Chamberlain GAROG TST-2, GAROG TST WS Series, GAROG TST WS-B, GAROG TST WS-A Operational Description
Funktionsbeschreibung
D
Operational description
Description de fonctionnement
Descripción de funcionamiento
TST-2
GB
F
NL
TST WS-B / 021016
Funktionsbeschreibung
D
Operational description
Description de fonctionnement
Descripción de funcionamiento
TST-2
TST WS-B / 021016
GB
F
NL
Operational Description TST WS-B Page: 2
General hints
© Copyright 2000 by
Chamberlain GmbH
• This manual is dedicated to those persons projecting and planning the TST WS-B control system of Chamberlain GmbH.
Initiation should only be done by a skilled electronics engineer who is acquainted with the safety standards of electric driving-
and automation systems. A description of the control system resp. relevant excerpts hereof have to be put at the user’s disposal
when passing on the control system.
• The data indicated in this manual may be altered without previous notice.
• With the edition of this manual, all previous editions become void.
• Composition of the information given in this manual has been done to the best of our knowledge. Chamberlain GmbH does not
guarantee the correctness of the details given in these instructions and may not be held liable for damages ensuing from
incorrect installation.
• Description of the products, their application, features and performance data are no assured characteristics and are subject to
technical alterations.
• Since, despite of all our efforts, errors may not be completely avoided, we are always grateful for your useful tips.
• The installation instructions given in this manual are based on advantageous boundary conditions. Chamberlain GmbH does
not give any guarantee promise for perfect function of the control system in a cross surrounding.
• Warranty claims towards Chamberlain GmbH restricted to the customer and may not be transferred. The warranty promise
comprises only those products delivered by Chamberlain GmbH. We are non-liable for the whole system.
Instructions to Software
• Chamberlain GmbH reserves the right to alter or extend its software without prior notice, as long as functionality remains
untouched resp. is adjustable. Before applying individual software, the correctness of the software has to be acknowledged and
a written declaration of consent regarding these alterations has to be obtained from by the customer
• Our guarantee comprises repair in our workshop. The software versions resulting hereof have to be installed by the customer.
Guarantee for software is restricted to reproducable errors.
• Chamberlain GmbH has no obligation to make alterations to products already delivered.
• The customer or third parties are not permitted to change the program. Chamberlain GmbH may not be held liable for defects
ensuing from these changes.
CONTENTS
1 GENERAL INFORMATION ON THE CONTROL DEVICE ......................................................................................3
2 SAFETY INSTRUCTIONS ............................................................................................................................................... 4
3 MOUNTING OF THE CONTROL DEVICE .................................................................................................................. 5
4 ELECTRICAL CONNECTION........................................................................................................................................ 5
5 INPUTS / OUTPUTS .......................................................................................................................................................... 6
5.1 I
5.2 OUTPUTS........................................................................................................................................................................ 6
6 COMMISSIONING ............................................................................................................................................................ 7
7 OPERATION ...................................................................................................................................................................... 8
7.1 WIRE/PLUG-IN BRIDGES ................................................................................................................................................. 8
SETTING OF THE HOLD-OPEN TIME (TRIMMER P1) ...................................................................................................................... 8
7.3 DISPLAY DOOR CYCLE COUNTER .................................................................................................................................... 9
7.4 CARRYING OUT RESET FUNCTION ................................................................................................................................... 9
7.5 SETTING OF TYPES OF OPERATION (DIP SWITCHES) ..................................................................................................... 10
7.6 LED DISPLAY CODES ................................................................................................................................................... 11
8 TECHNICAL DATA ........................................................................................................................................................ 12
9 APPENDIX A: DRAW-IN SECURITY DEVICE ......................................................................................................... 13
9.1 PRINZIP:...................................................................................................................................................................... 13
9.2 APPENDIX B: WIRING OF MOTOR AND END SWITCHES (CONNECTION EXAMPLE 1) ....................................................... 14
9.3 APPENDIX C: WIRING OF MOTOR AND END SWITCHES (CONNECTION EXAMPLE 2) ....................................................... 14
9.4 APPENDIX D: OFTEN USED STANDARD CONNECTIONS.................................................................................................. 15
9.5 APPENDIX E: OVERVIEW TST WS-B........................................................................................................................... 16
NPUTS ........................................................................................................................................................................... 6
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FEIG ELECTRONIC GmbH
Operational Description TST WS-B Page: 3
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1 General information on the control device
• Main application: industrial doors with electric drive (up to 2.2 kW, 400 VAC, AC-3)
• mounted in the special door control housing TST GA with transparent cover for diagnostic.
