Chamberlain GAROG TST-2, GAROG TST WS Series, GAROG TST WS-B, GAROG TST WS-A Operational Description

Funktionsbeschreibung

D

Operational description

Description de fonctionnement

Descripción de funcionamiento

TST-2

GB

F

NL

TST WS-B / 021016

Funktionsbeschreibung

D

Operational description

Description de fonctionnement

Descripción de funcionamiento

TST-2

TST WS-B / 021016

GB

F

NL

Operational Description TST WS-B Page: 2

General hints

© Copyright 2000 by

Chamberlain GmbH

• This manual is dedicated to those persons projecting and planning the TST WS-B control system of Chamberlain GmbH.
Initiation should only be done by a skilled electronics engineer who is acquainted with the safety standards of electric driving-
and automation systems. A description of the control system resp. relevant excerpts hereof have to be put at the user’s disposal
when passing on the control system.

• The data indicated in this manual may be altered without previous notice.

• With the edition of this manual, all previous editions become void.

• Composition of the information given in this manual has been done to the best of our knowledge. Chamberlain GmbH does not

guarantee the correctness of the details given in these instructions and may not be held liable for damages ensuing from
incorrect installation.

• Description of the products, their application, features and performance data are no assured characteristics and are subject to
technical alterations.

• Since, despite of all our efforts, errors may not be completely avoided, we are always grateful for your useful tips.

• The installation instructions given in this manual are based on advantageous boundary conditions. Chamberlain GmbH does

not give any guarantee promise for perfect function of the control system in a cross surrounding.

• Warranty claims towards Chamberlain GmbH restricted to the customer and may not be transferred. The warranty promise
comprises only those products delivered by Chamberlain GmbH. We are non-liable for the whole system.

Instructions to Software

• Chamberlain GmbH reserves the right to alter or extend its software without prior notice, as long as functionality remains
untouched resp. is adjustable. Before applying individual software, the correctness of the software has to be acknowledged and
a written declaration of consent regarding these alterations has to be obtained from by the customer

• Our guarantee comprises repair in our workshop. The software versions resulting hereof have to be installed by the customer.
Guarantee for software is restricted to reproducable errors.

• Chamberlain GmbH has no obligation to make alterations to products already delivered.

• The customer or third parties are not permitted to change the program. Chamberlain GmbH may not be held liable for defects

ensuing from these changes.

CONTENTS

1 GENERAL INFORMATION ON THE CONTROL DEVICE ......................................................................................3

2 SAFETY INSTRUCTIONS ............................................................................................................................................... 4

3 MOUNTING OF THE CONTROL DEVICE .................................................................................................................. 5

4 ELECTRICAL CONNECTION........................................................................................................................................ 5

5 INPUTS / OUTPUTS .......................................................................................................................................................... 6

5.1 I

5.2 OUTPUTS........................................................................................................................................................................ 6

6 COMMISSIONING ............................................................................................................................................................ 7

7 OPERATION ...................................................................................................................................................................... 8

7.1 WIRE/PLUG-IN BRIDGES ................................................................................................................................................. 8

SETTING OF THE HOLD-OPEN TIME (TRIMMER P1) ...................................................................................................................... 8

7.3 DISPLAY DOOR CYCLE COUNTER .................................................................................................................................... 9

7.4 CARRYING OUT RESET FUNCTION ................................................................................................................................... 9

7.5 SETTING OF TYPES OF OPERATION (DIP SWITCHES) ..................................................................................................... 10

7.6 LED DISPLAY CODES ................................................................................................................................................... 11

8 TECHNICAL DATA ........................................................................................................................................................ 12

9 APPENDIX A: DRAW-IN SECURITY DEVICE ......................................................................................................... 13

9.1 PRINZIP:...................................................................................................................................................................... 13

9.2 APPENDIX B: WIRING OF MOTOR AND END SWITCHES (CONNECTION EXAMPLE 1) ....................................................... 14

9.3 APPENDIX C: WIRING OF MOTOR AND END SWITCHES (CONNECTION EXAMPLE 2) ....................................................... 14

9.4 APPENDIX D: OFTEN USED STANDARD CONNECTIONS.................................................................................................. 15

9.5 APPENDIX E: OVERVIEW TST WS-B........................................................................................................................... 16

NPUTS ........................................................................................................................................................................... 6

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FEIG ELECTRONIC GmbH

Operational Description TST WS-B Page: 3

r

t

1 General information on the control device

• Main application: industrial doors with electric drive (up to 2.2 kW, 400 VAC, AC-3)

• mounted in the special door control housing TST GA with transparent cover for diagnostic.

Plug-in modules:

2-channel radio modul

•

TST SFFE2
(433 MHz FM)

2-channel Induction-

•

loop detector

TST SUVEK

• Safety edge evaluation

(during opening the door)

Sliding door function

TST SUKS/SSKS

Open, Stop, Close
(2 sets of 3-fold push button)

End switch upper and lower

2-fold emergency stop
security chain
(separate evaluation)

integrated
Safety edge evaluation
for door opening and closing

optional plug-in module
Safety edge evaluation
for door opening and closing

3 Poti:

Hold open time

Run time
supervision
Relay functions

Loop detector/
Security strip

Closing
contactor

Opening
contactor

4 LEDs:

:

Diagnostic LED (green)
Security-strip-LED (yellow)
Emergency-stop-LED (red)
Run-LED (green)

