations of the opener. The opener light will turn on: 1. when opener is initially plugged in;

2. when the power is interrupted; 3. when the opener is activated. The light turns off automatically after 2-1/2 minutes. Bulb size is

21 Watts maximum.

Setting the Force

The Force is programmed to operate most doors, however, if Limits are not able to be set, or the door reverses during normal operation follow this procedure: Locate the Program Button (1) on the left side panel of unit (2). Push the Program Button twice to enter unit into Auto-Force Adjustment Mode. The green LED will flash slowly. Activate unit with remote and run the unit to the Open Limit. Activate unit again to run the unit to the Closed Limit. The door must travel through a complete cycle up and down in order for the Force to be set properly. If the unit stops before it reaches the Open or Close Limit repeat the process. The green LED will stop flashing when the Force has been learned.

Attach Limit Switches

NOTE: The limits must be installed as shown. If installed incorrectly the unit will not function properly.

Close garage door by hand. Determine the position of the Close Limit Switch (1) (Long wire) by aligning the center of trolley and the center of the Limit Switch. The Limit Switches are actuated by a magnet in the Inner Trolley. Insert bottom tab (5) of Limit Switch (1) into bottom lip of Rail (7). Insert top tab (4) under top lip of Rail (6). Lift limit assembly against top lip of Rail and tighten screw (8) to secure Close Limit Switch. Open garage door by hand to the full open position. Pull red handle to open door past Inner Trolley. Determine the position of the Open Limit Switch (3) (Short Wire) by aligning the center of the Trolley and the center of the Limit Switch. Insert bottom tab (5) of Limit Switch (1) into bottom lip of rail (7). Insert top tab (4) under top lip of rail (6). Lift limit assembly against top lip of rail and tighten screw (8) to secure Open Limit Switch. Insert wires for Limit Switch (9) into top channel of Rail (10). Secure wires with wire clip. the wires must be secured so they do not interfere with the travel of the Trolley. Activate remote, the opener will operate and reconnect to the door automatically. Run opener 2 full travel cycles. If the door reverses in mid travel go to Setting the Force Section. Adjust Limit Switches as necessary to fully open and close the door without reversing.

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