Plug-in modules:
2-channel radio modul
•
TST SFFE2
(433 MHz FM)
2-channel Induction-
•
loop detector
TST SUVEK
• Safety edge evaluation
(during opening the door)
Sliding door function
TST SUKS/SSKS
Open, Stop, Close
(2 sets of 3-fold push button)
End switch upper and lower
2-fold emergency stop
security chain
(separate evaluation)
integrated
Safety edge evaluation
for door opening and closing
optional plug-in module
Safety edge evaluation
for door opening and closing
3 Poti:
Hold open time
Run time
supervision
Relay functions
Loop detector/
Security strip
Closing
contactor
Opening
contactor
4 LEDs:
:
Diagnostic LED (green)
Security-strip-LED (yellow)
Emergency-stop-LED (red)
Run-LED (green)
Radio receive
8 DIP-Switches:
Setting operation (dead man)
Hold open time
Min. hold open time
Light barrier function
Pre-warning before closing
Security strip evaluation
Pre-end switch behaviour
Pre-warning before opening
3-function foil key
Drive and break
(U, V, W, N, PE)
External supply 1
(L3, N (max. 1A))
External supply 2
(24VDC / 500mA regulated)
Warning light
(L3 (change-over contact), N)
Fault, door position,
traffic light function
(2x potential free change-over contac
2x2 free clamp sites
(Passing of end switch
functions)
Digital Inputs 1...7
Pre-end switch
Intermediate holding
Impulse series control (single
channel)
Manual-/Automatic
Object protecting light barrier
2x draw in security devices with
testing
Opening
(Potential free via contactor)
Closing
(Potential free via contactor)
3 x 400VAC
(L1, L2, L3, N, PE)
• automatic or deadman opening and closing travel (closing travel in connection with closing edge security
device)
• automatic closure after an adjustable hold-open time (1 ...320 s)
• integrated safety edge evaluation (monitoring of door closing travel) with plug-in clamps for:
• resistance monitoring (8.2/1.2 kΩ), N.C. or N.O. principle, selectively tested or redundant evaluation
("electrical" or "pneumatic" security strip)
• evaluation of an optical safety edge (type: "Fraba-OSE")
• door cycle counter (in steps of 10 via LEDs)
• selectable reverse time (0.25s / 0.05s)
• run time control 60s
Wsb_bse8.doc mt 041102
FEIG ELECTRONIC GmbH
Operational Description TST WS-B Page: 4
2 Safety instructions
During commissioning and operation of the control device the following important
safety instructions and the subsequent mounting and connection instructions
must be observed:
• All installation, commissioning and maintenance work must be exclusively carried out
by qualified specialist personnel. In particular, the following regulations must be ob-
served (without this list being exhaustive): VDE regulations (VDE 0100, VDE 0105,
VDE 0113, VDE 0160, VDE 0700), fire prevention regulations, accident prevention
regulations and the relevant regulations for industrial doors (ZH1/494, prEN12453,
prEN12978)
• The control device must only be opened when power is switched off at all poles.
• The control device must not be operated in the open condition.
• The control device may be operated with the CEE plug disassembled only if the mains
power supply can be isolated from the control device at all poles by means of an
appropriate switch.
• The control device must not be operated with a defective membrane keypad.
Damaged keypads must be replaced. The keypad is basically provided only for finger
operation. It should not be operated with sharp objects.
• Before the control device power supply is switched on for the first time, it must be en-
sured that all insert cards are correctly placed in the insertion spaces provided for
them.
• When the door is moving in deadman operation it is to be ensured that the door region
can be seen by the operator since, in this type of operation, security devices such as
the security strip and light barriers can be bypassed.
• The manual operation of the contactors is prohibited. The guarantee becomes void if
the protective foil is destroyed.
• According to prEN12453 the pre-end switch of the security strips may be positioned at
a maximum of 50mm above the lower end position. The details given in the chapter
• Clamping and connection plan for the security strip" are to be strictly followed.
• Check the setting of all DIP switches and operation of the security devices.