Radio receive

8 DIP-Switches:

Setting operation (dead man)
Hold open time
Min. hold open time
Light barrier function
Pre-warning before closing
Security strip evaluation
Pre-end switch behaviour

Pre-warning before opening

3-function foil key

Drive and break
(U, V, W, N, PE)

External supply 1
(L3, N (max. 1A))

External supply 2
(24VDC / 500mA regulated)

Warning light
(L3 (change-over contact), N)

Fault, door position,
traffic light function
(2x potential free change-over contac

2x2 free clamp sites

(Passing of end switch
functions)

Digital Inputs 1...7

Pre-end switch
Intermediate holding
Impulse series control (single
channel)
Manual-/Automatic
Object protecting light barrier
2x draw in security devices with
testing

Opening
(Potential free via contactor)

Closing
(Potential free via contactor)

3 x 400VAC
(L1, L2, L3, N, PE)

• automatic or deadman opening and closing travel (closing travel in connection with closing edge security

device)

• automatic closure after an adjustable hold-open time (1 ...320 s)

• integrated safety edge evaluation (monitoring of door closing travel) with plug-in clamps for:

• resistance monitoring (8.2/1.2 kΩ), N.C. or N.O. principle, selectively tested or redundant evaluation

("electrical" or "pneumatic" security strip)

• evaluation of an optical safety edge (type: "Fraba-OSE")

• door cycle counter (in steps of 10 via LEDs)

• selectable reverse time (0.25s / 0.05s)

• run time control 60s

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FEIG ELECTRONIC GmbH

Operational Description TST WS-B Page: 4

2 Safety instructions

During commissioning and operation of the control device the following important
safety instructions and the subsequent mounting and connection instructions
must be observed:

• All installation, commissioning and maintenance work must be exclusively carried out
by qualified specialist personnel. In particular, the following regulations must be ob-
served (without this list being exhaustive): VDE regulations (VDE 0100, VDE 0105,
VDE 0113, VDE 0160, VDE 0700), fire prevention regulations, accident prevention
regulations and the relevant regulations for industrial doors (ZH1/494, prEN12453,
prEN12978)

• The control device must only be opened when power is switched off at all poles.

• The control device must not be operated in the open condition.

• The control device may be operated with the CEE plug disassembled only if the mains
power supply can be isolated from the control device at all poles by means of an
appropriate switch.

• The control device must not be operated with a defective membrane keypad.
Damaged keypads must be replaced. The keypad is basically provided only for finger
operation. It should not be operated with sharp objects.

• Before the control device power supply is switched on for the first time, it must be en-
sured that all insert cards are correctly placed in the insertion spaces provided for
them.

• When the door is moving in deadman operation it is to be ensured that the door region
can be seen by the operator since, in this type of operation, security devices such as
the security strip and light barriers can be bypassed.

• The manual operation of the contactors is prohibited. The guarantee becomes void if
the protective foil is destroyed.

• According to prEN12453 the pre-end switch of the security strips may be positioned at
a maximum of 50mm above the lower end position. The details given in the chapter

• Clamping and connection plan for the security strip" are to be strictly followed.

• Check the setting of all DIP switches and operation of the security devices.

Failure to comply with safety instructions can result in a risk to health or to the control
device being damaged.

These safety instructions are not intended to be exhaustive. Please discuss any queries
with your supplier.

The manufacturer has carefully checked the device hardware and software and the
product documentation but cannot provide any guarantee against errors.

The serial number is applied on a separate sticker to the printed circuit board and to the
control housing. For motor dates (nominal load and torque, etc) construction year and
additional information, please read the technical information of motor and door.

TST WS

Control Device

3N~400V / ~230V

50...60Hz / 2500W
IP54 (IP65) / -10...+50°C

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FEIG ELECTRONIC GmbH

Operational Description TST WS-B Page: 5

3 Mounting of the control device

• Before mounting, the control device is to be checked for damage which may have occurred during

transportation or for some other reason. Damage inside the control device can lead, under certain
circumstances, to considerable subsequent damage to the control device and even pose a health risk for the
user.

• During mounting of the control device, the installation is to be made voltage-free.

• The control device is provided for mounting directly on a wall. It is attached by means of the wall-mounting

device located on the underside. The control device must always be mounted in such a way that the cable
lead-ins always point downwards. It is to be ensured that no transfer of mechanical vibrations through the
door to the control device is possible (eg mounting on a masonry wall).

• Mounting must only be to flat surfaces. The housing must be mounted in a distortion-free manner.

• The mounting site is to be selected such that the control device is not subjected to direct sunlight and so that

the weather can not otherwise have any direct effect on the control device.

• The door to be operated must be visible from the control device in order to permit deadman operation which is

possible from the membrane keypad.

• The touching of electronic parts, in particular, the parts of the processor circuit is to be avoided. Electronic

components can be damaged or destroyed by electrostatic discharge. It if is not possible to avoid touching of
the electronic components, an earthed location must be contacted shortly before (eg an earthed door frame).

4 Electrical connection

• Connection, checking and maintenance work on the opened control device must be carried out only in the

voltage-free state. Particular attention should be paid to the points set out in the Safety instructions section.

• The control device is only designed for a nominal voltage of 230/400 V±10% 50/60 Hz. Neutral and protective

earth conductors must be connected. In operation at 230V the clamping sites L3 (contactor), N and PE must
be used.

• The supply inlet is to be secured at the installation site with 16A actuation

be fitted with additional over-load protection (eg thermoplate).

• If the voltage free contacts of the relay outputs or other terminal clamps are connected to a external supply,

that means they have a dangerous voltage which can be active after switch off of the control ore disconnecting
of the supply plug, a warning sticker has to be mounted visible on the control box: “NOTE! Before working on
terminal clamps, all power circuits must be switched off.”

• The control voltage 24VDC (direct voltage) for external devices and the device's own external control circuits

are to be secured by a self-resetting semi-conductor protection device. Resetting takes place after the
overload or short-circuit has been overcome and after a short cooling phase.

• All control voltage inputs are dc-insulated from the supply by a basic insulation. They are arranged irregularly

for 24VDC, wherein the inputs can be provided with potential-free contacts or limited with 24V active outputs.

• According to EN60335 all components connected to the control device must have also basic insulation for a

operation voltage up to 230V

• Extremely high electrostatic charges can occur in doors. Discharging takes place via the closest point which

has a protective earth conductor covering. If, by reason of incorrect cabling, discharge onto the control inputs
which are under the earth covering is made possible, the control device may be damaged. The connections of
the security strip are particularly at risk. As a countermeasure, a discharge device on the door leaf is to be
recommended.

• The connection for the cables introduced into the control device is to be kept as short as possible and to lead

as directly as possible to the connection clamp.

• Maximum connection cross-section of the used terminal clamps:

screw clamps plug clamps

single wire (rigid) 2,5mm
thin wired /with/without vein end

1,5mm

2

2

sleeve

feature K. The drives are to

1,5mm
1,0mm

2

2

• Connection arrangement see separate drawings in appendix.

PLEASE NOTE:

Under no circumstances leave behind mounting or wiring remains in the control

housing. Electrically conductive remains can lead to severe damage on the printed

circuit board.

Tighten all screws on the contactor, even those assumed not to be used.

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FEIG ELECTRONIC GmbH

Operational Description TST WS-B Page: 6

5 Inputs / Outputs

5.1 Inputs

Input Clamp Function

(DIP...) see chapter "Setting of types of operation"
IN1 85-86
IN2 83-84

Pre-end switch security strip (DIP 6, 7)

End switch - intermediate holding operates upon all open commands

(with membrane keypad OPEN can travel from intermediate holding

position into upper end position)
IN3 81-82

Pulse series - Input: OPEN->STOP->CLOSE->STOP

(no automatic closing travel after expiring of hold-open time)
IN4 74-75

Object protection - light barrier 1*1: (DIP 2, 3, 4) when actuated:

automatic opening travel, deadman closing travel permitted.
IN5 71-72

Switch over deadman/automatic when actuating (interrupting) deadman

operation each new actuation firstly causes a stop
IN6 65-66

Draw-in security device 1: during actuation: locking the opening travel,

deadman closing travel

IN7 61-62

Emergen-cy

31-32

stop 1

Draw-in security device 2: see draw-in security device 1

Emergency stop chain 1*1: Slack rope switch, slip door (short-term

actuation at beginning of closing travel from upper end position effects an

automatic return approach )
Emergen-
cy stop 2
Upper end 35-36
Lower end 37-38

Stop ext 1
Open ext 1
Close ext 1

Stop ext 2
Open ext 2
Close ext 2

Sec. strip
21/22

33-34

51-
52
55
57

53-
54
56
58

42-44

Emergency stop chain 2*1: Emergency end switch, thermoplate,...

Upper end switch

Lower end switch

*1

*1

Three-function push button 1

STOP*1: no travel possible

OPEN: automatic opening travel, no deadman function (DIP 2)

CLOSE: automatic closing travel, no deadman function

Three-function push button 2

STOP*1: no travel possible

OPEN: automatic opening travel, no deadman function (DIP 2)

CLOSE: automatic closing travel, no deadman function

Security strip (via integrated evaluator) during actuation or fault:

during closing travel: reversing (stop->opening travel)

general: closing travel still possible in deadman operation only
Radio mod
chan. 1+2
Sec. strip
11/12

- channel 1 : OPEN->STOP->CLOSE->STOP
channel 2: OPEN->EO->CLOSE->OPEN

40-41

Additional security strip (via plug-in module) during actuation or fault:
during closing travel: reversing: STOP->closing for 0,5 sec.->STOP
general: closing travel still possible in deadman operation only

Det 1/2 Connec.

directly
on
detector

2-channel induction loop detector (via plug-in module)

while actuation effects:
general opening
while closing->reversal

*1: if this input is not used, an appropriate wire bridge must be inserted
*2: bridged ex works

Circuit feature to
be connected

Closing device
Closing device

Closing device

Opening device

Opening device

Opening device
with testing*2 (see
enclosure D)
Opening device
with testing

*2

Opening device

Opening device

Opening device
Opening device

Opening device
Closing device
Closing device

Opening device
Closing device
Closing device

-

-

-

-

*2

*2

*2

*2

5.2 Outputs

Output Clamp Function Switching feature

Relay K1 2-N Warning light, flashes during travel and between the end positions.