Failure to comply with safety instructions can result in a risk to health or to the control
device being damaged.
These safety instructions are not intended to be exhaustive. Please discuss any queries
with your supplier.
The manufacturer has carefully checked the device hardware and software and the
product documentation but cannot provide any guarantee against errors.
The serial number is applied on a separate sticker to the printed circuit board and to the
control housing. For motor dates (nominal load and torque, etc) construction year and
additional information, please read the technical information of motor and door.
TST WS
Control Device
3N~400V / ~230V
50...60Hz / 2500W
IP54 (IP65) / -10...+50°C
Wsb_bse8.doc mt 041102
FEIG ELECTRONIC GmbH
Operational Description TST WS-B Page: 5
3 Mounting of the control device
• Before mounting, the control device is to be checked for damage which may have occurred during
transportation or for some other reason. Damage inside the control device can lead, under certain
circumstances, to considerable subsequent damage to the control device and even pose a health risk for the
user.
• During mounting of the control device, the installation is to be made voltage-free.
• The control device is provided for mounting directly on a wall. It is attached by means of the wall-mounting
device located on the underside. The control device must always be mounted in such a way that the cable
lead-ins always point downwards. It is to be ensured that no transfer of mechanical vibrations through the
door to the control device is possible (eg mounting on a masonry wall).
• Mounting must only be to flat surfaces. The housing must be mounted in a distortion-free manner.
• The mounting site is to be selected such that the control device is not subjected to direct sunlight and so that
the weather can not otherwise have any direct effect on the control device.
• The door to be operated must be visible from the control device in order to permit deadman operation which is
possible from the membrane keypad.
• The touching of electronic parts, in particular, the parts of the processor circuit is to be avoided. Electronic
components can be damaged or destroyed by electrostatic discharge. It if is not possible to avoid touching of
the electronic components, an earthed location must be contacted shortly before (eg an earthed door frame).
4 Electrical connection
• Connection, checking and maintenance work on the opened control device must be carried out only in the
voltage-free state. Particular attention should be paid to the points set out in the Safety instructions section.
• The control device is only designed for a nominal voltage of 230/400 V±10% 50/60 Hz. Neutral and protective
earth conductors must be connected. In operation at 230V the clamping sites L3 (contactor), N and PE must
be used.
• The supply inlet is to be secured at the installation site with 16A actuation
be fitted with additional over-load protection (eg thermoplate).
• If the voltage free contacts of the relay outputs or other terminal clamps are connected to a external supply,
that means they have a dangerous voltage which can be active after switch off of the control ore disconnecting
of the supply plug, a warning sticker has to be mounted visible on the control box: “NOTE! Before working on
terminal clamps, all power circuits must be switched off.”
• The control voltage 24VDC (direct voltage) for external devices and the device's own external control circuits
are to be secured by a self-resetting semi-conductor protection device. Resetting takes place after the
overload or short-circuit has been overcome and after a short cooling phase.
• All control voltage inputs are dc-insulated from the supply by a basic insulation. They are arranged irregularly
for 24VDC, wherein the inputs can be provided with potential-free contacts or limited with 24V active outputs.
• According to EN60335 all components connected to the control device must have also basic insulation for a
operation voltage up to 230V
• Extremely high electrostatic charges can occur in doors. Discharging takes place via the closest point which
has a protective earth conductor covering. If, by reason of incorrect cabling, discharge onto the control inputs
which are under the earth covering is made possible, the control device may be damaged. The connections of
the security strip are particularly at risk. As a countermeasure, a discharge device on the door leaf is to be
recommended.
• The connection for the cables introduced into the control device is to be kept as short as possible and to lead
as directly as possible to the connection clamp.
• Maximum connection cross-section of the used terminal clamps:
screw clamps plug clamps
single wire (rigid) 2,5mm
thin wired /with/without vein end
1,5mm
2
2
sleeve
feature K. The drives are to
1,5mm
1,0mm
2
2
• Connection arrangement see separate drawings in appendix.
PLEASE NOTE:
Under no circumstances leave behind mounting or wiring remains in the control
housing. Electrically conductive remains can lead to severe damage on the printed
circuit board.
Tighten all screws on the contactor, even those assumed not to be used.
Wsb_bse8.doc mt 041102
FEIG ELECTRONIC GmbH
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