Exception: Emergency stop and deadman operation (see also DIP 5)

Relay K2 11-12-13Fault indication output/ yard light function: *see wirebridge P3) Change-over

OPEN-

13-14 Indication of opening travel active Closing device,
contactor
CLOSE-

13-14 Indication of closing travel active Closing device,
contactor

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FEIG ELECTRONIC GmbH

Closing device,
230 V switching

contact, potential-
free

potential-free

potential-free

Operational Description TST WS-B Page: 7

6 Commissioning

The following introduction serves as directions for checking and setting door installations with mechanical end
switches and contains some important observations which are to be considered. Familiarisation with the preceding
chapter is a requirement.
NB: When changing security strip systems, switch off the control device and after connection of the new system, set

to setting operation (DIP1=On). For use of pneumatic strip (pressure switch) DIP-switch 6 has to be in the
testing mode (DIP6=ON)

1. Check the electrical connections according to the connection configuration plan, the door mechanism and the
desired installation configuration including the associated DIP switches and plug-in modules so that no
mechanical or electrical risk can arise from any of the components.

2. Check the power connection at site for right rotary field of the 3 phases

3. Bring the door into the middle position with the control device switched off and set the mechanical end switches
in such a way that no switch is actuated.

4. Switch DIP switch S1 to "OFF". The control device works in dead man operation after being switched on, ie. the
drive runs only as long as the OPEN or CLOSE button of the membrane keypad is actuated. NB: The door

moves in this type of operation without consideration of the security devices (light barriers, security
strip, draw-in security device)

5. Plug in mains power plug or switch on the power supply.

6. Use the CLOSE button to move the door close to the closed position. NB: with doors of unknown slow-down

travel, leave sufficient spacing from the end position.

7. If the door turns in the wrong direction: incorrect motor rotary field, shut off the power and exchange two motor
connections.

8. Set the lower end switch such that it is just actuated. Then adjust the end switches more precisely as required,
by further movements into this end position.

NB: End switches must not be passed over in the end positions.

9. Set lower security end switch. Observe the setting requirements of the drive manufacturer.

10. Use OPEN button to move the door close to the open position.

11. Set upper end switch such that it is just actuated. Then adjust the end switches more precisely as required, by
further movements into this end position. NB: End switches must not be passed over in the end positions.

12. Set upper security end switch. Observe the setting requirements of the drive manufacturer.

13. Intermediate holding (if required): Move door into the desired intermediate holding position.

14. Set intermediate holding switch such that it is just actuated

15. Adjustment of pre-end switch:
The pre-end switch is used for a switch –off of the reversal function when security strip is actuated. It must be
adjusted relating to the door type shown in the figure below. The gap between the actuation point of the security
strip and the floor should max. 50 or 20mm.



(considered from opening travel direction)

DIP 7:OFF DIP 7: ON

Switch off reversal Ignore security strip actuation

max. 50 mm

max. 20 mm

16. Set pre-end switch in such a way that during closing travel it is just actuated at this position.

17. Check and if necessary correct the end switch positions by dead man opening and closing travel.

18. Switch off control device and switch DIP switch S1 to "ON". The control device is in automatic operation when

switched on again.

19. Check operation of all security devices such as closing edge security device, light barriers, emergency stop

etc.

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Operational Description TST WS-B Page: 8

7 Operation

The main operating elements of the TST-WS-A door control device are in the top right corner of the plate when
viewed straight on.

Trimmer P1
(hold-open time)

Wire bridge P2
(reversing time)

Wire bridge P3
(relay function K2)

ON

12345678

1

3

DIP-switch

Jumper 400
(security strip)

Note :

Adjustments of the
control elements can
only be made by
instructed personnel

Operation
RUN-LED

(green )

Fig. 8.1: Operating elements of the TST WS-B

Security strip

SILEI-LED

(yellow)

Emergency stop

NOTST-LED

(red)

Diagnosis

INKR- LED

(green)

7.1 Wire/plug-in bridges

Bridge/JumperFunction Reaction

Bridge P2 Reversing time Dwell time before changing travel direction (contactor switch over)

reversal of security strip

closed 0.25s -

broken 0.05s -

Bridge P3 Relay function K2

closed Fault output "Fault indicator relay" (fault exists if after 5 minutes of permanent

holding of stop, open, emergency stop, light barrier or draw-in
security device, no automatic operation is possible.
Exception: Open/stop commands, light barriers or security strip are
in upper end position/intermediate holding is not yet engaged.

broken Yard light "Yard light actuating pulse" (1s pulse before each commencement of

travel to actuate an automatic staircase device)
Jumper
JP400

Security strip Terminating resistor of the security strip

1-2 1.2kΩ -
2-3 8.2kΩ -

7.2 Setting of the hold-open time (trimmer P1)

• It effects the automatic closing travel of the door after expiry of this
time from the upper end position or the intermediate holding position.

• The hold-open time is activated by the switching of the DIP2 switch
into the ON position.

• It can lie within the range of 1s to approx. 320s. The setting range is
illustrated in the bottom of the Figure.

• An active emergency stop input or a stop command deactivates the
hold-open time.

• The hold-open time only runs out after release of all open commands
and security devices.

• The hold-open time is deactivated with three closing travel attempts
take place one after the other, wherein the security strip has been actuated.

Wsb_bse8.doc mt 041102

approx. 60s

range

from 1s up to 60s

approx. 1s approx. 320s

Fig. 8.2: setting range of trimmers P1

from 60s up to 320s

FEIG ELECTRONIC GmbH

range

Operational Description TST WS-B Page: 9

7.3 Display door cycle counter

The door cycle counter counts the door movements from one end position into the other end position. It therefore
provides information about the entire use of the door. This counter reading can be illustrated by the following button
combination on the LEDs:

• Press emergency switch-off mushroom-type button

• Press OPEN membrane button and keep pressed

• Press CLOSE membrane button

• The buttons can now be released

As a starting symbol of the output all 4 LEDs light up for approx. 0.5s. The door cycle counter is now displayed
according to the diagram below. The display begins with the highest-value LED.

Pulse number (flashing)x10000

Pulse number (flashing)x1000

Pulse number (flashing)x100

Pulse number (flashing)x10

Run
(green)

SiLei
(orange)

NotSt
(red)

Inkr
(green)

Fig. 8.3: Output of the counter readingson the LEDs

Example:

A door cycle counter reading/maintenance cycle counter reading of 63856 is displayed in the following sequence:

• 6x flashes of the Run-LED (6 x 10000 = 60000)

• 3x flashes of the Sec. Strip-LED (3x 1000 = 3000)

• 8x flashes of the Emerg. stop-LED (8x 100 = 800)

• 5x flashes of the Incr.-LED (5x 10 = 50)

The last position is not dipslayed.

->This display mode can be exited by pulling the emergency switch-off button.

7.4 Carrying out reset function

The reset function serves to restart the control device without shutting off the power supply. By means of this
function errors can be cancelled. The counter readings and functions set thus remain unaltered.

Press foil key STOP, OPEN and CLOSE together -> control device restarts

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FEIG ELECTRONIC GmbH

Operational Description TST WS-B Page: 10

7.5 Setting of types of operation (DIP switches)

The types of operation are set by DIP switches attached to the plate. The following table serves to describe the
possible functions.

DIP 1 Automatic Activate setting operation

OFF Dead man Only dead man function for opening and closing travel (without consideration of secu. strip,

object protection light barrier and ext. transmitters of open/close commands)

ON Automatic • Automatic opening travel, automatic closing travel when security strip present

• Automatic opening travel, dead man closing travel when security strip is
actuated/faulty

DIP 2 Hold-open

time

OFF inactive no automatic closing device active
ON active After reaching the upper end position (or intermediate holding) and after release of all opening

DIP 3 Min. hold-

open time

OFF inactive No minimum hold-open time active
ON active • 2s after release of object protection light barrier, closing travel takes place

DIP 4 Light barrier

function

OFF Closing travel • During closing travel reversing

ON Opening and

closing travel

DIP 5 Pre-warning

OFF inactive Warning light (relay K1) flashes only during opening and closing travel
ON 3s Warning lamp flashes 3s before each movement, commencement of travel is delayed by 3s

DIP 6 Security

strip

OFF Redund-ancy During the closing travel until activation of the lower pre-end switch or of the end switch both

ON Testing

DIP 7 Pre-end

switch

OFF Reverse

switch off

ON Ignore

actuation

DIP 8 pre alarm Behaviour of the alarm lamp before opening travel

OFF inactive • alarm lamp (relay K1) flashes while opening and closing

ON 3s • alarm lamp flashes 3s before any opening travel (DIP 5 must be ON)

Automatic closing device, forced closing

commands and security provisions the time set by the trimmer P1 begins. After the hold-open
time has expired, the door closes automatically. The hold-open time is interrupted by active
emergency stop or stop command. When the object protection light barrier, open command or
security strip is active, the hold-open time is kept at a maximum.

Interruption of the hold-open time

Function only active when hold-open time active (DIP2:on)

• When pre-warning active (see DIP 5), the pre-warning time runs directly from 3s.

Operating method of object protection light barrier

• During opening travel no function

• During closing travel reversing

• During opening travel as stop command. As long as actuation is set, only deadman travel is
possible. After release automatic opening travel (2s delay) takes place as far as the
corresponding previously requested end position (intermediate holding, upper end position). A
hold-open time which may have been set begins to run.

Selection of the security principle according to prEN 12453

(see also clamping plans "security strip")

independent signals of the security strip evaluation must always show the same signals. If
there is a signal change on one channel, the second channel must follow at the latest 100ms
later.

NB: must be activated in the case of pneumatic strips after activation of the lower pre-end

switch or when the lower end position switch is reached during/after closing travel, actuation of
the security strip is expected within 3s.

Behaviour of the door before and after activation of the pre-end switch

• Before activation: Actuation of the security strip effects immediate stop with subsequent
reopening travel

• After activation Actuation of the security strip effects immediate stop

• Before activation: Actuation of the security strip effects immediate stop with subsequent
reopening travel

• After activation: Actuation of security strip is ignored NB: during actuation there is no display
of the sec. strip LED

pre alarm for closing travel is dependant of DIP5

travel start will be delayed for 3 s

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FEIG ELECTRONIC GmbH

Operational Description TST WS-B Page: 11

7.6 LED display codes

Colour

Designation Indication

of LED

green RUN Operational readiness

ON Internal error recognised

(eg. computer circuit)->switch control device on + off, or carry out reset function

0.15 Hz
(3s ON/3s OFF)

No automatic closing travel possible

• Object protection light barrier active, Open/stop command set

• Deadman-Operation active via input IN5

0.5 Hz

Control device is ready for operation

(1s ON /1s OFF)
5 Hz

(0.1s ON/0.1 s OFF)

• Draw-in security device actuated in opening travel

• Testing of draw-in security device faulty

OFF Control device without power supply or melting fuse F200 defective

yellow SEC. STRIP Security strip 1 (additional to LEDs on insert card)

ON • Pre-end switch approached (display only in connection with the CLOSE membrane

button)

• Error "actuation of pre-end switch not plausible":
Upper end switch + pre-end switch or intermediate holding + pre-end switch were
actuated at the same time, pre-end switch not released since

• FRABA-OSE connected, but no teach-in for start-up operation

0.15 Hz
(3s ON/3s OFF)

Input interrupted

• Actuation during opening device evaluation ->eg, pneumatic strip (pressure wave)

• Fault during closing device evaluation ->eg electrical strip

• Interruption or failure of FRABA-OSE ->no pulse for more than 2 seconds

0.5Hz
(1s ON/1s OFF)

Input short circuited

• Fault during opening device evaluation ->eg, pneumatic strip (pressure wave)

• Actuation during closing device evaluation ->eg electrical strip

• Actuation of Fraba-OSE (frequency <200Hz)
5Hz
(0.1 s ON/0.1s OFF)

System error

• Testing faulty (DIP6: ON ->eg pneumatic strip)

• Redundancy faulty (DIP6:OFF) ->eg electrical strip

• Redundancy of plug-in card for security strip faulty (slip door operation)

• Plug-in card for security strip will not be recognised anymore

• Pulse rate in Fraba evaluation too high)

• Plug-card security strip permanent actuated
OFF No error, strip operates correctly (eg. suitable terminating resistor recognised)

red EMERG. STOP Emergency stop chain, 24V supply, end switches

ON External 24 V absent

(overload or short circuit check and/or unclip all 24V consumers)-> protector is self-
resetting

0.15Hz
(3s ON/3s OFF)

0.5 Hz
(1s ON/1s OFF)

5Hz
(0.1s ON/0.1s OFF)

Whole emergency stop chain interrupted
(mushroom-type button, slack rope switch, slip door and/or successors)

Emergency stop chain interrupted on drive side
(emergency end switch, thermoplate, disengaging switch,...)

• Upper and lower end switches actuated at the same time

• Upper end position switch active (display only in conjunction with foil key

OPEN)

• Lower end position switch active (display only in conjunction with foil key

CLOSE

• maximum travel time of 60 sec. exceeded (-> activate reset function )
OFF No interruption, opening/closing travel is possible

all LEDs off over long period • 230 V mains power supply absent

• Protector F200 defect

1

Priorities An actuated or faulty strip is displayed as a priority (the pre-end switch is a special case, its actuation is displayed only in connection
with the CLOSE membrane button)
Actuation of or a fault in the strip leads immediately to display by LED (ie. a change is visible in all cases).
Actuation leads to a display of the SEC. STRIP LED of 1s. The "Testing" strip principle is an exception in this case (DWS board inserted or DIP6
= on): Below the pre-end switch on when the lower end switch is active the LED is actuated for the actual actuation time.

Wsb_bse8.doc mt 041102

FEIG ELECTRONIC GmbH

Operational Description TST WS-B Page: 12

8 Technical data

Housing dimensions (W X H X D): approx.: 182 x 320 x 93 mm (without mushroom-type button)
Printed circuit board dimensions
(L x W x H):
Mounting: standing vertically
Supply:

Control device via L3, N, PE:

Drive via L1, L2, L3: up to 3x 400 VAC±10%, 50... 60 Hz, 2200 W at AC-3

Power cons. of the control device approx. 30 VA (without drive and ext. 230 V consumer)

External power supply 1 (230 V): 230 VAC±10%, 50...60 Hz

Control voltage/
external power supply
(external power supply 2):

Control inputs: • 24 VDC/typ. 15 mA

Security chain/ emergency switch-off
incl. upper and lower end switches

Relay outputs • if inductive loads are connected (eg further relays), they must be provided

approx.: 210 x 170 x 70 mm (without plug-in module)

230 VAC±10%, 50...60 Hz
(Protected on the printed circuit board: F200/0.5AT)

(protection on site: 16 A, actuation feature K)
additional motor protection (eg. thermoplate) required

(protected on the printed circuit board: F300/1 AT)

•24 VDC irregularly
(±20% at nominal load of 200 mA and nominal voltage 230 V)

• max. 200 mA incl. all plug-in modules

• protected by self resetting semiconductor fuse

• all inputs are to be connected in a potential free manner or;

• <2V: inactive->logic 0

• > 17 V: active->logic 1

• min. signal duration of input control commands: > 100ms

• dc-insulated by optocoupler on the printed circuit board

• all inputs must be connected in a potential-free manner

• loadability of contact ≥35VDC / ≥200mA

• if the security chain is interrupted the drive can no longer move,
not even in deadman operation

• not bridged ex works

with free-wheeling diodes and appropriate fault clearing measures

"warning light/red light”:

Relay K1:

Relay K2:

"fault/yard light":

Auxiliary contacts on contactor

"opening travel" and "closing travel":

Drive output

electromechanical brake

Temperature range Operation:
Storage:
Air moisture
Vibration
Type of protection
Weight

Directives Standards:

EMV-directive: 89/336/EWG
Changed by: 91/263/EWG

92/031/EWG

Low voltage directive:

73/023/EWG
changed by: 93/068/EWG
National technical specifications to be applied for
the above mentioned directives

->230 VAC / min. 0.1 A / max. 80W

• L1 switching, closing device

->24 VDC/500 mA

->230 VAC/min. 0.1 A/ max. 80W

• switching in a potential free
manner, change-over contact

->230 VAC

• switching in a potential free manner, closing device

• fixedly coupled to motor opening travel or closing travel

• 3x 400VAC, max. 2.2kW at AC-3

• connection directly to reversing contactor

• reversing contactor is prepared for operation of 3-phase drives

• 230 VAC actuation via contactor contacts (switched motor phase on
contactor, N+PE on clamping block)

• potential-free actuation via auxiliary contacts opening/closing travel
possible (eg DC braking)

-10...+50°C

-20...+70°C
up to 95% not condensing
low-vibration mounting, eg on a masonry wall
IP54 (IP65 by exchanging CEE connection and PG screw connection)
approx. 2.8kg

EN 50081-1 / 03.93: interferences, residential buildings
EN 50081-2 / 03.94: interferences, industrial sector
EN 50082-2 / 02.96: resistance to jamming, industrial sector
EN 60335-1 / 10.95: safety of electric appliances for domestic use

prEN12453 / 09.99: Gates – operating safety of power-operated

prEN12978 / 11.99: Gates – safety devices – requirements and

contacts used one time for a switch of
power current can not be uses anymore
for low currents

and similar purposes / part 1: General
requirements

gates – requirements

test methods

Wsb_bse8.doc mt 041102

FEIG ELECTRONIC GmbH

Operational Description TST WS-B Page: 13

9 Appendix A: Draw-in security device

9.1 Prinzip:

idle status: input IN6 (IN7) gets +24V
triggering: input IN6 (IN7) is open

test mode: When door reaches upper end position the controller waits for a trigger of IN6 (IN7).

Therefore the +24V signal of test output "EO-Test" will be switched off. This can be used for
example to switch off a transmitter of a one way light barrier or to trigger the test input
of a reflex light barrier. (if necessary switch external "Pull-Down resistor" of max.
2,2kΩ from clamp 63 (67) to clamp 64 (68))

draw-in security not connected draw-in security connected

Note:

The test of the draw-in security device happens only in the
upper end position. For the realisation of an intermediate
stop ask your supplier.

+24V

EO-Test

0V

+24V

IN6 / IN7

0V

max. 100ms max. 100ms

draw-in security connected

operation

test mode
aktive

operation

trigger

+24V
IN7
EO-Test
GND

channel 1 (INSIDE)

+24V
IN6
EO-Test
GND

channel 2 (OUTSIDE)

61
62
63
64

wire bridge

65
66
67
68

wire bridge

+24V
IN7

EO-Test
GND

+24V
IN6

EO-Test
GND

reflex light barrier

transmitter-receiver module

+24V

PNP

61
62
63
64

transmitter-receiver module

65
66
67
68

signal

test

GND

+24V

signal

test

GND

reflector

PNP

reflector

+24V
IN7

EO-Test
GND

+24V
IN6

EO-Test
GND

one way light barrier

61
62
63
64

65
66
67
68

+24V

GND

transmitter

+24V

GND

transmitter

signal

+24V

PNP

GND

receiver

signal

+24V

PNP

GND

receiver

Wsb_bse8.doc mt 041102

FEIG ELECTRONIC GmbH

Operational Description TST WS-B Page: 14

9.2 Appendix B: Wiring of motor and end switches
(connection example 1)

10

T1

-A2

-A214T3

13L1 L2

Bridge for partial open

7
1

11
13

14

16

12

41

42

40

43

44

11 13

8

3

2

1

8

1

1

1

3

2

T2

1

T1

Relay K2

13

12

11

18 x 0,75

/

w

n

o

e

l

123PE1017 4 9 5

l

e
r

e
y

g

W

V

U

3334353637

31

32

49 5678

5

4

9

X10

38

6

7

0

6

7

1

B+

L

L3

2

N

5 x 1,5

L3

L2

L1

N

L3

L2

L1

W

V

U

Relay K1

F300
1 AT

N

N

PE

PE17 N PE

blue

green/yellow

E
P

83
84
85

86

91
92
93
94

95
96
97
98

14 16

4

1

9.3 Appendix C: Wiring of motor and end switches
(connection example 2)

10

T1

-A2

W

V

U

12

11

/
n
e
e

r
g

E
P

-A214T3

3

2

T2

1

T1

Relay K2

Relay K3

22

13

21

20

31

12 x 0,75

w
o

l

123PE1011 4 9

l
e
y

W

V

U

4

32

49 5 6

9

+A113L1 L2

Open

ON

OFF

Activation

partial open

wire bridge on

circuit board

12 15

0

5

6
1

1

9

8

2

1

1

L3

L2

L1

B+

L3

L3

L2

L1

Relay K1

F300
1 AT

2

N

L

5 x 1,5

N

N

N

PE

PE11 N PE

blue

green/yellow

X13

X10

3334353637

5

0

6

5

1

38

40

7

768

1

82

83
84

7

8

41

42

43

1
1

85

86

91
92
93
94

95
96
97
98

44

7

3
1

8

6

2

4

1

1

1

off

on

Switch for

intermediate stop

wire bridge on

circuit board

5
1

M

S1: Emergency open

3~

open

3 x 400VAC

(L1, L2, L3, N, PE)

. . .

~

optional break

S2: Emerge nc y close

S3

F1,

S10,...

Thermo contact,

winch, ....

Wsb_bse8.doc mt 041102

close

S4

M

S1: Emergency open

3~

inter-

mediate

pre end

S5

stop

S6

S7 Addition

Option

3 x 400VAC

(L1, L2, L3, N, PE)

optional break

for function inter mediate stop:

1.) connec tion of switch "in termedia te ON/O FF" at cla mps 83 an d 94

2.) adjustment of i ntermed iate stop position with end switch S6 "ZwH"

. . .

~

S2: Emergenc y close

open

S3

F1,

S10,...

Thermo contact ,

winch, ....

close

S4

pre end

inter-

mediate

stop

(ZwH)

S5

S6

FEIG ELECTRONIC GmbH

Operational Description TST WS-B Page: 15

9.4 Appendix D: Often used standard connections

Terminal box

switch

optional

slip door

on door leaf

(white)

Outside

8k2

1k2

em. stop11

Spiral cable

slack rope

switch

Inside

(brown)

"electrical" strip

DIP6: OFF

JP400: 2 - 3

ON

brown

white

security

strip

matching

resistor

security

strip

matching

resistor

12345678

1

3

"pneumatic" strip

DIP6: ON

JP400: 1 - 2

ON

12345678

3

1

em. stop12

em. stop21
em. stop22

end open1
end open2

end close1
end close2

SiLei11
SiLei12

SiLei21
SiLei22

+12V

wire bridge on
circuit board

31

32
33

X10

34

35
36

37
38
40
41

42
43

96

97

44

98

Emergency

off switch

+24V

92

94

95

91

93

85

83

84

86

+24V

In2

+24V

In1

75

82

76

81

In4

Gnd

+24V

In3

Slot for ra dio modul e

Microcontroller

71

73

74

72

+24V

In5

Gnd

+24V

Bridge or switch

between dead man

and automatic

1

1

Programming
pin edge

X502

57

58

61

63

64

65

66

67

68

In6

EO-Test

Gnd

Bridge or draw in

security device

outside

+24V

62

X16

close1

Zclose2

+24V

In7

EO-Test

Gnd

Bridge or draw in

security device

inside

+24V

light barrier

for object

protection

RUN

SILEI

NOT

X14X13

INKR

55

56

53

54

1

Stop2

open1

open2

external Stop

open

close

JP400

52

Stop12

Bridge or

P1

ON

12345678

LEDs

1

51

X16:

+24V

Stop1

Foil key

Stop

Fraba OSE

DIP6: OFF

JP400: 2 - 3

ON

Transmitter

Receiver

green

12345678

white

brown

3

1

Wsb_bse8.doc mt 041102

ceiling pull switch

(pulse series command)

L
N

FEIG ELECTRONIC GmbH

230 V
N

3-fold command device

Operational Description TST WS-B Page: 16

9.5 Appendix E: Overview TST WS-B

L extern

*L Brake*

Stop

L Alarm la.

N Alarmla.

N Brake
N extern

N supply

PE supply

PE extern
PE extern

K2 NO

K2 Common

K2 NC

emergency
stop11
em. stop12

em. stop21
em. stop22

end open1
end open2

end close1
end close2

SiLei11
SiLei12

SiLei21
SiLei22

+12V

Emergency

wire bridge
at circu it board

12

Alarm lamp

Brake

Fault message display,
yard light - pulse output

slack rope switch,
slip door

emer. end switch ,
thermo contact

End switch OPEN

End sw. CLOSE

1

4

X16

3

4

Close

AC

DC

optional connec tion for
plug-in modules X11 / X12

Connection for
security strip
(internal module)

Stop

1

2

Open

Stop

N
N
N
PE

11
12
13

evaluation module or

inductiion loop detector module

Slot for additional security strip

L
2
N

(1Amp T)

F300

Relay K2

L1

Relay K1

U

T1

U Motor

L2 L3

L2

V

T2

V Motor

L3

W

W Motor

OPEN

+A113L1

-A214T3

T1

*L Brake*

L2 L3

T2

CLOSE

+A113L1

-A214T3

31

32
33

X10

34

35
36

37
38
40
41

Emergency

off switch

+24V

slot for radio module

1

Micro controller

42
43

96

97

44

92

93

94

95

91

85

83

84

86

75

76

82

81

71

72

73

74

65

66

67

68

64

0,5Amp T

1

X502

62

63

F200

Transformer

program ming
pin edge

57

58

61

X11

Wire bridge P2

(reversal time:

Open: 0,05s

Close: 0,25s)

Trimmer P1

(hold open time:

1s...320s)

X12

Wire bridge P3

(Relay function K2:

Open: pulse for yard light

Close: f ailure output)

P1

JP400

52

53

P2 P3

ON

12345678

LEDs

1

8-fold-DIP-switch for:

1: Start-up operation (dead man)

2: Hold o pen time

3: Min. hold open time (Stop hold open timet)

4: Function: light barrier for ob ject protection

5: Pre warning for closing travel

6: Selectiohl of security strip module

7: Operation mode of pre end switch

8: Pre warning for opening travel

51

(see also "adjustment of operation mode s")

RUN

SILEI

NOT

X14X13

INKR

55

56

54

98

1

X16

+24V

In7

EO-Test

Gnd

+24V

In6

EO-Test

Gnd

+24V

In5

Gnd

+24V

In4

Gnd

+24V

In3

+24V

In2

+24V

In1

foil key

Close1

Close2

Open1

Open2

+24V

Stop1

Stop12

Stop2

3-fold push button

X10

4x2 term inal ba ses

Draw- in secu rity device 2

(see clamping plan

"Draw-in security device")

Draw-in security device 1

(see clamping plan

"Draw-in security devic e")

switch between

Dead man / Automatic

Light barrier

Pulse series

input

Intermediate stop

Pre end switch

security strip

Wsb_bse8.doc mt 041102

FEIG ELECTRONIC GmbH